CN102806463A - Special assembling device for three-piece F-joints - Google Patents
Special assembling device for three-piece F-joints Download PDFInfo
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- CN102806463A CN102806463A CN2012103303721A CN201210330372A CN102806463A CN 102806463 A CN102806463 A CN 102806463A CN 2012103303721 A CN2012103303721 A CN 2012103303721A CN 201210330372 A CN201210330372 A CN 201210330372A CN 102806463 A CN102806463 A CN 102806463A
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Abstract
The invention relates to a special assembling device for three-piece F-joints. The assembling device is characterized by comprising an electrical controller, an engine base, three feed vibrating discs corresponding to workpieces, a linear three-station workpiece combining device, a linear manipulator longitudinal and transverse driving device and a workpiece stamping device. The special assembling device for the three-piece F-joints has the advantages of capability of realizing automatic assembling, high production efficiency and the like.
Description
Technical field
The present invention relates to a kind of mounting equipment, be specifically related to the special-purpose mounting equipment of a kind of three-piece F head.
Background technology
Said three-piece F head is the joint that is used to connect or change TV signal, also can be used as fibre-optical splice.It comprises inner core, shell and nut, and said inner core quilt cover in the enclosure and with the shell tight fit, nut sleeve is in the shell periphery, and with shell loose fit (shown in accompanying drawing 10 to 14).Existing three-piece F head; Be that inner core, shell and the nut that it is included assembled through manual type; The specific embodiment is earlier three parts to be fixed on earlier in the mould according to the fit like Figure 14, controls lever machinery then, last punch forming; This undoubtedly mode through assembling manually must take time and effort, production efficiency is low.
Summary of the invention
The objective of the invention is: provide a kind of and can realize automatic assembling, the special-purpose mounting equipment of the three-piece F head that production efficiency is high is to overcome the deficiency of prior art.
In order to achieve the above object, technical scheme of the present invention is: the special-purpose mounting equipment of a kind of three-piece F head comprises:
One electric controller; Said electric controller comprises the human-machine conversation control device;
One support;
One has the workpiece shell that has first labor and materials of baffle plate to export track at the port of export feeds to vibrating disk; Said workpiece shell is fed and is fixed on the frame surface to vibrating disk;
One have second labor and materials output track the workpiece inner core feed to vibrating disk; Said workpiece inner core is fed and is fixed on the frame surface to vibrating disk;
One have the 3rd labor and materials output track the workpiece nut feed to vibrating disk; Said workpiece nut is fed and is fixed on the frame surface to vibrating disk;
One linear three station workpiece composite sets; Said linear three station workpiece composite sets comprise and are fixedly connected with support and along it keeper of bar shaped boss are arranged laterally; Be the linear mechanical hand of face and face sliding fit with bar shaped boss positioned opposite and with keeper, the workpiece inner core propulsion members that is used for advancing the workpiece inner core that is arranged in second labor and materials output track export end be arranged in second labor and materials output track and the 3rd labor and materials and export workpiece shell, inner core and the nut combinations align member of track export leaf; And:
The bar shaped boss of said keeper laterally has spacing to be located by connecting with first labor and materials output track blanking port of export and second labor and materials output track blanking node with the 3rd labor and materials output track port of export respectively along it, thereby constitutes first station and second station of tackling mutually with the said blanking port of export and blanking node difference; The inboard (workpiece operation the place ahead) of said second station and be positioned at first station and the same straight line of second station on, have pitch arrangement to be useful on the 3rd station of workpiece punching press attaching; And the distance between first station and second station equals the distance between second station and the 3rd station;
Said linear mechanical hand is according to first station of said keeper and the distance between second station, equidistantly arranged apart successively have be used for first gripper clamp, second gripper clamp and the 3rd gripper clamp of holder's part; And said linear mechanical hand is lower than the bar shaped boss; Thereby make workpiece shell, nut and inner core; Can get into respectively in first gripper clamp and second gripper clamp of linear mechanical hand; Get in the 3rd gripper clamp of linear mechanical hand and press-fit good finished product three-piece F head, and said finished product is under the clamping of the 3rd gripper clamp, along with the linear mechanical hand travels forward and falls in the finished product frame and derive outside the support;
Said workpiece inner core propulsion members comprises the first gas/assembly that surges, with the projectile that first gas/the assembly piston rod that surges is connected, with the propelling stand that is connected with frame surface; Said projectile is provided with the radial direction through hole that can let the workpiece inner core pass through, and projectile is located at and advances stand along in its laterally set cross through hole, and under the driving of the first gas/assembly that surges, does straight reciprocating motion; And, being provided with the workpiece inner core blanking through hole that can connect with radial direction through hole at the same axial straight line position that is positioned at the set radial direction through hole of projectile that advances stand, said blanking through hole is exported the track export end with second labor and materials and is connected perforation; Thereby make the workpiece inner core fall in the radial direction through hole of projectile and can move through the blanking through hole with projectile;
Said workpiece shell, inner core and nut combinations align member comprise the second gas/assembly that surges, and the 3rd gas/assembly and location mandril surge; The said second gas/assembly that surges vertically is arranged on the end face of propelling stand of workpiece inner core propulsion members, and its piston rod be located at advance stand with the same axial straight line of blanking through hole position on the top in the vertical through hole and be and be slidingly matched; The 3rd gas/assembly that surges vertically is arranged on the bottom surface of frame surface; And the location mandril that is connected with its piston rod; Pass said second gripper clamp of frame surface, keeper and linear mechanical hand; With advance the stand bottom surface set with said top on vertical through hole be in the beneath vertical through hole on the same vertical line, and can under the driving of the 3rd gas/assembly that surges, pump; Thereby order preceding is being introduced into the workpiece shell and the nut of said second gripper clamp of linear mechanical hand; By the combination of location mandril location; And the workpiece inner core in the back by said workpiece inner core propulsion members through advancing and through beneath vertical through hole; Fall into second gripper clamp of linear mechanical hand, and through the slight punching press of the second gas/assembly that surges positive stop, travel forward with the linear mechanical hand then and get into the 3rd station of workpiece punching press attaching;
One linear mechanical hand is in length and breadth to drive unit; Said linear mechanical hand comprises the slide track seat that is connected with frame surface to drive unit in length and breadth; The cross slide equipped with slide track seat; The longitudinal slide equipped with cross slide, the 4th gas that is connected with the cross slide/assembly that surges is with the 5th gas that is connected with frame surface/assembly surges; And the piston rod of the 4th gas/assembly that surges is connected with longitudinal slide, and the piston rod of the 5th gas/assembly that surges is connected with cross slide, and longitudinal slide is connected with the linear mechanical hand; Thereby under the synergy of the 4th gas/surge assembly and the 5th gas/assembly that surges, realize the reciprocating motion all around of linear mechanical hand, accomplish the workpiece transmission of said three stations respectively;
One is located at the workpiece decompressor of said the 3rd station; Said workpiece decompressor comprises and frame surface column connected vertically, with the column end face be vertically arranged the 6th gas/surge assembly and with the drift of the 6th gas/assembly piston rod attaching of surging; The perpendicular reply of the 3rd gripper clamp of said drift and linear mechanical hand; Drive the 6th gas/assembly that surges, make drift pump, thereby realize punching press attaching workpiece shell, inner core and nut three workpiece through vertically-guided spare;
Gas/liquid the way solenoid valve of the said first gas/assembly that surges, the second gas/assembly that surges, the 3rd gas/assembly that surges, the 4th gas/assembly that surges, the 5th gas/surge assembly and the 6th gas/assembly that surges all is electrically connected with electric controller; After to said human-machine conversation control device input process software, realize the full-automation of said three-piece F head assembling.
In technique scheme, said workpiece shell can make inverted shell fall into shell in addition feed for first labor and materials output track export end of vibrating disk and feeds to the first interior zigzag gap of vibrating disk; The workpiece nut can make inverted nut fall into nut in addition feed for the 3rd labor and materials output track export end of vibrating disk and feeds to the second interior zigzag gap of vibrating disk.
In technique scheme; Said workpiece inner core is fed to the port of export of second labor and materials output track of vibrating disk and is inverted workpiece inner core turn device in addition; Said workpiece inner core turn device comprises the guide rail plate; The workpiece inner core outlet terminal guide rail that connects with workpiece inner core blanking through hole with workpiece inner core propulsion members; The front end of said guide rail plate is provided with workpiece transposition groove, and the groove width of workpiece transposition groove is greater than the reduced diameter section diameter of workpiece inner core, and said guide rail plate has near workpiece transposition groove place and is used for preventing that workpiece from falling and greater than the ring-shaped baffle of workpiece inner core external dimensions outward; Thereby order is inverted the workpiece inner core and under its gravity effect, is got into after the transposition in the workpiece inner core outlet terminal guide rail, is advanced by workpiece inner core propulsion members subsequently and sends into second gripper clamp of said linear mechanical hand, and fall within the workpiece shell that advances into.
In technique scheme, said support bottom also is provided with the bolt type level and regulates bearing assembly, and said bearing assembly has 4, and is arranged in 4 rotation angle positions of support bottom.
In technique scheme, also comprise being located at support bottom and 3 or 4 road wheel assemblies arranged apart.
The good effect that the present invention had is: after adopting the present invention; Only need shell, inner core and nut three workpiece are placed corresponding feeding to vibrating disk respectively,, assemble automatically through the different drive unit of electric controller control; So not only time saving and energy saving, and production efficiency is high.Realized the object of the invention.
Description of drawings
Fig. 1 is the structural representation of a kind of specific embodiment of the present invention, and 9 is gas/liquid pipeline pressure regulator valve shown in the figure;
Fig. 2 is the left view of Fig. 1; Visible by this figure, its electric controller 1 is arranged in the support 2;
Fig. 3 is the vertical view of Fig. 1;
Fig. 4 is the structural representation of the workpiece inner core propulsion members 4-3 among Fig. 3;
Fig. 5 is the structural representation of the workpiece decompressor 6 among Fig. 3;
Fig. 6 is the front view of the linear mechanical hand 4-2 among Fig. 3;
Fig. 7 is the holder 4-2-1-1 among Fig. 6, the schematic perspective view of 4-2-2-1;
Fig. 8 is the structural representation of workpiece inner core (N) the turn device 3-2-2 among Fig. 3;
Fig. 9 is the vertical view of Fig. 8;
Figure 10 is inner core (N) structural representation of three-piece F head according to the invention;
Figure 11 is nut (L) structural representation of three-piece F head according to the invention;
Figure 12 is shell (W) structural representation of three-piece F head according to the invention;
The structural representation of Figure 13 three-piece F head according to the invention;
Figure 14 is the A-A cutaway view of Figure 13.
The specific embodiment
Below in conjunction with accompanying drawing and the embodiment that provides, the present invention is further described, but is not limited thereto.
Shown in Fig. 1 ~ 14, the special-purpose mounting equipment of a kind of three-piece F head comprises:
One electric controller 1; Said electric controller 1 comprises human-machine conversation control device 1-1;
One support 2;
One has the workpiece shell W that has first labor and materials of baffle plate 3-1-1-1 to export track 3-1-1 at the port of export feeds to vibrating disk 3-1; Said workpiece shell W feeds and is fixed on support 2 table tops to vibrating disk 3-1;
One have second labor and materials output track 3-2-1 workpiece inner core N feed to vibrating disk 3-2; Said workpiece inner core N feeds and is fixed on support 2 table tops to vibrating disk 3-2;
One have the 3rd labor and materials output track 3-3-1 workpiece nut L feed to vibrating disk 3-3; Said workpiece nut L feeds and is fixed on support 2 table tops to vibrating disk 3-3;
One linear three station workpiece composite sets 4; Said linear three station workpiece composite sets 4 comprise and are fixedly connected with support 2 and along it keeper 4-1 of bar shaped boss 4-1-1 are arranged laterally; Be the linear mechanical hand 4-2 of face and face sliding fit with bar shaped boss 4-1-1 positioned opposite and with keeper 4-1, the workpiece inner core propulsion members 4-3 that is used for advancing workpiece inner core N that is arranged in second labor and materials output track 3-2-1 port of export be arranged in second labor and materials output track 3-2-1 and the 3rd labor and materials and export workpiece shell, inner core and the nut combinations align member 4-4 of track 3-3-1 port of export node; And:
The bar shaped boss 4-1-1 of said keeper 4-1 laterally has spacing to be located by connecting with the blanking node of the 3rd labor and materials output track 3-3-1 port of export with first labor and materials output track 3-1-1 blanking port of export and second labor and materials output track 3-2-1 respectively along it, thereby constitutes first station and second station of tackling mutually with the said blanking port of export and blanking node difference; At the inboard of said second station and be positioned on first station and the same straight line of second station, there is pitch arrangement to be useful on the 3rd station of workpiece punching press attaching; And the distance between first station and second station equals the distance between second station and the 3rd station;
Said linear mechanical hand 4-2 is according to first station of said keeper 4-1 and the distance between second station; Equidistantly arranged apart successively have be used for the first gripper clamp 4-2-1 that has holder 4-2-1-1,4-2-2-1, the second gripper clamp 4-2-2 of holder's part and the 3rd gripper clamp 4-2-3; And said linear mechanical hand 4-2 is lower than bar shaped boss 4-1-1; Thereby make workpiece shell W, nut L and inner core N; Can get into respectively in the first gripper clamp 4-2-1 and the second gripper clamp 4-2-2 of linear mechanical hand 4-2; Get in the 3rd gripper clamp 4-2-3 of linear mechanical hand 4-2 and press-fit good finished product three-piece F head, and said finished product is under the clamping of the 3rd gripper clamp 4-2-3, along with linear mechanical hand 4-2 travels forward and falls in the finished product frame 4-2-4 and derive outside the support 2;
Said workpiece inner core propulsion members 4-3 comprises the first gas/assembly 4-3-1 that surges, with the projectile 4-3-2 that first gas/the assembly 4-3-1 piston rod that surges is connected, with the propelling stand 4-3-3 that is connected with support 2 table tops; Said projectile 4-3-2 is provided with the radial direction through hole 4-3-2-1 that can let workpiece inner core N pass through; Projectile 4-3-2 is located at and advances stand 4-3-3 along in its laterally set cross through hole 4-3-3-1, and under the driving of the first gas/assembly 4-3-1 that surges, does straight reciprocating motion; And at the same axial straight line position that is positioned at the set radial direction through hole 4-3-2-1 of projectile 4-3-2 that advances stand 4-3-3; Be provided with the workpiece inner core blanking through hole 4-3-3-2 that can connect with radial direction through hole 4-3-2-1, said blanking through hole 4-3-3-2 is connected perforation with second labor and materials output track 3-2-1 port of export; Thereby make workpiece inner core N fall in the radial direction through hole 4-3-2-1 of projectile 4-3-2 and can move through blanking through hole 4-3-3-2 with projectile 4-3-2;
Said workpiece shell, inner core and nut combinations align member 4-4 comprise the second gas/assembly 4-4-1 that surges, and the 3rd gas/assembly 4-4-2 and location mandril 4-4-3 surge; The said second gas/assembly 4-4-1 that surges vertically is arranged on the end face of propelling stand 4-3-3 of workpiece inner core propulsion members 4-3, and its piston rod be located at advance stand 4-3-3 with the same axial straight line of blanking through hole 4-3-3-2 position on the top in the vertical through hole 4-3-3-3 and be and be slidingly matched; The 3rd gas/assembly 4-4-2 that surges vertically is arranged on the bottom surface of support 2 table tops; And the location mandril 4-4-3 that is connected with its piston rod; Pass the said second gripper clamp 4-2-2 of cushion block 4-4-4, support 2 table tops, keeper 4-1 and linear mechanical hand 4-2; With advance stand 4-3-3 bottom surface set with said top on vertical through hole 4-3-3-2 be in the beneath vertical through hole 4-3-3-4 on the same vertical line, and can under the driving of the 3rd gas/assembly 4-4-2 that surges, pump; Thereby order preceding is being introduced into workpiece shell W and the nut L of the said second gripper clamp 4-2-2 of linear mechanical hand 4-2; By the combination of location mandril 4-4-3 location; And workpiece inner core N in the back by said workpiece inner core propulsion members 4-3 through advancing and through beneath vertical through hole 4-3-3-4; Fall into the second gripper clamp 4-2-2 of linear mechanical hand 4-2; And the positive stop through the slight punching press of the second gas/assembly 4-4-1 that surges travels forward with linear mechanical hand 4-2 then and gets into the 3rd station of workpiece punching press attaching;
One linear mechanical hand is in length and breadth to drive unit 5; Said linear mechanical hand comprises the slide track seat 5-1 that is connected with support 2 table tops to drive unit 5 in length and breadth; The cross slide 5-2 equipped with slide track seat 5-1; The longitudinal slide 5-3 equipped with cross slide 5-2; The 4th gas that is connected with the cross slide 5-2/assembly 5-4 that surges is with the 5th gas that is connected with support 2 table tops/assembly 5-5 surges; And the piston rod of the 4th gas/assembly 5-4 that surges is connected with longitudinal slide 5-3, and the piston rod of the 5th gas/assembly 5-5 that surges is connected with cross slide 5-2, and longitudinal slide 5-3 is connected with linear mechanical hand 4-2; Thereby under the synergy of the 4th gas/surge assembly 5-4 and the 5th gas/assembly 5-5 that surges, realize the reciprocating motion all around of linear mechanical hand 4-2, accomplish the workpiece transmission of said three stations respectively;
One is located at the workpiece decompressor 6 of said the 3rd station; Said workpiece decompressor 6 comprises and support 2 table tops column 6-1 connected vertically, slides up and down the ram 6-2 that is connected with column 6-1, is located on the ram 6-2 end face and is vertically arranged the 6th gas/surge assembly 6-3 and has the jumper bar 6-4 of drift 6-4-1; The perpendicular reply of the 3rd gripper clamp 4-2-3 of said drift 6-4-1 and linear mechanical hand 4-2; The piston rod of said the 6th gas/assembly 6-3 that surges is connected with jumper bar 6-4; Jumper bar 6-4 is located in the vertical jumper bar through hole 6-2-1 of ram 6-2 and is and is slidingly matched; Drive the 6th gas/assembly 6-3 that surges, make jumper bar 6-4 pump, thereby realize punching press attaching workpiece shell W, inner core N and nut L three workpiece;
Gas/liquid way solenoid valve of the said first gas/assembly 4-3-1 that surges, the second gas/assembly 4-4-1 that surges, the 3rd gas/assembly 4-4-2 that surges, the 4th gas/assembly 5-4 that surges, the 5th gas/surge assembly 5-5 and the 6th gas/assembly 6-3 that surges all is electrically connected with electric controller 1; After to said human-machine conversation control device 1-1 input process software, realize the full-automation of said three-piece F head assembling.
As shown in Figure 3; In order to guarantee that workpiece shell W and nut L can carry from corresponding labor and materials output track by putting position accurately, said workpiece shell W feeds first labor and materials output track 3-1-1 port of export of giving vibrating disk 3-1 and can make inverted shell W fall into shell in addition feeding the first interior zigzag gap 3-1-2 to vibrating disk 3-1; Workpiece nut L can make inverted nut L fall into nut in addition feed for the 3rd labor and materials output track 3-3-1 port of export of vibrating disk 3-3 and feeds the second interior zigzag gap 3-3-2 to vibrating disk 3-3.
Like Fig. 3,8, shown in 9; In order to guarantee that workpiece inner core N can carry from labor and materials output track by putting position accurately; Said workpiece inner core N feeds to the port of export of second labor and materials output track 3-2-1 of vibrating disk 3-2 and is inverted workpiece inner core N turn device 3-2-2 in addition; Said workpiece inner core turn device 3-2-2 comprises guide rail plate 3-2-2-1; The workpiece inner core outlet terminal guide rail 3-2-3 that connects with workpiece inner core blanking through hole 4-3-3-2 with workpiece inner core propulsion members 4-3; The front end of said guide rail plate 3-2-2-1 is provided with workpiece transposition groove 3-2-2-2, and the groove width of workpiece transposition groove 3-2-2-2 is greater than the reduced diameter section diameter of workpiece inner core N, and said guide rail plate 3-2-2-1 has near workpiece transposition groove 3-2-2-2 place and is used for preventing that workpiece from falling and greater than the ring-shaped baffle 3-2-2-3 of workpiece inner core N external dimensions outward; Thereby order is inverted workpiece inner core N and under its gravity effect, is got into after the transposition in the workpiece inner core outlet terminal guide rail 3-2-3; Advance by workpiece inner core propulsion members 4-3 subsequently and send into the second gripper clamp 4-2-2 of said linear mechanical hand 4-2, and fall within the workpiece shell W that advances into.
Like Fig. 1, shown in 2; For the ease of the location, guarantee the present invention's support 2 table tops maintenance level in use, said support 2 bottoms also are provided with the bolt type level and regulate bearing assembly 7; Said bearing assembly 7 has 4, and is arranged in 4 rotation angle positions of support 2 bottoms.
Like Fig. 1, shown in 2,, also comprise being located at support 2 bottoms and 3 or 4 road wheel assemblies 8 arranged apart for the ease of moving.
In the above-mentioned typical specific embodiment, described human-machine conversation control device 1-1 recommends to adopt the PLC Programmable Logic Controller; The first gripper clamp 4-2-1 of said linear mechanical hand 4-2 and the second gripper clamp 4-2-2 and the 3rd gripper clamp 4-2-3; Recommend to adopt break slot structure (like accompanying drawing 6, shown in 7); So that said linear mechanical hand 4-2 embeds workpiece in the break slot easily; And the major diameter of holding workpiece (being flange) position, implement the horizontal station transfer movement of workpiece; And said workpiece inner core propulsion members 4-3 and workpiece shell, inner core and nut combinations align member 4-4 and decompressor 6 threes' version is decided by actual conditions; And in the above-mentioned specific embodiment to the described version of three; Be the present invention actively recommend; Though said these three kinds of version relative complex some, all have characteristics such as rational in infrastructure, reliable operation.And said 6 gas/assembly 4-3-1 that surges, 4-4-1,4-4-2,5-4,5-5, the piston stroke of 6-3, respectively with its to tackle the impulse stroke of device mutually consistent, with correct realization corresponding work process.Feed to vibrating disk and adopt market can supply product for said three.
The concise and to the point description of the course of work of the present invention is:
1, the process software of comprising the technological parameter of job order and working time etc. for human-machine conversation control device 1-1 (for example PLC Programmable Logic Controller) input starts three workpiece and feeds to vibrating disk 3-1,3-2,3-3; Workpiece shell W; Inner core N and nut L promptly export track 3-1-1 along labor and materials separately automatically; 3-2-1; 3-3-1 gets into the blanking port of export (first station) and workpiece inner core N and the nut L blanking node position (second station) of the workpiece shell W that the bar shaped boss 4-1-1 with keeper 4-1 is located by connecting respectively;
2, at this moment; Linear mechanical hand 4-2 at linear manipulator in length and breadth under the driving of drive unit 5; Travel forward in advance and get close to the bar shaped boss 4-1-1 of keeper 4-1; And the first gripper clamp 4-2-1 of its workpiece shell W arrives first station of keeper 4-1, and the break slot embedding of the said first gripper clamp 4-2-1 is clamped on the cylindrical of workpiece shell W, and linear mechanical hand 4-2 travels forward (being shown in Figure 3 moving right) until second station with workpiece shell W thereafter;
3, at this moment; Workpiece nut L is advanced into the second gripper clamp 4-2-2 of linear mechanical hand earlier; And be sleeved on the periphery of the workpiece shell W that is advanced into second station earlier; And the location mandril 4-4-3 with said shell inner core and nut combinations align member 4-4 is the centralized positioning combination, and workpiece inner core N gets into the second gripper clamp 4-2-2 of linear mechanical hand 4-2 through said workpiece inner core turn device 3-2-2 and propulsion plant 4-3 thereof thereafter; Fall in the shell of shell and nut behind the integrated positioning; And through the slight punching press of the second gas/assembly 4-4-1 that surges, and three workpiece are correctly located, said then three workpiece assemblys travel forward (shown in Figure 3 moving right) along with linear mechanical hand 4-2 and get into the 3rd station-be the punching press station;
4, at this moment, get into the workpiece assembly of said the 3rd station (punching press station), under the punching press of the drift 6-4-1 of workpiece decompressor 6, accomplish three workpiece punching press attachings;
5, accomplish the said three-piece F head of manufactured goods of punching press attaching subsequently; Get in the 3rd gripper clamp 4-2-3 of said linear mechanical hand 4-2; And along with moving forward of linear mechanical hand 4-2; Derive outside the support 2 and fall in the finished product frame 4-2-4 and pass through tilting guide groove, promptly accomplish the assembly working of three-piece F head of the present invention.
6, in the above-mentioned three station courses of work, said linear mechanical hand 4-2, in length and breadth under the effect of drive unit 5, working procedure of every completion all can automatically reset once at said linear mechanical hand; Promptly as the first gripper clamp 4-2-1 of linear mechanical hand 4-2, when workpiece shell W is transported to second station and implements three workpiece integrated positionings, can get back to the position of first station, go to accept the arrival of new workpiece shell W; And when the first gripper clamp 4-2-1 of linear mechanical hand 4-2 arrives second station once again; The three workpiece location assembly that originally was present in second station is carried the punching press assembling that arrival the 3rd station is implemented final workpiece secretly by the second gripper clamp 4-2-2; And at this moment; Linear mechanical hand 4-2 moves again and resets, and its first gripper clamp 4-2-1 has accepted another workpiece shell W again; And when the first gripper clamp 4-2-1 clamping workpiece shell W arrives second station once again; Said the 3rd gripper clamp 4-2-3; Then finished product F head is being carried secretly from the 3rd station and pushed ahead and fall in the finished product frame 4-2-4 and derive outside the support 2, so, under the control of human-machine conversation control device 1-1; Said linear mechanical hand 4-2, workpiece shell inner core and nut align member 4-4 and workpiece decompressor 6 continuous operation repeatedly, thus realized the automatic assembling of said three-piece F head.
The trial effect of first sample of the present invention is good.The result of routine test shows; The present invention can realize the punching press attaching of a three-piece F head in 2s, its operating efficiency has improved more than 1.5 times than existing hand assembled, and can invent by the many playscripts with stage directions of one man operation; Effectively improve labor productivity, obtained tangible technical economic benefit.
Claims (5)
1. the special-purpose mounting equipment of a three-piece F head is characterized in that: comprising:
One electric controller (1); Said electric controller (1) comprises human-machine conversation control device (1-1);
One support (2);
One has the workpiece shell (W) that has first labor and materials of baffle plate (3-1-1-1) to export tracks (3-1-1) at the port of export feeds to vibrating disk (3-1); Said workpiece shell (W) is fed and is fixed on support (2) table top to vibrating disk (3-1);
One have second labor and materials output tracks (3-2-1) workpiece inner core (N) feed to vibrating disk (3-2); Said workpiece inner core (N) is fed and is fixed on support (2) table top to vibrating disk (3-2);
One have the 3rd labor and materials output tracks (3-3-1) workpiece nut (L) feed to vibrating disk (3-3); Said workpiece nut (L) is fed and is fixed on support (2) table top to vibrating disk (3-3);
One linear three station workpiece composite sets (4); Said linear three station workpiece composite sets (4) comprise and are fixedly connected with support (2) and along it keeper (4-1) of bar shaped boss (4-1-1) are arranged laterally; Be the linear mechanical hand (4-2) of face and face sliding fit with bar shaped boss (4-1-1) positioned opposite and with keeper (4-1), be arranged in second labor and materials output track (3-2-1) port of export be used for advance the workpiece inner core propulsion members (4-3) of workpiece inner core (N) and be arranged in second labor and materials output tracks (3-2-1) and the 3rd labor and materials and export workpiece shell, inner core and the nut combinations align member (4-4) of track (3-3-1) port of export node; And:
The bar shaped boss (4-1-1) of said keeper (4-1) laterally has spacing to be located by connecting with first labor and materials output track (3-1-1) the blanking port of export and second labor and materials output tracks (3-2-1) the blanking node with both ports of export of the 3rd labor and materials output track (3-3-1) respectively along it, thereby constitutes first station and second station of tackling mutually with the said blanking port of export and blanking node difference; At the inboard of said second station and be positioned on first station and the same straight line of second station, there is pitch arrangement to be useful on the 3rd station of workpiece punching press attaching; And the distance between first station and second station equals the distance between second station and the 3rd station;
Said linear mechanical hand (4-2) is according to first station of said keeper (4-1) and the distance between second station, equidistantly arranged apart successively have be used for first gripper clamp (4-2-1), second gripper clamp (4-2-2) and the 3rd gripper clamp (4-2-3) of holder's part; And said linear mechanical hand (4-2) is lower than bar shaped boss (4-1-1); Thereby make workpiece shell (W), nut (L) and inner core (N); Can get into respectively in first gripper clamp (4-2-1) and second gripper clamp (4-2-2) of linear mechanical hand (4-2); Get in the 3rd gripper clamp (4-2-3) of linear mechanical hand (4-2) and press-fit good finished product three-piece F head; And said finished product is under the clamping of the 3rd gripper clamp (4-2-3), along with linear mechanical hand (4-2) travels forward and falls in the finished product frame (4-2-4) and derive outside the support (2);
Said workpiece inner core propulsion members (4-3) comprises first gas/assembly that surges (4-3-1), with the projectile (4-3-2) that first gas/assembly that surges (4-3-1) piston rod is connected, with the propelling stand (4-3-3) that is connected with support (2) table top; Said projectile (4-3-2) is provided with the radial direction through hole (4-3-2-1) that can let workpiece inner core (N) pass through; Projectile (4-3-2) is located at and advances stand (4-3-3) along in its laterally set cross through hole (4-3-3-1), and under the driving of first gas/assembly that surges (4-3-1), does straight reciprocating motion; And at the same axial straight line position that is positioned at the set radial direction through hole (4-3-2-1) of projectile (4-3-2) that advances stand (4-3-3); Be provided with the workpiece inner core blanking through hole (4-3-3-2) that can connect with radial direction through hole (4-3-2-1), said blanking through hole (4-3-3-2) is connected perforation with second labor and materials output track (3-2-1) port of export; Thereby make workpiece inner core (N) fall in the radial direction through hole (4-3-2-1) of projectile (4-3-2) and can move through blanking through hole (4-3-3-2) with projectile (4-3-2);
Said workpiece shell, inner core and nut combinations align member (4-4) comprise second gas/assembly that surges (4-4-1), the 3rd gas/assembly that surges (4-4-2) and location mandril (4-4-3); Said second gas/assembly that surges (4-4-1) vertically is arranged on the end face of propelling stand (4-3-3) of workpiece inner core propulsion members (4-3), and its piston rod be located at advance stand (4-3-3) with the same axial straight line of blanking through hole (4-3-3-2) position on the top in the vertical through hole (4-3-3-3) and be and be slidingly matched; The 3rd gas/assembly that surges (4-4-2) vertically is arranged on the bottom surface of support (2) table top; And the location mandril (4-4-3) that is connected with its piston rod; Pass said second gripper clamp (4-2-2) of support (2) table top, keeper (4-1) and linear mechanical hand (4-2); With advance stand (4-3-3) bottom surface set with said top on vertical through hole (4-3-3-2) be in the beneath vertical through hole (4-3-3-4) on the same vertical line, and can under the driving of the 3rd gas/assembly that surges (4-4-2), pump; Thereby order preceding is being introduced into the workpiece shell (W) and the nut (L) of said second gripper clamp (4-2-2) of linear mechanical hand (4-2); By the combination of location mandril (4-4-3) location; And workpiece inner core (N) in the back by said workpiece inner core propulsion members (4-3) through advancing and through beneath vertical through hole (4-3-3-4); Fall into second gripper clamp (4-2-2) of linear mechanical hand (4-2); And the positive stop through the slight punching press of second gas/assembly that surges (4-4-1) travels forward with linear mechanical hand (4-2) then and gets into the 3rd station of workpiece punching press attaching;
One linear mechanical hand is in length and breadth to drive unit (5); Said linear mechanical hand comprises the slide track seat (5-1) that is connected with support (2) table top to drive unit (5) in length and breadth; The cross slide (5-2) equipped with slide track seat (5-1); The longitudinal slide (5-3) equipped with cross slide (5-2); The 4th gas that is connected with cross slide (the 5-2)/assembly that surges (5-4) is with the 5th gas/assembly that surges (5-5) that is connected with support (2) table top; And the piston rod of the 4th gas/assembly that surges (5-4) is connected with longitudinal slide (5-3), and the piston rod of the 5th gas/assembly that surges (5-5) is connected with cross slide (5-2), and longitudinal slide (5-3) is connected with linear mechanical hand (4-2); Thereby under the synergy of the 4th gas/assembly that surges (5-4) and the 5th gas/assembly that surges (5-5), realize the reciprocating motion all around of linear mechanical hand (4-2), accomplish the workpiece transmission of said three stations respectively;
One is located at the workpiece decompressor (6) of said the 3rd station; Said workpiece decompressor (6) comprises and support (2) table top column connected vertically (6-1); With column (6-1) end face be vertically arranged the 6th gas/assembly that surges (6-3) and with the drift (6-4-1) of the piston rod attaching of the 6th gas/assembly that surges (6-3); The perpendicular reply of the 3rd gripper clamp (4-2-3) of said drift (6-4-1) and linear mechanical hand (4-2); Drive the 6th gas/assembly that surges (6-3), make drift (6-4-1) pump, thereby realize punching press attaching workpiece shell (W), inner core (N) and nut (L) three workpiece through vertically-guided spare;
Gas/liquid the way solenoid valve of the said first gas/assembly that surges (4-3-1), the second gas/assembly that surges (4-4-1), the 3rd gas/assembly that surges (4-4-2), the 4th gas/assembly that surges (5-4), the 5th gas/assembly that surges (5-5) and the 6th gas/assembly that surges (6-3) all is electrically connected with electric controller (1); After to said human-machine conversation control device (1-1) input process software, realize the full-automation of said three-piece F head assembling.
2. the special-purpose mounting equipment of three-piece F head according to claim 1 is characterized in that: said workpiece shell (W) is fed first labor and materials output track (3-1-1) port of export of giving vibrating disk (3-1) and can be made inverted shell (W) fall into shell in addition feeding to the first interior zigzag gap (3-1-2) of vibrating disk (3-1); Workpiece nut (L) can make inverted nut (L) fall into nut in addition feed for the 3rd labor and materials output track (3-3-1) port of export of vibrating disk (3-3) and feeds to the second interior zigzag gap (3-3-2) of vibrating disk (3-3).
3. the special-purpose mounting equipment of three-piece F head according to claim 1; It is characterized in that: said workpiece inner core (N) is fed to the port of export of second labor and materials output tracks (3-2-1) of vibrating disk (3-2) and is inverted workpiece inner core (N) turn device (3-2-2) in addition; Said workpiece inner core turn device (3-2-2) comprises guide rail plate (3-2-2-1); The workpiece inner core outlet terminal guide rail (3-2-3) that connects with workpiece inner core blanking through hole (4-3-3-2) with workpiece inner core propulsion members (4-3); The front end of said guide rail plate (3-2-2-1) is provided with workpiece transposition groove (3-2-2-2); And the groove width of workpiece transposition groove (3-2-2-2) is greater than the reduced diameter section diameter of workpiece inner core (N), and said guide rail plate (3-2-2-1) locates to be used for to prevent that near workpiece transposition groove (3-2-2-2) workpiece from falling and greater than the ring-shaped baffle (3-2-2-3) of workpiece inner core (N) external dimensions outward; Thereby order is inverted workpiece inner core (N) and under its gravity effect, is got in the workpiece inner core outlet terminal guide rail (3-2-3) after the transposition; Advance by workpiece inner core propulsion members (4-3) subsequently and send into second gripper clamp (4-2-2) of said linear mechanical hand (4-2), and fall within the workpiece shell (W) that advances into.
4. the special-purpose mounting equipment of three-piece F head according to claim 1; It is characterized in that: said support (2) bottom also is provided with the bolt type level and regulates bearing assembly (7); Said bearing assembly (7) has 4, and is arranged in 4 rotation angle positions of support (2) bottom.
5. according to claim 1 or the special-purpose mounting equipment of 4 described three-piece F heads, it is characterized in that: also comprise being located at support (2) bottom and 3 or 4 road wheel assemblies (8) arranged apart.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012103303721A CN102806463A (en) | 2012-09-10 | 2012-09-10 | Special assembling device for three-piece F-joints |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012103303721A CN102806463A (en) | 2012-09-10 | 2012-09-10 | Special assembling device for three-piece F-joints |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102806463A true CN102806463A (en) | 2012-12-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012103303721A Pending CN102806463A (en) | 2012-09-10 | 2012-09-10 | Special assembling device for three-piece F-joints |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102806463A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104175121A (en) * | 2014-07-19 | 2014-12-03 | 芜湖恒坤汽车部件有限公司 | Automatic assembling machine for piston cylinder parts of double-pipeline brake pump |
| CN109014848A (en) * | 2018-10-24 | 2018-12-18 | 佛山市艾菲尔智能科技有限公司 | Bearing assembly automatic assembling apparatus |
| CN113182797A (en) * | 2021-06-02 | 2021-07-30 | 哈尔滨工业大学 | Micro-assembly system based on double macro-micro combined robots |
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| CN202283663U (en) * | 2011-07-29 | 2012-06-27 | 上海天容机械有限公司 | Full automatic microphone three-piece assembly machine |
| CN202894725U (en) * | 2012-09-10 | 2013-04-24 | 谢明钱 | Mounting equipment special for three-piece F head |
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| JPH0899235A (en) * | 1994-09-30 | 1996-04-16 | Honda Motor Co Ltd | Ball assembly method in variable pulley |
| CN201324935Y (en) * | 2008-12-24 | 2009-10-14 | 湖北唯思凌科装备制造有限公司 | Device capable of automatically assembling steel-ball of nut |
| CN202010886U (en) * | 2011-03-18 | 2011-10-19 | 荆州神电实业有限公司 | Automatic assembly machine of planet wheel needle roller |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104175121A (en) * | 2014-07-19 | 2014-12-03 | 芜湖恒坤汽车部件有限公司 | Automatic assembling machine for piston cylinder parts of double-pipeline brake pump |
| CN104175121B (en) * | 2014-07-19 | 2016-08-24 | 芜湖恒坤汽车部件有限公司 | A kind of Dual pipe lines of braking cylinders piston cylinder parts automatic assembling machine |
| CN109014848A (en) * | 2018-10-24 | 2018-12-18 | 佛山市艾菲尔智能科技有限公司 | Bearing assembly automatic assembling apparatus |
| CN109014848B (en) * | 2018-10-24 | 2024-03-19 | 佛山市溢阳塑料电器有限公司 | Automatic assembly device for bearing assembly |
| CN113182797A (en) * | 2021-06-02 | 2021-07-30 | 哈尔滨工业大学 | Micro-assembly system based on double macro-micro combined robots |
| CN113182797B (en) * | 2021-06-02 | 2022-06-21 | 哈尔滨工业大学 | Micro-assembly system based on double macro-micro combined robots |
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Application publication date: 20121205 |