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CN102803884B - Sintering palette carriage, sintering machine provided with sintering palette carriage, and sintered ore producing method - Google Patents

Sintering palette carriage, sintering machine provided with sintering palette carriage, and sintered ore producing method Download PDF

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CN102803884B
CN102803884B CN201180014130.5A CN201180014130A CN102803884B CN 102803884 B CN102803884 B CN 102803884B CN 201180014130 A CN201180014130 A CN 201180014130A CN 102803884 B CN102803884 B CN 102803884B
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sintering
sintered
raw material
layer
cake
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CN102803884A (en
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小林政德
尾松保彦
樋口谦一
川口卓也
佐藤洋之
伊藤洋平
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Nippon Steel Corp
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B1/00Preliminary treatment of ores or scrap
    • C22B1/14Agglomerating; Briquetting; Binding; Granulating
    • C22B1/16Sintering; Agglomerating
    • C22B1/20Sintering; Agglomerating in sintering machines with movable grates
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B19/00Combinations of different kinds of furnaces that are not all covered by any single one of main groups F27B1/00 - F27B17/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B21/00Open or uncovered sintering apparatus; Other heat-treatment apparatus of like construction
    • F27B21/06Endless-strand sintering machines

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Materials Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

本发明提供避免烧结块表面的龟裂,最大限度地发挥烧结块支承效果,能够实现成品品质及生产性提高的具有烧结块支承台的板式烧结台车、具备该台车的烧结机及烧结矿的制造方法。本发明的板式烧结台车用于以比600mm更厚的原料填充层厚度的条件制造烧结矿的烧结机,其中,在该板式烧结台车上,在烧结台车的宽度方向上具备多个烧结块支承台,该烧结块支承台以表面与烧结台车的行进方向大致平行的方式立设且高度(H)为H=h-120〔mm〕(h为原料填充层的层厚)以下。

The present invention provides a plate-type sintering trolley equipped with a sintering cake supporting platform, a sintering machine and a sintering ore equipped with the trolley, which avoid cracks on the surface of the sintering cake, maximize the effect of supporting the sintering cake, and improve product quality and productivity. manufacturing method. The plate-type sintering pallet of the present invention is used in a sintering machine for producing sintered ore under the condition that the thickness of the raw material filling layer is thicker than 600 mm, wherein the plate-type sintering pallet is equipped with a plurality of A block supporting table, the sintering block supporting table is erected so that its surface is substantially parallel to the traveling direction of the sintering trolley, and its height (H) is H=h−120 [mm] (h is the layer thickness of the raw material filling layer) or less.

Description

板式烧结台车、具备该台车的烧结机及烧结矿的制造方法Plate-type sintering trolley, sintering machine equipped with the same, and method for manufacturing sintered ore

技术领域 technical field

本发明涉及用于制造成为高炉用原料的烧结矿的板式烧结台车、具备该台车的烧结机及烧结矿的制造方法,尤其是,涉及以比600mm厚的原料填充层厚度的条件制造烧结矿所适用的板式烧结台车、具备该台车的烧结机及使用这些装置的烧结矿的制造方法。The present invention relates to a plate-type sintering trolley for producing sintered ore used as a raw material for a blast furnace, a sintering machine equipped with the trolley, and a method for producing sintered ore. In particular, it relates to the production of sintered sintering under the condition that the thickness of the raw material filling layer is thicker than 600 mm. A plate-type sintering trolley applicable to mines, a sintering machine equipped with the trolley, and a method of manufacturing sintered ore using these equipment.

背景技术 Background technique

在制造高炉用原料即烧结矿的下方吸引式烧结机中,如图5所示,首先,从炉底矿料斗101将炉底矿(床敷鉱)装入板式烧结台车103的底面的炉篦炉杆103a上,形成30mm左右厚度的炉底垫层102。其次,将由主原料的粉状铁矿石等含铁原料、石灰石等副原料、粉焦炭等燃料构成的烧结原料104运送到冲击料斗(サ一ジホツパ一)105储存之后,从筒式送料器取出,经由滑槽106装入板式烧结台车103的炉底矿102之上而形成原料填充层107。接着,在原料填充层107的上面表层中的粉焦炭用点火炉108点火之后,边施加吸引负压向下方吸引空气,边将板式烧结台车103依次水平移动到排矿部,其间使原料填充层107中的粉焦炭燃烧,由该燃烧热从上层到下层依次烧结原料来制造烧结矿。In a bottom-suction sintering machine for producing sintered ore, which is a raw material for blast furnaces, as shown in FIG. On the grate bar 103a, a furnace bottom cushion 102 with a thickness of about 30 mm is formed. Next, the sintering raw material 104 consisting of iron-containing raw materials such as powdered iron ore as the main raw material, auxiliary raw materials such as limestone, and fuel such as powdered coke is transported to the impact hopper 105 for storage, and then taken out from the barrel feeder. , into the bottom ore 102 of the plate type sintering trolley 103 via the chute 106 to form a raw material filling layer 107 . Next, after the powdered coke in the upper surface layer of the raw material filling layer 107 is ignited by the ignition furnace 108, while applying suction negative pressure to suck air downward, the plate type sintering trolley 103 is sequentially moved horizontally to the ore discharge part, during which the raw material is filled. Powdered coke in the layer 107 is combusted, and raw materials are sequentially sintered from the upper layer to the lower layer by the combustion heat to produce sintered ore.

在从原料填充层107的上层朝向下层进行烧结的烧结过程中,首先,在上层形成烧结结束的烧结结束层107a(以下,称为“烧结块”)。在该烧结块的正下的原料填充层形成燃烧、烧结进行中的软化熔融层,在其下层存在未烧结的原料填充层,但是,该软化熔融层及原料填充层受到烧结块的负荷而被压缩,高堆积密度化。因此,含有烧结块下方的软化熔融层的原料填充层内的通风降低,另外通风不均一化。而且,这会带来原料填充层中的碳材料燃烧速度的降低及燃烧不均匀,结果,烧结速度降低,烧结成品率降低,因此,存在烧结矿的生产性降低的问题。In the sintering process of sintering from the upper layer to the lower layer of the raw material filled layer 107 , first, a sintered layer 107 a (hereinafter referred to as “sintered lump”) in which sintering is completed is formed on the upper layer. The raw material filled layer directly under the sintered block forms a softened and melted layer where combustion and sintering are in progress, and an unsintered raw material filled layer exists below it. Compression, high bulk density. Therefore, the ventilation in the raw material packed layer including the softened molten layer under the sintered cake is reduced, and the ventilation becomes non-uniform. In addition, this causes a reduction in the combustion rate of the carbon material in the raw material filling layer and non-uniform combustion. As a result, the sintering rate decreases and the sintering yield decreases. Therefore, there is a problem that the productivity of sintered ore decreases.

作为实现减轻作用于这种烧结块的下方的软化熔融层及原料填充层的烧结块负荷的方法,如图6所示,发明了在板式烧结台车103上立设有支承烧结块的台109(以下,称为“烧结块支承台”)并进行烧结的台支承烧结法(例如,专利文献1、2)。As a method of reducing the load of the sintered agglomerate acting on the softened molten layer and the raw material filling layer below the sintered agglomerate, as shown in FIG. (hereinafter, referred to as "sintering block support table") and sintering with a table-supported sintering method (for example, Patent Documents 1 and 2).

在该台支承烧结法中,从原料填充层的上层进行烧结,烧结块的厚度增加,烧结块成为达到烧结块支承台顶部的高度位置的厚度时,烧结块被烧结块支承台顶部支承,减轻对其下层施加的烧结块负荷,改善通风,生产性显著提高(以下,将该效果称为“烧结块支承效果”)。In this table-supported sintering method, sintering is carried out from the upper layer of the raw material filling layer, the thickness of the sintered cake increases, and when the thickness of the sintered cake reaches the height position of the top of the sintered cake support table, the sintered cake is supported by the top of the sintered cake support table, reducing the The agglomerate load applied to the lower layer improves ventilation and remarkably improves productivity (hereinafter, this effect is referred to as "sinter agglomerate support effect").

专利文献1:(日本)特开平2-293586号公报Patent Document 1: (Japanese) Unexamined Patent Publication No. 2-293586

专利文献2:(日本)特开平4-168234号公报Patent Document 2: (Japanese) Unexamined Patent Publication No. 4-168234

专利文献3:(日本)专利第2715218号公报Patent Document 3: (Japanese) Patent No. 2715218

专利文献4:(日本)特开平6-323745号公报Patent Document 4: (Japanese) Unexamined Patent Publication No. 6-323745

专利文献5:(日本)特开平9-209050号公报Patent Document 5: (Japanese) Unexamined Patent Publication No. 9-209050

专利文献6:(日本)特开2010-144946号公报Patent Document 6: (Japanese) Unexamined Patent Application Publication No. 2010-144946

烧结块支承效果为烧结块被烧结块支承台顶部支承后得到的效果。为了从烧结开始尽可能早地在烧结块支承效果的某状态下进行烧结,希望使用高度尽可能高的烧结块支承台。The sintered cake support effect is the effect obtained after the sintered cake is supported by the top of the sintered cake support table. In order to carry out sintering at a certain state of the sintering cake support effect as early as possible from the start of sintering, it is desirable to use a sintering cake support stand as high as possible.

但是,烧结块在烧结块支承台顶部被局部地支承,因此,烧结块支承台的高度过高,其结果,所支承的烧结块的厚度(以下,适当地称为“支承烧结块厚度”)过薄的话,如图7示意地表示,存在在烧结工序中在烧结块支承台上方的烧结块的表面产生龟裂110的问题(另外,如从图1的示意图可知的那样,(原料填充层的层厚(h)-烧结块支承台的高度(H))成为“支承烧结块厚度”)。在烧结块表面发生龟裂时,在龟裂部位优先引起气体流动,因此,助长下层的烧结不均一的所谓的不均匀烧结,生产率降低。However, since the sintered cake is partially supported on the top of the sintered cake support table, the height of the sintered cake support table is too high. If it is too thin, as shown schematically in FIG. 7, there is a problem that cracks 110 are generated on the surface of the sintered cake above the sintered cake support table during the sintering process (in addition, as can be seen from the schematic diagram of FIG. 1, (the raw material filling layer The thickness of the layer (h) - the height of the sintered block support table (H)) becomes the "supported sintered block thickness"). When cracks occur on the surface of the sintered block, gas flow is preferentially caused at the cracked portion, so the so-called non-uniform sintering in which the lower layer is sintered unevenly is promoted, and the productivity is lowered.

因此,需要避免烧结块表面的龟裂。Therefore, it is necessary to avoid cracking on the surface of the sintered block.

可知,“支承烧结块厚度”过薄时产生龟裂。另外,关于烧结块表面的龟裂发生,毫无疑义地认为对“支承烧结块厚度”而言具有下限,换言之,烧结块支承台高度就有上限。因此,为了避免龟裂,只要以使“支承烧结块厚度”比产生龟裂的下限的厚度更厚的方式选择烧结块支承台的高度即可。换言之,认为只要将烧结块支承台的高度设定为比与产生龟裂的“支承烧结块厚度”的下限对应的烧结块支承台高度的上限更低即可。It can be seen that cracks occur when the "supporting sintered cake thickness" is too thin. In addition, regarding the occurrence of cracks on the surface of the sintered cake, it is undoubtedly considered that there is a lower limit to the "supported sintered cake thickness", in other words, there is an upper limit to the height of the sintered cake support table. Therefore, in order to avoid cracks, it is only necessary to select the height of the sintered cake support table so that the "supported sintered cake thickness" becomes thicker than the lower limit thickness at which cracks occur. In other words, it is considered that the height of the sintered cake support table should be set lower than the upper limit of the height of the sintered cake support table corresponding to the lower limit of the "supported sintered cake thickness" at which cracks occur.

但是,也有对烧结块表面发生龟裂的原理不十分了解的情况,对于应该如何决定“支承烧结块厚度”的下限或烧结块支承台高度的上限,是没有方针对策的。However, the mechanism of cracking on the surface of the sintered cake is not fully understood, and there is no policy and countermeasure for how to determine the lower limit of the "supported cake thickness" or the upper limit of the height of the cake support table.

在这种状况下,在专利文献3中,表示了通过烧结块支承台的高度相对于原料填充层的层厚之比(以下,适当地称为“相对于层厚的高度比”)来决定烧结块支承台高度的上限的考虑方法。具体而言,相对于目前使用的典型的层厚即600mm的原料填充层,使用450mm以上高度的烧结块支承台,基于在烧结块表面产生龟裂的结果,作为烧结块支承台高度的上限,表示了“相对于层厚的高度比”为75%。Under such circumstances, Patent Document 3 shows that the ratio of the height of the sintered cake support table to the layer thickness of the raw material filling layer (hereinafter referred to as "height ratio to layer thickness" as appropriate) determines that The method of considering the upper limit of the height of the sintered block support table. Specifically, the upper limit of the height of the sintered cake support table is based on the result of cracks occurring on the surface of the sintered cake by using a sintered cake support table with a height of 450 mm or more for a raw material filled layer with a typical layer thickness of 600 mm currently used. The "height ratio to layer thickness" is shown as 75%.

基于该考虑方法,为了避免龟裂发生,原料填充层越为高层厚,越需要增厚“支承烧结块厚度”。如上所述,在原料填充层为600mm时,“支承烧结块厚度”的下限为150mm,假设使用800mm的原料填充层时,“支承烧结块厚度”的下限为200mm(烧结块支承台的高度的上限为600mm)。Based on this way of thinking, in order to avoid the occurrence of cracks, the thicker the raw material filling layer is, the thicker the "support sintered block thickness" needs to be. As mentioned above, when the raw material packing layer is 600 mm, the lower limit of the "support sintered cake thickness" is 150 mm, and assuming that an 800 mm raw material packed bed is used, the lower limit of the "supported sintered cake thickness" is 200 mm (the height of the sintered cake support table The upper limit is 600mm).

根据该现有方法,原料填充层越是高层厚,对烧结块支承台施加的烧结块的负荷越大,作为其反作用,从烧结块支承台作用于烧结块的力也同样变大。根据对该烧结块作用的力的增大,在烧结块容易发生龟裂。尤其是,在层厚超过720mm时,伴随着烧结块的负荷的增大,在烧结块容易产生龟裂。因此,认为在原料填充层越为高层厚时,越需要厚的“支承烧结块厚度”这种考虑方法容易理解。According to this conventional method, the thicker the raw material filling layer is, the greater the load of the sintered cake is applied to the sintered cake support table, and as a reaction to this, the force acting on the sintered cake from the sintered cake support table is also increased. Cracks are likely to occur in the sintered lump due to an increase in the force acting on the sintered lump. In particular, when the layer thickness exceeds 720 mm, cracks are likely to occur in the sintered block as the load on the sintered block increases. Therefore, it is easy to understand that the "supporting sintered cake thickness" needs to be thicker as the raw material filling layer is thicker.

但是,在专利文献3中,未对烧结块的强度进行考虑。通常,认为固体材料的龟裂在作用于材料的应力超过其固体材料的强度时产生,但是,这种情况对于烧结块也适用。因此,考虑烧结块的强度,认为重新探讨“支承烧结块厚度”的下限即烧结块支承台的高度的上限求取方法是有意义的。However, in Patent Document 3, no consideration is given to the strength of the sintered compact. In general, cracking of solid materials is considered to occur when the stress acting on the material exceeds the strength of its solid material, however, this is also true for sintered blocks. Therefore, considering the strength of the sintered cake, it is considered meaningful to reconsider the method of obtaining the lower limit of the "thickness of the supported sintered cake", that is, the upper limit of the height of the sintered cake support table.

下方吸引式的烧结原理为用点火炉使原料填充层的表层部分的碳材料着火,通过下方吸引使碳材依次燃烧,使热传递向下方进行。在该原理的基础上,原料填充层的上层部分由燃料的燃烧带来的预热效果仍较小,且气流阻力高的软化熔融层的厚度薄,因此,原料填充层整体的气流阻力也小。因此,原料填充层的上层部分的温度低且碳材料的燃烧过快地进行,其结果,燃烧熔融反应(烧结化反应)不充分,所烧结的烧结块的强度变低。The sintering principle of the downward suction method is to ignite the carbon material in the surface layer of the raw material filling layer with the ignition furnace, and burn the carbon material sequentially through the downward suction, so that the heat transfer proceeds downward. On the basis of this principle, the preheating effect of fuel combustion in the upper part of the raw material filled layer is still small, and the thickness of the softened molten layer with high air flow resistance is thin, so the overall air flow resistance of the raw material filled layer is also small. . Therefore, the temperature of the upper layer of the raw material filled layer is low and the combustion of the carbon material progresses too quickly. As a result, the combustion melting reaction (sintering reaction) is insufficient, and the strength of the sintered agglomerate is lowered.

如上所述,公知有烧结块的强度较大地依存于其气流阻力或通气性,原料填充层的上层的烧结块的强度比下层的烧结块低。As described above, it is known that the strength of agglomerates largely depends on the airflow resistance and air permeability thereof, and that the strength of the agglomerates in the upper layer of the raw material filling layer is lower than that of the agglomerates in the lower layer.

发明者们注意到,在上层的烧结块和下层的烧结块中出现强度差的上述原理也适用于层厚不同的原料填充层间的烧结块的强度。高层厚条件下的原料填充层与低层厚条件下的原料填充层相比,气流阻力大出厚度增厚的量,因此,在高层厚条件下的原料填充层的上层的燃烧比在低层厚条件下的原料填充层的上层的燃烧更缓慢地进行。因此,认为通过预热效果,高层厚条件下的原料填充层的上层的烧结块比低层厚条件下的原料填充层的上层的烧结块的强度高。The inventors have noticed that the above-mentioned principle that the difference in strength occurs between the upper layer of sintered compact and the lower layer of sintered compact is also applicable to the strength of the sintered compact between layers filled with raw materials having different layer thicknesses. Compared with the raw material packed layer under the condition of low layer thickness, the air flow resistance of the raw material packed layer under the condition of high layer thickness is greater than the thickness increase. Therefore, the combustion ratio of the upper layer of the raw material filled layer under the condition of high layer thickness The combustion of the upper layer of the lower raw material packed layer proceeds more slowly. Therefore, it is considered that the strength of the sintered agglomerate of the upper layer of the raw material filled layer under the condition of a high layer thickness is higher than that of the upper layer of the raw material filled layer under the condition of a low layer thickness due to the preheating effect.

即,从通气性的观点考虑,认为原料填充层越为高层厚,原料填充层的上层的“支承烧结块厚度”部分的烧结块的强度越高。基于这种原料填充层的上层的“支承烧结块厚度”部分的烧结块的强度依赖于原料填充层的层厚的认知,认为专利文献3中所示的“相对于层厚的高度比”为75%的烧结块支承台高度的上限不超过层厚条件为“600mm层厚的情况下”的烧结块的强度的上限。That is, from the viewpoint of air permeability, it is considered that the thicker the raw material packed layer is, the higher the strength of the sintered cake at the "supporting sintered cake thickness" portion of the upper layer of the raw material packed layer is. Based on the knowledge that the strength of the sintered cake at the "supporting sintered cake thickness" portion of the upper layer of the raw material packed layer depends on the layer thickness of the raw material packed layer, it is considered that the "height ratio to the layer thickness" shown in Patent Document 3 The upper limit of the height of the sintered cake support table which is 75% does not exceed the upper limit of the strength of the sintered cake when the layer thickness condition is "in the case of a layer thickness of 600 mm".

因此,在比600mm厚的高层厚的原料填充层的条件下制造烧结矿的情况下,有可能能够避免烧结块表面的龟裂并使用“相对于层厚的高度比”比75%高的台高度的烧结块支承台。Therefore, in the case of producing sintered ore under the condition of a raw material-packed layer thicker than 600 mm, it is possible to avoid cracks on the surface of the sintered block and use a platform with a "height ratio to layer thickness" higher than 75% High height sintered block support table.

另外,在根据以“相对于层厚的高度比”为75%的烧结块支承台的高度的上限规则的情况下,原料填充层越为高层厚,未受到烧结块支承效果的原料填充层的厚度越厚,因此,低品质的烧结矿的比例增加,成品率降低。In addition, in the case of the rule of the upper limit of the height of the sintered cake support table where the "height ratio to the layer thickness" is 75%, the thicker the raw material filled layer is, the higher the thickness of the raw material filled layer that does not receive the sintered cake support effect. The thicker the thickness, therefore, the ratio of low-quality sintered ore increases, and the yield decreases.

由于近些年在烧结矿制造时的高生产、高层厚化的潮流,对于高层厚的原料填充层找出更一致的新的上限规则是非常重要的。Due to the trend of high production and thicker layers in sinter manufacturing in recent years, it is very important to find a new upper limit rule that is more consistent for higher layers of thick raw material filling layers.

另外,在专利文献4中,提出有用于改善烧结块的压缩引起的通气性的恶化及伴随此的焦炭的燃烧速度的降低导致的生产性的降低的方案,但是,仅着眼于烧结原料的层厚是不能获得充分的结果的。另外,在专利文献5中,为了提高焦炭烧结速度而提出有使烧结块支承部件规则地分散的方案,另外,在专利文献6中,对烧结块支承部件的长寿命化进行了提案,但是,对为了最大限度地发挥烧结块支承效果,实现成品品质及生产性的提高而最佳化的烧结块支承台的构造及其配置方法未作任何的公开。In addition, Patent Document 4 proposes to improve the reduction in productivity caused by the deterioration of air permeability caused by the compression of sintered agglomerates and the reduction in the burning rate of coke accompanying this, but only focuses on the layer of sintered raw material. Thickness does not give adequate results. In addition, in Patent Document 5, it is proposed to regularly disperse the sintered cake support members in order to increase the coke sintering rate, and in Patent Document 6, it is proposed to increase the life of the sintered cake support members. However, The structure and arrangement method of the sinter cake support stand optimized for the purpose of maximizing the sinter cake support effect and improving product quality and productivity are not disclosed.

发明内容 Contents of the invention

本发明是鉴于上述情况而设立的,其目的在于提供具有避免形成于支承台正上方的烧结块表面的龟裂,且最大限度地发挥烧结块支承效果,能够实现成品品质及生产性的提高的烧结块支承台的板式烧结台车,具备该台车的烧结机及使用上述装置的烧结矿的制造方法。The present invention was established in view of the above circumstances, and its object is to provide a sintered cake that avoids cracks formed on the surface of the sintered cake directly above the support table, maximizes the effect of supporting the sintered cake, and improves product quality and productivity. A plate-type sintering trolley for a sintering block support table, a sintering machine provided with the trolley, and a method for producing sintered ore using the above-mentioned apparatus.

本发明者为了实现上述目的而进行了锐意的研究,结果发现了在层厚比600mm、尤其是比720mm高的原料填充层的条件下制造烧结矿时,用于避免形成于支承台正上方的烧结块表面的龟裂的烧结块支承台高度的上限规则,并完成了本发明。The inventors of the present invention conducted earnest research to achieve the above object, and as a result, found that when producing sintered ore under the condition of a raw material filling layer with a layer thickness higher than 600 mm, especially higher than 720 mm, it is possible to avoid the formation of the hole directly above the support table. The upper limit of the height of the sintered block supporting table of cracks on the surface of the sintered block is regulated, and the present invention has been completed.

为了解决上述课题,本发明的宗旨如下所述。In order to solve the above-mentioned problems, the gist of the present invention is as follows.

(1)一种板式烧结台车,用于以比600mm厚的原料填充层厚度的条件制造烧结矿,其特征在于,在该板式烧结台车上,在烧结台车的宽度方向具备多个烧结块支承台,所述烧结块支承台以侧面与烧结台车的行进方向大致平行的方式立设且高度(H)为H=h-120[mm]以下(h为原料填充层的层厚),所述烧结块支承台的顶部面的宽度(WS)为30[mm]≤WS≤60[mm],所述烧结块支承台的个数以在烧结台车的宽度方向上邻接的烧结块支承台间距离及邻接的烧结块支承台与板式烧结台车的侧壁间的距离不超过1250mm的方式进行选择。(1) A plate-type sintering trolley for producing sintered ore with a thickness of a raw material filling layer thicker than 600 mm, characterized in that the plate-type sintering trolley is equipped with a plurality of sintering poles in the width direction of the sintering trolley. A block supporting table, the sintering block supporting table is erected so that the side surface is substantially parallel to the traveling direction of the sintering trolley, and the height (H) is H=h-120 [mm] or less (h is the layer thickness of the raw material filling layer) , the width ( WS ) of the top surface of the sintering block supporting table is 30 [mm] ≤ WS ≤ 60 [mm], and the number of the sintering block supporting tables is as follows: The distance between the sintering block support tables and the distance between the adjacent sintering block support tables and the side wall of the plate type sintering trolley shall not exceed 1250mm.

(2)一种烧结机,具备(1)所述的板式烧结台车。(2) A sintering machine including the plate-type sintering pallet described in (1).

(3)一种烧结矿的制造方法,其中,在板式烧结台车上,以在烧结台车的宽度方向上邻接的烧结块支承台间距离及邻接的烧结块支承台与板式烧结台车的侧壁间的距离不超过1250mm的方式在烧结台车的宽度方向上设有多个烧结块支承台,一边支承烧结块,一边以比600mm厚的原料填充层厚度条件制造烧结矿,所述烧结块支承台与烧结台车的行进方向平行地立设且高度(H)为H=h-120[mm]以下(h为原料填充层的层厚),并且顶部面的宽度(WS)为30[mm]≤WS≤60[mm]。(3) A method for producing sintered ore, wherein, on a plate type sintering pallet, the distance between adjacent sintering cake support tables in the width direction of the sintering pallet and the distance between the adjacent sintering cake support tables and the plate type sintering pallet The distance between the side walls is not more than 1250 mm. A plurality of sintering block support tables are provided in the width direction of the sintering trolley, and while supporting the sintering block, the sintered ore is produced under the condition of a raw material filling layer thickness thicker than 600 mm. The sintering The block supporting table is erected parallel to the traveling direction of the sintering trolley and has a height (H) of H=h-120 [mm] or less (h is the layer thickness of the raw material filling layer), and the width ( WS ) of the top surface is 30 [mm] ≤ W S ≤ 60 [mm].

根据本发明的板式烧结台车,为用于在比600mm厚的原料填充层厚度的条件下制造烧结矿的板式烧结台车及具备该台车的烧结机,在该板式烧结台车上,在板式烧结台车的宽度方向上具备多个以侧面与烧结台车的行进方向大致平行的方式立设且高度(H)为H=h-120[mm](h为原料填充层的层厚)的烧结块支承台,即,形成为比现有的烧结块支承台的高度高且以“相对于层厚的高度比”超过75%的高度H=h-120[mm](h为原料填充层的层厚)的烧结块支承台的构成,因此,通过简单的变更能够避免形成于支承台正上方的烧结块表面的龟裂,能够最大限度地发挥烧结块支承效果,提高成品品质及生产性。According to the plate type sintering pallet of the present invention, it is a plate type sintering pallet for producing sintered ore under the condition that the thickness of the raw material filling layer is thicker than 600mm, and a sintering machine equipped with the same. On the plate type sintering pallet, There are multiple plates in the width direction of the sintering trolley, and the sides are approximately parallel to the traveling direction of the sintering trolley. The height (H) is H=h-120 [mm] (h is the layer thickness of the raw material filling layer) The sintered cake support platform, that is, formed to be higher than the height of the existing sintered cake support platform and to have a height H = h - 120 [mm] (h is the raw material filling Layer thickness) of the structure of the sintered block support table, therefore, the cracks formed on the surface of the sintered block directly above the support table can be avoided by simple changes, the sintered block support effect can be maximized, and the quality of the finished product and production can be improved. sex.

根据本发明的板式烧结台车,作为烧结块支承台,其顶部面的宽度设定为(WS)为30[mm]≤WS≤60[mm],作为烧结块支承台的个数,以在烧结台车的宽度方向上邻接的烧结块支承台间距离及邻接的烧结块支承台与板式烧结台车的侧壁间的距离不超过1250mm的方式进行选择,由此,能够避免形成于支承台正上方的烧结块表面的龟裂、其之前阶段的现象即隆起,并且能够最大限度地发挥烧结块支承效果,能够提高成品品质及生产性。According to the plate type sintering trolley of the present invention, as a sintering block support platform, the width of its top surface ( WS ) is set to be 30 [mm] ≤ W S ≤ 60 [mm], as the number of sintering block support platforms, The distance between the adjacent sintering cake support platforms in the width direction of the sintering trolley and the distance between the adjacent sintering cake support platforms and the side wall of the plate type sintering trolley are selected in such a way that the distance between them does not exceed 1250 mm. Cracks on the surface of the sintered cake directly above the support table, and the phenomenon of the previous stage, bulging, can maximize the support effect of the sintered cake, and can improve the quality and productivity of the finished product.

根据本发明的烧结机及烧结矿的制造方法,能够避免烧结块表面的龟裂,通过烧结块支承效果能够使成品品质及生产性提高。According to the sintering machine and the method for producing sintered ore of the present invention, cracks on the surface of the sintered cake can be avoided, and the quality and productivity of the finished product can be improved by the sintered cake support effect.

附图说明 Description of drawings

图1是用于说明本发明的烧结块支承台和原料填充层的高度的关系的示意图;Fig. 1 is the schematic diagram for explaining the relation of the height of the sintered block support table of the present invention and the raw material filling layer;

图2是立设有烧结块支承台的板式烧结台车的俯视图,是用于说明本发明的烧结块支承台的顶部面和板式烧结台车的上表面的相对位置及尺寸的关系的示意图;Fig. 2 is a top view of a plate-type sintering trolley provided with a sintering cake supporting platform, which is a schematic view illustrating the relative position and size relationship between the top surface of the sintering cake supporting platform and the upper surface of the plate-type sintering trolley according to the present invention;

图3是具备烧结块支承台的板式烧结台车的概略立体图,是用于说明本发明的邻接的烧结块支承台间距离及邻接的烧结块支承台与板式烧结台车的侧壁之间的距离的图;Fig. 3 is a schematic perspective view of a plate type sintering trolley provided with a sintering cake support platform, and is used to explain the distance between adjacent sintering cake support platforms and the distance between adjacent sintering cake support platforms and the side walls of the plate type sintering vehicle according to the present invention. map of distances;

图4(a)是具备本实施例的烧结块支承台的板式烧结台车的概略俯视图,图4(b)沿(a)的A-A′线的概略剖面图;Fig. 4 (a) is a schematic top view of a plate-type sintering trolley equipped with a sintering cake support platform of the present embodiment, and Fig. 4 (b) is a schematic cross-sectional view along line A-A' of (a);

图5是下方吸引式烧结机的概略剖面图;Fig. 5 is a schematic sectional view of the suction sintering machine below;

图6是具备烧结块支承台的板式烧结台车的概略立体图;Fig. 6 is a schematic perspective view of a plate-type sintering trolley equipped with a sintering block support table;

图7是示意地表示烧结块表面的龟裂的图。Fig. 7 is a diagram schematically showing cracks on the surface of a sintered block.

标记说明Mark description

1:原料填充层1: raw material filling layer

1a:烧结块1a: Sintered block

3:板式烧结台车3: Plate sintering trolley

3A:上游端3A: Upstream end

3B:下游端3B: Downstream end

4:烧结块支承台4: Sintered block support table

4a:顶部面4a: top face

L0:板式烧结台车的长度L 0 : the length of the plate sintering trolley

W0:板式烧结台车的宽度W 0 : Width of plate sintering trolley

H:烧结块支承台的高度H: the height of the sintered block support table

LS:烧结块支承台的长度L S : the length of the sintered block support table

WS:烧结块支承台的宽度W S : Width of sintered block support table

d1:邻接的烧结块支承台间距离d 1 : Distance between adjacent sintered cake support tables

d2:邻接的烧结块支承台与板式烧结台车的侧壁之间的距离d 2 : the distance between the adjacent sintering block support table and the side wall of the plate sintering trolley

L0:板式烧结台车的行进方向的长度L 0 : The length of the plate sintering trolley in the direction of travel

h:原料填充层的层厚h: layer thickness of raw material filling layer

具体实施方式 Detailed ways

以下,使用附图对应用了本发明一实施方式的板式烧结台车、具备该板式烧结台车的烧结机及烧结矿的制造方法进行详细地说明。Hereinafter, a plate-type sintering pallet to which an embodiment of the present invention is applied, a sintering machine including the plate-type sintering pallet, and a method of manufacturing sintered ore will be described in detail using the drawings.

图1是示意地表示板式烧结台车上的、烧结过程中的原料填充层的烧结块支承台附近的剖面图。Fig. 1 is a cross-sectional view schematically showing the vicinity of a sintered cake support table of a raw material filling layer during sintering on a plate type sintering pallet.

在烧结过程中,烧结台车3上的原料填充层1成为在上层具有结束了烧结的烧结结束层(烧结块)1a,在其下方具有燃烧进行中的软化熔融层1b,在其下方具有未烧结的原料填充层1c及炉底垫层2的状态,烧结块1a被烧结块支承台4支承。During the sintering process, the raw material filling layer 1 on the sintering trolley 3 has a sintered finished layer (sintered block) 1a on the upper layer, a softened and melted layer 1b under combustion, and an unfinished layer 1b below it. In the state of the sintered raw material filling layer 1 c and the bottom liner 2 , the sintered cake 1 a is supported by the sintered cake support table 4 .

原料填充层1的层厚(h)超过600mm,设置于烧结台车3上的烧结块支承台4的高度(H)设为H=h-120mm以下。The layer thickness (h) of the raw material filling layer 1 exceeds 600 mm, and the height (H) of the sintered cake support table 4 installed on the sintering pallet 3 is set to H=h−120 mm or less.

将烧结块支承台4的高度(H)的上限设为比原料填充层1的厚度(h)低120mm的值,由此,在原料填充层超过600mm的高层厚条件下的烧结矿的制造方法中,在支承台正上方形成不产生龟裂的“支承烧结块厚度”。By setting the upper limit of the height (H) of the sintered cake support table 4 to a value 120 mm lower than the thickness (h) of the raw material packed layer 1, the method of producing sintered ore under the condition that the raw material packed layer has a layer thickness exceeding 600 mm In , the "support sintered block thickness" that does not cause cracks is formed directly above the support table.

即,在能够将形成于支承台正上方的“支承烧结块厚度”至少确保120mm的范围内设定烧结块支承台的高度,由此,能够避免形成于支承台正上方的烧结块表面的龟裂,通过烧结块支承效果能够使烧结矿的成品品质及生产性提高。That is, the height of the sintered cake support table is set within a range in which the "supported sintered cake thickness" formed directly above the support table can be ensured at least 120 mm, thereby avoiding the unevenness of the surface of the sintered cake formed directly above the support table. Cracking, the quality and productivity of finished products of sintered ore can be improved through the sintered block support effect.

在烧结块支承台4的高度(H)比(层厚(h)-120)mm高时,“支承烧结块厚度”比120mm薄,在形成于支承台正上方的烧结块表面产生龟裂。另外,下限没有特别限定,但是在烧结块支承台4的高度(H)不足450mm的情况下,烧结进行速度(FFS)的改善不大,因此,优选设定为450mm以上。When the height (H) of the sinter cake support table 4 is higher than (layer thickness (h)−120) mm, the "support sinter cake thickness" becomes thinner than 120 mm, and cracks occur on the surface of the sinter cake formed directly above the support table. In addition, the lower limit is not particularly limited, but when the height (H) of the sintered cake support table 4 is less than 450 mm, the improvement of the sintering progress rate (FFS) is not large, so it is preferably set to 450 mm or more.

图2是立设有烧结块支承台4的板式烧结台车3的俯视图,是用于说明烧结块支承台4的顶部面4a和板式烧结台车3的底面的相对位置及尺寸的关系的示意图。Fig. 2 is a plan view of a plate-type sintering trolley 3 with a sintering cake support platform 4 standing upright, and is a schematic diagram for explaining the relationship between the relative position and size of the top surface 4a of the sintering cake support platform 4 and the bottom surface of the plate-type sintering trolley 3 .

附图中,板式烧结台车的从上游端3A朝向下游端3B的方向为板式烧结台车的行进方向。In the drawings, the direction from the upstream end 3A toward the downstream end 3B of the plate-type sintering trolley is the traveling direction of the plate-type sintering trolley.

另外,以下说明的烧结块支承台4的顶部面的宽度(WS)是指,如图2所示,与烧结台车的宽度方向平行的顶部面的尺寸(mm),烧结块支承台4的顶部面的长度(LS)是指,与烧结台车的行进方向平行的尺寸(mm)。In addition, the width ( WS ) of the top surface of the sintering cake support table 4 described below refers to the dimension (mm) of the top surface parallel to the width direction of the sintering pallet as shown in FIG. The length (L s ) of the top surface refers to the dimension (mm) parallel to the traveling direction of the sintering pallet.

烧结块支承台4的顶部面的宽度(WS)优选30[mm]≤WS≤60[mm]。The width ( WS ) of the top surface of the sintered cake support table 4 is preferably 30 [mm]≦ WS ≦60 [mm].

这是由于,上述顶部面的宽度(WS)比30mm窄时,相对于上层烧结块而言,面支承效果不充分,成为与线支承接近的状态,在烧结块上容易与行进方向平行地刻入龟裂,另外,在上述顶部面的宽度(WS)比60mm宽时,顶部面的排热量变大,烧结矿的成品品质及生产性降低。This is because when the width ( WS ) of the top surface is narrower than 30mm, the surface support effect is insufficient for the upper layer sintered block, and it becomes a state close to the line support, and the sintered block tends to be parallel to the traveling direction. Cracks are engraved, and when the width ( WS ) of the above-mentioned top surface is wider than 60 mm, the amount of heat released from the top surface increases, and the quality and productivity of the finished product of the sintered ore decrease.

烧结块支承台4的顶部面的长度(LS)越长,支承烧结块的面积越大,因此,能够避免相对于上层烧结块的应力集中,有利于避免龟裂。但是,为了利用烧结机排矿部良好地确保烧结块自板式烧结台车的剥离性,如图2所示,多在板式烧结台车的行进方向的下游端3B设置不支承烧结块的区域。The longer the length (L S ) of the top surface of the sintered cake support table 4 is, the larger the area for supporting the sintered cake is. Therefore, it is possible to avoid stress concentration on the upper layer of the sintered cake, which is advantageous for avoiding cracks. However, in order to ensure good detachability of sintered agglomerates from the plate type sintering pallet by the ore discharge part of the sintering machine, as shown in FIG.

图3是具备本发明的烧结块支承台的板式烧结台车的概略立体图。Fig. 3 is a schematic perspective view of a plate-type sintering pallet provided with a sintering cake support table according to the present invention.

在烧结台车的宽度方向上邻接的烧结块支承台间距离d1及邻接的烧结块支承台与板式烧结台车的侧壁之间的距离d2都比1250mm小。The distance d1 between adjacent sintering cake support platforms in the width direction of the sintering pallet and the distance d2 between the adjacent sintering cake support platforms and the side wall of the plate type sintering pallet are both smaller than 1250 mm.

d1或d2的任一个为1250mm以上时,对每一台烧结块支承台施加的负荷过大,在形成于支承台正上方的烧结块表面容易产生龟裂。When either of d1 or d2 is 1250 mm or more, the load applied to each sintered cake support table is too large, and cracks are likely to occur on the surface of the sintered cake formed directly above the support table.

在将板式烧结台车的宽度设定为比现有的宽度更宽时,只要以上述邻接的烧结块支承台间距离d1及邻接的烧结块支承台与板式烧结台车的侧壁之间的距离d2不超过1250mm的方式来决定烧结块支承台的个数即可。When setting the width of the plate-type sintering trolley to be wider than the existing width, as long as the above-mentioned distance d1 between adjacent sintering cake support platforms and the distance between the adjacent sintering cake support platforms and the side wall of the plate-type sintering trolley The number of sintered block support tables can be determined in such a way that the distance d 2 does not exceed 1250 mm.

实施例Example

使用长度L0为1500mm、宽度W0为5500mm的板式烧结台车13。A plate type sintering pallet 13 with a length L 0 of 1500 mm and a width W 0 of 5500 mm was used.

另外,如图4所示,在板式烧结台车13上,在与烧结台车的行进方向平行配置的多个炉篦炉杆(13a)组在与平板行进方向正交的方向上并列3列(13A、13B、13C),在上述炉篦炉杆(13a)组的后方两列(13B、13C),沿烧结台车的宽度方向各设有4根侧面看大致梯形的烧结块支承台14a、14b。在烧结台车的宽度方向上邻接的烧结块支承台间距离d1如下设定,在烧结台车的宽度方向将第一-第二台间及第三-第四台间的各自距离设定为1010mm,将第二-第三台间的距离设定为1000mm。另外,将烧结块支承台与板式烧结台车的侧壁间的距离d2分别设定为1240mm。In addition, as shown in FIG. 4, on the plate-type sintering trolley 13, a plurality of groups of grate bars (13a) arranged parallel to the traveling direction of the sintering trolley are arranged in three rows in a direction perpendicular to the traveling direction of the plate. (13A, 13B, 13C), in the rear two rows (13B, 13C) of the above-mentioned grate furnace bar (13a) group, four roughly trapezoidal sintering block support platforms 14a are respectively provided along the width direction of the sintering trolley. , 14b. In the width direction of the sintering trolley, the distance d1 between adjacent sintering cake support platforms is set as follows. is 1010mm, and the distance between the second and third units is set to 1000mm. In addition, the distance d2 between the sintering cake support table and the side wall of the plate-type sintering pallet was set to 1240 mm, respectively.

<参考>1010×2+1000+1240×2=5500mm(烧结车宽度)<Reference> 1010×2+1000+1240×2=5500mm (width of sintering car)

各烧结块支承台的与烧结台车的行进方向水平的截面具有大致梯形板状,且关于厚度方向的截面,从良好地排矿性一点考虑,板厚具有从下至上变薄的锥形,以其侧面与烧结台车的行进方向大致平行的方式立设。另外,烧结块支承台使用各烧结块支承台的底部(梯形的下底)的长度及宽度分别为500mm、100mm,顶部(梯形的上底)的长度及宽度分别为200mm、47mm的构成。The cross-section of each sintering block support table horizontal to the traveling direction of the sintering trolley has a roughly trapezoidal plate shape, and the cross-section in the thickness direction has a tapered shape in which the plate thickness becomes thinner from bottom to top in consideration of good ore drainage. It is erected so that its side surface is approximately parallel to the traveling direction of the sintering trolley. In addition, the length and width of the bottom (lower bottom of the trapezoid) of each sintered cake support table were 500 mm and 100 mm, respectively, and the length and width of the top (upper bottom of the trapezoid) were 200 mm and 47 mm, respectively.

表1对于使用本发明的各实施例的板式烧结台车制造的烧结矿,表示形成于支承台正上方的烧结块表面有无龟裂、烧结矿的TI(转向强度)强度及成品率。另外,表2表示比较例。表中“h-H”与形成于支承台正上方的“支承烧结块厚度”相当。另外,通过目视来判断有无龟裂。Table 1 shows the presence or absence of cracks on the surface of the sintered agglomerate formed directly above the support table, the TI (inverting strength) strength of the sintered ore, and the yield of the sintered ore produced using the plate-type sintering pallet of each embodiment of the present invention. In addition, Table 2 shows comparative examples. "h-H" in the table corresponds to the "support sintered block thickness" formed directly above the support table. In addition, the presence or absence of cracks was visually judged.

[表1][Table 1]

[表2][Table 2]

  比较例1 Comparative example 1   比较例2 Comparative example 2   比较例3 Comparative example 3   比较例4 Comparative example 4   台H(mm) Taiwan H (mm)   500 500   600 600   700 700   800 800   层厚h(mm) Layer thickness h (mm)   610 610   710 710   810 810   910 910   h-H(mm) h-H(mm)   110 110   110 110   110 110   110 110   龟裂 Crack   有 have   有 have   有 have   有 have

实施例1~9在原料填充层的层厚(h)为600mm~970mm的条件下,烧结块支承台的高度(H)为(原料填充层的层厚(h)-120)[mm]以下,形成于支承台正上方的“支承烧结块厚度”能够确保120mm以上,因此,在上层的烧结块表面没有龟裂的产生。其结果是,实施例1~9的烧结矿的TI强度及成品率良好。In Examples 1 to 9, under the condition that the layer thickness (h) of the raw material packed layer is 600 mm to 970 mm, the height (H) of the sintered cake support table is (layer thickness (h) of the raw material packed layer - 120) [mm] or less The "support sintered block thickness" formed directly above the support table can be ensured to be 120mm or more, so no cracks occur on the surface of the upper sintered block. As a result, the TI strength and yield of the sintered ores of Examples 1 to 9 were good.

另外,实施例1~9的原料填充层的层厚依次变厚,因此,形成于支承台正上方的“支承烧结块厚度”增加,该烧结块的负荷也增大。但是,由于原料填充层的层厚增加使得烧结块的强度提高,在上层烧结块表面不产生龟裂。In addition, since the layer thicknesses of the raw material filling layers in Examples 1 to 9 became thicker in order, the "support sintered cake thickness" formed directly above the support table increased, and the load of the sintered cake also increased. However, since the strength of the sintered block increases due to the increase in the layer thickness of the raw material filling layer, cracks do not occur on the surface of the upper layer of the sintered block.

对此,比较例1~4的烧结块支承台的高度(H)比(原料填充层的层厚(h)-120)[mm]高,形成于支承台正上方的“支承烧结块厚度”为110mm,低于120mm,因此,在烧结原料填充层的层厚(h)为610mm(比较例1)、710mm(比较例2)、810mm(比较例3)、910mm(比较例4)的任一情况下都发生了龟裂。In contrast, the height (H) of the sintered cake support table in Comparative Examples 1 to 4 is higher than (the layer thickness (h) of the raw material filling layer - 120) [mm], and the "supported sintered cake thickness" formed directly above the support table is 110mm, which is less than 120mm, therefore, the layer thickness (h) of the sintered raw material filled layer is 610mm (Comparative Example 1), 710mm (Comparative Example 2), 810mm (Comparative Example 3), 910mm (Comparative Example 4) Cracks occurred in both cases.

Claims (3)

1. a board-like pallet, for manufacturing sintering deposit with the condition of the raw material packed layer thickness thicker than 720mm, is characterized in that,
On this board-like pallet, multiple agglomerate supporting station is possessed at the width of pallet, described agglomerate supporting station erects in the mode that the direct of travel of side and pallet is almost parallel, height H than raw material packed layer thickness 75% high and H=h-120 [mm] below, wherein, h is raw material packed layer thickness
The width W of the top surface of described agglomerate supporting station sbe 30 [mm]≤W s≤ 60 [mm], the mode that the number of described agglomerate supporting station is no more than 1250mm with the distance between the sidewall of agglomerate supporting station spacing adjacent on the width of pallet and adjacent agglomerate supporting station and board-like pallet is selected.
2. a sintering machine, is characterized in that, possesses board-like pallet according to claim 1.
3. the manufacture method of a sintering deposit, wherein, on board-like pallet, the mode being no more than 1250mm with the distance between the sidewall of agglomerate supporting station spacing adjacent on the width of pallet and adjacent agglomerate supporting station and board-like pallet is provided with multiple agglomerate supporting station on the width of pallet, one side supporting agglomerate, while manufacture sintering deposit with the raw material packed layer thickness condition thicker than 720mm, the direct of travel of described agglomerate supporting station and pallet erects abreast, height H than raw material packed layer thickness 75% high and H=h-120 [mm] below, wherein, h is raw material packed layer thickness, and the width W of top surface sbe 30 [mm]≤W s≤ 60 [mm].
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