CN102801360B - Disk cam excited and limited high-power rotary piezoelectric wind generator - Google Patents
Disk cam excited and limited high-power rotary piezoelectric wind generator Download PDFInfo
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Abstract
本发明涉及一种盘凸轮激励和限位的大功率旋转式压电风力发电机,属于新能源和发电技术领域。框架上设有换能腔和激励腔,换能腔端部装有端盖,激励腔上壁装有嵌有轴承的法兰、侧壁上嵌有导套、下壁上嵌有轴承;主轴通过轴承安装在框架上,其上设有用于激励换能器的盘凸轮、安装有叶片;换能器由套在导杆上且相互铆接的底座、压电振子、铆钉及施力杆构成;底座和导杆固定在端盖上,施力杆套在导套的导向孔内;弹簧套在施力杆上、且被压在导套和导杆端部的压块之间,弹簧通过压块将滚珠压在盘凸轮表面。优点是利用置于垂直轴上的盘凸轮同时激励多组串联的压电振子、并限制其变形量,发电能力及风向适应能力强、可靠性高、无接触冲击及噪音。
The invention relates to a high-power rotary piezoelectric wind power generator with disc cam excitation and position limitation, belonging to the technical field of new energy and power generation. The frame is provided with a transduction cavity and an excitation cavity, the end of the transduction cavity is equipped with an end cover, the upper wall of the excitation cavity is equipped with a flange embedded with bearings, the side wall is embedded with a guide sleeve, and the lower wall is embedded with a bearing; the main shaft Installed on the frame through bearings, on which there is a disk cam for exciting the transducer and blades are installed; the transducer is composed of a base that is sleeved on the guide rod and riveted with each other, a piezoelectric vibrator, rivets and a force rod; The base and the guide rod are fixed on the end cover, the force applying rod is sleeved in the guide hole of the guide sleeve; the spring is sleeved on the force applying rod and pressed between the guide sleeve and the pressure block at the end of the guide rod, The block presses the balls against the disc cam surface. The advantage is that the disc cam placed on the vertical axis simultaneously excites multiple groups of piezoelectric vibrators in series and limits their deformation, has strong power generation capacity and wind direction adaptability, high reliability, and no contact impact and noise.
Description
技术领域 technical field
本发明属于新能源和发电技术领域,具体涉及一种盘凸轮激励和限位的大功率旋转式压电风力发电机,为无线传感器节点等微功率无线系统提供实时的能量供应。The invention belongs to the technical field of new energy and power generation, and in particular relates to a high-power rotary piezoelectric wind generator with disk cam excitation and position limitation, which provides real-time energy supply for micro-power wireless systems such as wireless sensor nodes.
背景技术 Background technique
风能广泛存在于自然界中,风力发电已成为当今世界主流的能源之一。以往人们只注重的大规模风力发电系统的研究,近年来,随着无线传感网络技术的日趋成熟及其在环境监测、大型建筑物及桥梁的健康监测、工业、军事及公共安全等领域应用的普及,为其提供持续人能源供应的微小型风力发电机的研究受到国内外学者的广泛关注,其原因在于:化学电池的能量有限、其使用时间远远小于无线传感监测系统的寿命,故需经常更换,严重制约了无线传感网络监测系统在远程及危险环境中的推广应用。目前已提的微小型风力发电机基本都是基于电磁原理和压电原理的,因压电式发电机的发电过程中不会产生电磁干扰,更适用于无线网络节点等无线系统的应用需求。Wind energy widely exists in nature, and wind power generation has become one of the mainstream energy sources in the world today. In the past, people only paid attention to the research of large-scale wind power generation systems. In recent years, with the maturity of wireless sensor network technology and its application in environmental monitoring, health monitoring of large buildings and bridges, industry, military and public safety The popularity of micro-wind generators that provide continuous human energy supply has attracted widespread attention from scholars at home and abroad. The reason is that the energy of chemical batteries is limited, and their use time is far shorter than the life of wireless sensor monitoring systems. Therefore, it needs to be replaced frequently, which seriously restricts the popularization and application of the wireless sensor network monitoring system in remote and dangerous environments. The micro-wind generators that have been mentioned so far are basically based on the electromagnetic principle and the piezoelectric principle. Because the piezoelectric generator will not generate electromagnetic interference during the power generation process, it is more suitable for the application requirements of wireless systems such as wireless network nodes.
根据机械能的来源形式及能量密度,可采用块状和薄片型压电振子发电,其中块状压电振子需要较大冲击力、而薄片型压电振子所需激振力较小,因此更适合构造能量密度相对较低的风力发电机。现有的利用薄片型压电振子构造的风力发电机主要有两大类:一是吹拂激励式,即直接利用风力吹动压电振子使其产生弯曲变形并发电,如中国专利97101500.7、201110175062.2、200910104106.5;其二是旋转激励式,即首先利用风使叶片旋转、再由叶片带动转动机构拨动压电振子弯曲变形并发电,如中国专利200910081331.1、201010519391.X 等。上述压电发电机的共同特点是所利用的压电振子为悬臂梁结构,因其变形时根部应力量大、而自由端应力为零,且其变形量不可控、易因根部变形过大而损毁,,因此发电能力和可靠性均较低;同时,不宜采用简单的施力机构同时激励多个压电振子同步发电,故总体供电能力较低,难以实现供电系统的实时性;此外,现有的吹拂式发电机仅在风向与压电振子表面垂直时才能被有效激励,无法实现不同风向能量的有效收集。According to the source form and energy density of mechanical energy, bulk and sheet piezoelectric vibrators can be used to generate electricity, among which bulk piezoelectric vibrators require a large impact force, while sheet piezoelectric vibrators require a smaller excitation force, so they are more suitable Construct wind turbines with relatively low energy density. There are two main types of existing wind power generators constructed with sheet-type piezoelectric vibrators: one is the blowing excitation type, that is, the piezoelectric vibrator is directly blown by the wind to cause bending deformation and power generation, such as Chinese patents 97101500.7, 201110175062.2, 200910104106.5; the second is the rotary excitation type, that is, firstly use the wind to rotate the blades, and then the blades drive the rotating mechanism to move the piezoelectric vibrator to bend and deform and generate electricity, such as Chinese patents 200910081331.1, 201010519391.X, etc. The common feature of the above-mentioned piezoelectric generators is that the piezoelectric vibrator used is a cantilever beam structure, because the stress at the root is large during deformation, while the stress at the free end is zero, and the deformation is uncontrollable, and it is easy to cause the deformation of the root to be too large. damage, so the power generation capacity and reliability are low; at the same time, it is not suitable to use a simple force-applying mechanism to simultaneously stimulate multiple piezoelectric vibrators to generate power synchronously, so the overall power supply capacity is low, and it is difficult to realize the real-time performance of the power supply system; in addition, the current Some blowing generators can only be effectively excited when the wind direction is perpendicular to the surface of the piezoelectric vibrator, and cannot effectively collect energy from different wind directions.
发明内容 Contents of the invention
本发明提供一种盘凸轮激励和限位的大功率旋转式压电风力发电机,以便为不同风力环境条件下无线传感监测系统网络节点提供可靠、充足的能量供应。The present invention provides a high-power rotary piezoelectric wind power generator with disk cam excitation and limit, so as to provide reliable and sufficient energy supply for the network nodes of the wireless sensor monitoring system under different wind environment conditions.
本发明采取的技术方案是:框架上设有换能腔和一个激励腔,换能腔的端部通过螺钉安装有端盖,激励腔的上壁上通过螺钉安装有嵌有轴承的法兰、侧壁上镶嵌有导套、下壁上嵌有轴承;主轴通过所述两个轴承安装在框架上,其上处于激励腔内侧的部分设有用于激励换能器的盘凸轮、外部的轴端上安装有叶片;所述换能器由套在导杆上且相互铆接串联的底座、钵型压电振子、实心铆钉、空心铆钉及施力杆构成;压电振子由钵型金属基板和环形压电晶片粘接而成;底座通过螺钉固定端盖上、且将导杆的端帽压在端盖上;施力杆套在导套的导向孔内、且其端部的压块置于激励腔内;弹簧套在施力杆上、且被压在导套和导杆端部的压块之间,弹簧通过压块将镶嵌在所述压块上的滚珠压在主轴上的盘凸轮表面。The technical solution adopted by the present invention is: the frame is provided with a transduction cavity and an excitation cavity, the end of the transduction cavity is installed with an end cover through screws, and the upper wall of the excitation cavity is equipped with a flange embedded with a bearing, The side wall is inlaid with a guide sleeve, and the lower wall is inlaid with a bearing; the main shaft is installed on the frame through the two bearings, and the part inside the excitation chamber is provided with a disc cam for exciting the transducer, and an external shaft end Blades are installed on the top; the transducer is composed of a base set on the guide rod and riveted in series with each other, a bowl-shaped piezoelectric vibrator, a solid rivet, a hollow rivet and a force rod; the piezoelectric vibrator is composed of a bowl-shaped metal substrate and an annular The base is fixed on the end cover by screws, and the end cap of the guide rod is pressed on the end cover; the force rod is set in the guide hole of the guide sleeve, and the pressure block at the end is placed In the excitation chamber; the spring is sleeved on the force rod and pressed between the guide sleeve and the pressure block at the end of the guide rod. The spring presses the ball embedded in the pressure block against the disc cam on the main shaft through the pressure block. surface.
根据本发明压电发电机的结构,镶嵌于施力杆端部的压块上的滚珠始终被弹簧推压在主轴上的盘凸轮表面,因此压电振子的变形规律及最大变形量是由盘凸轮的曲面形状和偏心距e确定的。为确保压电振子的压电晶片不致因变形过大而损毁,盘凸轮的最大偏心距应由以下公式确定:emax=2δE总(nE单),其中δ为压电振子11所能承受的最大单向变形量,E总为发电机所需输出的能量,E单为单个压电振子一次往复弯曲变形所产生的能量,n为换能器的数量。According to the structure of the piezoelectric generator of the present invention, the ball inlaid on the pressure block at the end of the force applying rod is always pushed by the spring against the disc cam surface on the main shaft, so the deformation law and maximum deformation amount of the piezoelectric vibrator are determined by the disc cam surface. The surface shape of the cam and the eccentricity e are determined. In order to ensure that the piezoelectric wafer of the piezoelectric vibrator will not be damaged due to excessive deformation, the maximum eccentricity of the disc cam should be determined by the following formula: e max =2δE total (nE single ), where δ is the piezoelectric vibrator 11 can withstand The maximum amount of one-way deformation, E is always the output energy required by the generator, E alone is the energy produced by a single piezoelectric vibrator for one reciprocating bending deformation, and n is the number of transducers.
当叶片因受风力作用而带动主轴旋转时,置于主轴上的盘凸轮在水平面内旋转,而滚珠、施力杆及空心铆钉在弹簧的作用下沿导杆作水平方向的往复运动,从而带动由实心铆钉和空心铆钉铆接串联的压电振子作往复的弯曲变形,并将机械能转换成电能。When the blade is driven by the wind force to rotate the main shaft, the disc cam placed on the main shaft rotates in the horizontal plane, and the ball, the force rod and the hollow rivet reciprocate horizontally along the guide rod under the action of the spring, thereby driving The piezoelectric vibrator connected in series by solid rivets and hollow rivets performs reciprocating bending deformation and converts mechanical energy into electrical energy.
在上述工作过程中,串联的各压电振子的变形规律一致、同步发电、且其变形量始终受制于盘凸轮的曲线形状,因此不论转速高低,各压电振子的最大变形都相同,从而获得较大的发电量和较高的可靠性。In the above working process, the deformation rules of the piezoelectric vibrators in series are consistent, synchronous power generation, and its deformation is always subject to the curve shape of the disc cam, so regardless of the speed, the maximum deformation of each piezoelectric vibrator is the same, thus obtaining Larger power generation and higher reliability.
本发明的特色与优势:①利用盘凸轮同时激励多组串联的压电振子同步发电,发电及供电能量较强;②施力杆通过滚珠始终与盘凸轮曲面接触,可避免压电振子因变形过大而损坏,故可靠性高、且无激励冲击及噪音;③叶片安装在垂直的主轴上,可收集各方向的风能发电,风向适应性强。Features and advantages of the present invention: ① Use the disc cam to simultaneously excite multiple sets of piezoelectric vibrators in series to generate electricity synchronously, and the power generation and power supply energy is strong; ② The force rod is always in contact with the curved surface of the disc cam through the ball, which can avoid deformation of the piezoelectric vibrator It is too large and damaged, so it has high reliability and no excitation impact and noise; ③The blades are installed on the vertical main shaft, which can collect wind energy from all directions to generate electricity, and the wind direction is highly adaptable.
附图说明 Description of drawings
图1是本发明一个较佳实施例中自供电装置的结构原理简图;Fig. 1 is a schematic diagram of the structure and principle of a self-powered device in a preferred embodiment of the present invention;
图2是图1的A-A剖面图;Fig. 2 is the A-A sectional view of Fig. 1;
图3是图1的I部放大图;Fig. 3 is an enlarged view of part I of Fig. 1;
图4是本发明主轴的轴向放大视图。Fig. 4 is an enlarged axial view of the spindle of the present invention.
具体实施方式 Detailed ways
框架1上设有换能腔1a和一个激励腔1b,换能腔1a的端部通过螺钉安装有端盖7,激励腔1b的上壁1c上通过螺钉安装有嵌有轴承3的法兰2、侧壁1d上镶嵌有导套5、下壁1e上嵌有轴承3;主轴4通过所述两个轴承3安装在框架1上,其上处于激励腔1b内侧的部分设有用于激励换能器8的盘凸轮一4a和盘凸轮二4b、外部的轴端上安装有叶片6;所述换能器8由套在导杆9上且相互铆接串联的底座10、钵型压电振子11、实心铆钉13、空心铆钉12及施力杆14构成;压电振子11由钵型金属基板11a和环形压电晶片11b粘接而成;底座10通过螺钉固定端盖7上、且将导杆9的端帽压在端盖7上;施力杆14套在导套5的导向孔内、且其端部的压块14a置于激励腔1b内;弹簧16套在施力杆14上、且被压在导套5和导杆14端部的压块14a之间,弹簧16通过压块14a将镶嵌在所述压块14a上的滚珠15压在主轴4上的盘凸轮一4a或盘凸轮二4b表面。The frame 1 is provided with a transduction chamber 1a and an excitation chamber 1b, the end of the transduction chamber 1a is fitted with an end cover 7 through screws, and the upper wall 1c of the excitation chamber 1b is mounted with a flange 2 embedded with a bearing 3 through screws 1. A guide sleeve 5 is inlaid on the side wall 1d, and a bearing 3 is embedded on the lower wall 1e; the main shaft 4 is installed on the frame 1 through the two bearings 3, and the part inside the excitation cavity 1b is provided with a The disk cam 1 4a and disk cam 2 4b of the transducer 8 are equipped with blades 6 on the outer shaft end; , a solid rivet 13, a hollow rivet 12 and a force rod 14; the piezoelectric vibrator 11 is formed by bonding a bowl-shaped metal substrate 11a and an annular piezoelectric chip 11b; the base 10 is fixed on the end cover 7 by screws, and the guide rod The end cap of 9 is pressed on the end cover 7; the application rod 14 is set in the guide hole of the guide sleeve 5, and the pressure block 14a at the end is placed in the excitation cavity 1b; the spring 16 is sleeved on the application rod 14, And be pressed between the pressure block 14a of guide sleeve 5 and guide rod 14 ends, spring 16 will press the ball 15 embedded on the described pressure block 14a on the disk cam-4a or disc cam on the main shaft 4 by pressure block 14a Cam II 4b surface.
根据本发明压电发电机的结构,镶嵌于施力杆14端部的压块14a上的滚珠15始终被弹簧16推压在主轴4上的盘凸轮4a和4b表面,因此压电振子11的变形规律及最大变形量是由盘凸轮4a和4b的曲面形状和偏心距e确定的。为确保压电振子11的压电晶片11b不致因变形过大而损毁,盘凸轮4a和4b的最大偏心距应由以下公式确定:emax=2δE总(nE单),其中δ为压电振子11所能承受的最大单向变形量,E总为发电机所需输出的能量,E单为单个压电振子一次往复弯曲变形所产生的能量,n为换能器8的数量。According to the structure of the piezoelectric generator of the present invention, the ball 15 inlaid on the pressure block 14a at the end of the force applying rod 14 is always pushed by the spring 16 against the surfaces of the disc cams 4a and 4b on the main shaft 4, so that the piezoelectric vibrator 11 The law of deformation and the maximum amount of deformation are determined by the curved surface shape and eccentricity e of the disc cams 4a and 4b. In order to ensure that the piezoelectric wafer 11b of the piezoelectric vibrator 11 will not be damaged due to excessive deformation, the maximum eccentricity of the disc cams 4a and 4b should be determined by the following formula: e max =2δE total (nE single ), where δ is the piezoelectric vibrator 11 is the maximum unidirectional deformation that can be tolerated. E is always the energy output by the generator, E is the energy produced by a single piezoelectric vibrator for one reciprocating bending deformation, and n is the number of transducers 8 .
当叶片6因受风力作用而带动主轴4旋转时,置于主轴4上的盘凸轮4a和4b在水平面内旋转,而滚珠15、施力杆14及空心铆钉12在弹簧16的作用下沿导杆9作水平方向的往复运动,从而带动由实心铆钉13和空心铆钉12铆接串联的压电振子11作往复的弯曲变形:当盘凸轮4a或4b转动并使滚珠15与其升程曲面接触时,弹簧16被压缩,盘凸轮4a或4b通过滚珠15、施力杆14、实心铆钉13和空心铆钉12迫使串联的各压电振子11向彼此靠近的方向变形,此为主动激励过程;相反,当凸盘轮4a或4b转动并使滚珠15与其回程曲面接触时,弹簧16在自身弹性力的作用下伸长,盘凸轮4a或4b通过滚珠15、施力杆14、实心铆钉13和空心铆钉12迫使串联的各压电振子11向彼此离开的方向变形,此为被动复位过程。随着主轴4的连续转动,串联的压电振子11将被交替地压缩与拉伸,从而将机械能转换成电能。When the blade 6 drives the main shaft 4 to rotate due to the wind force, the disc cams 4a and 4b placed on the main shaft 4 rotate in the horizontal plane, and the ball 15, the force rod 14 and the hollow rivet 12 move along the guide shaft under the action of the spring 16. The rod 9 reciprocates in the horizontal direction, thereby driving the piezoelectric vibrator 11 riveted in series by the solid rivet 13 and the hollow rivet 12 to perform reciprocating bending deformation: when the disc cam 4a or 4b rotates and makes the ball 15 contact with its lift surface, The spring 16 is compressed, and the disc cam 4a or 4b forces the piezoelectric vibrators 11 in series to deform toward each other through the ball 15, the force rod 14, the solid rivet 13 and the hollow rivet 12, which is an active excitation process; on the contrary, when When the cam wheel 4a or 4b rotates and makes the ball 15 contact with its return surface, the spring 16 will elongate under the action of its own elastic force, and the disc cam 4a or 4b will pass through the ball 15, the force rod 14, the solid rivet 13 and the hollow rivet 12. The piezoelectric vibrators 11 connected in series are forced to deform in the direction away from each other, which is a passive reset process. With the continuous rotation of the main shaft 4, the piezoelectric vibrators 11 connected in series will be alternately compressed and stretched, thereby converting mechanical energy into electrical energy.
在上述的主动激励和被动复位过程中,串联的各压电振子11的变形规律一致、同步发电、且其变形量始终受制于盘凸轮4a和4b的曲线形状,因此不论转速高低,各压电振子11的最大变形都相同,从而获得较大的发电量和较高的可靠性。In the above-mentioned active excitation and passive reset process, the deformation rules of the piezoelectric vibrators 11 in series are consistent, generate electricity synchronously, and their deformation is always subject to the curve shape of the disc cams 4a and 4b, so regardless of the speed, each piezoelectric vibrator The maximum deformation of the vibrator 11 is the same, so as to obtain greater power generation and higher reliability.
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