CN102789880A - Converter transformer valve side rising seat positioning device and mounting method for rising seat - Google Patents
Converter transformer valve side rising seat positioning device and mounting method for rising seat Download PDFInfo
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- CN102789880A CN102789880A CN2012102978594A CN201210297859A CN102789880A CN 102789880 A CN102789880 A CN 102789880A CN 2012102978594 A CN2012102978594 A CN 2012102978594A CN 201210297859 A CN201210297859 A CN 201210297859A CN 102789880 A CN102789880 A CN 102789880A
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- seat
- raises
- locating rod
- rising
- sleeve pipe
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- 230000000630 rising effect Effects 0.000 title claims abstract description 54
- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000003466 welding Methods 0.000 claims description 14
- 238000009434 installation Methods 0.000 claims description 13
- 238000013461 design Methods 0.000 claims description 7
- 230000004807 localization Effects 0.000 claims description 5
- 239000002828 fuel tank Substances 0.000 claims description 4
- 238000001816 cooling Methods 0.000 claims description 3
- 229910000679 solder Inorganic materials 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000012545 processing Methods 0.000 description 4
- 238000009413 insulation Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009422 external insulation Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 210000002445 nipple Anatomy 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
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- Housings And Mounting Of Transformers (AREA)
Abstract
The invention discloses a converter transformer valve side rising seat positioning device and a method for mounting a converter transformer rising seat by using the device. The device comprises a box wall positioning flange fixed with a rising seat angle positioning pipe, and two ends of a central positioning rod of the rising seat are connected with the rising seat angle positioning pipe and a sleeve center analog pipe respectively and positioned pairwise through positioning structures respectively. Positioning of the rising seat is completed by utilizing the structure to adjust angles of the rising seat and a central shaft, and the rising seat is roughly positioned during the process and then welded for firm positioning. By the converter transformer valve side rising seat positioning device and the mounting method for the rising seat, positioning and mounting of the rising seat can be conveniently realized while accuracy is guaranteed, so that production cost is greatly lowered, mounting time can be saved, and production efficiency can be improved.
Description
Technical field
The present invention is for a kind of converter transformer valve side rising seat positioner and utilize this device that the method for converter transformer rising seat is installed.
Background technology
The outlet from the fuel tank end wall of the valve side of DC converter transformer; And become the angle of an inclination with oil tank wall; The position and the dimensional accuracy of outgoing line device rising seat are very big to the external insulation distance affects of sleeve pipe head, and two alternate relative position and angles directly influence the exterior insulation distance.Therefore, the making precision of valve side rising seat and relative position degree ERROR CONTROL are very crucial.Usually the method for taking on the industry is that the ring flange made allowance at rising seat two ends is made; Assembly welding finishes the back with the whole processing of the large-sized numerical control machining center seat that raises; Height, the angular error of control rising seat; And the anglec of rotation of on tank wall, installing, thereby reach the tolerance of exterior insulation distance.
The shortcoming of the method is, must go up large-scale numerical control machining center processing behind the seat assembly welding that raises, and device-restrictive and cost of processing are very high; Can only control the making precision of the seat that raises, and the seat that raises is uncontrollable with the rigging position precision of tank wall, the error after the moulding assembling does not have foresight and regulatable space.
Summary of the invention
The objective of the invention is to: disclose the method that a kind of converter transformer valve side raises the seat positioner and uses this device installation converter transformer rising seat; Thereby realize accomplishing the installation of converter transformer and similar mechanism, thereby realize purpose with low cost and easy operating and realization with simple mechanism and method.
Converter transformer valve side among the present invention seat positioner that raises comprises a tank wall locating flange that is fixed with the seat angle location pipe that raises, the central locating rod two ends of the seat that raises respectively with raise seat angle location pipe and sleeve pipe center simulative tube is connected and through location structure it is located in twos respectively.A positioner that raises of the present invention can be confirmed the position and the angle of inclination thereof of rising seat lower end through the seat angle location piece that raises.Simultaneously, through the angle of the accurately definite seat that raises of a rising central locating rod, and the sleeve pipe simulative tube that utilization simultaneously is connected with central locating rod is confirmed the relative position of sleeve pipe and rising seat and is guaranteed its angle of inclination.
In the process that the seat that raises is installed, for guaranteeing accurately to confirm the angle and the position of sleeve pipe, the seat central locating rod that can raise is provided with the sleeve pipe afterbody locating piece of analog casing tapering.This sleeve pipe afterbody locating piece can be made up of the round platform of two different-diameters that with the central locating rod is axle at least, the position and the angle of the virtual cones analog casing that is made up of the line of two round platform end faces.Because the position of its sleeve pipe of converter transformer of different parameters is different,, then need multiple different fixed that the rising seat backstay of sleeve pipe afterbody locating piece is arranged if sleeve pipe afterbody locating piece is fixed on the seat backstay that raises.For adapting to different needs, and reduce cost, sleeve pipe afterbody locating piece is sleeved on the central locating rod, and central locating rod is provided with the locating piece detent mechanism that is mated, thereby realizes adjustable.The locating piece detent mechanism specifically can be following form: it comprise be arranged on central locating rod middle part, along one group of pin shaft hole of central locating rod length direction; And having the interfix pin to insert in the pin shaft hole, its part that protrudes in pin shaft hole cooperates with the lower surface of sleeve pipe afterbody locating piece.
For whole rising seat central locating rod; It with other parts between be connected all and can adopt adjustable form; For example: top, middle part and top at central locating rod are respectively arranged with one group of pin-and-hole along its length direction; Insert respectively in raise seat angle location pipe and the sleeve pipe center simulative tube at the two ends of central locating rod; The ledge that is inserted in the interior last alignment pin of central locating rod top, middle part and lower pin axis hole, interfix pin, following alignment pin cooperates with raise a seat angle location pipe upper surface, the lower surface of sleeve pipe afterbody locating piece and the lower end of sleeve pipe center simulative tube respectively, makes the each several part location.
Undertaken by following step when utilizing above-mentioned rising seat positioner to install to raise seat: it may further comprise the steps: (a) be fixed on the tank wall locating flange by raise a seat design attitude and angle angle location pipe that will raise; (b) by the design attitude and the angle of the seat that raises itself and transformer body are carried out trial assembly, and carry out preliminary coarse localization; The tank wall locating flange that (c) will be fixed with the seat angle location pipe that raises is fixed in the rising seat puts corresponding transformer-cabinet inboard; (d) the sleeve pipe locating flange is installed on the upper surface of seat that raises, and fixes; (e) behind the design attitude mounting sleeve afterbody locating piece on the central locating rod, central locating rod is assemblied in the seat that raises, the seat lower surface that will raise is again fixed in its lower end insertion rising angle location pipe with after the tank wall of fuel tank body cooperates; (f) mounting sleeve center simulative tube makes its apical position identical with the sleeve pipe physical location; (g) will raise seat through the firm welding location; (h) after the solder joint cooling, remove central locating rod, sleeve pipe afterbody locating piece and sleeve pipe center simulative tube.
In above step, be convenient installation, the tank wall locating flange and the seat lower flange that raises can be designed to spoke structure, so that carry out the installation between central locating rod and the rising seat angle location pipe through the hole on the tank wall locating flange and the seat lower flange that raises.
In addition, be handled easily,, before the mounting center backstay, preestablish alignment pin, interfix pin and the position of alignment pin down, and be inserted on the central locating rod accordingly in the pin shaft hole according to the length of designing requirement, the seat angle location pipe that raises.
In operating procedure of the present invention, earlier the rising seat has been carried out preliminary coarse localization, again with its firm welding location, wherein, the preliminary coarse localization of the described seat that raises is to make the rising seat and the seat lower flange that raises carry out the rough welding location of part point; Described rising seat firm welding location is meant on the basis of above-mentioned rough welding, and the seat that will raise welds with the whole tie points of seat lower flange that raise.
The invention discloses the method for a kind of simple rising seat installing and locating mechanism and this mechanism's installation valve side rising seat of use.There is not the large-sized numerical control machining center to carry out under the situation of whole processing; Through this mechanism and method can under the prerequisite that guarantees precision, raise the easily location and the installation of seat; Thereby the production cost that reduces greatly, and can save the set-up time, enhance productivity.
Description of drawings
Fig. 1 is the structure chart of user mode of the present invention;
The right view of Fig. 2 Fig. 1;
Fig. 3 is the seat central locating rod enlarged drawing partly that raises among Fig. 1;
Wherein, 1, tank wall, 2, sleeve pipe afterbody locating piece, 3, the seat angle location that a raises pipe; 4, tank wall locating flange, 5, the seat that raises, 51, the seat lower flange that raises, 52, a seat upper flange raises; 6, central locating rod, 7, the sleeve pipe locating flange, 8, sleeve pipe center simulative tube; 9, go up alignment pin, 10, the interfix pin, 11, alignment pin down.
Embodiment
As shown in the figure, present embodiment comprises the seat central locating rod 6 that raises, and the top of central locating rod 6, middle part and bottom are respectively arranged with one group of pin shaft hole.Be set with sleeve pipe afterbody locating piece 2 at the middle part of central locating rod 6, sleeve pipe afterbody locating piece 2 constitutes step-like block by two coaxial cylinders, and the less part of its diameter is positioned at the bottom.Connect the taper seat of the corresponding points formation of two round platform lower surfaces, its tapering is consistent with the tapering of sleeve pipe.The below of sleeve pipe afterbody locating piece 2 stops the location by the part that the interfix pin 10 in the pin-and-hole that inserts central locating rod 6 middle parts stretches out pin shaft hole.Insert in the seat angle location pipe 3 that raises the lower end of central locating rod 6; Following alignment pin 11 in the pin shaft hole that inserts its underpart is arranged on central locating rod 6, and the end of following alignment pin 11 is stretched out pin shaft hole and is cooperated with the upper end of the seat angle location pipe 3 that raises and central locating rod 6 is located.The seat angle location that a raises pipe 3 is welded on the tank wall locating flange 4, it and the angle angle of tank wall locating flange 4 a angle for raising with the angle of converter transformer tank wall 1, and tank wall locating flange 4 is spoke structure.The upper end of centralized positioning pipe 6 inserts in the sleeve pipe center simulative tube 8, and by the last alignment pin 9 that inserts in centralized positioning pipe 6 tops and stretch out the end with sleeve pipe center simulative tube 8 location.
The rising seat of present embodiment partly comprise its raise seat 5 with and the rising seat lower flange 51 and the seat upper flange 52 that raises at two ends, the seat upper flange 52 that raises is fixedlyed connected with its rising seat.The seat lower flange 51 that raises is a spoke structure, and the minimum angle of it and urceolus central shaft does.Before installation, the seat lower flange 51 that raises is a released state with the seat 5 that raises.
When using said apparatus; Generally carry out according to the following steps: (a) according to the position of the seat 5 that raises and with the angle of oil tank of transformer tank wall 1; At first process the centre bore of tank wall locating flange 4; And the inclination angle that makes this angle is with identical, and the seat angle location that will raise a then pipe 3 is fixedly welded on wherein, and the angle of guarantee to raise seat angle location pipe 3 and tank wall locating flange 4 does.(b) will raise the seat 5 with the oil tank of transformer body carry out trial assembly: the oil tank of transformer body is placed on the smooth platform; The angle of adjustment valve side rising seat 5; Make between itself and the oil tank of transformer body relative position and towards the basic demand that meets the low design of figure; And the seat 5 that will raise welds at the part point with the seat lower flange 52 that raises, the thick dress of the seat 5 of realizing raising.(c) in oil tank of transformer body tank wall 1 inboard, tank wall locating flange 4 is installed in the seat corresponding position, 5 lower end that raises, and through bolt tank wall locating flange 4 is connected with the seat lower flange 51 that raises.(d), and it is connected with a upper flange 52 that raises through bolt at the seat 5 upper end mounting sleeve locating flanges 7 that raise.(e1) according to designing requirement; According to the length of the seat angle location pipe 3 that raises and sleeve pipe lower end corresponding to the position on the central locating rod 6; Confirm the position of sleeve pipe afterbody locating piece 2 on central locating rod 6 in advance, and make its location through interfix pin 10 being installed in its corresponding position, lower end.Based on designing requirement, the following alignment pin 11 that its lower end cooperates with the seat angle orientation pipe 3 that raises is installed on central locating rod 6 in advance simultaneously.(e2) because the rising seat angle location pipe 3 and the seat lower flange 51 that raises are spoke structure; Therefore; In the present embodiment; Through the fuel tank chamber body central locating rod 6 is installed in the seat 5 that raises, insert in the seat angle location pipe 3 that raises its lower end, and cooperated with angle location pipe 3 upper end that raise from the following alignment pin 11 of central locating rod and located by end nipple.The upper end of central locating rod 6 passes raise seat 5 and sleeve pipe locating flange 7.(f) mounting sleeve center simulative tube 8: central locating rod 6 upper ends are inserted in the sleeve pipe center simulative tube 8; Last alignment pin 9 inserts in the pin shaft hole on central locating rod 6 tops; The end that last alignment pin 9 exposes cooperates with simulative tube 8 lower ends, sleeve pipe center, makes sleeve pipe center simulative tube 8 location.In the present embodiment, the position on 8 tops is simulated at the sleeve pipe center need be identical with the physical location of sleeve pipe, can realize through using the sleeve pipe center simulative tube identical with casing length 8 earlier.(g) all-position welding angle welding behind the position of adjustment rising seat 5 makes the seat 5 that raises firmly be connected with a lower flange 51 that raises.(h) central locating rod 6 and sleeve pipe center simulative tube 8 are removed in welding portion cooling back, and sleeve pipe afterbody locating piece 2 is removed with central locating rod 6 simultaneously.
Claims (10)
1. the converter transformer valve side seat positioner that raises; It is characterized in that: it comprises a tank wall locating flange (4) that is fixed with the seat angle location pipe (3) that raises, central locating rod (6) two ends of the seat that raises respectively with raise seat angle location pipe (3) and sleeve pipe center simulative tube (8) is connected and through location structure it is located in twos respectively.
2. a converter transformer valve side rising seat positioner according to claim 1, it is characterized in that: central locating rod (6) is provided with the sleeve pipe afterbody locating piece (2) of analog casing tapering.
3. a converter transformer valve side rising seat positioner according to claim 2, it is characterized in that: described sleeve pipe afterbody locating piece (2) is made up of the round platform that with central locating rod (6) is two different-diameters of axle at least.
4. according to a claim 2 or 3 described converter transformer valve sides rising seat positioners; It is characterized in that: described sleeve pipe afterbody locating piece (2) is sleeved on the central locating rod (6), and central locating rod (6) is provided with the locating piece detent mechanism that is mated.
5. a converter transformer valve side rising seat positioner according to claim 4; It is characterized in that: described locating piece detent mechanism comprise be arranged on central locating rod (6) middle part, along one group of pin shaft hole of central locating rod (6) length direction; And having interfix pin (10) to insert in the pin shaft hole, its part that protrudes in pin shaft hole cooperates with the lower surface of sleeve pipe afterbody locating piece (2).
6. according to a claim 1 or 2 or 3 described converter transformer valve sides rising seat positioners; It is characterized in that: top, middle part and top in central locating rod (6) are respectively arranged with one group of pin-and-hole along its length direction; Insert respectively in raise seat angle location pipe (3) and the sleeve pipe center simulative tube (8) at the two ends of central locating rod (6); The ledge that is inserted in the interior last alignment pin (9) of central locating rod (6) top, middle part and lower pin axis hole, interfix pin (10), following alignment pin (11) cooperates with raise seat angle location pipe (a 3) upper surface, the lower surface of sleeve pipe afterbody locating piece (2) and the lower end of sleeve pipe center simulative tube (8) respectively, makes the each several part location.
7. the converter transformer valve side installation method of seat that raises, it is characterized in that: it may further comprise the steps: (a) be fixed on the tank wall locating flange (4) by raise a seat design attitude and angle angle location pipe (3) that will raise; (b) by the design attitude and the angle of the seat that raises itself and transformer body are carried out trial assembly, and carry out preliminary coarse localization; The tank wall locating flange (4) that (c) will be fixed with the seat angle location pipe (3) that raises is fixed in the rising seat puts corresponding transformer-cabinet inboard; (d) sleeve pipe locating flange (7) is installed on the upper surface of seat (5) that raises, and fixes; (e) behind the design attitude mounting sleeve afterbody locating piece (2) on the central locating rod (6); Central locating rod (6) is assemblied in the seat (5) that raises; Seat (5) lower surface will raise again with after the tank wall (1) of fuel tank body cooperates, and its lower end is inserted in rising angle location pipe (3) and is fixed; (f) mounting sleeve center simulative tube (8) makes its apical position identical with the sleeve pipe physical location; (g) will raise seat (5) through the firm welding location; (h) after the solder joint cooling, remove central locating rod (5), sleeve pipe afterbody locating piece (2) and sleeve pipe center simulative tube (8).
8. the installation method of converter transformer valve side rising seat according to claim 7; It is characterized in that: a described tank wall locating flange (4) and a rising seat lower flange (5) are spoke structure, carry out the installation between central locating rod (6) and the rising seat angle location pipe (3) through the hole on the tank wall locating flange (4) and the seat lower flange (5) that raises.
9. according to the raise installation method of seat of claim 7 or 8 described converter transformer valve sides; It is characterized in that: according to the length of designing requirement, the seat angle location pipe (3) that raises; At mounting center backstay (6) before; Preestablish the position of alignment pin (9), interfix pin (10) and following alignment pin (11), and be inserted in the last corresponding pin shaft hole of central locating rod (6).
10. based on the installation method of claim 7 or 8 described converter power transformer valve sides rising seats, it is characterized in that: the preliminary coarse localization of the described seat (5) that raises is that rising (5) and the rough welding that the seat lower flange (51) that raises carries out part point are located; The welding of described rising seat is located, and is meant on the basis of above-mentioned rough welding, and the seat (5) that will raise welds with the whole tie points of the seat lower flange (51) that raises.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210297859.4A CN102789880B (en) | 2012-07-03 | 2012-08-21 | Mounting method for converter transformer valve side rising seat positioning device |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012102259505 | 2012-07-03 | ||
| CN201210225950.5 | 2012-07-03 | ||
| CN201210225950 | 2012-07-03 | ||
| CN201210297859.4A CN102789880B (en) | 2012-07-03 | 2012-08-21 | Mounting method for converter transformer valve side rising seat positioning device |
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| Publication Number | Publication Date |
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| CN102789880A true CN102789880A (en) | 2012-11-21 |
| CN102789880B CN102789880B (en) | 2015-04-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210297859.4A Active CN102789880B (en) | 2012-07-03 | 2012-08-21 | Mounting method for converter transformer valve side rising seat positioning device |
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| CN (1) | CN102789880B (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107359044A (en) * | 2017-06-30 | 2017-11-17 | 中国西电电气股份有限公司 | A kind of converter transformer valve-side sleeve mounting and positioning device |
| CN108597806A (en) * | 2018-05-29 | 2018-09-28 | 保定天威保变电气股份有限公司 | A kind of reinforcement means and structure of converter transformer valve-side sleeve installation |
| CN109304554A (en) * | 2018-12-05 | 2019-02-05 | 保定天威电气设备结构有限公司 | A kind of restorative procedure of power transformer enclosure postwelding angular deviation |
| CN111243839A (en) * | 2019-11-27 | 2020-06-05 | 山东电力设备有限公司 | Splitting kit and splitting method for lifting seat of converter transformer |
| CN112077524A (en) * | 2020-09-26 | 2020-12-15 | 江西省崇仁县群力电器设备有限公司 | Transformer rising seat welding appurtenance |
| CN114267518A (en) * | 2022-01-04 | 2022-04-01 | 天威保变（秦皇岛）变压器有限公司 | Extra-high voltage converter transformer improved by telescopic arm |
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| CN202736673U (en) * | 2012-07-03 | 2013-02-13 | 山东电力设备有限公司 | Positioning device for valve-side turret of converter transformer |
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| US4197571A (en) * | 1975-10-13 | 1980-04-08 | Siemens Aktiengesellschaft | End section for connecting a generator takeoff to a block transformer |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107359044A (en) * | 2017-06-30 | 2017-11-17 | 中国西电电气股份有限公司 | A kind of converter transformer valve-side sleeve mounting and positioning device |
| CN108597806A (en) * | 2018-05-29 | 2018-09-28 | 保定天威保变电气股份有限公司 | A kind of reinforcement means and structure of converter transformer valve-side sleeve installation |
| CN108597806B (en) * | 2018-05-29 | 2023-08-29 | 保定天威保变电气股份有限公司 | Reinforcing method and structure for installing valve side sleeve of converter transformer |
| CN109304554A (en) * | 2018-12-05 | 2019-02-05 | 保定天威电气设备结构有限公司 | A kind of restorative procedure of power transformer enclosure postwelding angular deviation |
| CN111243839A (en) * | 2019-11-27 | 2020-06-05 | 山东电力设备有限公司 | Splitting kit and splitting method for lifting seat of converter transformer |
| CN112077524A (en) * | 2020-09-26 | 2020-12-15 | 江西省崇仁县群力电器设备有限公司 | Transformer rising seat welding appurtenance |
| CN112077524B (en) * | 2020-09-26 | 2022-01-04 | 江西省崇仁县群力电器设备有限公司 | Transformer rising seat welding appurtenance |
| CN114267518A (en) * | 2022-01-04 | 2022-04-01 | 天威保变（秦皇岛）变压器有限公司 | Extra-high voltage converter transformer improved by telescopic arm |
| CN114267518B (en) * | 2022-01-04 | 2023-08-15 | 天威保变（秦皇岛）变压器有限公司 | Extra-high voltage converter transformer improved by telescopic arm |
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