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CN102773102B - Catalyst for low-temperature synthesis of methanol and preparation method - Google Patents

Catalyst for low-temperature synthesis of methanol and preparation method Download PDF

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CN102773102B
CN102773102B CN201110124395.2A CN201110124395A CN102773102B CN 102773102 B CN102773102 B CN 102773102B CN 201110124395 A CN201110124395 A CN 201110124395A CN 102773102 B CN102773102 B CN 102773102B
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苏发兵
赵丽润
车红卫
王莹利
高俊杰
宋莲英
贾昭
翟世辉
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Abstract

本发明涉及低温合成甲醇生产领域,具体地,本发明涉及一种低温合成甲醇的催化剂及制备方法。所述方法包括将直接法生产甲基氯硅烷产生的废触体破碎、筛分,然后用有机溶剂进行清洗的步骤。所述方法还可以进一步包括以下步骤:将清洗后的废触体进行氧化处理、还原处理和热处理中的一种或多种处理,得到合成气低温制甲醇的催化剂。本发明的优点在于:解决了有机硅合成工业的固体残渣废触体的高值化综合利用问题;原料成本低廉,操作方法简单,易于规模化生产;制备的催化剂表现出更高的甲醇合成活性及热稳定性。

The invention relates to the field of low-temperature synthetic methanol production, in particular, the invention relates to a catalyst and a preparation method for low-temperature synthetic methanol. The method comprises the steps of crushing and sieving waste contacts produced by the direct method of producing methyl chlorosilane, and then cleaning with an organic solvent. The method may further include the following step: performing one or more of oxidation treatment, reduction treatment and heat treatment on the cleaned waste contact body to obtain a catalyst for producing methanol at low temperature from synthesis gas. The invention has the advantages of: solving the problem of high-value comprehensive utilization of solid residue waste contacts in the organosilicon synthesis industry; low raw material cost, simple operation method, and easy large-scale production; the prepared catalyst exhibits higher methanol synthesis activity and thermal stability.

Description

一种低温合成甲醇的催化剂及制备方法Catalyst and preparation method for synthesizing methanol at low temperature

技术领域 technical field

本发明涉及低温合成甲醇生产领域,具体地,本发明涉及一种低温合成甲醇的催化剂及制备方法。The invention relates to the field of low-temperature synthetic methanol production, in particular, the invention relates to a catalyst and a preparation method for low-temperature synthetic methanol.

背景技术 Background technique

有机硅材料同时具有无机材料和有机材料的双重性能,耐高、低温、电气绝缘、耐候、耐腐蚀、无毒无味等优异特性,广泛应用于电子、汽车、石油、化工、建筑、航空航天等领域。甲基氯硅烷是制备有机硅材料最重要、也是用量最大的有机硅单体,是整个有机硅工业的基础和支柱。Silicone materials have dual properties of inorganic materials and organic materials, high and low temperature resistance, electrical insulation, weather resistance, corrosion resistance, non-toxic and tasteless and other excellent properties, widely used in electronics, automobiles, petroleum, chemicals, construction, aerospace, etc. field. Methylchlorosilane is the most important organosilicon monomer used in the preparation of organosilicon materials, and is the foundation and pillar of the entire organosilicon industry.

在合成甲基氯硅烷的各种方法中,直接法因工艺简单、收率高、不用溶剂、危险性小和便于实现连续化大生产而成为唯一工业化的生产方法。在流化床反应器中,硅粉和主催化剂铜粉、助催化剂锌粉混合形成活性触体,随着反应的不断进行,触体表面的沉积物越来越多,使触体活性降低,转化率和选择性大幅度降低,此时这一部分需排出反应器,同时加入新的触体以利于反应稳定进行,另外,流化床的气固分离系统连续排出表面污染严重的细粉,这两部分废渣成为废触体。这些废触体是以硅、铜、碳为主,且含有少量锡、锌等组分的废渣,废触体平均粒径较细,且含有高活性的铜,暴露在空气中能够引起氧化甚至燃烧,对环境污染严重,同时也是安全生产中的隐患。随着有机硅单体生产规模的不断扩大,废触体的量不断增加,对废触体的合理处理和利用一直是我国有机硅工业持续发展亟待解决的问题。Among the various methods for synthesizing methylchlorosilane, the direct method has become the only industrialized production method because of its simple process, high yield, no solvent, low risk and convenience for continuous large-scale production. In the fluidized bed reactor, silicon powder, main catalyst copper powder, and cocatalyst zinc powder are mixed to form an active contact body. As the reaction continues, more and more deposits are deposited on the contact body surface, which reduces the activity of the contact body. The conversion rate and selectivity are greatly reduced. At this time, this part needs to be discharged from the reactor. At the same time, a new contact body is added to facilitate the stable reaction. In addition, the gas-solid separation system of the fluidized bed continuously discharges fine powder with serious surface pollution. Two parts of waste residue become waste contacts. These waste contacts are mainly composed of silicon, copper, and carbon, and contain a small amount of tin, zinc and other components. The average particle size of the waste contacts is relatively small, and they contain highly active copper. Exposure to the air can cause oxidation or even Burning, serious environmental pollution, but also a hidden danger in safe production. With the continuous expansion of the production scale of organosilicon monomers, the amount of waste contacts continues to increase. The rational treatment and utilization of waste contacts has always been an urgent problem to be solved for the sustainable development of my country's organosilicon industry.

目前,国内外对废触体的处理进行了大量的研究。专利US4758352对从废触体中回收硅、铜进行了研究,在废触体中加入70℃-80℃的盐酸,形成悬浮液;然后连续通入氧气,开始氧化的温度为51℃,慢慢升温至69℃;用强碱调节pH值至6,连续通入SO2,加15%的氢氧化钠溶液调节pH值至9,沉淀物在120℃下干燥,得到氧化铜;还可以将废触体进行深度转化为白加黑、SiCl4、HSiCl3、苯基氯硅烷等产品,US2811853将120g粒径小于50μm的废触体装入流化床中,在120-140℃下加热70h,然后在320℃下与460g一氯甲烷反应,得到232g混合单体,组成为82%M2、13.3%M1、3.5%M3、1.2%CH3HSiCl2。为了便于运输和处理,将废触体去活性化处理,如专利US4892694将其加工成稳定的颗粒或小球。At present, a lot of research has been done on the treatment of waste contacts at home and abroad. The patent US4758352 has studied the recovery of silicon and copper from waste contacts, adding hydrochloric acid at 70°C-80°C to the waste contacts to form a suspension; Raise the temperature to 69°C; adjust the pH value to 6 with a strong base, continuously feed SO 2 , add 15% sodium hydroxide solution to adjust the pH value to 9, and dry the precipitate at 120°C to obtain copper oxide; The contact body is deeply converted into white plus black, SiCl 4 , HSiCl 3 , phenylchlorosilane and other products. In US2811853, 120g of waste contact body with a particle size of less than 50μm is put into a fluidized bed and heated at 120-140°C for 70h. Then react with 460g of monochloromethane at 320°C to obtain 232g of mixed monomers with a composition of 82% M 2 , 13.3% M 1 , 3.5% M 3 , and 1.2% CH 3 HSiCl 2 . In order to facilitate transportation and handling, the waste contact body is deactivated, such as patent US4892694, to process it into stable granules or pellets.

尽管对废触体的处理进行了大量的研究,但是处理过程复杂,二次污染严重,产品的附加值比较低,因此,寻找一种简单、清洁、产品还可以高值化利用的方法,是十分必要和现实的。Although a lot of research has been done on the treatment of waste contacts, the treatment process is complicated, the secondary pollution is serious, and the added value of the product is relatively low. Therefore, it is necessary to find a simple, clean and high-value product. very necessary and realistic.

甲醇是一种重要的基础有机化工原料,同时也是一种潜力巨大的车用燃料和燃料电池燃料,合成甲醇的研究和探索在国际上一直受到重视。应用于工业化的甲醇合成催化剂主要有两大类,锌铬基催化剂和铜基催化剂,锌铬基(ZnO/Cr2O3)催化剂是一种高压固体催化剂,由于其活性低,选择性低,精馏困难,且铬对人体有毒,目前该类催化剂已逐步被淘汰。铜基催化剂是一种低温低压甲醇合成催化剂,其主要组分为CuO/ZnO/Al2O3(Cu/Zn/Al),低(中)压法铜基催化剂的操作温度为210℃~300℃,压力为5MPa~10MPa,比传统的合成工艺温度低得多,对甲醇反应平衡有利。其活性高,选择性高,但是耐高温性差,对硫敏感,是目前工业上甲醇合成主要使用的催化剂。Methanol is an important basic organic chemical raw material, but also a vehicle fuel and fuel cell fuel with great potential. The research and exploration of synthesizing methanol has always been paid attention to internationally. There are two main types of methanol synthesis catalysts used in industrialization, zinc-chromium-based catalysts and copper-based catalysts. Zinc-chromium-based (ZnO/Cr 2 O 3 ) catalysts are high-pressure solid catalysts. Due to their low activity and low selectivity, Distillation is difficult, and chromium is poisonous to the human body. At present, this type of catalyst has been phased out. Copper-based catalyst is a low-temperature and low-pressure methanol synthesis catalyst. Its main component is CuO/ZnO/Al 2 O 3 (Cu/Zn/Al). ℃, the pressure is 5MPa~10MPa, which is much lower than the traditional synthesis process temperature, which is beneficial to the methanol reaction balance. It has high activity and high selectivity, but it has poor high temperature resistance and is sensitive to sulfur. It is currently the main catalyst used in methanol synthesis in industry.

目前现有的工业合成甲醇的方法已达到相当高的水平,但仍存在着3大缺点有待克服和突破:(1)由于受到反应温度下热力学平衡的限制,单程转化率低,在合成塔出口产物中甲醇浓度极少能超过7%,因此不得不使用多次循环,这就大大增加了合成气制造工序的投资和合成气成本。(2)ICI等方法要求原料气中必须含有5%的CO2,从而产生了有害的杂质-水,为了使甲醇产品符合燃料及下游化工产品的要求,不得不进行能耗很高的甲醇-水分离。(3)ICI等传统方法的合成气净化成本很高。At present, the existing industrial methods for synthesizing methanol have reached a fairly high level, but there are still three major shortcomings to be overcome and breakthroughs: (1) due to the restriction of the thermodynamic equilibrium at the reaction temperature, the single-pass conversion rate is low, and at the outlet of the synthesis tower The methanol concentration in the product can rarely exceed 7%, so multiple cycles have to be used, which greatly increases the investment in the synthesis gas manufacturing process and the cost of the synthesis gas. (2) ICI and other methods require that the feed gas must contain 5% CO 2 , thus producing a harmful impurity - water. In order to make the methanol product meet the requirements of fuel and downstream chemical products, the methanol- water separation. (3) The cost of syngas purification by traditional methods such as ICI is very high.

为了克服上述3大缺点,国外自70年代以来进行了大量的改进研究,长期的研究结果表明必须从根本上改变催化剂体系,开发出具有低温(90-180℃)、高活性、高选择性、无过热问题的催化剂体系,使生产过程在大于90%的高单程转化率和高选择性状态下操作,这就是低温液相合成甲醇。In order to overcome the above three major shortcomings, a large number of improvement studies have been carried out abroad since the 1970s. The long-term research results show that the catalyst system must be fundamentally changed to develop a catalyst system with low temperature (90-180 ° C), high activity, high selectivity, The catalyst system with no overheating problem enables the production process to operate at a high conversion rate of more than 90% and a high selectivity state, which is low temperature liquid phase synthesis of methanol.

低温合成甲醇克服了传统方法的缺点,具备一系列的优点,例如:单程转化率高、不需要循环、粗产品构成好、不生成水、高级醇和羰基化合物,因而特别容易获得纯级无水乙醇,并使分离能耗大幅度降低。低温甲醇液相合成的方法正日益受到重视。Low-temperature synthesis of methanol overcomes the shortcomings of traditional methods, and has a series of advantages, such as: high conversion rate per pass, no need for recycling, good crude product composition, no water, higher alcohols and carbonyl compounds, so it is particularly easy to obtain pure grade anhydrous ethanol , and greatly reduce the energy consumption of separation. The method of liquid phase synthesis of methanol at low temperature is being paid more and more attention.

目前,国内外对低温合成甲醇的催化剂进行了大量的研究。以美国Amoco公司和Brookhaven国家实验室为代表,其开发了镍系催化剂,研究结果表明体系的活性中心由均相催化剂组成,反应体系很活泼,甲醇的选择性可大于95%,仅有少量的甲酸甲酯和二甲醚副产物。SNAM公司的Machionna等在铜基催化剂上进行了大量的研究工作,研究结果表明其活性与选择性可达到与镍系相当。Cu/SiO2和Cu/Al2O3催化剂很活泼,但易被CO严重毒化,当修饰Cu/Al2O3时可得到活性更高、不易中毒的催化剂。Tsubaki等制备了Cu/ZnO催化剂,以醇溶剂为溶剂,低温低压下合成甲醇(Catalysis Communications 2001,2,213-217),其反应历程如下:At present, a large number of researches have been carried out on catalysts for low-temperature synthesis of methanol at home and abroad. Represented by American Amoco Company and Brookhaven National Laboratory, they have developed nickel-based catalysts. The research results show that the active center of the system is composed of a homogeneous catalyst, the reaction system is very active, and the selectivity of methanol can be greater than 95%, with only a small amount of Methyl formate and dimethyl ether by-products. Machionna of SNAM Company has done a lot of research work on copper-based catalysts, and the research results show that its activity and selectivity can reach the same level as that of nickel-based catalysts. Cu/SiO 2 and Cu/Al 2 O 3 catalysts are very active, but are easily poisoned by CO. When Cu/Al 2 O 3 is modified, catalysts with higher activity and less poisoning can be obtained. Tsubaki et al. prepared a Cu/ZnO catalyst, using an alcohol solvent as a solvent, to synthesize methanol at low temperature and low pressure (Catalysis Communications 2001, 2, 213-217), and the reaction process is as follows:

CO+H2O=CO2+H2 CO+H 2 O=CO 2 +H 2

CO2+1/2H2+Cu=HCOOCuCO 2 +1/2H 2 +Cu=HCOOCu

HCOOCu+ROH=HCOOR+CuOHHCOOCu+ROH=HCOOR+CuOH

HCOOR+2H2=ROH+CH3OHHCOOR+2H 2 =ROH+CH 3 OH

CuOH+1/2H2=H2O+CuCuOH+1/2H 2 =H 2 O+Cu

总反应为:CO+2H2=CH3OHThe overall reaction is: CO+2H 2 =CH 3 OH

反应进行时,首先CO与H2O反应生成CO2及H2,之后,CO2与H2反应在铜催化剂表面上生成了甲酸铜,然后甲酸铜与醇溶剂进行亲核加成消除反应,生成甲酸酯,最后甲酸酯被铜上活性氢还原为甲醇,过程中所用的ROH为液相醇溶剂。When the reaction proceeds, CO and H 2 O first react to generate CO 2 and H 2 , and then CO 2 and H 2 react to form copper formate on the surface of the copper catalyst, and then copper formate and alcohol solvent undergo nucleophilic addition and elimination reaction, Formate is generated, and finally the formate is reduced to methanol by the active hydrogen on the copper, and the ROH used in the process is a liquid phase alcohol solvent.

上述方法制备的催化剂,其成本高,且由于采用的是复合催化剂体系,各组分间存在一定的相互作用和最佳协同效应,当某些组分的异化或中毒就可以引起整个体系的活性下降,催化剂易失活。The catalyst prepared by the above method has a high cost, and because the composite catalyst system is used, there are certain interactions and optimal synergistic effects among the components. When some components are dissimilated or poisoned, the activity of the entire system can be caused. decline, the catalyst is easily deactivated.

本发明拟将含硅废触体经简单物理化学处理后作为合成气制甲醇工艺中的催化剂。The invention intends to use silicon-containing waste contacts as catalysts in the synthesis gas methanol production process after simple physical and chemical treatment.

发明内容 Contents of the invention

本发明的目的在于提供了一种低温合成甲醇的催化剂。The object of the present invention is to provide a catalyst for synthesizing methanol at low temperature.

本发明的再一目的在于提供了一种低温合成甲醇的催化剂的制备方法。Another object of the present invention is to provide a method for preparing a catalyst for synthesizing methanol at low temperature.

根据本发明的低温合成甲醇的催化剂的制备方法,所述方法包括将直接法生产甲基氯硅烷产生的废触体破碎、筛分,然后用有机溶剂进行清洗的步骤。According to the preparation method of the catalyst for synthesizing methanol at low temperature of the present invention, the method comprises the steps of crushing and screening waste catalysts produced by the direct method of producing methyl chlorosilane, and then cleaning with an organic solvent.

根据本发明的低温合成甲醇的催化剂的制备方法,其中,所述废触体为“直接法”流化床工艺制备有机硅单体甲基氯硅烷过程中产生的废触体,主要含有硅,铜和/碳等中的一种或几种,以及微量的锌、铁、铝和锡等组分中的一种或几种。废触体颗粒大小为0.5微米~100微米,其孔结构尺寸在2纳米~10微米,其中硅含量为10~95wt%,铜含量在2~50wt%,碳含量5~20wt%,在该范围内的废触体均适用本发明,而且作为合成气低温制的甲醇催化剂时具有良好的效果。According to the method for preparing a catalyst for synthesizing methanol at low temperature of the present invention, the waste contact body is a waste contact body produced during the preparation of organosilicon monomer methylchlorosilane by a "direct method" fluidized bed process, and mainly contains silicon, One or more of copper and/or carbon, and one or more of traces of zinc, iron, aluminum and tin. The particle size of the waste contact body is 0.5 microns to 100 microns, and its pore structure size is 2 nanometers to 10 microns, wherein the silicon content is 10 to 95 wt%, the copper content is 2 to 50 wt%, and the carbon content is 5 to 20 wt%. The waste contacts in the method are applicable to the present invention, and have good effect when used as a methanol catalyst for synthesis gas at low temperature.

根据本发明的低温合成甲醇的催化剂的制备方法,在所述步骤1)中,将有机硅合成工业中产生的固体残渣废触体用有机溶剂清洗一遍或多遍,过滤后在干燥箱中干燥,得到硅/碳/铜多孔复合体,其可以作为合成气制甲醇中用到的硅/碳/铜多孔复合体催化剂,所述有机溶剂可以是:乙醇、苯、甲苯、氯仿、丙酮、四氢呋喃、乙醚中的一种或几种。According to the preparation method of the catalyst for synthesizing methanol at low temperature of the present invention, in said step 1), the solid residue waste contact body produced in the organic silicon synthesis industry is cleaned once or more times with an organic solvent, and dried in a drying oven after filtering , obtain silicon/carbon/copper porous composite body, it can be used as the silicon/carbon/copper porous composite body catalyst used in syngas to methanol, described organic solvent can be: ethanol, benzene, toluene, chloroform, acetone, tetrahydrofuran , One or more of ether.

根据本发明的低温合成甲醇的催化剂的制备方法,在所述步骤2)中,可以通过氧化、还原、热解等简单方法对步骤1)中的废触体进行改性修饰,得到含有铜、碳、锌、铁、铝和锡等元素中的一种或几种的硅基多孔复合材料,这些改性方法可以改变调控复合体的孔结构、组分、含量等,改性后的硅基多孔复合体的催化性能有不同程度提高。According to the preparation method of the catalyst for synthesizing methanol at low temperature of the present invention, in said step 2), the waste contact body in step 1) can be modified and modified by simple methods such as oxidation, reduction, pyrolysis, etc., to obtain a catalyst containing copper, Silicon-based porous composite materials made of one or more elements such as carbon, zinc, iron, aluminum, and tin. These modification methods can change the pore structure, components, and content of the complex. The catalytic properties of the porous composites are improved to varying degrees.

根据本发明的低温合成甲醇的催化剂的制备方法,所述步骤2)中的氧化处理具体操作为:将有机硅合成工业固体残渣废触体置于高温炉中在空气中煅烧,煅烧温度在100~900℃,煅烧时间为0.5~10h,煅烧后自然冷却到室温,得到硅/氧化铜多孔复合体,其可以作为合成气制甲醇中的催化剂。According to the preparation method of the catalyst for low-temperature synthesis of methanol of the present invention, the specific operation of the oxidation treatment in the step 2) is: placing the waste contact body of solid residue in the organic silicon synthesis industry in a high-temperature furnace for calcination in air, and the calcination temperature is at 100 ~900°C, the calcination time is 0.5-10h, and naturally cool to room temperature after calcination to obtain a silicon/copper oxide porous composite, which can be used as a catalyst in methanol production from syngas.

根据本发明的低温合成甲醇的催化剂的制备方法,其中,所述步骤2)中的还原处理可单独对废触体进行处理,也可以结合氧化处理进行废触体的改性修饰,具体的为将上述得到硅/氧化铜多孔复合体在含氢的高纯惰性气体中于300~900℃下还原,还原时间为2~10h,并在该气氛下冷却至室温,或使用还原剂在液相还原,最后得到硅/铜多孔复合体,其可以作为合成气制甲醇中的催化剂。所述高纯惰性气体包括氮气、氦气、氩气等,所述的还原剂为甲醛、葡萄糖、硼酸氢钠等溶液还原剂中的一种或几种。According to the preparation method of the catalyst for synthesizing methanol at low temperature of the present invention, wherein, the reduction treatment in the step 2) can treat the waste contact body alone, and can also be combined with the oxidation treatment to modify the waste contact body, specifically: Reduct the silicon/copper oxide porous composite obtained above in a hydrogen-containing high-purity inert gas at 300-900°C for a reduction time of 2-10 hours, and cool to room temperature under the atmosphere, or use a reducing agent in the liquid phase Reduction, the silicon/copper porous composite is finally obtained, which can be used as a catalyst in methanol production from synthesis gas. The high-purity inert gas includes nitrogen, helium, argon, etc., and the reducing agent is one or more of solution reducing agents such as formaldehyde, glucose, and sodium biborate.

根据本发明的低温合成甲醇的催化剂的制备方法,其中,所述步骤2)中的热处理具体操作为:将有机硅合成工业固体残渣废触体在高纯惰性气体中于800~2500℃下热处理,处理时间为0.5~10h,并在该气氛下冷却至室温,得到可以用作合成气制甲醇的硅/石墨化碳/铜多孔复合体作催化剂,所述高纯惰性气体包括氮气、氦气、氩气等。According to the method for preparing a catalyst for low-temperature synthesis of methanol of the present invention, the specific operation of the heat treatment in the step 2) is: heat-treat the waste contact body of the solid residue in the organic silicon synthesis industry at 800-2500°C in a high-purity inert gas , the treatment time is 0.5-10h, and cooled to room temperature under the atmosphere to obtain a silicon/graphitized carbon/copper porous composite that can be used as a catalyst for methanol production from synthesis gas, and the high-purity inert gas includes nitrogen and helium , argon, etc.

上述清洗、氧化、还原和热处理的目的是为了清除废触体表面的有机硅单体,有利于提高活性中心的数量,并进一步调节各活性组分的含量,从而提高由废触体制得的催化剂的活性。The purpose of the above-mentioned cleaning, oxidation, reduction and heat treatment is to remove the organosilicon monomer on the surface of the waste contact body, which is beneficial to increase the number of active centers, and further adjust the content of each active component, thereby improving the catalyst produced by the waste contact body. activity.

综上所述,有机硅合成与合成气制甲醇为两个研究方向不同的领域,目前,关于合成气制甲醇的催化剂的研究都局限于利用浸渍法、沉淀法、火焰燃烧法、机械研磨法、骨架合成法等方法,这种特定的催化剂制备过程成本高、同时产生的废弃物会导致环境污染等问题。本发明的发明人突破现有研究思路的局限性,宏观地考虑两个研究领域的发展状况和需求,结合有机硅合成固体残渣的特性与合成气制甲醇中的催化剂的性能要求,首先发现、并通过实验验证了制备有机硅单体甲基氯硅烷过程中产生的废触体可以作为合成气制甲醇工艺中的催化剂,应用本发明的技术方案利用了有机硅合成工业的固体残渣,极大降低了成本,产生经济效益的同时又解决了有机硅合成工业的废物利用与合成气制甲醇的高性能低成本要求,这对两个行业的发展都会产生深远影响,因此,本发明属于全新的开创性发明。To sum up, organosilicon synthesis and synthesis gas to methanol are two fields with different research directions. At present, the research on catalysts for synthesis gas to methanol is limited to the use of impregnation method, precipitation method, flame combustion method, and mechanical grinding method. , Skeleton synthesis and other methods, the cost of this specific catalyst preparation process is high, and the waste generated at the same time will cause environmental pollution and other problems. The inventors of the present invention broke through the limitations of existing research ideas, macroscopically considered the development status and needs of the two research fields, and combined the characteristics of organic silicon synthesis solid residues and the performance requirements of catalysts in syngas to methanol, first found that, And it has been verified by experiments that the waste contact body produced in the process of preparing organosilicon monomer methylchlorosilane can be used as a catalyst in the synthesis gas methanol process, and the technical scheme of the present invention has utilized the solid residue of the organosilicon synthesis industry, greatly The cost is reduced, economic benefits are produced, and at the same time, the waste utilization of the organosilicon synthesis industry and the high performance and low cost requirements of synthesis gas to methanol are solved, which will have a profound impact on the development of the two industries. Therefore, the present invention belongs to a brand new groundbreaking invention.

本发明的优点在于:The advantages of the present invention are:

1、本发明解决了有机硅合成工业的固体残渣废触体的高值化综合利用问题;1. The present invention solves the problem of high-value comprehensive utilization of solid residue waste contacts in the organic silicon synthesis industry;

2、本发明制备的作为合成气制甲醇的催化剂,原料成本低廉,操作方法简单,易于规模化生产;2. The catalyst prepared by the present invention is used as a catalyst for producing methanol from syngas, with low raw material cost, simple operation method, and easy large-scale production;

3、本发明制备的催化剂表现出更高的甲醇合成活性及热稳定性;3. The catalyst prepared by the present invention exhibits higher methanol synthesis activity and thermal stability;

4、本发明制备的催化剂重现性好,有利于控制产品质量。4. The catalyst prepared by the invention has good reproducibility, which is beneficial to control product quality.

附图说明 Description of drawings

图1为本发明中实施例1制备得到催化剂的XRD图;Fig. 1 is the XRD figure that the embodiment 1 of the present invention prepares the catalyst;

图2为本发明中实施例2制备得到催化剂的XRD图;Fig. 2 is the XRD figure that the embodiment 2 in the present invention prepares catalyst;

图3为本发明中实施例1制备得到催化剂的SEM图;Fig. 3 is the SEM figure of the catalyst prepared by Example 1 of the present invention;

图4为本发明中实施例2制备的催化剂得到SEM图;Fig. 4 obtains SEM figure for the catalyst prepared in embodiment 2 of the present invention;

图5为本发明中实施例1制备的催化剂得到TG图;Fig. 5 obtains TG figure for the catalyst prepared in embodiment 1 of the present invention;

图6为本发明中实施例2制备的催化剂得到TG图。Fig. 6 is a TG diagram obtained from the catalyst prepared in Example 2 of the present invention.

具体实施方式 Detailed ways

以下实施例对本发明的方法进行进一步说明,但本发明不局限于以下实施例。The following examples further illustrate the method of the present invention, but the present invention is not limited to the following examples.

以下实施例所使用废触体为单质硅与氯甲烷在铜为主催化剂和锌为助催化剂的作用下生产氯硅烷单体过程中未反应完全的硅及铜颗粒催化剂粉末,以及由于过程中的含碳有机物热解而产生的积碳所组成的多孔复合体。实施例1-5为采用有机硅单体合成的废触体经过改性处理制备的合成气制甲醇的催化剂,对比实施例1为采用合成气制甲醇的商业催化剂。对比实施例2为根据专利CN101327431制备的合成气制甲醇的催化剂。The waste contacts used in the following examples are unreacted silicon and copper particle catalyst powders in the process of producing chlorosilane monomers under the action of copper as the main catalyst and zinc as the co-catalyst for elemental silicon and methyl chloride, and due to the A porous composite composed of carbon deposits produced by the pyrolysis of carbon-containing organic matter. Examples 1-5 are catalysts for synthesis gas to methanol prepared by modifying waste contacts synthesized by organosilicon monomers, and comparative example 1 is a commercial catalyst for synthesis gas to methanol. Comparative Example 2 is a catalyst for producing methanol from synthesis gas prepared according to the patent CN101327431.

实施例1Example 1

将有机硅行业普遍采用的“直接法”流化床工艺制备有机硅单体甲基氯硅烷过程中产生的废触体5g,废触体颗粒大小为0.5微米~100微米,其孔结构尺寸在2纳米~10微米,其中硅含量为84wt%,铜含量在6wt%,碳含量10wt%,用100mL的乙醚、乙醇各洗两遍后,过滤后在真空干燥箱中于100℃真空干燥2小时。The "direct method" fluidized bed process commonly used in the silicone industry is used to prepare 5g of waste contacts produced in the process of preparing organosilicon monomer methylchlorosilane. 2 nanometers to 10 microns, wherein the silicon content is 84wt%, the copper content is 6wt%, and the carbon content is 10wt%. .

将上述制备的催化剂材料在荷兰Panalytical公司(帕纳科)生产的X′Pert PROMPD型多功能X射线衍射仪上进行XRD测试。The catalyst material prepared above was tested by XRD on the X'Pert PROMPD multifunctional X-ray diffractometer produced by Panalytical Company of the Netherlands (Panalytical).

将上述制备的催化剂材料在日本电子公司生产的JSM6700型号场发射扫描电镜观测表面形貌。The surface morphology of the catalyst material prepared above was observed with a JSM6700 field emission scanning electron microscope produced by JEOL Ltd.

将上述制备的催化剂材料在日本SEICO生产的TG/DTA6300型号热衷分析仪上进行TG测试。The catalyst material prepared above was subjected to a TG test on a model TG/DTA6300 enthusiasm analyzer produced by Japan SEICO.

将上述制备的催化剂材料在美国Pekin-Elmer电感耦合等离子体原子发射光谱仪上进行ICP测试,结果见表1。The catalyst materials prepared above were tested by ICP on the Pekin-Elmer Inductively Coupled Plasma Atomic Emission Spectrometer in the United States, and the results are shown in Table 1.

图1为实施例1得到的催化剂的XRD图,其中2θ=28.6°为Si的特征峰,由2θ=43.3°组成的峰是Cu的特征峰,2θ=26.6°是C的特征峰,由此可见,用此方法合成的催化剂为硅/碳/铜催化剂。Fig. 1 is the XRD figure of the catalyst that embodiment 1 obtains, wherein 2θ=28.6 ° is the characteristic peak of Si, the peak that is made up of 2θ=43.3 ° is the characteristic peak of Cu, 2θ=26.6 ° is the characteristic peak of C, thus It can be seen that the catalyst synthesized by this method is a silicon/carbon/copper catalyst.

图3为实施例1得到的催化剂的SEM图,由图可知,合成的该催化剂为多孔结构。Fig. 3 is the SEM figure of the catalyst that embodiment 1 obtains, and as can be seen from the figure, this catalyst synthesized is a porous structure.

图5为实施例1得到的催化剂的TG图,由图可知,合成的该催化剂含碳约为8%。Figure 5 is a TG diagram of the catalyst obtained in Example 1, from which it can be seen that the synthesized catalyst contains about 8% carbon.

实施例2Example 2

将有机硅行业普遍采用的“直接法”流化床工艺制备有机硅单体甲基氯硅烷过程中产生的废触体5g,废触体颗粒大小为0.5微米~100微米,其孔结构尺寸在2纳米~10微米,其中硅含量为84wt%,铜含量在6wt%,碳含量10wt%,用100mL的苯、氯仿各洗两遍后,过滤后在真空干燥箱中于100℃真空干燥2小时,放入马弗炉中,于100℃加热10h,冷却至室温。将上述制备的催化剂材料在美国Pekin-Elmer电感耦合等离子体原子发射光谱仪上进行ICP测试,结果见表1。The "direct method" fluidized bed process commonly used in the silicone industry is used to prepare 5g of waste contacts produced in the process of preparing organosilicon monomer methylchlorosilane. 2 nanometers to 10 microns, where the silicon content is 84wt%, the copper content is 6wt%, and the carbon content is 10wt%. After washing twice with 100mL of benzene and chloroform, filter and dry in a vacuum oven at 100°C for 2 hours. , placed in a muffle furnace, heated at 100°C for 10h, and cooled to room temperature. The catalyst materials prepared above were tested by ICP on the Pekin-Elmer Inductively Coupled Plasma Atomic Emission Spectrometer in the United States, and the results are shown in Table 1.

图2为实施例2得到的催化剂的XRD图,其中2θ=28.6°为Si的特征峰,由2θ=35.5°和2θ=38.7°组成的肩峰是CuO的特征峰,2θ=26.6°是C的特征峰,由此可见,用此方法合成的催化剂为硅/碳/氧化铜催化剂。Fig. 2 is the XRD figure of the catalyst that embodiment 2 obtains, wherein 2θ=28.6 ° is the characteristic peak of Si, the shoulder peak that is made up of 2θ=35.5 ° and 2θ=38.7 ° is the characteristic peak of CuO, 2θ=26.6 ° is C The characteristic peak, thus it can be seen that the catalyst synthesized by this method is a silicon/carbon/copper oxide catalyst.

图4为实施例2得到的铜催化剂的SEM图,由图可知,合成的该催化剂为多孔结构。Fig. 4 is the SEM figure of the copper catalyst that embodiment 2 obtains, as can be seen from the figure, this catalyst synthesized is a porous structure.

图6为实施例2得到的催化剂的TG图,由图可知,合成的该催化剂含碳约为5%。Fig. 6 is the TG diagram of the catalyst obtained in Example 2. It can be seen from the figure that the synthesized catalyst contains about 5% carbon.

实施例3Example 3

将有机硅行业普遍采用的“直接法”流化床工艺制备有机硅单体甲基氯硅烷过程中产生的废触体5g,废触体颗粒大小为0.5微米~100微米,其孔结构尺寸在2纳米~10微米,其中硅含量为84wt%,铜含量在6wt%,碳含量10wt%,用100mL的甲苯、丙酮各洗两遍后,过滤后在真空干燥箱中于100℃真空干燥2小时,放入马弗炉中,于900℃加热0.5h,之后通入惰性气体,于800℃加热10h,冷却至室温,得到用作合成气制甲醇的硅/氧化铜多孔复合体催化剂。将上述制备的催化剂材料在美国Pekin-Elmer电感耦合等离子体原子发射光谱仪上进行ICP测试,结果见表1。The "direct method" fluidized bed process commonly used in the silicone industry is used to prepare 5g of waste contacts produced in the process of preparing organosilicon monomer methylchlorosilane. 2 nanometers to 10 microns, where the silicon content is 84wt%, the copper content is 6wt%, and the carbon content is 10wt%. After washing twice with 100mL of toluene and acetone, filter and dry in a vacuum oven at 100°C for 2 hours. , placed in a muffle furnace, heated at 900°C for 0.5h, then passed through an inert gas, heated at 800°C for 10h, and cooled to room temperature to obtain a silicon/copper oxide porous composite catalyst for synthesis gas to methanol. The catalyst materials prepared above were tested by ICP on the Pekin-Elmer Inductively Coupled Plasma Atomic Emission Spectrometer in the United States, and the results are shown in Table 1.

实施例4Example 4

将有机硅行业普遍采用的“直接法”流化床工艺制备有机硅单体甲基氯硅烷过程中产生的废触体5g,废触体颗粒大小为0.5微米~100微米,其孔结构尺寸在2纳米~10微米,其中硅含量为84wt%,铜含量在6wt%,碳含量10wt%,用100mL的丙酮、四氢呋喃各洗两遍后,过滤后在真空干燥箱中于100℃真空干燥2小时,同时通入N2和H2进行还原,还原温度900℃,还原时间2h,气体流量分别为50SCCM,得到用作合成气制甲醇的硅/碳/铜多孔复合体催化剂。将上述制备的催化剂材料在美国Pekin-Elmer电感耦合等离子体原子发射光谱仪上进行ICP测试,结果见表1。The "direct method" fluidized bed process commonly used in the silicone industry is used to prepare 5g of waste contacts produced in the process of preparing organosilicon monomer methylchlorosilane. 2 nanometers to 10 microns, wherein the silicon content is 84wt%, the copper content is 6wt%, and the carbon content is 10wt%. , while N 2 and H 2 were introduced for reduction, the reduction temperature was 900°C, the reduction time was 2 h, and the gas flow rate was 50 SCCM, respectively, to obtain a silicon/carbon/copper porous composite catalyst for syngas to methanol. The catalyst materials prepared above were tested by ICP on the Pekin-Elmer Inductively Coupled Plasma Atomic Emission Spectrometer in the United States, and the results are shown in Table 1.

实施例5Example 5

将有机硅行业普遍采用的“直接法”流化床工艺制备有机硅单体甲基氯硅烷过程中产生的废触体5g,废触体颗粒大小为0.5微米~100微米,其孔结构尺寸在2纳米~10微米,其中硅含量为84wt%,铜含量在6wt%,碳含量10wt%,用100mL的甲苯、四氢呋喃各洗两遍后,过滤后在真空干燥箱中于100℃真空干燥2小时,放入马弗炉中,于600℃加热2h,之后通入惰性气体,于2500℃加热0.5h,冷却至室温,同时通入N2和H2进行还原,还原温度300℃,还原时间10h,气体流量分别为50SCCM,得到用作合成气制甲醇的硅/铜多孔复合体催化剂。将上述制备的催化剂材料在美国Pekin-Elmer电感耦合等离子体原子发射光谱仪上进行ICP测试,结果见表1。The "direct method" fluidized bed process commonly used in the silicone industry is used to prepare 5g of waste contacts produced in the process of preparing organosilicon monomer methylchlorosilane. 2 nanometers to 10 microns, wherein the silicon content is 84wt%, the copper content is 6wt%, and the carbon content is 10wt%. After washing twice with 100mL of toluene and tetrahydrofuran, filter and dry in a vacuum oven at 100°C for 2 hours. , put it into a muffle furnace, heat at 600°C for 2h, then pass in an inert gas, heat at 2500°C for 0.5h, cool to room temperature, and at the same time pass through N2 and H2 for reduction, the reduction temperature is 300°C, and the reduction time is 10h , and the gas flow rate is 50 SCCM, respectively, to obtain a silicon/copper porous composite catalyst for methanol production from synthesis gas. The catalyst materials prepared above were tested by ICP on the Pekin-Elmer Inductively Coupled Plasma Atomic Emission Spectrometer in the United States, and the results are shown in Table 1.

对比实施例1Comparative Example 1

称取0.15g工业化的合成气制甲醇的C306型催化剂进行催化评价。将上述催化剂材料在美国Pekin-Elmer电感耦合等离子体原子发射光谱仪上进行ICP测试,结果见表1。Weighed 0.15g of the C306 type catalyst for industrial synthesis gas to methanol for catalytic evaluation. The above catalyst materials were tested by ICP on the Pekin-Elmer Inductively Coupled Plasma Atomic Emission Spectrometer in the United States, and the results are shown in Table 1.

对比实施例2Comparative Example 2

根据专利CN101327431制备合成气制甲醇的催化剂,称取0.15g进行催化评价。将上述制备的催化剂材料在美国Pekin-Elmer电感耦合等离子体原子发射光谱仪上进行ICP测试,结果见表1。According to the patent CN101327431, a catalyst for producing methanol from synthesis gas was prepared, and 0.15 g was weighed for catalytic evaluation. The catalyst materials prepared above were tested by ICP on the Pekin-Elmer Inductively Coupled Plasma Atomic Emission Spectrometer in the United States, and the results are shown in Table 1.

催化剂评价Catalyst evaluation

称取0.15g该催化剂,置于高压加热釜中,加入40ml 2-丁醇作为溶剂,用原料气V(CO)∶V(CO2)∶V(H2)∶V(Ar)=33∶5.27∶balance∶3.02置换釜内空气3次,充气压力1.0MPa。釜内空气排除后,室温下向反应釜内充气至3.0MPa,之后开始搅拌,搅拌速率2000rpm,并将温度升至170℃,反应进行6h后,停止搅拌,冷却,将反应釜中的气体收集到气袋进行检测,甲醇催化剂活性测试结果见表2。Take this catalyzer of 0.15g by weighing, place in autoclave, add 40ml 2-butanol as solvent, use feed gas V (CO) : V (CO ) : V (H ) : V (Ar) =33: 5.27: balance: 3.02 Replace the air in the kettle for 3 times, and the inflation pressure is 1.0MPa. After removing the air in the kettle, inflate the reactor to 3.0MPa at room temperature, then start stirring at a stirring rate of 2000rpm, and raise the temperature to 170°C. After the reaction is carried out for 6 hours, stop stirring, cool down, and collect the gas in the reactor To the air bag for detection, the methanol catalyst activity test results are shown in Table 2.

表1、各实施例催化剂中金属元素组成ICP测试结果Table 1. Metal element composition ICP test results in the catalysts of each embodiment

  编号 serial number  实施例 Example   Cu(%) Cu(%)   Zn(%) Zn(%)   Fe(%) Fe(%)   Al(%) Al(%)   1 1  实施例1 Example 1   2.97 2.97   0.144 0.144   0.23 0.23   0.15 0.15   2 2  实施例2 Example 2   3.29 3.29   0.43 0.43   0.6 0.6   0.45 0.45   3 3  实施例3 Example 3   2.27 2.27   0.39 0.39   0.43 0.43   0.39 0.39   4 4  实施例4 Example 4   3.5 3.5   0.27 0.27   0.35 0.35   0.29 0.29   5 5  实施例5 Example 5   3.6 3.6   0.33 0.33   0.41 0.41   0.35 0.35   6 6  对比实施例1 Comparative Example 1   39 39   22 twenty two   0.5 0.5   10 10   7 7  对比实施例2 Comparative Example 2   32 32   23 twenty three   - -   13 13

表2、催化剂活性结果Table 2. Catalyst activity results

由表1可知,以废触体为原料制备的催化剂,其铜含量比较低,在5%以下,而商业催化剂中铜含量相对较高,一般在30%以上。由表2可知,虽然以废触体为原料制备的催化剂活性组分含量低,但是表现出比商业催化剂更好的甲醇活性,选择性及收率都比较高。因此以废触体为原料,经简单的物理或化学处理后,可以得到性能较好的合成气制甲醇的催化剂。It can be seen from Table 1 that the copper content of catalysts prepared from waste contacts is relatively low, less than 5%, while the copper content of commercial catalysts is relatively high, generally above 30%. It can be seen from Table 2 that although the catalyst prepared from the waste contact body has a low content of active components, it shows better methanol activity than the commercial catalyst, and the selectivity and yield are relatively high. Therefore, the catalyst for producing methanol from syngas with better performance can be obtained by using the waste contact body as raw material after simple physical or chemical treatment.

Claims (8)

1.一种低温合成甲醇的催化剂的制备方法,其特征在于,所述方法包括将直接法生产甲基氯硅烷产生的废触体破碎、筛分,然后用有机溶剂进行清洗的步骤;1. A preparation method of a catalyst for low-temperature synthesis of methanol, characterized in that, said method comprises the step of crushing and sieving the waste contact body produced by direct method production of methyl chlorosilane, and then cleaning with an organic solvent; 将用有机溶剂清洗得到的废触体进行还原处理,得到低温合成甲醇的催化剂;Reducing the waste contact body obtained by washing with an organic solvent to obtain a catalyst for methanol synthesis at low temperature; 所述低温合成甲醇的催化剂为硅/铜多孔复合体。The catalyst for synthesizing methanol at low temperature is a silicon/copper porous composite. 2.根据权利要求1所述低温合成甲醇的催化剂的制备方法,其特征在于,所述废触体通过直接法流化床工艺制备甲基氯硅烷产生的,其破碎、筛分后的粒径为0.5~100微米。2. according to the preparation method of the described low-temperature synthetic methanol catalyst of claim 1, it is characterized in that, described waste contact body is produced by direct method fluidized bed technique and produces methyl chloride silane, and its particle diameter after crushing and sieving 0.5 to 100 microns. 3.根据权利要求1所述低温合成甲醇的催化剂的制备方法,其特征在于,所述有机溶剂为乙醇、苯、甲苯、氯仿、丙酮、四氢呋喃和乙醚中的一种或多种。3. according to the preparation method of the described low-temperature synthetic methanol catalyst of claim 1, it is characterized in that, described organic solvent is one or more in ethanol, benzene, toluene, chloroform, acetone, THF and ether. 4.根据权利要求1所述低温合成甲醇的催化剂的制备方法,其特征在于,4. according to the preparation method of the described low-temperature synthetic methanol catalyst of claim 1, it is characterized in that, 所述还原处理为将清洗得到的废触体在含氢气的高纯惰性气体中,在300~900℃下还原,还原时间为2~10h,并在该气氛下冷却至室温,所述高纯惰性气体为氮气、氦气或氩气;或者,使用还原剂将清洗得到的废触体在液相中还原,所述的还原剂为甲醛、葡萄糖和硼酸氢钠中的一种或多种。The reduction treatment is to reduce the cleaned waste contact body in a hydrogen-containing high-purity inert gas at 300-900°C for a reduction time of 2-10 hours, and cool it to room temperature under this atmosphere. The high-purity The inert gas is nitrogen, helium or argon; or, using a reducing agent to reduce the cleaned waste contacts in the liquid phase, and the reducing agent is one or more of formaldehyde, glucose and sodium biborate. 5.一种低温合成甲醇的催化剂,其特征在于,所述催化剂的制备方法包括将直接法生产甲基氯硅烷产生的废触体破碎、筛分,然后用有机溶剂进行清洗的步骤;5. A catalyst for synthesizing methanol at low temperature, characterized in that, the preparation method of the catalyst comprises the steps of crushing and screening the waste contacts produced by direct method production of methyl chlorosilane, and then cleaning with an organic solvent; 将用有机溶剂清洗得到的废触体进行还原处理,得到低温合成甲醇的催化剂;Reducing the waste contact body obtained by washing with an organic solvent to obtain a catalyst for methanol synthesis at low temperature; 所述低温合成甲醇的催化剂为硅/铜多孔复合体。The catalyst for synthesizing methanol at low temperature is a silicon/copper porous composite. 6.根据权利要求5所述低温合成甲醇的催化剂,其特征在于,所述废触体为直接法流化床工艺制备甲基氯硅烷产生的废触体,其破碎、筛分后的粒径为0.5~100微米。6. according to the described low-temperature synthetic methanol catalyst of claim 5, it is characterized in that, described waste contact body is the waste contact body that direct method fluidized bed process prepares the waste contact body that methyl chlorosilane produces, and its broken, sieved particle diameter 0.5 to 100 microns. 7.根据权利要求5所述低温合成甲醇的催化剂,其特征在于,所述有机溶剂为乙醇、苯、甲苯、氯仿、丙酮、四氢呋喃和乙醚中的一种或多种。7. The catalyst for synthesizing methanol at low temperature according to claim 5, wherein the organic solvent is one or more of ethanol, benzene, toluene, chloroform, acetone, tetrahydrofuran and ether. 8.根据权利要求5所述低温合成甲醇的催化剂,其特征在于,8. the catalyst of low-temperature synthetic methanol according to claim 5, is characterized in that, 所述还原处理为将清洗得到的废触体在含氢气的高纯惰性气体中,在300~900℃下还原,还原时间为2~10h,并在该气氛下冷却至室温,所述高纯惰性气体为氮气、氦气或氩气;或者,使用还原剂将清洗得到的废触体在液相中还原,所述的还原剂为甲醛、葡萄糖和硼酸氢钠中的一种或多种。The reduction treatment is to reduce the cleaned waste contact body in a hydrogen-containing high-purity inert gas at 300-900°C for a reduction time of 2-10 hours, and cool it to room temperature under this atmosphere. The high-purity The inert gas is nitrogen, helium or argon; or, using a reducing agent to reduce the cleaned waste contacts in the liquid phase, and the reducing agent is one or more of formaldehyde, glucose and sodium biborate.
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