CN102771954B - Integrally-formed foot-clamping slipper mesh belt and manufacturing method thereof - Google Patents

Abstract

The invention relates to the technical field of woven belts, in particular to an integrally-formed foot-clamping slipper woven belt and a manufacturing method thereof; the integrally formed foot-clamping slipper mesh belt is combined on a sole to manufacture a foot-clamping slipper, and comprises two fixing parts; a knit portion connected to the two securing portions; and the two coating parts extend outwards from the weaving part to one side opposite to the two fixing parts, and the tail ends of the two coating parts are combined with the sole. A method for manufacturing integrally formed slippers braid includes such steps as synchronously knitting two layers of yarn, and directly knitting two layers of yarn into a whole.

Description

Integral flip-flop webbing and manufacturing method thereof

technical field

The invention relates to the technical field of braided belts, in particular to an integrally formed flipper webbing and a manufacturing method thereof.

Background technique

Flip-flops are simple in structure, ventilated, and easy to wear, so they have always been loved by people whether they are used indoors or even worn out for casual wear.

As shown in Figure 1, it is an existing flip-flop, comprising a sole 11, and a fixing unit 12 arranged on the sole 11, the fixing unit 12 includes two ribbons 121, and each ribbon 121 has a Combining section 1211, the combining sections 1211 of the two webbing straps 121 are combined with each other.

However, the manufacturing method of the above-mentioned fixing unit 12 is relatively complicated. After weaving two ribbons 121 respectively, the joint sections 1211 of the two ribbons 121 are sewn together by manual or mechanical equipment, so the production efficiency is relatively high. Low cost, higher cost, and less beautiful. And because when the user wears the flip-flops, the joining section 1211 is clamped by the adjacent two toes, but this position will become harder due to the double thickness, and it is not comfortable to wear for a long time. Also prone to skin abrasion. Simultaneously when the flip-flops are not worn, the two ribbons 121 are easily attached to the surface of the sole, so when wearing the flip-flops, the two ribbons 121 need to be sorted out by hand, which is very inconvenient.

In addition, there are also flip-flops made of plastic with fixing unit 12 on the market, but the plastic has the problem that it is easy to break. The foot slippers could still be improved.

Contents of the invention

The object of the present invention is to provide an integrally formed flip-flop webbing that can save manufacturing cost and is highly comfortable to use in view of the deficiencies in the prior art.

Another object of the present invention is to provide a method for manufacturing the integrated flip-flop webbing.

In order to achieve the above object, the present invention adopts the following technical solutions.

An integrally formed flipper webbing is combined on a sole to make a flipper, and the flipper webbing includes two fixing parts; a weaving part, and the weaving part and the two fixing parts connected; and two covering parts, the two covering parts extend outward from the weaving part to the side opposite to the two fixing parts, and the ends of the two covering parts are combined with The sole.

Wherein, the sides connecting the weaving part and the two covering parts are hypotenuses, and after the two covering parts are turned outward, the midlines of the two covering parts form an included angle θ.

Wherein, the included angle θ is from 30 degrees to 90 degrees.

Wherein, each of the covering parts includes a tapered section connected to the weaving part, and an equal-width section extending outward from the tapered section, and the tapered section is along the direction away from the weaving The direction of the junction gradually widens.

Wherein, it also includes two reinforcement strips, and the two reinforcement strips are respectively arranged on the inner surfaces of the two cladding parts.

A method for manufacturing an integrally formed flipper webbing, comprising the following method steps:

(a) first synchronous weaving step: synchronously and independently weaving two layers of yarns to weave the two fixing parts of the flip-flop webbing;

(b) Weaving step: weaving the two layers of yarn following the two fixed parts into one body to form a weaving part;

(c) Second synchronous weaving step: the two layers of yarns following the weaving part are synchronously and independently woven again to form two covered parts.

Wherein, the first synchronous weaving step, the weaving step and the second synchronous weaving step all use a belt loom with double weft needles to perform integrated weaving.

Among them, the loom uses double-opening jacquard crochet needles and pulleys.

Among them, the loom is a 384-needle 192 double-port computerized jacquard loom.

Wherein, the yarn is any one of polyester low-elasticity yarn, polyester high-elasticity yarn, nylon low-elasticity yarn, nylon high-elasticity yarn and honeysuckle yarn.

Beneficial effects of the present invention: In the manufacturing method of an integrally formed flip flop ribbon of the present invention, the first synchronous weaving step and the second synchronous weaving step are to weave two layers of yarns synchronously and independently, while the weaving step The two layers of yarn are woven directly into one body, so only one process can be used to produce an integrated flip-flop webbing. In addition to saving production costs and time, the flip-flop webbing woven by the integrated weaving method is more It has the advantages of beauty and comfort; and the one-piece flip-flop webbing is not easy to attach to the surface of the sole, so when wearing flip-flops, there is no need to arrange the webbing of the flip-flops by hand, and directly put the toes on Just add the one-piece flip-flop webbing, which is easy to wear.

Description of drawings

Fig. 1 is a three-dimensional schematic diagram of a conventional flip-flop.

Fig. 2 is a top view of the integrally formed flip-flop webbing according to Embodiment 1 of the present invention.

Fig. 3 is a side view of the integrally formed flip-flop webbing according to Embodiment 1 of the present invention.

Fig. 4 is a schematic diagram of the use state of the integrally formed flipper webbing according to Embodiment 1 of the present invention.

Fig. 5 is a flow chart of the manufacturing method of the integrally formed flip-flop webbing according to Embodiment 1 of the present invention.

Fig. 6 is a partial schematic view of the weaving machine used in the manufacturing method of the integrated flip-flop webbing according to Embodiment 1 of the present invention.

Fig. 7 is another partial schematic diagram of the weaving machine used in the manufacturing method of the integrally formed flip-flop webbing according to Embodiment 1 of the present invention.

Fig. 8 is a schematic diagram of the structure of the double-opening jacquard crochet needles and pulleys of the integrated flip-flop webbing according to Embodiment 1 of the present invention.

Fig. 9 is a bottom view of the integrally formed flip-flop webbing according to Embodiment 2 of the present invention.

The reference signs of Fig. 2 to Fig. 8 include:

2——Flip-flop ribbon 21——Fixing part

22——Weaving Department 221——Side

23——Covering Department 231——Widening Section

232——Equal width section 24——Reinforcing belt

3——sole 4——flip flops

51——dyeing and finishing step 52——twisting step

53——Splitting step 54——Warping step

55——production step 56——step of piercing yarn

57——Drawing steps 58——Tuning steps

6——Ribbon machine 61——Weft needle

62——yarn 71——the first synchronous weaving step

72——weaving step 73——the second synchronous weaving step.

Detailed ways

The present invention will be further described in detail below with reference to FIG. 2 to FIG. 8 .

Example 1.

As shown in Figures 2 and 3, it is an integrally formed flipper webbing belt of the present invention, comprising two fixing parts 21, a weaving part 22 connected to the two fixing parts 21 and extending outward integrally, and two made of weaving From the joint portion 22 to the covering portion 23 extending outward from the side opposite to the two fixing portions 21 .

The side 221 of the weaving part 22 connected to the two covering parts 23 is a hypotenuse, and after the two covering parts 23 are turned outward, the centerlines of the two covering parts 23 form an included angle θ. Each covering portion 23 includes a tapering section 231 connected to the weaving portion 22, and a constant width section 232 extending outward from the tapering section 231, and the tapering section 23 is along the The direction away from the weaving portion 22 gradually widens. Thereby, the lines of the two wrapping parts 23 are more varied, which can increase the aesthetic feeling of the flip-flop webbing 2 .

As shown in FIG. 4 , this embodiment is used to combine on a shoe sole 3 to make a flip-flop 4 . When assembling, the two fixing parts 21 are combined on the sole 3, and the ends of the two covering parts 23 are also combined on the sole 3, so that the human foot (not shown) can be stretched on the pinch Between the slipper webbing 2 and the sole 3 , it can be positioned on the sole 3 by clamping two adjacent toes to the weaving portion 22 .

As shown in Figures 2 and 4, it is particularly noted that in this embodiment, the angle θ between the midlines of the two cladding parts 23 is 60 degrees, but it can be matched with different foot shapes during production. The inclination of the side edge 221 (as shown in FIG. 3 ) connecting the weaving portion 22 with the two wrapping portions 23 is preset so that the included angle θ can be varied. Generally speaking, the included angle θ can vary between 30 degrees and 90 degrees. For example, if the user has a wider foot shape, you can choose a larger angle θ, such as 90 degrees; If the feet are slender, or for younger users, you can choose a smaller included angle θ, such as 30 degrees, so that when wearing the flip-flops 4, the two covering parts 23 can fit snugly. Covering the user's feet, it is more comfortable to wear.

As shown in Figures 5 and 6, the manufacturing method of the integrally formed flip flop webbing of the present invention includes a dyeing and finishing step 51, a twisting step 52, a yarn dividing step 53, and a warping step in the pre-operation. Step 54, a production step 55, a threading step 56, a drawing step 57, a machine adjustment step 58. Firstly, in the dyeing and finishing step 51, the yarn 62 raw material is dyed, and in the twisting step 52, the yarn 62 raw material is ply-twisted to fix the twist. The yarn dividing step 53 is to classify according to the number and length of the required yarns, and the warping step 54 is warped in multiple pan heads according to the required number of yarns, length, and color matching. This production step 55 is to put the pan head after warping on the pan head frame of the loom 6, the threading yarn step 56 is to thread the yarn in the order set by the yarn threading process diagram, and then the drawing step 57 After calculating the required number of yarns according to the required specifications and patterns, the computer is used to draw the drawing. Finally this adjustment machine step 58 is after the steel buckle is loaded into by the required specifications, then the sliver is evenly penetrated into the steel buckle, and the drawing plate made by the drawing step 57 is input in the ribbon loom 6 .

As shown in FIGS. 5-7 , after the pre-work is completed, the weaving action of the flip flop webbing 2 can be started, and the weaving process of the present invention uses a webbing machine 6 with double weft needles 61 . In the manufacturing method, it includes a first synchronous weaving step 71 , a weaving step 72 , and a second synchronous weaving step 73 .

The first synchronous knitting step 71 is to weave two layers of yarns 62 synchronously and independently with the double weft needles 61 to weave the two fixing portions 21 of the flip-flop webbing 2 . In the weaving step 72 , the two layers of yarns 62 following the fixing portion 21 are woven together to form a weaving portion 22 . The second synchronous knitting step 73 is to knit the two layers of yarns 62 following the weaving part 22 again synchronously and independently, so as to weave two covered parts 23 .

It is particularly illustrated that the present invention adopts a 384-needle 192 double-port computerized jacquard ribbon loom 6, which, except having double weft needles 61, simultaneously adopts double-opening jacquard crochets and pulleys as shown in Figure 7 to Reach the purpose of weaving two layers of yarns 62 simultaneously. But it is not limited thereto, and of course other types of ribbon looms 6 can also be used, as long as they can weave two layers of yarns 62 synchronously.

In terms of the material selection of yarn 62, users can choose polyester low-elasticity yarn, polyester high-elasticity yarn, nylon low-elasticity yarn, nylon high-elasticity yarn and gold and silver onion yarn according to personal preferences, or other suitable for the application. The material on the flip-flop 4 (as shown in Figure 4) is also acceptable.

Embodiment 1 of the integrated flipper webbing of the present invention has the following advantages in actual use.

(1) Save production cost and time: Since the integrally formed flip-flop webbing 2 is woven with double-layer yarn 62, the two fixing parts 21 and the two covering parts are only connected by changing the weaving method. 23 is woven by synchronous weaving, and the weaving part 22 is woven by integral weaving, so it only needs one process to complete, the production is simple, and the production cost and time can be greatly saved.

(2) High degree of comfort: Compared with the existing two-layer webbing that is more rigid when sewn together, the weaving part 22 woven by the integrated weaving method of the present invention is relatively soft, so the user wears the webbing for a long time. Flip-flops 4, the toes are also less likely to feel uncomfortable due to excessive friction. At the same time, when applied to flip flops 4, the weaving part 22 can be in an upright state, forming a supporting effect on the covering part 23, preventing the covering part 23 from tightly adhering to the sole 3, and solving the problem in the past. The problem that the covering part 23 needs to be sorted out before wearing.

(3) Beautiful appearance: the entire flip-flop webbing 2 is woven in an integrated manner, which is more integrated and has a sense of design, so it has a more beautiful visual effect.

Example 2.

As shown in Figure 9, the integrated flipper webbing 2 of this embodiment is roughly the same as that of Embodiment 1, the difference is that the integral flipper webbing 2 of this embodiment includes two reinforcement straps 24 , the two reinforcing strips 24 are respectively disposed on the inner surfaces of the two covering parts 23 .

In addition to achieving the advantages of Embodiment 1, the integrally formed flipper webbing 2 of this embodiment can not only strengthen the durability of the two covering parts 23 through the setting of the two reinforcement straps 24, but also make the When the flip-flop 4 is worn by no one, the two covering parts 23 will not be attached to the sole 3, so the user does not need to separate the two covering parts 23 from the sole 3 when wearing it, and can directly Just put your foot in, which is more convenient to use.

To sum up, the integrated flip-flop webbing of the present invention can be finished in one process by weaving the double-layered yarns 62 at the same time, thus saving production cost and time. In addition, the weaving part 22 woven by the integral weaving method is relatively soft and comfortable to wear, and the integrated flip-flop webbing 2 has a more overall aesthetic appearance, so the purpose of the present invention can be achieved.

The above are only preferred embodiments of the present invention, so all equivalent changes or modifications made according to the structure, features and principles described in the scope of the patent application of the present invention are included in the scope of the patent application of the present invention.

Claims (1)

1. An integrally formed flipper webbing is combined on a sole to make a flipper, characterized in that: the flipper webbing includes two fixing parts; a weaving part, the weaving part and The two fixing parts are connected; and two covering parts, the two covering parts extend outward from the weaving part to the side opposite to the two fixing parts, and the two covering parts The end of the cover part is combined with the sole; each cover part includes a widening section connected with the weaving part, and an equal width section extending outward from the widening section, and the widening section The section is gradually widened along the direction away from the knitting part; the sides connecting the knitting part and the two cladding parts are hypotenuses, and after the two cladding parts are turned outward, the two cladding parts The centerlines of the cladding parts form an included angle θ. 2. The integrally formed flip-flop webbing according to claim 1, characterized in that: the included angle θ is 30° to 90°. 3. The integrally formed flipper webbing according to claim 1, characterized in that: it also includes two reinforcement straps, and the two reinforcement straps are respectively arranged on the inner surfaces of the two covering parts. 4. A method for making an integrally formed flip flop webbing, characterized in that: comprising the following method steps: (a) first synchronous weaving step: synchronously and independently weaving two layers of yarns to weave the two fixing parts of the flip-flop webbing; (b) Weaving step: weaving the two layers of yarn following the two fixed parts into one body to form a weaving part; (c) Second synchronous weaving step: the two layers of yarns following the weaving part are synchronously and independently woven again to form two covered parts. 5. The manufacturing method of the integrally formed flip-flop webbing according to claim 4 is characterized in that: the first synchronous weaving step, the weaving step and the second synchronous weaving step all adopt a loom with double weft needles to carry out integrated weave. 6. The manufacturing method of the integrally formed flip-flop webbing according to claim 5, characterized in that: the webbing machine adopts double-opening jacquard crochet needles and pulleys. 7. The manufacturing method of the integrally formed flip-flop webbing according to claim 5, characterized in that: the webbing machine is a 384-needle 192 double-port computerized jacquard webbing machine. 8. The manufacturing method of the integrally formed flip-flop webbing according to claim 4, characterized in that: said yarn is polyester low-elastic yarn, polyester high-elastic yarn, nylon low-elastic yarn, nylon high-elastic yarn and Any of the gold and silver onion yarns.