CN102768601A - Touch panel and manufacturing method thereof - Google Patents
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Abstract
Description
技术领域 technical field
本发明涉及一种触控面板,特别是涉及一种电容式触控面板。The present invention relates to a touch panel, in particular to a capacitive touch panel.
背景技术 Background technique
参见图1及图2所示,以往制造电容式的触控面板1时,是先以半导体工艺将一导电薄膜(ITO)10镀于一基板11,例如PET(聚对苯二甲酸乙二醇酯)、玻璃或PMMA(聚甲基丙烯酸甲酯)基板上,再通过蚀刻的方式在导电薄膜10上形成所需的导电电极图案12,之后再借由光学胶13将一保护盖板(cover lens)14堆叠粘着于基板11上,以将导电薄膜10夹设于基板11与保护盖板14之间而制成触控面板1。Referring to Fig. 1 and Fig. 2, when manufacturing a
此外,在制作保护盖板14时,由于保护盖板14的上表面周围需要形成一层具视觉阻隔作用的图案(黑漆)15,来遮蔽由导电薄膜10延伸至基板11周围的导线16,因此,通常会应用模内装饰成型(In-Mold Decoration,简称IMD)技术在进行注塑射出保护盖板14的同时,将预先制作好的图案(黑漆)15结合在保护盖板14的上表面周围。In addition, when making the
然而上述触控面板1的制造方式需要使用半导体工艺及IMD工艺这两套工艺,所需成本、面板厚度及复杂度皆较高,因此,若能省去半导体工艺,而直接以IMD方式来制造一体成型的触控面板,将能大幅降低触控面板的制造成本、厚度及结构复杂度。However, the manufacturing method of the above-mentioned
有鉴于上述现有的制作触控面板存在的缺陷,本发明人基于从事此类产品设计制造多年丰富的实务经验及专业知识,并配合学理的运用,积极加以研究创新,以期创设一种新型结构的触控面板及其制造方法,能够改进一般现有的触控面板,使其更具有实用性。经过不断的研究、设计,并经过反复试作样品及改进后,终于创设出确具实用价值的本发明。In view of the above-mentioned defects in the existing production of touch panels, the inventor, based on his rich practical experience and professional knowledge in the design and manufacture of such products for many years, and in conjunction with the application of academic principles, actively researched and innovated, in order to create a new type of structure The touch panel and the manufacturing method thereof can improve the general existing touch panel and make it more practical. Through continuous research, design, and after repeated trial samples and improvements, the present invention with practical value is finally created.
发明内容 Contents of the invention
本发明的目的在于,克服现有的制作触控面板存在的缺陷,而提供一种触控面板及其制造方法,所要解决的技术问题是:简化结构层数并降低制造成本、厚度及工艺复杂度。The purpose of the present invention is to overcome the existing defects in the production of touch panels and provide a touch panel and its manufacturing method. The technical problems to be solved are: simplify the number of structural layers and reduce manufacturing costs, thickness and process complexity Spend.
为达到上述目的,本发明的触控面板的制造方法,包括(A)制备一透明导电薄膜,其一面布设有一导电电极图案;及(B)应用模内装饰技术在射出成型一透明盖板的同时,将该透明导电薄膜以该导电电极图案朝向该透明盖板并结合于该透明盖板的一面。In order to achieve the above object, the manufacturing method of the touch panel of the present invention comprises (A) preparing a transparent conductive film, and a conductive electrode pattern is arranged on one side thereof; At the same time, the transparent conductive film faces the transparent cover with the conductive electrode pattern and is bonded to one side of the transparent cover.
本发明的目的及解决先前技术问题还可以采用以下技术手段进一步实现。The object of the present invention and the solution to the prior technical problems can also be further realized by adopting the following technical means.
较佳地,在步骤(A)中,该透明导电薄膜包含一透光薄膜,且该导电电极图案是以溅镀或蒸镀的物理反应性沉积或化学湿式反应性沉积形成在该透光薄膜上。Preferably, in step (A), the transparent conductive film comprises a light-transmitting film, and the conductive electrode pattern is formed on the light-transmitting film by physical reactive deposition or chemical wet reactive deposition of sputtering or evaporation superior.
较佳地,在步骤(B)中,是应用模内转印技术将该透明导电薄膜结合于同时射出成型的该透明盖板的一面。Preferably, in step (B), an in-mold transfer printing technique is used to bond the transparent conductive film to one side of the transparent cover that is simultaneously injection molded.
较佳地,在步骤(B)中,是应用模内贴标或模内贴膜技术将该透明导电薄膜以该导电电极图案朝上置放于一射出成型机的注塑模具内,再注塑成型该透明盖板,使该透明导电薄膜以该导电电极图案朝内结合于该透明盖板的一面。Preferably, in step (B), the transparent conductive film is placed in an injection mold of an injection molding machine with the conductive electrode pattern facing up by applying in-mold labeling or in-mold film technology, and then injection-molded the A transparent cover plate, the transparent conductive film is bonded to one side of the transparent cover plate with the conductive electrode pattern facing inward.
较佳地,在步骤(B)中,还以一双料射出技术在该透明盖板的另一面周围形成一遮蔽图案。Preferably, in the step (B), a shielding pattern is formed around the other side of the transparent cover plate by a double injection technique.
较佳地,该透明盖板的材质包括PET、PMMA或玻璃。Preferably, the transparent cover is made of PET, PMMA or glass.
较佳地,在步骤(B)中,在射出成型该透明盖板时,还在该透明盖板上形成至少一可设置一连接元件或一控制元件的连接座。Preferably, in step (B), when the transparent cover is injection-molded, at least one connecting seat on which a connecting element or a control element can be provided is also formed on the transparent cover.
较佳地,该透明导电薄膜的导电电极图案包含沿一第一方向排列的多个第一电极列,且该方法还包括一步骤(C),再贴合另一透明导电薄膜于上述该透明导电薄膜的背对该透明盖板的一面,且该另一透明导电薄膜的面向上述该透明导电薄膜的一面上布设有另一导电电极图案,其包含沿一与该第一方向概呈垂直的第二方向排列,并与上述第一电极列相错开的多个第二电极列。Preferably, the conductive electrode pattern of the transparent conductive film includes a plurality of first electrode columns arranged along a first direction, and the method further includes a step (C), and then attaching another transparent conductive film to the above transparent On the side of the conductive film facing away from the transparent cover plate, and on the side of the other transparent conductive film facing the above-mentioned transparent conductive film, another conductive electrode pattern is arranged, which includes a pattern along a direction approximately perpendicular to the first direction. A plurality of second electrode rows arranged in the second direction and staggered from the first electrode row.
再者,本发明应用上述方法制成的一种触控面板,包括一透明导电薄膜及一透明盖板。该透明导电薄膜的一面布设有一导电电极图案,该透明盖板覆盖于该透明导电薄膜上,且该导电电极图案朝向该透明盖板而结合于该透明盖板的一面;其中该透明盖板是在射出成型的同时,应用模内装饰技术将该透明导电薄膜以该导电电极图案朝向该透明盖板而结合于该透明盖板的一面。Furthermore, a touch panel manufactured by the above method in the present invention includes a transparent conductive film and a transparent cover. One side of the transparent conductive film is provided with a conductive electrode pattern, the transparent cover is covered on the transparent conductive film, and the conductive electrode pattern faces the transparent cover and is combined with one side of the transparent cover; wherein the transparent cover is Simultaneously with injection molding, the transparent conductive film is bonded to one side of the transparent cover plate with the conductive electrode pattern facing the transparent cover plate using in-mold decoration technology.
本发明的目的及解决先前技术问题还可以采用以下技术手段进一步实现。The object of the present invention and the solution to the prior technical problems can also be further realized by adopting the following technical means.
较佳地,该透明导电薄膜包含一透光薄膜,且该导电电极图案是被以溅镀或蒸镀的物理反应性沉积或化学湿式反应性沉积形成在该透光薄膜上。Preferably, the transparent conductive film includes a light-transmitting film, and the conductive electrode pattern is formed on the light-transmitting film by physical reactive deposition or chemical wet reactive deposition by sputtering or vapor deposition.
较佳地,该透明导电薄膜是被以一模内转印技术结合于同时射出成型的该透明盖板的一面。Preferably, the transparent conductive film is bonded to one side of the transparent cover that is simultaneously injection molded by an in-mold transfer printing technique.
较佳地,该透明导电薄膜是被一模内贴标或模内贴膜技术结合于该透明盖板的一面。Preferably, the transparent conductive film is bonded to one side of the transparent cover by an in-mold labeling or in-mold film technique.
较佳地,该透明盖板的另一面周围还形成一遮蔽图案。Preferably, a shielding pattern is also formed around the other surface of the transparent cover.
较佳地,该透明盖板上还形成至少一可设置一连接元件或一控制元件的连接座。Preferably, at least one connection seat on which a connection element or a control element can be arranged is formed on the transparent cover.
较佳地,该透明导电薄膜的导电电极图案包含沿一第一方向排列的多个第一电极列,且该触控面板还包括另一透明导电薄膜,其贴合于上述该透明导电薄膜的背对该透明盖板的一面,且该另一透明导电薄膜的面向上述该透明导电薄膜的一面上布设有另一导电电极图案,其包含沿一与该第一方向概呈垂直的第二方向排列,并与上述第一电极列相错开的多个第二电极列。Preferably, the conductive electrode pattern of the transparent conductive film includes a plurality of first electrode columns arranged along a first direction, and the touch panel further includes another transparent conductive film, which is bonded to the above-mentioned transparent conductive film. On the side facing away from the transparent cover plate, and on the side of the other transparent conductive film facing the above-mentioned transparent conductive film, another conductive electrode pattern is arranged, which includes a second direction approximately perpendicular to the first direction A plurality of second electrode columns arranged and staggered from the above-mentioned first electrode columns.
本发明的功效在于借由模内装饰技术在射出成型透明盖板的同时,将预先制备的透明导电薄膜结合在透明盖板的一面上形成一触控面板,并借由双料射出技术,在注塑射出的透明盖板的上表面制作一遮蔽图案,简化了电容式触控面板的结构层数,降低触控面板的制造成本、厚度及工艺复杂度,达到本发明的功效和目的。The effect of the present invention is to combine the pre-prepared transparent conductive film on one side of the transparent cover to form a touch panel while injecting the transparent cover through the in-mold decoration technology, and to form a touch panel through the double-material injection technology. A masking pattern is formed on the upper surface of the injected transparent cover, which simplifies the number of structural layers of the capacitive touch panel, reduces the manufacturing cost, thickness and process complexity of the touch panel, and achieves the effect and purpose of the present invention.
附图说明 Description of drawings
图1是现有制造电容式的触控面板的各元件侧面示意图。FIG. 1 is a schematic side view of components of a conventional capacitive touch panel.
图2是现有制造电容式的触控面板的各元件的立体示意图。FIG. 2 is a three-dimensional schematic diagram of components of a capacitive touch panel manufactured in the prior art.
图3是本发明触控面板的制造方法的第一实施例的流程图。FIG. 3 is a flow chart of the first embodiment of the manufacturing method of the touch panel of the present invention.
图4是第一实施例以模内装饰技术制造触控面板的过程示意图。FIG. 4 is a schematic diagram of the manufacturing process of the touch panel by the in-mold decoration technique according to the first embodiment.
图5是第一实施例的透明导电薄膜的导电电极图案示意图。FIG. 5 is a schematic diagram of a conductive electrode pattern of the transparent conductive film of the first embodiment.
图6是第一实施例的触控面板及透明盖板示意图。FIG. 6 is a schematic diagram of the touch panel and the transparent cover of the first embodiment.
图7是本发明触控面板的制造方法的第二实施例所制造的触控面板示意图。FIG. 7 is a schematic diagram of a touch panel manufactured by the second embodiment of the method for manufacturing a touch panel of the present invention.
图8显示第二实施例的第一透明导电薄膜上的导电电极图案。FIG. 8 shows the conductive electrode pattern on the first transparent conductive film of the second embodiment.
图9显示第二实施例的第二透明导电薄膜上的导电电极图案。FIG. 9 shows the conductive electrode pattern on the second transparent conductive film of the second embodiment.
具体实施方式 Detailed ways
为进一步阐述本发明为达成预定发明目的所采取的技术手段及功效,以下结合附图及较佳实施例,对依据本发明提出的触控面板及其制造方法的具体实施方式、结构、特征、流程及其功效,详细说明如后。In order to further explain the technical means and effects adopted by the present invention to achieve the intended purpose of the invention, below in conjunction with the drawings and preferred embodiments, the specific implementation, structure, features, The process and its effects are described in detail below.
参见图3及图4所示,是本发明触控面板的制造方法的第一较佳实施例,首先,如图3的步骤21所示,先制备一透明导电薄膜31,其包含一透光薄膜32,其材质为可热塑性的聚合物或酯类等,例如PET或PMMA塑胶薄膜,以及布设于透光薄膜32的一面的一导电电极图案33。该导电电极图案33可以是图5所示的布设有多个电极331的一维导电电极结构,或其它目前既有的一维导电电极结构,并不以此为限。且导电电极图案33可以采用溅镀或蒸镀的物理反应性沉积(PVD)或化学湿式反应性沉积(CVD)等方式形成在透光薄膜32上,但不限于上述方式。Referring to Fig. 3 and Fig. 4, it is the first preferred embodiment of the manufacturing method of the touch panel of the present invention. First, as shown in
然后,执行步骤22,应用模内装饰技术(IMD)射出成型一透明盖板34的同时,将透明导电薄膜31结合于透明盖板34的一面,以将导电电极图案33夹设于透光薄膜32与透明盖板34之间。详细工艺描述如下。Then, perform
模内装饰技术通常分成三种方式,分别是模内转印(In-MoldTransfer/In-Mold Roller,简称IMR)、模内贴模(In-Mold Film,简称IMF)及模内贴标(In-Mold Label,简称IML),本实施例则以模内转印技术制作为佳,亦即,先把透明导电薄膜31制作成一卷筒状(Roller),再如图4所示,借由送膜机(图未示)将透明导电薄膜31贴合在一塑模具内腔,注塑时将透明导电薄膜31上的导电电极图案33转移(转印)到注塑的透明盖板34表面,并将透光薄膜32留置在透明盖板34上,使做为导电电极图案33的一保护膜,即制成一个不需要基板,且透明导电薄膜31与透明盖板34一体成型的一触控面板3。In-mold decoration technology is usually divided into three methods, namely In-Mold Transfer/In-Mold Roller (IMR for short), In-Mold Film (IMF for short) and In-mold labeling (In-Mold Roller). -Mold Label, referred to as IML), this embodiment is then made with in-mold transfer printing technology, that is, the transparent
借此,如图4所示,本实施例的触控面板3包含透明导电薄膜31,其包含透光薄膜32及在透光薄膜32朝上的一面上布设的导电电极图案33,以及覆盖于透明导电薄膜31的导电电极图案33上的透明盖板34。且透明盖板34的材质可采用包括PET(聚对苯二甲酸乙二醇酯)、PMMA(聚甲基丙烯酸甲酯(Polymethylmethacrylate))或玻璃等透明材料。Thereby, as shown in FIG. 4 , the
再者,由于透明盖板34的上表面周围需要形成一层具视觉阻隔作用的图案(黑漆),来遮蔽由导电电极图案33延伸至透明盖板34周围的导线332及接点333,因此,在进行模内转印(IMR)前,可借由预先制备一可注入两种材料(双料射出)的双料模具,在进行注塑射出透明盖板34的同时,一并在透明盖板34的上表面周围形成如图6所示的图案(黑漆)。Furthermore, since a layer of visual barrier pattern (black paint) needs to be formed around the upper surface of the
并且,如图6所示,在射出成型透明盖板34前,可借由在模具上设计一可连接一连接元件,例如一排线或连接一控制元件,例如一控制晶片的结构,使得通过该模具射出成型透明盖板34时,在透明盖板34上对应上述接点333的位置形成一可设置连接元件(排线)或控制元件(控制晶片)的连接座(即连接埠),例如一凹槽341或是多个对应上述接点333的贯孔(via)(图未示)。And, as shown in FIG. 6, before the injection molding of the
此外,本实施例亦可以模内贴模(IML)方式来制造触控面板3,亦即先制作好一张张的透明导电薄膜31,每次将一张透明导电薄膜31放置到射出成型机的注塑模具内注塑并射出透明盖板34,使透明导电薄膜31紧密结合在透明盖板34上,且透光薄膜32包覆在导电电极图案33的外表面,具有耐磨和耐刮伤的作用。同样地,在模内贴模射出透明盖板34的同时,亦可借由上述双料射出模具,在透明盖板34上表面周围制作一遮蔽图案。In addition, in this embodiment, the
另外,本实施例亦可以模内贴标(IML)方式来制造触控面板3,亦即将透明导电薄膜31裁切成单张,并利用机械手臂逐一将单张透明导电薄膜31放入模具的模腔中,并利用注塑时挤出的塑胶温度将透明导电薄膜31和注塑成型的透明盖板34结合为一体,使透明导电薄膜31牢固地镶嵌在透明盖板34的表面。且包覆在导电电极图案33的外表面且硬化的透光薄膜32具有耐磨和耐刮伤的作用。同样地,在模内贴标注塑成型透明盖板34的同时,亦可借由上述双料射出模具技术,在透明盖板34上表面周围制作一遮蔽图案。In addition, in this embodiment, the
再参见图7至图9所示,是本发明触控面板的制造方法的第二较佳实施例,其与上述第一实施例不同之处在于,贴合在透明盖板34的表面的一第一透明导电薄膜31’上的导电电极图案33’包含如图8所示的沿一第一方向排列的多个第一电极列330,且每一第一电极列330包含多个串联的导电电极331’,并且本实施例在第一透明导电薄膜31’借由上述模内装饰技术结合在透明盖板34表面之后,再进行一加工步骤,在第一透明导电薄膜31’的与透明盖板34背对的一面贴合一第二透明导电薄膜36,且第二透明导电薄膜36的面向第一透明导电薄膜31’的一面上布设有另一导电电极图案37,其包含如图9所示的沿一与该第一方向概呈垂直的第二方向排列,并与上述第一电极列330相错开的多个第二电极列370,且每一第二电极列370包含多个串联的导电电极371。借此,形成一个具有二维导电电极结构的触控面板3’。Referring again to FIG. 7 to FIG. 9 , it is the second preferred embodiment of the manufacturing method of the touch panel of the present invention. The conductive electrode pattern 33' on the first transparent conductive film 31' includes a plurality of
综上所述,上述实施例借由模内装饰技术在射出成型透明盖板的同时,将预先制备的透明导电薄膜31结合在透明盖板的一面上形成一触控面板,并借由双料射出模具技术,在注塑射出的透明盖板34的上表面制作一遮蔽图案,简化了电容式触控面板的结构层数,降低触控面板的制造成本、厚度及工艺复杂度,确实达到本发明的功效和目的。To sum up, in the above embodiment, the transparent cover plate is injection-molded by the in-mold decoration technology, and the pre-prepared transparent
以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的方法及技术内容作出些许的更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above description is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Anyone familiar with this field Those skilled in the art, without departing from the scope of the technical solution of the present invention, may use the method and technical content disclosed above to make some changes or modifications to equivalent embodiments with equivalent changes, but if they do not depart from the technical solution of the present invention, Any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still fall within the scope of the technical solutions of the present invention.
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