CN102765083B - Movable maintenance platform for rotary hook stand of large-scale bridge crane - Google Patents
Movable maintenance platform for rotary hook stand of large-scale bridge crane Download PDFInfo
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Abstract
本发明的大型桥式吊车大钩台的活动检修平台包括平台底座和平台面板,平台底座包括四个支撑架及多根连接杆,其中,支撑架包括底座和支撑杆,支撑杆垂直地设置在底座上并且支撑杆沿着垂直方向间隔设置有多排支撑单元;连接杆两端设置有悬挂弯头并且连接杆通过两端的悬挂弯头挂在相邻两个支撑架的同排的支撑单元上实现支撑架之间的两两连接,并且四个支撑架通过多根连接杆围成正方形的平台底座,所述平台面板可拆卸地放置在所述平台底座上。本发明易于快速安装、拆除和搬运、可重复使用且使用寿命长,可以消除因地面不平整给搭设平台带来的困难,提高更换动滑轮的检修效率和作业安全性。
The movable maintenance platform of the hook platform of a large bridge crane of the present invention includes a platform base and a platform panel, and the platform base includes four supporting frames and a plurality of connecting rods, wherein the supporting frame includes a base and a supporting rod, and the supporting rod is vertically arranged on the There are multiple rows of support units arranged at intervals along the vertical direction on the base and the support rods; hanging elbows are arranged at both ends of the connecting rods and the connecting rods are hung on the same row of supporting units of two adjacent support frames through the hanging bends at both ends Two-by-two connection between the support frames is realized, and the four support frames form a square platform base through a plurality of connecting rods, and the platform panel is detachably placed on the platform base. The invention is easy to quickly install, dismantle and carry, can be used repeatedly and has a long service life, can eliminate the difficulty of setting up the platform due to uneven ground, and improve the maintenance efficiency and operation safety of changing movable pulleys.
Description
技术领域 technical field
本发明涉及一种检修设备,更具体地讲,涉及一种大型桥式吊车大钩台的活动检修平台。The invention relates to maintenance equipment, more specifically, to a movable maintenance platform for a hook platform of a large bridge crane.
背景技术 Background technique
随着冶金工业生产规模日益扩大及工艺的不断完善,桥式起重机在物品搬运中所占的比例逐渐增长,促使吊车向起重量大、自动化程度高和高速的趋势发展。近几年,钢铁行业大量增加了如200T、225T的大型桥式起重机,由于使用环境恶劣,动滑轮寿命短更换频繁。而在更换动滑轮时,大钩台落地后的作业点离地面高度为2045mm,若无检修平台则无法作业,而临时搭设平台耗费时间长,辅助时间多。现在使用的检修平台每次搭设需从装配间抬6根长约4米的钢管至作业现场,再根据现场实际用焊接的方式搭设平台,费时费力,不便于运输,每次拆除后会对搭设使用的钢管造成不同程度的损伤,使钢管不能重复利用,钢材消耗量大,严重影响了吊车的检修效率并增加了检修成本。With the increasing scale of production in the metallurgical industry and the continuous improvement of technology, the proportion of bridge cranes in the handling of goods is gradually increasing, which promotes the development of cranes with large lifting capacity, high degree of automation and high speed. In recent years, the iron and steel industry has increased a large number of large bridge cranes such as 200T and 225T. Due to the harsh environment, the movable pulley has a short service life and needs to be replaced frequently. When replacing the movable pulley, the height of the operation point from the ground after the hook platform is 2045mm is 2045mm. If there is no maintenance platform, the operation cannot be performed, and the temporary construction of the platform takes a long time and requires a lot of auxiliary time. The currently used maintenance platform needs to lift six steel pipes about 4 meters long from the assembly room to the work site every time it is erected, and then build the platform by welding according to the actual site, which is time-consuming and laborious, and it is not convenient for transportation. The steel pipes used cause different degrees of damage, so that the steel pipes cannot be reused, and the steel consumption is large, which seriously affects the maintenance efficiency of the crane and increases the maintenance cost.
发明内容 Contents of the invention
针对现有技术中存在的不足,本发明的目的之一在于解决上述现有技术中存在的一个或多个问题。In view of the deficiencies in the prior art, one purpose of the present invention is to solve one or more problems in the above prior art.
本发明的目的在于提供一种易于快速安装、拆除和搬运的大型桥式吊车大钩台的活动检修平台The object of the present invention is to provide a movable maintenance platform for the hook table of a large bridge crane that is easy to quickly install, dismantle and carry
为了实现上述目的,本发明提供了一种大型桥式吊车大钩台的活动检修平台,所述活动检修平台包括平台底座和平台面板,平台底座包括四个支撑架及多根连接杆,其中,支撑架包括底座和支撑杆,支撑杆垂直地设置在底座上并且支撑杆沿着垂直方向间隔设置有多排支撑单元;连接杆两端设置有悬挂弯头并且连接杆通过两端的悬挂弯头挂在相邻两个支撑架的同排的支撑单元上实现支撑架之间的两两连接,并且四个支撑架通过多根连接杆围成正方形的平台底座,所述平台面板可拆卸地放置在所述平台底座上。In order to achieve the above object, the present invention provides a movable overhaul platform for the hook platform of a large bridge crane, the movable overhaul platform includes a platform base and a platform panel, and the platform base includes four support frames and a plurality of connecting rods, wherein, The support frame includes a base and a support rod, the support rod is vertically arranged on the base and the support rod is arranged with multiple rows of support units at intervals along the vertical direction; the two ends of the connecting rod are provided with hanging elbows and the connecting rods are hung through the hanging elbows at both ends. Two-by-two connections between the support frames are realized on the same row of support units of two adjacent support frames, and the four support frames are surrounded by a plurality of connecting rods to form a square platform base, and the platform panels are detachably placed on on the platform base.
根据本发明的大型桥式吊车大钩台的活动检修平台的一个实施例,所述支撑架还包括高度调节单元。According to an embodiment of the movable overhaul platform of the hook platform of a large bridge crane according to the present invention, the support frame further includes a height adjustment unit.
根据本发明的大型桥式吊车大钩台的活动检修平台的一个实施例,所述高度调节单元包括螺栓和调节螺母,所述螺栓焊接在支撑架的底座上,调节螺母套在螺栓上用于调节支撑杆的高度,支撑杆焊接在安装螺母上并通过安装螺母套在螺栓上。According to one embodiment of the movable overhaul platform of the hook platform of a large bridge crane according to the present invention, the height adjustment unit includes bolts and adjustment nuts, the bolts are welded on the base of the support frame, and the adjustment nuts are sleeved on the bolts for The height of the support rod is adjusted, and the support rod is welded on the mounting nut and is sleeved on the bolt through the mounting nut.
根据本发明的大型桥式吊车大钩台的活动检修平台的一个实施例,所述支撑单元为焊接在支撑杆上的短管或者挂钩。According to an embodiment of the movable maintenance platform of the hook platform of a large bridge crane of the present invention, the support unit is a short pipe or a hook welded on the support rod.
根据本发明的大型桥式吊车大钩台的活动检修平台的一个实施例,每排支撑单元包括至少两个支撑单元。According to one embodiment of the movable overhaul platform of the hook platform of a large bridge crane of the present invention, each row of support units includes at least two support units.
根据本发明的大型桥式吊车大钩台的活动检修平台的一个实施例,所述平台面板由多块单元板拼接而成。According to an embodiment of the movable maintenance platform of the hook platform of a large bridge crane according to the present invention, the platform panel is formed by splicing a plurality of unit panels.
本发明易于快速安装、拆除和搬运、可重复使用且使用寿命长,可以消除因地面不平整给搭设平台带来的困难,提高更换动滑轮的检修效率和作业安全性。The invention is easy to quickly install, dismantle and carry, can be used repeatedly and has a long service life, can eliminate the difficulty of setting up the platform due to uneven ground, and improve the maintenance efficiency and operation safety of changing movable pulleys.
附图说明 Description of drawings
图1A是本发明示例性实施例的大型桥式吊车大钩台的活动检修平台的支撑架的主视结构示意图。Fig. 1A is a front structural schematic view of the support frame of the movable maintenance platform of the hook platform of a large bridge crane according to an exemplary embodiment of the present invention.
图1B是本发明示例性实施例的大型桥式吊车大钩台的活动检修平台的支撑架的俯视结构示意图。Fig. 1B is a schematic top view of the supporting frame of the movable maintenance platform of the hook platform of a large bridge crane according to an exemplary embodiment of the present invention.
图1C是图1A中的局部放大图。Fig. 1C is a partially enlarged view of Fig. 1A.
图2A是本发明示例性实施例的大型桥式吊车大钩台的活动检修平台的连接杆的主视结构示意图。Fig. 2A is a schematic front view of the connecting rod of the movable maintenance platform of the hook platform of a large bridge crane according to an exemplary embodiment of the present invention.
图2B是图2A中的局部放大图。Fig. 2B is a partially enlarged view of Fig. 2A.
图3A是本发明示例性实施例的大型桥式吊车大钩台的活动检修平台的高度调节单元的主视结构示意图。Fig. 3A is a front structural diagram of the height adjustment unit of the movable overhaul platform of the hook platform of a large bridge crane according to an exemplary embodiment of the present invention.
图3B是本发明示例性实施例的大型桥式吊车大钩台的活动检修平台的高度调节单元的俯视结构示意图。Fig. 3B is a schematic top view of the height adjustment unit of the movable maintenance platform of the hook platform of a large bridge crane according to an exemplary embodiment of the present invention.
图3C是图3A中沿A-A线的剖视图。Fig. 3C is a cross-sectional view along line A-A in Fig. 3A.
图3D是本发明示例性实施例的大型桥式吊车大钩台的活动检修平台的高度调节单元的整体结构示意图。3D is a schematic diagram of the overall structure of the height adjustment unit of the movable maintenance platform of the hook platform of a large bridge crane according to an exemplary embodiment of the present invention.
图4是本发明示例性实施例的大型桥式吊车大钩台的活动检修平台的组装结构示意图。Fig. 4 is a schematic diagram of the assembly structure of the movable maintenance platform of the hook platform of a large bridge crane according to an exemplary embodiment of the present invention.
附图标记说明:Explanation of reference signs:
1-支撑架、2-支撑杆、3-底座、4-支撑单元、5-连接杆、6-悬挂弯头、7-螺栓、8-调节螺母、9-单元板。1-support frame, 2-support rod, 3-base, 4-support unit, 5-connecting rod, 6-suspension elbow, 7-bolt, 8-adjusting nut, 9-unit plate.
具体实施方式 Detailed ways
在下文中,将结合附图对本发明的示例性实施例作进一步详细的描述。Hereinafter, exemplary embodiments of the present invention will be described in further detail with reference to the accompanying drawings.
图4是本发明示例性实施例的大型桥式吊车大钩台的活动检修平台的组装结构示意图。如图4所示,本实施例的大型桥式吊车大钩台的活动检修平台包括平台底座和平台面板,平台底座包括四个支撑架1及多根连接杆5。Fig. 4 is a schematic diagram of the assembly structure of the movable maintenance platform of the hook platform of a large bridge crane according to an exemplary embodiment of the present invention. As shown in FIG. 4 , the movable maintenance platform of the hook platform of a large bridge crane in this embodiment includes a platform base and a platform panel, and the platform base includes four support frames 1 and a plurality of connecting rods 5 .
图1A是本发明示例性实施例的大型桥式吊车大钩台的活动检修平台的支撑架的主视结构示意图,图1B是本发明示例性实施例的大型桥式吊车大钩台的活动检修平台的支撑架的俯视结构示意图,图1C是图1A中的局部放大图。图2A是本发明示例性实施例的大型桥式吊车大钩台的活动检修平台的连接杆的主视结构示意图,图2B是图2A中的局部放大图。如图1A至图1C所示,支撑架1包括底座3和支撑杆2,支撑杆2垂直地设置在底座3上并且支撑杆2沿着垂直方向间隔设置有多排支撑单元4,支撑架1主要是作为平台底座的四个支脚。如图2A和图2B所示,连接杆5两端设置有悬挂弯头6并且连接杆5通过两端的悬挂弯头6挂在相邻两个支撑架1的同排的支撑单元4上实现支撑架1之间的两两连接,并且四个支撑架1通过多根连接杆5围成正方形的平台底座,平台面板可拆卸地放置在平台底座上,由此形成上述活动检修平台。Fig. 1A is a schematic front view of the support frame of the movable overhaul platform of the hook platform of a large bridge crane according to an exemplary embodiment of the present invention, and Fig. 1B is a movable overhaul of the hook platform of a large bridge crane according to an exemplary embodiment of the present invention A schematic top view of the supporting frame of the platform, FIG. 1C is a partial enlarged view of FIG. 1A . Fig. 2A is a schematic front view of the connecting rod of the movable maintenance platform of the hook platform of a large bridge crane according to an exemplary embodiment of the present invention, and Fig. 2B is a partial enlarged view of Fig. 2A. As shown in Figures 1A to 1C, the support frame 1 includes a base 3 and a support rod 2, the support rod 2 is vertically arranged on the base 3 and the support rod 2 is arranged with multiple rows of support units 4 at intervals along the vertical direction, the support frame 1 Mainly as the four legs of the platform base. As shown in Figure 2A and Figure 2B, the two ends of the connecting rod 5 are provided with suspension elbows 6, and the connecting rod 5 is hung on the same row of support units 4 of two adjacent support frames 1 through the suspension elbows 6 at both ends to realize support. The frames 1 are connected in pairs, and the four support frames 1 are surrounded by a plurality of connecting rods 5 to form a square platform base, and the platform panel is detachably placed on the platform base, thereby forming the above-mentioned movable maintenance platform.
其中,支撑单元4可以为焊接在支撑杆2上的短管或者挂钩,只要能支撑并悬挂连接杆5即可。Wherein, the supporting unit 4 can be a short pipe or a hook welded on the supporting rod 2, as long as it can support and hang the connecting rod 5.
在本实施例中,支撑架1还包括高度调节单元,以根据现场地面的实际情况进行高度调节。图3A是本发明示例性实施例的大型桥式吊车大钩台的活动检修平台的高度调节单元的主视结构示意图,图3B是本发明示例性实施例的大型桥式吊车大钩台的活动检修平台的高度调节单元的俯视结构示意图,图3C是图3A中沿A-A线的剖视图,图3D是本发明示例性实施例的大型桥式吊车大钩台的活动检修平台的高度调节单元的整体结构示意图。如图3A至图3D所示,本实施例的高度调节单元包括螺栓7和调节螺母8,螺栓7焊接在支撑架1的底座3上,调节螺母8套在螺栓7上用于调节支撑杆2的高度,支撑杆2焊接在安装螺母上并通过安装螺母套在螺栓7上,由此支撑杆2通过安装螺母设置在底座3上并可以通过调节螺母8的上下移动调节并定位支撑杆2的高度。其中,螺栓采用长度为200mm的M30螺栓,调节螺母8及安装螺母均为M30螺母,但本发明的高度调节单元不限于此,只要能实现支撑杆2的高度调节的结构均可。In this embodiment, the support frame 1 further includes a height adjustment unit, so as to adjust the height according to the actual conditions of the ground on site. Fig. 3A is a schematic front view structural view of the height adjustment unit of the movable overhaul platform of the hook platform of a large bridge crane according to an exemplary embodiment of the present invention, and Fig. 3B is the activity of the hook platform of a large bridge crane according to an exemplary embodiment of the present invention The top view structural diagram of the height adjustment unit of the maintenance platform, Fig. 3C is a sectional view along the A-A line in Fig. 3A, and Fig. 3D is the whole of the height adjustment unit of the movable maintenance platform of the hook platform of a large bridge crane according to an exemplary embodiment of the present invention Schematic. As shown in Figures 3A to 3D, the height adjustment unit of this embodiment includes a bolt 7 and an adjustment nut 8, the bolt 7 is welded on the base 3 of the support frame 1, and the adjustment nut 8 is sleeved on the bolt 7 for adjusting the support rod 2 The height of the support rod 2 is welded on the mounting nut and set on the bolt 7 through the mounting nut, so that the support rod 2 is set on the base 3 through the mounting nut and can be adjusted and positioned by the up and down movement of the adjusting nut 8 high. Wherein, the bolts are M30 bolts with a length of 200 mm, and the adjusting nut 8 and the mounting nut are both M30 nuts, but the height adjusting unit of the present invention is not limited thereto, as long as the height adjustment of the support rod 2 can be realized.
具体地,需根据现场测绘大钩台卧钩后的高度设计整个活动检修平台的尺寸。在本实施例中,底座3采用厚20mm、直径为120mm的钢板制成;支撑杆2采用长度为2200mm、直径为48mm的钢管制成;支撑单元4采用长度为100mm、直径为32mm的钢管焊接在支撑杆2上制成,并且整根支撑杆2上间隔设置有5排支撑单元4,其中最下排支撑单元4与倒数第二排支撑单元4之间的间隔距离为340mm,其余相邻两排支撑单元4之间的间隔距离为200mm,每排支撑单元包括相对设置的两个支撑单元4,但支撑单元的排数、间隔距离和设置方式不限于此;连接杆5采用长度为1980mm、直径为42mm的钢管制成,并在连接杆5的两端用直径为20mm的钢筋制成90°的悬挂弯头6,连接杆5的总长为2080mm。最后将制作好的支撑架1及连接杆5快速的组装成图4中所示的活动检修平台的平台底座,再根据大钩台的高度,确定组装的活动检修平台高度,其高度调整范围为2300mm~2350mm且活动检修平台边长为2162mm,最后在平台底座上放置尺寸合适的平台面板即可,为了方便安装,平台面板也可以由多块单元板9拼接而成,单元板9的长度为2500mm。以上所述的活动检修平台的尺寸、材料及设置方式仅为本发明的优选实施方式,工程人员可以具体根据现场实际情况选择不同的尺寸、材料及设置方式。Specifically, the size of the entire movable maintenance platform needs to be designed according to the height behind the hook platform and the lying hook of the on-site surveying and mapping. In this embodiment, the base 3 is made of a steel plate with a thickness of 20 mm and a diameter of 120 mm; the support rod 2 is made of a steel pipe with a length of 2200 mm and a diameter of 48 mm; the support unit 4 is welded with a steel pipe with a length of 100 mm and a diameter of 32 mm It is made on the support rod 2, and the whole support rod 2 is provided with 5 rows of support units 4 at intervals, wherein the distance between the bottom row of support units 4 and the penultimate row of support units 4 is 340mm, and the rest The spacing distance between two rows of support units 4 is 200mm, and each row of support units includes two support units 4 oppositely arranged, but the number of rows, spacing and arrangement of support units are not limited to this; the connecting rod 5 adopts a length of 1980mm , diameter is made of the steel pipe of 42mm, and the steel bar that is 20mm is made the suspension elbow 6 of 90 ° at the two ends of connecting rod 5 with diameter, and the total length of connecting rod 5 is 2080mm. Finally, the prepared support frame 1 and connecting rod 5 are quickly assembled into the platform base of the movable maintenance platform shown in Figure 4, and then the height of the assembled movable maintenance platform is determined according to the height of the hook table, and the height adjustment range is 2300mm~2350mm and the side length of the movable maintenance platform is 2162mm. Finally, a platform panel with a suitable size can be placed on the platform base. In order to facilitate installation, the platform panel can also be spliced by multiple unit boards 9. 2500mm. The above-mentioned dimensions, materials and installation methods of the movable maintenance platform are only preferred embodiments of the present invention, and engineers can choose different sizes, materials and installation methods according to the actual situation on site.
综上所述,本发明的大型桥式吊车大钩台的活动检修平台可以快速高效地被搭设好并且此活动检修平台可重复利用,极大的降低了钢材与焊条的消耗;此活动检修平台能够适应于各种场地,有效地避免了因场地造成的平台倾斜,在检修完后可快速拆卸。To sum up, the movable maintenance platform of the large bridge crane hook platform of the present invention can be set up quickly and efficiently, and the movable maintenance platform can be reused, which greatly reduces the consumption of steel and welding rods; the movable maintenance platform It can be adapted to various venues, effectively avoiding the platform tilt caused by the venue, and can be quickly disassembled after maintenance.
尽管上面结合实施例示出并描述了本发明的大型桥式吊车大钩台的活动检修平台,但是本领域普通技术人员将理解的是,在不脱离权利要求限定的本发明的精神和范围的情况下,可以在这里做出形式和细节上的各种改变。Although the movable overhaul platform of the large-scale bridge crane hook platform of the present invention has been shown and described above in conjunction with the embodiments, those of ordinary skill in the art will understand that, without departing from the spirit and scope of the present invention defined by the claims Various changes in form and detail could be made herein.
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