CN102762298B - Method for oxidizing organic compound - Google Patents
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Abstract
本发明的课题在于,提供以良好的转化率对包含有机化合物、氯化氢及氧气的混合气体中的有机化合物进行氧化的方法。本发明为利用氧气对包含有机化合物、氯化氢及氧气的混合气体中的有机化合物进行氧化的方法,其特征在于,在钌的含量为0.1质量%以下的包含氧化钛的催化剂的存在下进行反应。氧化钛优选含有锐钛矿晶形氧化钛。该方法可有利地应用在有机化合物为选自由脂肪族烃、氯代脂肪族烃及碳酰氯组成的组中的至少一种的情况下。An object of the present invention is to provide a method for oxidizing an organic compound in a mixed gas containing an organic compound, hydrogen chloride, and oxygen at a good conversion rate. The present invention is a method for oxidizing an organic compound in a mixed gas containing an organic compound, hydrogen chloride and oxygen by oxygen, characterized in that the reaction is carried out in the presence of a catalyst containing titanium oxide having a ruthenium content of 0.1% by mass or less. Titanium oxide preferably contains anatase crystal form titanium oxide. This method can be advantageously applied when the organic compound is at least one selected from the group consisting of aliphatic hydrocarbons, chlorinated aliphatic hydrocarbons, and phosgene.
Description
技术领域 technical field
本专利申请基于日本专利申请第2010-028641号(2010年2月12日出願)主张巴黎公约上的优先权,上述申请中记载的全部内容通过援引于此而包含在本说明书中。This patent application claims priority under the Paris Convention based on Japanese Patent Application No. 2010-028641 (filed on February 12, 2010), and all the contents described in the above application are incorporated herein by reference.
本发明涉及一种氧化方法,其在催化剂的存在下利用氧气对包含有机化合物、氯化氢及氧气的混合气体中的有机化合物进行氧化。The invention relates to an oxidation method, which uses oxygen to oxidize organic compounds in a mixed gas containing organic compounds, hydrogen chloride and oxygen in the presence of a catalyst.
背景技术 Background technique
已知在催化剂存在下供给含氯化氢的气体和含氧气的气体并对氯化氢进行氧化而得到氯气的方法,作为上述催化剂,可以使用例如Ru系催化剂(例如参照专利文献1)等。A method of supplying a hydrogen chloride-containing gas and an oxygen-containing gas in the presence of a catalyst to oxidize hydrogen chloride to obtain chlorine gas is known. As the catalyst, for example, a Ru-based catalyst can be used (for example, refer to Patent Document 1).
在上述含氯化氢的气体、含氧气的气体或可与它们一起供给的惰性气体中,由于其制备法、产生源等,有时包含作为杂质的有机化合物。在这些气体中包含作为杂质的有机化合物时,存在以下问题:该有机化合物自身或该有机化合物被氯化后的衍生物的存在会招致氯化氢的转化率降低;上述有机化合物或上述衍生物被带入反应工序以后而导致配管堵塞等。针对这些问题,为了使其不包含上述有机化合物以及不形成上述衍生物,迫切期望有分解上述有机化合物的方法、使原料气体中的有机化合物的含量减少的方法。作为该方法,提出了以下方法:在氧化钛上担载钌和/或钌化合物而成的催化剂的存在下,将包含有机化合物、氯化氢及氧气的混合气体中的氯化氢氧化成氯气,并且利用氧气氧化有机化合物而氧化分解成二氧化碳的方法(专利文献2);用活性炭对供于上述氧化反应的含有氯化氢及有机化合物的气体进行处理,使有机化合物的含量减少的方法(专利文献3)。In the above-mentioned hydrogen chloride-containing gas, oxygen-containing gas, or inert gas that can be supplied together with them, an organic compound may be contained as an impurity due to its production method, generation source, and the like. When an organic compound is contained as an impurity in these gases, there are following problems: the presence of the organic compound itself or a chlorinated derivative of the organic compound causes a reduction in the conversion rate of hydrogen chloride; the above-mentioned organic compound or the above-mentioned derivative is carried After entering the reaction process, it will cause clogging of pipes, etc. In response to these problems, a method of decomposing the above-mentioned organic compound and a method of reducing the content of the organic compound in the raw material gas are urgently desired so that the above-mentioned organic compound is not contained and the above-mentioned derivative is not formed. As this method, a method has been proposed in which hydrogen chloride in a mixed gas containing an organic compound, hydrogen chloride, and oxygen is oxidized to chlorine gas in the presence of a catalyst in which ruthenium and/or a ruthenium compound are supported on titanium oxide, and A method of oxidatively decomposing an organic compound into carbon dioxide (Patent Document 2); a method of reducing the content of an organic compound by treating the gas containing hydrogen chloride and an organic compound used in the oxidation reaction with activated carbon (Patent Document 3).
现有技术文献prior art literature
专利文献patent documents
专利文献1:日本特开平9-67103号公报Patent Document 1: Japanese Patent Application Laid-Open No. 9-67103
专利文献2:日本特开2005-289800号公报Patent Document 2: Japanese Patent Laid-Open No. 2005-289800
专利文献3:日本特公平6-17203号公报Patent Document 3: Japanese Patent Publication No. 6-17203
发明内容 Contents of the invention
发明所要解决的课题The problem to be solved by the invention
但是,上述现有的方法对于以良好的转化率对包含有机化合物、氯化氢及氧气的混合气体中的有机化合物进行氧化的目的而言未必是充分的。因此,本发明的目的在于,提供以良好的转化率对包含有机化合物、氯化氢及氧气的混合气体中的有机化合物进行氧化的方法。However, the conventional methods described above are not necessarily sufficient for the purpose of oxidizing an organic compound in a mixed gas containing an organic compound, hydrogen chloride, and oxygen at a good conversion rate. Therefore, an object of the present invention is to provide a method for oxidizing an organic compound in a mixed gas containing an organic compound, hydrogen chloride, and oxygen at a good conversion rate.
用于解决课题的手段means to solve the problem
本发明人等进行了深入的研究,结果发现以下的新见解,从而完成了本发明。即,通过在钌的含量为0.1质量%以下的包含氧化钛的催化剂的存在下进行上述氧化反应,从而能够利用氧气以良好的转化率对包含有机化合物、氯化氢及氧气的混合气体中的有机化合物进行氧化。As a result of intensive studies, the inventors of the present invention found the following new findings and completed the present invention. That is, by carrying out the above-mentioned oxidation reaction in the presence of a catalyst containing titanium oxide in which the content of ruthenium is 0.1% by mass or less, the organic compound in the mixed gas containing the organic compound, hydrogen chloride, and oxygen can be treated with a good conversion rate by oxygen. to oxidize.
即,本发明包含以下的优选方案。That is, the present invention includes the following preferred aspects.
〔1〕一种氧化方法,其在钌的含量为0.1质量%以下的包含氧化钛的催化剂的存在下,利用氧气对包含有机化合物、氯化氢及氧气的混合气体中的有机化合物进行氧化。[1] An oxidation method for oxidizing an organic compound in a mixed gas containing an organic compound, hydrogen chloride, and oxygen with oxygen in the presence of a catalyst containing titanium oxide having a ruthenium content of 0.1% by mass or less.
〔2〕根据上述〔1〕所述的方法,其中,上述氧化钛含有锐钛矿晶形氧化钛。[2] The method according to the above [1], wherein the titanium oxide contains anatase crystal form titanium oxide.
〔3〕根据上述〔2〕所述的方法,其中,利用X射线衍射法测定的上述氧化钛中的锐钛矿晶形氧化钛的比率相对于锐钛矿晶形氧化钛及金红石晶形氧化钛的总和为20%以上。[3] The method according to [2] above, wherein the ratio of the anatase crystal-form titanium oxide in the titanium oxide measured by X-ray diffraction method to the sum of the anatase crystal-form titanium oxide and the rutile crystal-form titanium oxide is 20% or more.
〔4〕根据上述〔1〕~〔3〕中任一项所述的方法,其中,上述有机化合物为选自由脂肪族烃、氯代脂肪族烃及碳酰氯组成的组中的至少1种。[4] The method according to any one of the above [1] to [3], wherein the organic compound is at least one selected from the group consisting of aliphatic hydrocarbons, chlorinated aliphatic hydrocarbons and phosgene.
〔5〕根据上述〔4〕所述的方法,其中,上述脂肪族烃为乙烯。[5] The method according to the above [4], wherein the aliphatic hydrocarbon is ethylene.
〔6〕根据上述〔4〕所述的方法,其中,上述氯代脂肪族烃为选自由2-氯丙烷、氯代甲烷及四氯化碳组成的组中的至少1种。[6] The method according to the above [4], wherein the chlorinated aliphatic hydrocarbon is at least one selected from the group consisting of 2-chloropropane, methyl chloride and carbon tetrachloride.
〔7〕根据上述〔1〕~〔6〕中任一项所述的方法,其中,氧化温度为250~450℃。[7] The method according to any one of the above [1] to [6], wherein the oxidation temperature is 250 to 450°C.
发明效果Invention effect
根据本发明,能够利用氧气以良好的转化率对包含有机化合物、氯化氢及氧气的混合气体中的有机化合物进行氧气。此外,根据本发明的氧化方法,能够抑制氯化氢的氧化并且选择性地氧化有机化合物,其结果为:能够得到作为氯气制造用的原料气体而优选的氯化氢混合气体。此外,由于能够抑制氯化氢的氧化并且选择性地氧化有机化合物,因此使有机化合物的含量减少,并且还能够抑制有机化合物的氯化衍生物的生成,能够防止所担忧的配管的堵塞。进而,通过抑制氯化氢的氧化,从而能够抑制由氯气的生成所导致的发热,容易调整反应器的温度,可良好地继续有机化合物的氧化反应。According to the present invention, an organic compound in a mixed gas containing an organic compound, hydrogen chloride, and oxygen can be oxygenated with oxygen at a good conversion rate. Furthermore, according to the oxidation method of the present invention, it is possible to selectively oxidize organic compounds while suppressing the oxidation of hydrogen chloride, and as a result, it is possible to obtain a hydrogen chloride mixed gas which is preferable as a raw material gas for producing chlorine gas. In addition, since the oxidation of hydrogen chloride can be suppressed and the organic compound can be selectively oxidized, the content of the organic compound can be reduced, and the production of chlorinated derivatives of the organic compound can be suppressed, thereby preventing clogging of the pipes which is a concern. Furthermore, by suppressing the oxidation of hydrogen chloride, heat generation due to generation of chlorine gas can be suppressed, the temperature of the reactor can be easily adjusted, and the oxidation reaction of the organic compound can be continued satisfactorily.
具体实施方式 Detailed ways
本发明涉及一种氧化方法,其在钌的含量为0.1质量%以下的包含氧化钛的催化剂的存在下,利用氧气对包含有机化合物、氯化氢及氧气的混合气体中的有机化合物进行氧化。作为这里所说的包含氧化钛的催化剂,除氧化钛本身之外,也包括氧化钛和其他金属氧化物的复合氧化物,氧化钛与氧化铝、氧化锆、二氧化硅、氧化铌等其他金属氧化物的混合物。其中,优选氧化钛本身。The present invention relates to an oxidation method for oxidizing an organic compound in a mixed gas containing an organic compound, hydrogen chloride, and oxygen with oxygen in the presence of a catalyst containing titanium oxide having a ruthenium content of 0.1% by mass or less. The catalyst containing titania mentioned here includes, in addition to titania itself, composite oxides of titania and other metal oxides, titania and other metals such as alumina, zirconia, silica, niobium oxide, etc. mixture of oxides. Among them, titanium oxide itself is preferable.
此外,作为上述氧化钛,包括无定形的氧化钛、锐钛矿晶形(锐钛矿型氧化钛)的氧化钛、金红石晶形(金红石型氧化钛)的氧化钛。其中,优选由锐钛矿型氧化钛和/或金红石型氧化钛组成的氧化钛。特别优选含有锐钛矿型氧化钛的氧化钛,优选锐钛矿型氧化钛相对于锐钛矿型氧化钛及金红石型氧化钛的总和的比率(以下,有时称作“锐钛矿型氧化钛比率”。)为20%以上的氧化钛,更优选50%以上的氧化钛,进一步优选90%以上的氧化钛。锐钛矿型氧化钛的比率越高,则所得的催化剂的活性也越好。In addition, the above-mentioned titanium oxide includes amorphous titanium oxide, titanium oxide in anatase crystal form (anatase titanium oxide), and titanium oxide in rutile crystal form (rutile titanium oxide). Among them, titanium oxide composed of anatase-type titanium oxide and/or rutile-type titanium oxide is preferable. Titanium oxide containing anatase-type titanium oxide is particularly preferred, and the ratio of anatase-type titanium oxide to the sum of anatase-type titanium oxide and rutile-type titanium oxide (hereinafter sometimes referred to as "anatase-type titanium oxide") is preferred. Ratio".) is 20% or more of titanium oxide, more preferably 50% or more of titanium oxide, and even more preferably 90% or more of titanium oxide. The higher the ratio of anatase-type titanium oxide, the better the activity of the resulting catalyst.
上述锐钛矿型氧化钛的比率利用X射线衍射法(以下,称作“XRD法”。)来测定,其是由下述式(I)算出的值。The ratio of the above-mentioned anatase-type titanium oxide is measured by an X-ray diffraction method (hereinafter referred to as "XRD method"), and is a value calculated from the following formula (I).
锐钛矿型氧化钛比率[%]=〔IA/(IA+IR)〕×100 (I)Anatase titanium oxide ratio [%] = [ IA / ( IA + I R )] × 100 (I)
IA:表示锐钛矿型氧化钛(101)面的衍射线的强度I A : Represents the intensity of the diffraction line of the (101) plane of anatase titanium oxide
IR:表示金红石型氧化钛(110)面的衍射线的强度I R : Represents the intensity of the diffraction line of the rutile-type titanium oxide (110) plane
作为上述催化剂,可以使用市售的氧化钛、将市售的氧化钛成形后的物质或者将粉末状或溶胶状的氧化钛混炼和成形后的物质,并根据需要而实施烧成。该烧成可以在成形之前进行,也可以在成形后进行,在以成形、烧成的顺序进行时,可以使该氧化钛的强度提高。As the above-mentioned catalyst, commercially available titanium oxide, commercially available titanium oxide shaped, or powdered or sol-shaped titanium oxide kneaded and shaped can be used, and fired as necessary. The firing may be performed before forming or after forming, and the strength of the titanium oxide can be improved by performing forming and firing in this order.
作为上述烧成的温度,通常为200~1200℃,优选为300~800℃,进一步优选为500~700℃。烧成例如在惰性气体、氧化性气体、还原性气体等气体气氛下进行。作为上述惰性气体,可列举出例如氮气、氦气等,作为上述氧化性气体,可列举出例如空气、氧气、氮气和氧气的混合气体等,作为上述还原性气体,可列举出例如氢气、氢气和氮气的混合气体等,它们可以使用1种或者混合使用2种以上。此外,作为烧成时间,通常1~5小时左右是适当的,作为到烧成温度为止的升温速度,60~1000℃/小时左右是适当的。The firing temperature is usually 200 to 1200°C, preferably 300 to 800°C, more preferably 500 to 700°C. Firing is performed, for example, under a gas atmosphere such as an inert gas, an oxidizing gas, or a reducing gas. Examples of the inert gas include nitrogen, helium, etc. Examples of the oxidizing gas include air, oxygen, a mixed gas of nitrogen and oxygen, etc. Examples of the reducing gas include hydrogen, hydrogen A mixed gas such as nitrogen and nitrogen can be used alone or in combination of two or more. In addition, about 1 to 5 hours is generally suitable as the firing time, and about 60 to 1000° C./hour is suitable as the rate of temperature increase up to the firing temperature.
上述催化剂的形状可以以球形粒状、圆柱形颗粒状、挤出形状、环形状、蜂窝状或在成型后进行了粉碎分级的适度大小的颗粒状等使用。此时,作为催化剂的直径,优选5mm以下。催化剂的直径过大时,有机化合物的氧化反应的转化率会变低。催化剂的直径的下限没有特别的限制,但过度地变小时,在催化剂层上的压力损失变大,因此通常采用0.5mm以上的直径。另外,这里所说的催化剂的直径在球形粒状下是指球的直径,在圆柱形颗粒状下是指圆形截面的直径,在其他形状下是指截面的最大直径。The shape of the above-mentioned catalyst can be used in the form of spherical particles, cylindrical particles, extruded shapes, ring shapes, honeycomb shapes, or particles of appropriate sizes that have been pulverized and classified after molding. In this case, the diameter of the catalyst is preferably 5 mm or less. When the diameter of the catalyst is too large, the conversion rate of the oxidation reaction of the organic compound becomes low. The lower limit of the diameter of the catalyst is not particularly limited, but if it becomes too small, the pressure loss on the catalyst layer increases, so a diameter of 0.5 mm or more is generally used. In addition, the diameter of the catalyst referred to here means the diameter of a sphere in the case of spherical particles, the diameter of a circular cross-section in the case of cylindrical particles, and the maximum diameter of the cross-section in other shapes.
如此地,可以得到钌的含量为0.1质量%以下的包含氧化钛的催化剂。该氧化钛中的钌的含量通常为0.1质量%以下,优选为0.05质量%以下,进一步优选为0.01质量%以下。此外,也可以含有铑、钯、铜、铬、银、锇、铱、铂、金等元素,该氧化钛中的这些元素的含量的总和通常为0.1质量%以下。In this way, a catalyst containing titanium oxide having a ruthenium content of 0.1% by mass or less can be obtained. The content of ruthenium in the titanium oxide is usually 0.1% by mass or less, preferably 0.05% by mass or less, more preferably 0.01% by mass or less. In addition, elements such as rhodium, palladium, copper, chromium, silver, osmium, iridium, platinum, and gold may be contained, and the total content of these elements in the titanium oxide is usually 0.1% by mass or less.
上述氧化钛中也可以包含钠、钾、镁、钙、锆、铌、铁、锌、铝、硅、钴、镍、磷、硫、氯等。在上述氧化钛中,这些元素的各自的含量通常为1质量%以下,优选为0.5质量%以下,进一步优选为0.2质量%以下。Sodium, potassium, magnesium, calcium, zirconium, niobium, iron, zinc, aluminum, silicon, cobalt, nickel, phosphorus, sulfur, chlorine, etc. may be contained in the said titanium oxide. In the above-mentioned titanium oxide, each content of these elements is usually 1% by mass or less, preferably 0.5% by mass or less, more preferably 0.2% by mass or less.
上述催化剂中的各元素的含量例如可以通过电感耦合等离子体发射光谱分析法(以下,称作“ICP分析法”。)进行定量。The content of each element in the catalyst can be quantified, for example, by inductively coupled plasma emission spectrometry (hereinafter referred to as "ICP analysis").
另外,在氧化反应中使用上述催化剂时,也可以用氧化铝、氧化锆、二氧化硅等对反应为惰性的物质稀释后使用。In addition, when the above-mentioned catalyst is used in the oxidation reaction, it may be diluted with a substance inert to the reaction, such as alumina, zirconia, or silica, before use.
本发明中,在上述催化剂的存在下供给有机化合物、氯化氢及氧气,制成混合气体。而且,在这样的有机化合物和氯化氢共存的反应体系中,可以氧化有机化合物而几乎不氧化氯化氢。In the present invention, an organic compound, hydrogen chloride, and oxygen are supplied in the presence of the above-mentioned catalyst to form a mixed gas. Also, in such a reaction system in which an organic compound and hydrogen chloride coexist, the organic compound can be oxidized with little hydrogen chloride oxidized.
包含有机化合物、氯化氢及氧气的混合气体可以通过以下方法获得。例如,将含有有机化合物及氯化氢的气体与含有氧气的气体混合的方法;将含有氯化氢的气体与含有有机化合物及氧气的气体混合的方法;将含有有机化合物的气体、含有氯化氢的气体及含有氧气的气体混合的方法等。该混合气体可以在与活性炭接触后与上述催化剂接触。The mixed gas containing organic compound, hydrogen chloride and oxygen can be obtained by the following method. For example, a method of mixing a gas containing an organic compound and hydrogen chloride with a gas containing oxygen; a method of mixing a gas containing hydrogen chloride with a gas containing an organic compound and oxygen; mixing a gas containing an organic compound, a gas containing hydrogen chloride, and a gas containing oxygen The method of gas mixing, etc. The mixed gas may be brought into contact with the above-mentioned catalyst after being contacted with activated carbon.
作为上述含有有机化合物及氯化氢的气体,只要是包含有机化合物及氯化氢的气体,则没有特别的限制。此外,作为上述含有氯化氢的气体,只要是包含氯化氢的气体,则没有特别的限制。作为上述含有有机化合物及氯化氢的气体或者上述含有氯化氢的气体,例如可列举出在氢气和氯气的反应、氯化物的热分解反应或燃烧反应、有机化合物的光气化反应或氯化反应、氯氟烷烃的制造、氯代烃的水解反应、盐酸的加热、焚烧炉的燃烧等中产生的气体、氯化氢变成氯气的氧化反应、由氯化氢和乙烯制造1,2-二氯乙烷的反应等中回收的气体等。此外,可在上述各反应中回收的氧气、惰性气体也可包含在上述混合气体中。The gas containing an organic compound and hydrogen chloride is not particularly limited as long as it contains an organic compound and hydrogen chloride. In addition, the gas containing hydrogen chloride is not particularly limited as long as it is a gas containing hydrogen chloride. Examples of the above-mentioned organic compound and hydrogen chloride-containing gas or the above-mentioned hydrogen chloride-containing gas include reactions between hydrogen and chlorine, thermal decomposition or combustion of chlorides, phosgenation or chlorination of organic compounds, chlorine Production of fluoroalkanes, hydrolysis of chlorinated hydrocarbons, heating of hydrochloric acid, gases generated during combustion in incinerators, oxidation of hydrogen chloride to chlorine, production of 1,2-dichloroethane from hydrogen chloride and ethylene, etc. Gases recovered from etc. In addition, oxygen and an inert gas that can be recovered in each of the above reactions may also be contained in the above-mentioned mixed gas.
作为上述氯化物的热分解反应,可列举出由1,2-二氯乙烷进行的氯乙烯的制造、由氯二氟甲烷进行的四氟乙烯的制造等。Examples of the thermal decomposition reaction of the chlorides include the production of vinyl chloride from 1,2-dichloroethane, the production of tetrafluoroethylene from chlorodifluoromethane, and the like.
作为上述有机化合物的光气化反应,可列举出由胺和碳酰氯的反应进行的异氰酸酯的制造、由醇和/或芳香族醇与碳酰氯的反应进行的碳酸酯的制造等。Examples of the phosgenation reaction of the organic compound include production of isocyanate by reaction of amine and phosgene, production of carbonate by reaction of alcohol and/or aromatic alcohol and phosgene, and the like.
作为上述有机化合物的氯化反应,可列举出由丙烯和氯气的反应进行的氯丙烯的制造、由乙烷和氯气的反应进行的氯代乙烷的制造、由1,2-二氯乙烷和氯气的反应进行的三氯乙烯和四氯乙烯的制造、由苯和氯气的反应进行的氯苯的制造等。As the chlorination reaction of the above-mentioned organic compound, the production of chloropropene by the reaction of propylene and chlorine gas, the production of chloroethane by the reaction of ethane and chlorine gas, the production of chloroethane from the reaction of 1,2-dichloroethane Manufacture of trichlorethylene and tetrachlorethylene by reaction with chlorine gas, manufacture of chlorobenzene by reaction of benzene and chlorine gas, etc.
作为上述氯氟烷烃的制造,可列举出由四氯化碳和氟化氢的反应进行的二氯二氟甲烷和三氯单氟甲烷的制造、由甲烷、氯气和氟化氢的反应进行的二氯二氟甲烷和三氯单氟甲烷的制造等。Examples of the production of the above-mentioned chlorofluoroalkanes include the production of dichlorodifluoromethane and trichloromonofluoromethane by the reaction of carbon tetrachloride and hydrogen fluoride, and the production of dichlorodifluoromethane by the reaction of methane, chlorine and hydrogen fluoride. Manufacture of methane and trichlorofluoromethane, etc.
作为上述氯代烃的水解反应,可列举出由氯苯和水的反应进行的苯酚的制造等。Examples of the hydrolysis reaction of the above-mentioned chlorinated hydrocarbons include production of phenol by the reaction of chlorobenzene and water, and the like.
作为上述含有氧气的气体,可以是纯氧气,也可以是用氮气、氩气等对氧化反应为惰性的气体稀释纯氧气后的气体,还可以是空气。作为上述含有有机化合物及氧气的气体,可以是仅由有机化合物和氧气组成的气体,也可以是将有机化合物和将氧气用氮气、氩气等对氧化反应为惰性的气体稀释后的气体,还可以是由有机化合物和空气组成的气体。纯氧气可以通过空气的变压吸附法、低温分离等通常的工业性方法而获得。氧气的使用量没有特别的限制,优选相对于有机化合物为1倍摩尔以上,进一步优选为10倍摩尔以上。氧气的使用量相对于有机化合物小于1倍摩尔时,有机化合物的转化率有时较低。The oxygen-containing gas may be pure oxygen, a gas obtained by diluting pure oxygen with a gas inert to the oxidation reaction, such as nitrogen or argon, or air. The gas containing an organic compound and oxygen may be a gas composed only of an organic compound and oxygen, or may be a gas in which an organic compound and oxygen are diluted with a gas inert to an oxidation reaction such as nitrogen or argon. Can be a gas composed of organic compounds and air. Pure oxygen can be obtained by common industrial methods such as air pressure swing adsorption and cryogenic separation. The amount of oxygen used is not particularly limited, but is preferably 1 times the mole or more, more preferably 10 times the mole or more, based on the organic compound. When the amount of oxygen used is less than 1 mole of the organic compound, the conversion rate of the organic compound may be low.
上述包含有机化合物、氯化氢及氧气的混合气体中的有机化合物可以进行适当选择,可优选列举出由脂肪族烃、氯代脂肪族烃、碳酰氯、脂环式烃、芳香族烃、氯代芳香族烃、醇类及酚类组成的组中的至少1种,其中,优选选自由脂肪族烃、氯代脂肪族烃及碳酰氯组成的组中的至少1种。The organic compounds in the above-mentioned mixed gas containing organic compounds, hydrogen chloride and oxygen can be appropriately selected, and preferably include aliphatic hydrocarbons, chlorinated aliphatic hydrocarbons, phosgene, alicyclic hydrocarbons, aromatic hydrocarbons, chlorinated aromatic At least one selected from the group consisting of aliphatic hydrocarbons, alcohols, and phenols, among which at least one selected from the group consisting of aliphatic hydrocarbons, chlorinated aliphatic hydrocarbons, and phosgene is preferred.
作为脂肪族烃,例如可列举出甲烷、乙烷、丙烷、丁烷、己烷等脂肪族饱和烃,乙烯、丙烯、丁烯、丁二烯、己烯、乙炔等脂肪族不饱和烃。其中,优选甲烷、乙烷、乙烯、丙烯、乙炔,特别优选乙烯。Examples of the aliphatic hydrocarbons include saturated aliphatic hydrocarbons such as methane, ethane, propane, butane, and hexane, and unsaturated aliphatic hydrocarbons such as ethylene, propylene, butene, butadiene, hexene, and acetylene. Among them, methane, ethane, ethylene, propylene, and acetylene are preferable, and ethylene is particularly preferable.
作为氯代脂肪族烃,例如可列举出氯代甲烷、二氯甲烷、三氯甲烷、四氯化碳、氯代乙烷、像1,2-二氯乙烷这样的二氯乙烷、三氯乙烷、四氯乙烷、五氯乙烷、六氯乙烷、像2-氯丙烷这样的氯丙烷、像1,2-二氯丙烷这样的二氯丙烷、像氯乙烯、二氯乙烯、三氯乙烯、四氯乙烯这样的氯乙烯、氯丙烯、像1,3-二氯-1-丙烯这样的二氯丙烯等。其中,优选氯代甲烷、二氯甲烷、三氯甲烷、四氯化碳、氯乙烷、氯乙烯、二氯乙烷、氯丙烷、二氯丙烷、氯丙烯、二氯丙烯,特别优选氯代甲烷、四氯化碳、2-氯丙烷。Examples of chlorinated aliphatic hydrocarbons include methyl chloride, methylene chloride, chloroform, carbon tetrachloride, ethyl chloride, dichloroethane such as 1,2-dichloroethane, trichloromethane, Chloroethane, tetrachloroethane, pentachloroethane, hexachloroethane, chloropropanes like 2-chloropropane, dichloropropanes like 1,2-dichloropropane, vinyl chloride, dichloroethylene , trichloroethylene, vinyl chloride such as tetrachloroethylene, chloropropene, dichloropropene such as 1,3-dichloro-1-propene, and the like. Among them, methyl chloride, dichloromethane, chloroform, carbon tetrachloride, ethyl chloride, vinyl chloride, ethylene dichloride, chloropropane, dichloropropane, chloropropene, and dichloropropene are preferred, and chloropropene is particularly preferred. Methane, carbon tetrachloride, 2-chloropropane.
上述混合气体中所含的有机化合物的含量相对于氯化氢通常为20体积%以下,优选为1体积%以下,进一步优选为0.1体积%以下。在有机化合物的含量超过20体积%的情况下,有时有机化合物的转化率变低。另外,上述混合气体中含有的有机化合物的含量取决于该气体的来源,通常以相对于氯化氢为0.1体积ppm以上的量含有该有机化合物,在该情况下可有利地采用本发明。The content of the organic compound contained in the mixed gas is usually 20% by volume or less, preferably 1% by volume or less, more preferably 0.1% by volume or less, based on hydrogen chloride. When the content of the organic compound exceeds 20% by volume, the conversion rate of the organic compound may decrease. In addition, the content of the organic compound contained in the above-mentioned mixed gas depends on the source of the gas, but usually contains the organic compound in an amount of 0.1 volume ppm or more relative to hydrogen chloride, and the present invention can be advantageously employed in this case.
在上述混合气体中可以包含氯气和/或水分。在包含氯气时,有机化合物的氧化反应的转化率会提高。在包含水分时,有时通过使催化剂层内的温度分布平滑化,从而有效地利用催化剂层,维持催化剂的稳定的活性。上述混合气体中的氯气及水分的含量通常分别为50体积%以下,优选为30体积%以下,进一步优选为10体积%以下。Chlorine gas and/or moisture may be contained in the above-mentioned mixed gas. When chlorine gas is contained, the conversion rate of the oxidation reaction of the organic compound increases. When water is contained, the catalyst layer may be effectively used by smoothing the temperature distribution in the catalyst layer, thereby maintaining stable activity of the catalyst. The contents of chlorine gas and moisture in the mixed gas are usually not more than 50% by volume, preferably not more than 30% by volume, and more preferably not more than 10% by volume.
此外,在上述混合气体中可以包含像氢气、一氧化碳那样的还原剂。利用本发明的氧化方法可以氧化该还原剂。In addition, reducing agents such as hydrogen and carbon monoxide may be contained in the above-mentioned mixed gas. The reducing agent can be oxidized using the oxidation method of the present invention.
上述混合气体中可以包含氮气、氩气等对氧化反应为惰性的气体。Gases inert to oxidation reactions, such as nitrogen and argon, may be contained in the above-mentioned mixed gas.
上述混合气体中的氯化氢的浓度通常为5体积%以上,优选为30体积%以上,进一步优选为50体积%以上。The concentration of hydrogen chloride in the mixed gas is usually at least 5% by volume, preferably at least 30% by volume, and more preferably at least 50% by volume.
催化剂的使用量用标准状态下的包含有机化合物、氯化氢及氧气的混合气体的供给速度与催化剂体积之比(GHSV)来表示时,通常为10~50000h-1。The amount of the catalyst used is usually 10 to 50000 h -1 when represented by the ratio (GHSV) of the supply rate of the mixed gas containing the organic compound, hydrogen chloride and oxygen to the catalyst volume under the standard state.
本发明的氧化反应中的反应温度通常为200~500℃,优选为250~450℃,进一步优选为300~400℃。在反应温度过低时,有机化合物的转化率有时会变低。另一方面,在反应温度过高时,有时因催化剂的热劣化而使有机化合物的转化率变低。The reaction temperature in the oxidation reaction of the present invention is usually 200 to 500°C, preferably 250 to 450°C, more preferably 300 to 400°C. When the reaction temperature is too low, the conversion rate of the organic compound may decrease. On the other hand, when the reaction temperature is too high, the conversion rate of the organic compound may decrease due to thermal degradation of the catalyst.
氧化反应的压力通常为0.1~5MPa,优选为0.1~1MPa。The pressure of the oxidation reaction is usually 0.1 to 5 MPa, preferably 0.1 to 1 MPa.
空塔基准的气体线速度通常为0.1~20m/s。另外,本发明中的空塔基准的气体线速度是指供给到反应器的全部气体在标准状态(以绝对压力0.1MPa、0℃换算)下的供给速度的总量与反应器的截面积(与气体供给方向垂直的截面的面积)之比。The gas linear velocity of the superficial tower reference is usually 0.1-20m/s. In addition, the gas linear velocity of the superficial tower reference in the present invention refers to the total amount of the supply velocity and the cross-sectional area of the reactor ( The ratio of the area of the section perpendicular to the gas supply direction).
作为反应方式,可以采用流化床、固定床、移动床等反应方式,优选绝热方式或热交换方式的固定床反应器。在使用绝热方式的固定床反应器的情况下,可以使用单管式固定床反应器、多管式固定床反应器的任意一种,可优选使用单管式固定床反应器。在使用热交换方式的固定床反应器的情况下,可以使用单管式固定床反应器、多管式固定床反应器的任意一种,可优选使用多管式固定床反应器。As the reaction method, reaction methods such as a fluidized bed, a fixed bed, and a moving bed can be used, and a fixed bed reactor of an adiabatic method or a heat exchange method is preferable. When using an adiabatic fixed-bed reactor, any of a single-tubular fixed-bed reactor and a multi-tubular fixed-bed reactor can be used, and a single-tubular fixed-bed reactor is preferably used. When using a fixed-bed reactor of a heat exchange system, any of a single-tubular fixed-bed reactor and a multi-tubular fixed-bed reactor can be used, and a multi-tubular fixed-bed reactor is preferably used.
本发明的氧化反应在抑制氯化氢的氧化的同时选择性地氧化有机化合物。根据本发明,可以按照氯化氢的转化率与有机化合物的转化率之比(氯化氢的转化率(%)/有机化合物的转化率(%))通常为0.5以下,优选为0.2以下,进一步优选为0.1以下的方式进行反应。在氯化氢的转化率与有机化合物的转化率之比变高时,由盐酸的氧化反应所导致的发热变大,有时难以控制反应器的温度。The oxidation reaction of the present invention selectively oxidizes organic compounds while suppressing oxidation of hydrogen chloride. According to the present invention, the ratio of the conversion rate of hydrogen chloride to the conversion rate of organic compounds (conversion rate (%) of hydrogen chloride/conversion rate (%) of organic compounds) is generally 0.5 or less, preferably 0.2 or less, more preferably 0.1 React in the following manner. When the ratio of the conversion rate of hydrogen chloride to the conversion rate of the organic compound becomes high, the heat generated by the oxidation reaction of hydrochloric acid becomes large, and it may be difficult to control the temperature of the reactor.
本发明中得到的氯化氢可以在由与氧气的反应进行的氯气的制造、由氯化氢的电解进行的氯气的制造、由与乙烯的反应进行的1,2-二氯乙烷的制造中使用。The hydrogen chloride obtained in the present invention can be used for production of chlorine gas by reaction with oxygen, production of chlorine gas by electrolysis of hydrogen chloride, and production of 1,2-dichloroethane by reaction with ethylene.
实施例Example
以下,通过实施例对本发明进行说明,但本发明并不仅限于以下实施例。另外,以下的各例中得到的催化剂的钌含量使用ICP发射光谱分析装置((株)岛津制作所制造,ICPS-8100)进行了分析。Hereinafter, although an Example demonstrates this invention, this invention is not limited to the following Example. In addition, the ruthenium content of the catalysts obtained in each of the following examples was analyzed using an ICP emission spectrometer (manufactured by Shimadzu Corporation, ICPS-8100).
实施例1Example 1
(催化剂A的制备)(Preparation of Catalyst A)
对氧化钛粉末〔堺化学(株)制造的SSP-M,氧化钛>95质量%,X射线粒径为15nm〕进行压片成形后,粉碎,制成1~2mm的颗粒状催化剂,得到氧化钛催化剂A(锐钛矿型二氧化钛的比率为100%)。催化剂A的钌含量小于50质量ppm。Titanium oxide powder [SSP-M manufactured by Sakai Chemical Co., Ltd., titanium oxide > 95% by mass, X-ray particle size: 15nm] is tableted and then pulverized to make a 1-2mm granular catalyst to obtain an oxidized Titanium catalyst A (the ratio of anatase type titanium dioxide is 100%). The ruthenium content of catalyst A is less than 50 mass ppm.
(氧化反应)(oxidation reaction)
向直立的石英反应管(内径14mm)中填充1.1g(0.9cm3)的催化剂A,从该反应管上部,分别以100ml/min、50ml/min及10.0ml/min(均在绝对压力0.1MPa下,0℃换算)的流量连续地供给氯化氢气体、氧气、用氮气稀释成2.0体积%的乙烯气体,在反应温度380℃,反应压力0.1MPa下开始反应(相对于氯化氢的乙烯量:0.2体积%)。原料气体(氯化氢气体、氧气、用氮气稀释成2.0体积%的乙烯气体)的供给速度与催化剂体积之比(GHSV)为10667h-1。Fill the catalyst A of 1.1g (0.9cm 3 ) in the upright quartz reaction tube (inner diameter 14mm), from this reaction tube top, respectively 100ml/min, 50ml/min and 10.0ml/min (both at an absolute pressure of 0.1MPa at a flow rate of 0°C conversion) to continuously supply hydrogen chloride gas, oxygen, and ethylene gas diluted to 2.0% by volume with nitrogen, and start the reaction at a reaction temperature of 380°C and a reaction pressure of 0.1 MPa (the amount of ethylene relative to hydrogen chloride: 0.2 volume %). The ratio (GHSV) of the supply rate of the raw material gas (hydrogen chloride gas, oxygen gas, and ethylene gas diluted to 2.0% by volume with nitrogen) to the catalyst volume was 10667 h -1 .
在从反应开始后经过2小时的时刻,求出氯化氢的转化率、以及相对于乙烯的一氧化碳和二氧化碳的各自的收率。转化率及收率的测定方法如以下所示,并且其结果示于表1中。When 2 hours had elapsed from the start of the reaction, the conversion rate of hydrogen chloride and the respective yields of carbon monoxide and carbon dioxide relative to ethylene were determined. The measurement methods of conversion rate and yield are as follows, and the results are shown in Table 1.
(氯化氢的转化率)(conversion rate of hydrogen chloride)
使反应管出口的气体在30质量%的碘化钾水溶液中流通,进行20分钟的取样,通过碘滴定法测定氯气的生成量,求出氯气的生成速度(摩尔/小时)。将该氯气的生成速度和上述氯化氢气体的供给速度代入下述式(I),算出氯化氢的转化率。The gas at the outlet of the reaction tube was circulated in a 30% by mass potassium iodide aqueous solution, sampling was performed for 20 minutes, and the amount of chlorine gas produced was measured by iodometric titration to obtain the chlorine gas production rate (mol/hour). The production rate of chlorine gas and the supply rate of hydrogen chloride gas were substituted into the following formula (I) to calculate the conversion rate of hydrogen chloride.
氯化氢的转化率(%)=[(a×2)/b]×100 (I)The conversion rate (%) of hydrogen chloride=[(a×2)/b]×100 (I)
a:氯气的生成速度(摩尔/小时)a: Chlorine generation rate (mol/hour)
b:氯化氢气体的供给速度(摩尔/小时)b: Supply rate of hydrogen chloride gas (mol/hour)
(一氧化碳及二氧化碳的收率)(yield of carbon monoxide and carbon dioxide)
对于上述样品中未被碘化钾水溶液吸收的剩余气体,使用TCD检测器,利用气相色谱法进行了一氧化碳及二氧化碳的分析。将由此求得的一氧化碳量及二氧化碳的生成速度(摩尔/小时)代入下述式(II),算出一氧化碳及二氧化碳的收率。The residual gas not absorbed by the potassium iodide aqueous solution in the above sample was analyzed for carbon monoxide and carbon dioxide by gas chromatography using a TCD detector. The yields of carbon monoxide and carbon dioxide were calculated by substituting the amount of carbon monoxide and the production rate (mol/hour) of carbon dioxide thus obtained into the following formula (II).
一氧化碳或二氧化碳的收率(%)=c/(d×e)×100 (II)Carbon monoxide or carbon dioxide yield (%) = c/(d×e)×100 (II)
c:一氧化碳或二氧化碳的生成速度(摩尔/小时)c: production rate of carbon monoxide or carbon dioxide (mol/hour)
d:有机化合物气体的供给速度(摩尔/小时)d: Supply rate of organic compound gas (mol/hour)
e:有机化合物分子的碳数e: carbon number of organic compound molecule
实施例2Example 2
(催化剂B的制备)(Preparation of Catalyst B)
对氧化钛粉末〔石原产业(株)制造的MC-50,氧化钛=97%,粒径为24nm〕进行压片成形后,粉碎,制成1~2mm的颗粒状催化剂,得到氧化钛催化剂B(锐钛矿型二氧化钛的比率为100%)。催化剂B的钌含量小于50质量ppm。Titanium oxide powder [MC-50 manufactured by Ishihara Sangyo Co., Ltd., titanium oxide = 97%, particle size: 24nm] is tabletted, crushed, and made into a granular catalyst of 1 to 2 mm to obtain titanium oxide catalyst B (The ratio of anatase type titanium dioxide is 100%). The ruthenium content of catalyst B is less than 50 mass ppm.
(氧化反应)(oxidation reaction)
除了代替催化剂A而使用1.2g(1.1cm3)催化剂B以外(GHSV:8727h-1),以与实施例1同样的操作进行了氧化反应。将氯化氢的转化率、以及相对于乙烯的一氧化碳及二氧化碳的各自的收率示于表1中。The oxidation reaction was carried out in the same manner as in Example 1, except that 1.2 g (1.1 cm 3 ) of catalyst B (GHSV: 8727h -1 ) was used instead of catalyst A. Table 1 shows the conversion rate of hydrogen chloride and the respective yields of carbon monoxide and carbon dioxide relative to ethylene.
实施例3Example 3
(催化剂C的制备)(Preparation of Catalyst C)
在空气流通下,将氧化钛球〔堺化学(株)制造的CS-300S-12,1~2mm粒径〕用15分钟从室温升温至200℃,用1.3小时从200℃升温至600℃,然后,在该温度下保持2小时,进行烧成,得到氧化钛催化剂C(锐钛矿型二氧化钛的比率为100%)。催化剂C的钌含量小于50质量ppm。Under air circulation, heat up titanium oxide balls [CS-300S-12 manufactured by Sakai Chemical Co., Ltd., 1-2mm particle size] from room temperature to 200°C in 15 minutes, and from 200°C to 600°C in 1.3 hours. Then, it was kept at this temperature for 2 hours and fired to obtain a titanium oxide catalyst C (ratio of anatase-type titanium dioxide: 100%). Catalyst C has a ruthenium content of less than 50 ppm by mass.
(氧化反应)(oxidation reaction)
除了代替催化剂A而使用1.4g(1.1cm3)催化剂C以外(GHSV:8727h-1),以与实施例1同样的操作进行了氧化反应。将氯化氢的转化率、以及相对于乙烯的一氧化碳及二氧化碳的各自的收率示于表1中。The oxidation reaction was carried out in the same manner as in Example 1, except that 1.4 g (1.1 cm 3 ) of catalyst C (GHSV: 8727h -1 ) was used instead of catalyst A. Table 1 shows the conversion rate of hydrogen chloride and the respective yields of carbon monoxide and carbon dioxide relative to ethylene.
实施例4Example 4
(催化剂D的制备)(Preparation of Catalyst D)
在空气流通下,将氧化钛球〔堺化学(株)制造的CS-300S-12,1~2mm粒径〕用15分钟从室温升温至200℃,用1.7小时从200℃升温至700℃,然后,在该温度下保持2小时,进行烧成,得到氧化钛催化剂D(锐钛矿型二氧化钛的比率为100%)。催化剂D的钌含量小于50质量ppm。Under air circulation, heat up titanium oxide balls [CS-300S-12 manufactured by Sakai Chemical Co., Ltd., 1-2mm particle size] from room temperature to 200°C in 15 minutes, and from 200°C to 700°C in 1.7 hours. Then, it was kept at this temperature for 2 hours and fired to obtain a titanium oxide catalyst D (ratio of anatase-type titanium dioxide: 100%). Catalyst D has a ruthenium content of less than 50 ppm by mass.
(反应)(reaction)
除了代替催化剂A而使用1.4g(1.1cm3)催化剂D以外(GHSV:8727h-1),以与实施例1同样的操作进行了氧化反应。将氯化氢的转化率、以及相对于乙烯的一氧化碳及二氧化碳的各自的收率示于表1中。The oxidation reaction was carried out in the same manner as in Example 1, except that 1.4 g (1.1 cm 3 ) of catalyst D (GHSV: 8727h -1 ) was used instead of catalyst A. Table 1 shows the conversion rate of hydrogen chloride and the respective yields of carbon monoxide and carbon dioxide relative to ethylene.
实施例5Example 5
除了代替利用氮气稀释成2.0体积%的乙烯气体而以5.0ml/min(绝对压力0.1MPa,0℃换算)的流量供给利用氮气稀释成1.0体积%的2-氯丙烷气体以外,进行了与实施例4同样的操作。2-氯丙烷相对于原料中的氯化氢的量计算为0.05体积%。将氯化氢的转化率以及相对于2-氯丙烷的一氧化碳及二氧化碳的各自的收率示于表2中。In addition to supplying 2-chloropropane gas diluted to 1.0% by volume with nitrogen gas at a flow rate of 5.0ml/min (absolute pressure 0.1MPa, 0°C conversion) instead of ethylene gas diluted to 2.0% by volume with nitrogen, and carried out. Example 4 is the same operation. 2-Chloropropane was calculated to be 0.05% by volume based on the amount of hydrogen chloride in the raw material. Table 2 shows the conversion rate of hydrogen chloride and the respective yields of carbon monoxide and carbon dioxide relative to 2-chloropropane.
实施例6Example 6
除了代替利用氮气稀释成2.0体积%的乙烯气体而以3.9ml/min(绝对压力0.1MPa,0℃换算)的流量供给利用氮气稀释成2.6体积%的氯代甲烷气体以外,进行了与实施例4同样的操作。氯代甲烷相对于原料中的氯化氢的量计算为0.1体积%。将氯化氢的转化率、以及相对于氯代甲烷的一氧化碳及二氧化碳的各自的收率示于表2中。Except that instead of ethylene gas diluted to 2.0% by volume with nitrogen, methyl chloride gas diluted to 2.6% by volume with nitrogen was supplied at a flow rate of 3.9ml/min (absolute pressure 0.1MPa, 0°C conversion), and the same procedure as in Example was carried out. 4 the same operation. Methyl chloride was calculated to be 0.1% by volume relative to the amount of hydrogen chloride in the raw material. Table 2 shows the conversion rate of hydrogen chloride and the respective yields of carbon monoxide and carbon dioxide relative to methyl chloride.
实施例7Example 7
除了代替利用氮气稀释成2.0体积%的乙烯气体而以3.8ml/min(绝对压力0.1MPa,0℃换算)的流量供给利用氮气稀释成15.0体积%的四氯化碳以外,进行了与实施例4同样的操作。四氯化碳相对于原料中的氯化氢的量计算为0.6体积%。将氯化氢的转化率、以及相对于四氯化碳的一氧化碳及二氧化碳的各自的收率示于表2中。Except that instead of ethylene gas diluted to 2.0% by volume with nitrogen, carbon tetrachloride diluted to 15.0% by volume with nitrogen was supplied at a flow rate of 3.8ml/min (absolute pressure 0.1MPa, 0°C conversion), and the same procedure as in Example was carried out. 4 the same operation. Carbon tetrachloride was calculated to be 0.6% by volume based on the amount of hydrogen chloride in the raw material. Table 2 shows the conversion rate of hydrogen chloride and the respective yields of carbon monoxide and carbon dioxide relative to carbon tetrachloride.
比较例1Comparative example 1
(催化剂E的制备)(Preparation of Catalyst E)
将在纯水91.7g中溶解硝酸铈水合物〔高纯度化学(株)制造〕4.2g而制备的水溶液、在纯水91.7g中溶解硝酸锆水合物〔太阳矿工(株)制造〕0.64g而制备的水溶液、以及在纯水21.4g中溶解柠檬酸〔和光纯药工业(株)制造〕5.1g而制备的水溶液进行混合后,在80℃下搅拌2小时,接着,在室温下搅拌1小时。搅拌后,在80℃、减压下蒸馏除去水,将所得的固体在80℃下干燥。干燥后,用乳钵粉碎,接着,在空气中,500℃下烧成2小时。用乳钵粉碎该烧成物,对粉末进行压片成形后,粉碎,制成1~2mm的颗粒状催化剂,得到氧化铈·氧化锆复合氧化物催化剂E。An aqueous solution prepared by dissolving 4.2 g of cerium nitrate hydrate [manufactured by Kosun Chemical Co., Ltd.] in 91.7 g of pure water, and 0.64 g of zirconium nitrate hydrate [manufactured by Taiyo Mining Co., Ltd.] in 91.7 g of pure water were prepared. The prepared aqueous solution and an aqueous solution prepared by dissolving 5.1 g of citric acid (manufactured by Wako Pure Chemical Industries, Ltd.) in 21.4 g of pure water were mixed, stirred at 80°C for 2 hours, and then stirred at room temperature for 1 hour . After stirring, water was distilled off at 80°C under reduced pressure, and the obtained solid was dried at 80°C. After drying, it pulverized with a mortar, and then baked at 500 degreeC for 2 hours in air. The calcined product was pulverized in a mortar, and the powder was pelletized and pulverized to obtain a 1 to 2 mm granular catalyst, whereby a ceria-zirconia composite oxide catalyst E was obtained.
(反应)(reaction)
除了代替催化剂A而使用1.1g(0.9cm3)催化剂E以外,进行了与实施例1同样的操作。将氯化氢的转化率、以及相对于乙烯的一氧化碳及二氧化碳的各自的收率示于表1中。The same operation as in Example 1 was carried out except that 1.1 g (0.9 cm 3 ) of catalyst E was used instead of catalyst A. Table 1 shows the conversion rate of hydrogen chloride and the respective yields of carbon monoxide and carbon dioxide relative to ethylene.
比较例2Comparative example 2
(催化剂F的制备)(Preparation of Catalyst F)
用乳钵粉碎二氧化硅·氧化铝〔日挥触媒化成(株)制造的JRC-SAH-1〕,对粉末进行压片成形后,粉碎,制成1~2mm的颗粒状催化剂,得到二氧化硅·氧化铝催化剂F。Pulverize silica and alumina [JRC-SAH-1 manufactured by Nikki Catalyst Chemicals Co., Ltd.] with a mortar, press the powder into tablets, and then pulverize it to make a granular catalyst of 1 to 2 mm. Silica-alumina catalyst F.
(反应)(reaction)
除了代替催化剂A而使用1.3g(0.9cm3)催化剂F以外,进行了与实施例1同样的操作。将氯化氢的转化率、以及相对于乙烯的一氧化碳及二氧化碳的各自的收率示于表1中。The same operation as in Example 1 was carried out except that 1.3 g (0.9 cm 3 ) of catalyst F was used instead of catalyst A. Table 1 shows the conversion rate of hydrogen chloride and the respective yields of carbon monoxide and carbon dioxide relative to ethylene.
比较例3Comparative example 3
(催化剂G的制备)(Preparation of Catalyst G)
将市售的含氧化钌的氧化钛催化剂〔N.E.Chemcat Corporation制造,氧化钌含量为6.6质量%(钌含量为5.0质量%),锐钛矿型二氧化钛的比率为100%,1~2mm球〕粉碎分级成75~150μm,将该粉末设为催化剂G。A commercially available titanium oxide catalyst containing ruthenium oxide [manufactured by N.E. Chemcat Corporation, with a ruthenium oxide content of 6.6% by mass (a ruthenium content of 5.0% by mass), an anatase-type titanium dioxide ratio of 100%, and 1 to 2 mm balls] was pulverized The powder was classified into 75 to 150 μm, and this powder was referred to as catalyst G.
(反应)(reaction)
除了代替催化剂A而使用0.9g(0.9cm3)催化剂G以外,进行了与实施例1同样的操作。将氯化氢的转化率、以及相对于乙烯的一氧化碳及二氧化碳的各自的收率示于表1中。The same operation as in Example 1 was carried out except that 0.9 g (0.9 cm 3 ) of catalyst G was used instead of catalyst A. Table 1 shows the conversion rate of hydrogen chloride and the respective yields of carbon monoxide and carbon dioxide relative to ethylene.
比较例4Comparative example 4
(催化剂H的制备)(Preparation of Catalyst H)
将氧化钛粉末〔Showa Titanium Co.,Ltd.制造的F-1R,金红石型氧化钛比率为93%〕100份、Cerander〔Yuken Industry Co.,Ltd.制造的YB-152A〕0.5份及糖酯〔三菱化学食品(株)S-1570〕2份进行混合,接着,加入纯水25.5份,氧化钛溶胶〔堺化学(株)制造的CSB,氧化钛含量为40%〕12.5份,进行了混炼。将该混合物挤出为直径3.0mmφ的面条状,在110℃下干燥2小时后,破碎成长度3~5mm左右。在空气中将所得的成形体用1.7小时从室温升温到600℃,然后,在该温度下保持3小时,进行了烧成。再使在乙醇137.7g中溶解原硅酸四乙酯〔和光纯药工业(株)制造的Si(OC2H5)4〕31.9g而制备的溶液浸渗至900g所得的烧成物中,在空气气氛下,在22℃放置3.3小时。空气流通下,将所得的固体900g用2小时从室温升温至300℃,然后在该温度下保持2小时,进行烧成,得到二氧化硅的含量为1.0%的白色的氧化钛载体898g〔金红石型二氧化钛比率为90%以上,钠含量为12质量ppm,钙含量为8质量ppm〕。使在纯水20.5g中溶解氯化钌水合物〔N.E.Chemcat Corporation制造的RuCl3·nH2O,Ru含量为40.0质量%〕2.16g而制备的水溶液浸渗至该氧化钛载体90.0g中,在空气气氛下,在35℃放置6.2小时。在空气流下,将所得固体的18.2g用1.3小时从室温升温至250℃,然后,在该温度下保持2小时,进行烧成,得到氧化钌的含量为1.25质量%(钌含量0.95质量%)的氧化钛催化剂H。Titanium oxide powder [F-1R manufactured by Showa Titanium Co., Ltd., rutile-type titanium oxide ratio of 93%] 100 parts, Cerander [YB-152A manufactured by Yuken Industry Co., Ltd.] 0.5 parts and sugar ester [Mitsubishi Chemical Foods Co., Ltd. S-1570] 2 parts were mixed, then, 25.5 parts of pure water were added, 12.5 parts of titanium oxide sol [CSB manufactured by Sakai Chemical Co., Ltd., titanium oxide content was 40%] were added, and mixed refining. This mixture was extruded into a noodle shape with a diameter of 3.0 mmφ, dried at 110° C. for 2 hours, and crushed into a length of about 3 to 5 mm. The obtained molded body was heated from room temperature to 600° C. in air over 1.7 hours, and then kept at this temperature for 3 hours to perform firing. Further, a solution prepared by dissolving 31.9 g of tetraethyl orthosilicate [Si(OC 2 H 5 ) 4 manufactured by Wako Pure Chemical Industries, Ltd.] in 137.7 g of ethanol was impregnated into 900 g of the obtained fired product, It was left to stand at 22° C. for 3.3 hours in an air atmosphere. Under air circulation, 900 g of the obtained solid was heated from room temperature to 300° C. in 2 hours, then kept at this temperature for 2 hours, and fired to obtain 898 g of a white titanium oxide carrier with a silicon dioxide content of 1.0%. The titanium dioxide ratio is 90% or more, the sodium content is 12 mass ppm, and the calcium content is 8 mass ppm]. An aqueous solution prepared by dissolving 2.16 g of ruthenium chloride hydrate [RuCl 3 nH 2 O manufactured by NEChemcat Corporation, with a Ru content of 40.0% by mass] in 20.5 g of pure water was impregnated into 90.0 g of the titanium oxide carrier, and the Under air atmosphere, it was left to stand at 35° C. for 6.2 hours. Under air flow, 18.2 g of the obtained solid was heated from room temperature to 250° C. over 1.3 hours, then kept at this temperature for 2 hours, and fired to obtain a ruthenium oxide content of 1.25% by mass (ruthenium content: 0.95% by mass). TiO catalyst H.
(反应)(reaction)
除了代替催化剂A而使用1.1g(0.9cm3)催化剂H以外,进行了与实施例1同样的操作。将原料中的氯化氢的转化率、以及相对于乙烯的一氧化碳及二氧化碳的各自的收率示于表1中。The same operation as in Example 1 was carried out except that 1.1 g (0.9 cm 3 ) of catalyst H was used instead of catalyst A. Table 1 shows the conversion rate of hydrogen chloride in the raw material and the respective yields of carbon monoxide and carbon dioxide relative to ethylene.
【表1】【Table 1】
【表1】【Table 1】
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