High-strength highly-conductive heat-resistant aluminum alloy wire and preparation method thereof
Technical field
The invention belongs to aluminium alloy conductor manufacturing technology field, be specially employed HS, high conduction and heat-resistant aluminum alloy wire and method of manufacture thereof on the defeated modified line road of a kind of built on stilts power supply.
Background technology
Along with the high speed development of Chinese national economy, transmitting line develops to high-pressure trend, long distance ionization and high capacity direction.And employed heat-resisting wire on the defeated modified line road of China town and country power supply at present is general by common heat-resisting aluminium alloy single line with common galvanized steel wire is stranded forms.This common heat-resisting wire, general long-time running temperature is no more than 150 ℃, can only improve 1.6 times of current capacities than plain conductor, and the raising capacity is little, and specific conductivity is below 60%IACS, and electric conductivity is low, and line loss is bigger.Operating temperature is constant if want to increase transmitting capacity, must increase transmitting line newly or strengthen sectional area of wire, and these two kinds of measures all can run into the increase investment, and are costly, transforms iron tower and enlarges many puzzlements such as land resources that stringing takies preciousness.And as the common galvanized steel wire of reinforcing element, linear expansivity is big after the preheating, carry electrical capacity to increase after, conductor temperature raises, sag increases, and influences the safe operation of circuit.According to the strategic plan of China's " transferring electricity from the west to the east ", " national network ", construction remote, the large capacity transmission circuit is imperative, also transmission pressure is had higher requirement simultaneously.Like Liu Zhenyun; Ma Liqun, fourth is firm, at " electric wire " (2008; (3): " development and the application of heat resistance aluminium alloy frame hollow wire " 25 ~ 27) delivered, mentioned the problem that the urgent need of development and the existence of heat-resisting aluminum-alloy overhead lead will solve in this article.
Through retrieval; Publication number is the Chinese invention patent of 102134668A; This invention relates to a kind of high-strength highly-conductive heat-resisting aluminium alloy wire rod and preparation method thereof; Wherein: " this wire rod is processed by the raw material of following per-cent: aluminium Al98.5-99.6%, lanthanum La0.1-0.4%, cerium Ce0.1-0.4%, scandium Sc0.1-0.4%, iron Fe0.01-0.2%, silicon Si0.01-0.1%, titanium Ti, vanadium V, manganese Mn and chromium Cr and other impurity element sum < 0.01%." preparation method of this wire rod " comprises following operation steps: take by weighing by prescription that raw material is put into frequency smelting stove, intensification degasification melting, slagging-off is left standstill, continuous casting and rolling becomes aluminium alloy rod, drawing wire machine is drawn into the duraluminum single line, timeliness thermal treatment; It is characterized in that: under temperature 780-800 ℃ common melting condition: lanthanum La, cerium Ce, scandium Sc are when adding; Adopt lanthanum-aluminium, cerium-aluminium, the scandium-aluminium intermediate alloy of customization; The content of lanthanum is 19.51% in lanthanum-aluminium intermediate alloy; The content of cerium is 20.01% in cerium-aluminium intermediate alloy, and the content of scandium is 20.11% in scandium-aluminium intermediate alloy; Described timeliness thermal treatment temp is that 200-240 ℃, time are 3-5h; When being drawn into the duraluminum single line on the said drawing wire machine, the sight-feed lubricator temperature is not higher than 90 ℃." this invention aluminium alloy conductor tensile strength reaches more than the 255Mpa, electric conductivity can reach more than the 60.0%IACS, and the resistance toheat long-time running reaches more than 180 ℃.The shortcoming of this invention technology is: the price of adding element S c is too expensive, is difficult in the industry and uses on a large scale.
Find also in the retrieval that publication number is the Chinese invention patent of 101740157A, this invention provide " a kind of aluminium alloy conductor and method of manufacture thereof, the weight percent of each composition consists of in the aluminium alloy conductor: aluminium 99.2%-99.6%; Zirconium 0.03%-0.5%; Yttrium 0.01%-0.1%; Other 0.2%-0.3%.This aluminium alloy conductor is smelted into aluminum alloy melt together by zirconium and the yttrium that aluminium ingot fusing back adds trace, forms through step manufacturings such as casting and crystallization, rolling, wire drawings again.The content that the present invention adds element through the foreign matter content and the alloying of strict control aluminium ingot; And through adding the boron alloy crystal grain thinning; The assurance crystalline state is good, can topple over totally through the kettle furnace assurance aluminium liquid that adopts the robotization temperature control, makes produced aluminium alloy conductor have high conductivity and thermotolerance; Satisfied the performance requriements of industry, be particularly suited for being made into the high conductivity heat-resisting cable aluminium alloy conductor." shortcoming of this invention technology is: the zirconium that adds in boron alloy and the aluminium alloy conductor reacts, and does not only have due grain refining effect, and has reduced the thermotolerance of alloy.
Present domestic aluminium conductor generally can't be brought up to electric conductivity more than the 61%IACS under maintenance HS and stable on heating situation.
Summary of the invention
The present invention provides a kind of high-strength highly-conductive heat-resistant aluminum alloy wire and preparation method thereof in order to solve deficiency of the prior art.The tensile strength of this heat-resistant aluminum alloy wire reaches 160MPa, and electric conductivity can reach more than the 61%IACS, and the long-time running temperature can reach 180 ℃, and stands 280 ℃ of heating examination operations in 1 hour down, and the intensity survival rate is greater than 90%.
In order to solve the problems of the technologies described above, the present invention adopts following technical proposals:
High-strength highly-conductive heat-resistant aluminum alloy wire of the present invention, this lead is elementary composition by following weight percent: zirconium Zr is 0.15 ~ 0.60%, lanthanum La is 0.03 ~ 0.30%; Cerium Ce is 0.03 ~ 0.30%; Yttrium Y is 0.01 ~ 0.30%, and iron Fe is 0.05 ~ 0.20%, and silicon Si is 0.01 ~ 0.10%; Other impurity contents≤0.10%, all the other are aluminium.
Further, preferred elementary composition by following weight percent of this lead of the present invention: zirconium Zr is 0.15 ~ 0.60%, and lanthanum La is 0.03 ~ 0.20%; Cerium Ce is 0.03 ~ 0.20%; Yttrium Y is 0.01 ~ 0.25%, and iron Fe is 0.05 ~ 0.20%, and silicon Si is 0.01 ~ 0.10%; Impurity content≤0.10% such as titanium Ti, vanadium V, manganese Mn, chromium Cr, all the other are aluminium.
Said impurity element generally comprise titanium Ti, vanadium V, manganese Mn, chromium Cr etc. one or several.
Zirconium is separated out Al in the composition of aluminium alloy conductor of the present invention in heat treatment process
3The Zr intermetallic compound has strengthened the intensity and the thermotolerance of duraluminum effectively, and REE is mainly used in purification crystal grain, improves the electric conductivity of material, and yttrium is used to improve the electric conductivity of duraluminum.The zirconium that is added among the present invention, rare earth and yittrium alloy price are all relatively more cheap, are adapted at large-scale application in the industry.In addition, do not interact between the element that is added in the lead composition of the present invention and react, multiple element synergy through regulating aluminium zirconium, rare earth and aluminium yttrium master alloy content, makes the thermotolerance and all obviously raisings of electric conductivity of duraluminum.
The preparation method of high-strength highly-conductive heat-resistant aluminum alloy wire of the present invention, this method flow: the preparation starting material are put into smelting furnace, intensification degasification melting, slag making, slagging-off, continuous casting and rolling and are become heat-resisting aluminium alloy pole stock, thermal treatment, drawing wire machine to be drawn into the heat-resisting aluminium alloy single line.
The above-mentioned preparation method of the present invention is made up of following steps:
The first, purity is greater than or equal to 99.7% aluminium ingot and is placed on melt in furnace, temperature of aluminum liquid is 720 ~ 750 ℃;
The second, in molten aluminium, add aluminium zirconium, aluminium rare earth and aluminium yttrium master alloy, the composition of zirconium is 5% in the aluminium zirconium hardener, and aluminium rare earth intermediate alloy middle-weight rare earths composition is 10%, and the yttrium composition is 11% in the aluminium yttrium master alloy, makes alloying constituent reach preset composition;
The 3rd, fully stirring, refining degasification, slagging-off are left standstill, and get into continuous casting and rolling production line at 750 ℃ ~ 800 ℃, cast the duraluminum cast bar;
The 4th, with the hot rolling on milling train of duraluminum cast bar, advancing to roll temperature is 500 ~ 530 ℃, produces the heat-resisting aluminium alloy pole stock through the aluminium continuous casting and rolling production line.
The 5th, the duraluminum pole stock to be heat-treated, thermal treatment temp is 380 ~ 500 ℃, the time is 30 ~ 50 hours.To pass through heat treated duraluminum pole stock, carry out wire drawing, twisted wire produces the high-strength highly-conductive heat-resistant aluminum alloy wire.
Before wire drawing, the duraluminum pole stock is heat-treated among the preparation method of the present invention, help the zirconium of solid solution in aluminium and separate out formation Al
3The Zr intermetallic compound, very stable under the use temperature of lead, but pinning crystal boundary and dislocation hinder moving of crystal boundary and dislocation, improve the tensile strength and the thermotolerance of aluminium conductor.With the zirconium of solid solution in aluminium the electric conductivity damaging effect of duraluminum is compared Al
3The Zr intermetallic compound is faint to the electric conductivity influence of duraluminum, so thermal treatment has also improved the electric conductivity of aluminium alloy conductor effectively.
After adopting technique scheme, beneficial effect of the present invention is:
1, high-conductive heat-resistant aluminium alloy conductor provided by the present invention has HS, high conductivity and high heat resistance simultaneously; Operation line loss energy consumption is low, and the tensile strength of alumite lead is greater than 160MPa, and electric conductivity is greater than 61%IACS; The heating of 280 ℃ of short-term heat resistances after 1 hour single-step intensity survival rate be higher than 90%; Can be 180 ℃ of following long-time running, current capacity obviously improves, and effectively increases the lead ability to transmit electricity.Aluminium alloy conductor provided by the present invention and existing electric conductivity are that 60% heat resistant aluminum alloy wire is compared; Under the situation that has kept HS and high heat resistance; The electric conductivity of lead is brought up to more than the 61%IACS, obviously reduced the line loss energy consumption, help energy-saving and emission-reduction.
2, zirconium is separated out Al in the composition of aluminium alloy conductor of the present invention in heat treatment process
3Zr intermetallic compound, but anchoring dislocation and crystal boundary hinder moving of dislocation and crystal boundary; The intensity and the thermotolerance of duraluminum have been strengthened effectively; REE is mainly used in purification crystal grain, improves the electric conductivity of material, and yttrium is used to improve the electric conductivity of duraluminum; Through regulating aluminium zirconium, ferro-aluminum and aluminium yttrium master alloy content, make the duraluminum electric conductivity greater than 61%.
When 3, the heat-resisting wire of use manufacturing of the present invention carries out electric network reconstruction, need not strengthen shaft tower intensity and height, need not transform Infrastructure, can reduce the track remodelling expense significantly.
Embodiment
Below in conjunction with embodiment technical scheme of the present invention is done further to explain, but following content is not used in qualification protection scope of the present invention.
Embodiment 1
This lead is elementary composition by following weight percent: zirconium Zr0.15%, and lanthanum La0.03%, cerium Ce0.03%, yttrium Y0.30%, iron Fe are 0.05 ~ 0.20%, silicon Si is 0.01 ~ 0.10%, other impurity contents≤0.10%, all the other are aluminium.Iron, silicon prepare in the process and need not add especially, but just are present in the aluminium originally, and other embodiment together.
Select the Al99.7% commercial-purity aluminium to place smelting furnace to be fused into aluminium liquid, aluminium liquid is warming up to 720 ~ 730 ℃, by prescription zirconium Zr0.15%, lanthanum La0.03%, cerium Ce0.03%, yttrium Y0.30% takes by weighing master alloy respectively and puts into aluminium liquid; Treat to put into the degasifier degasification after the master alloy fusing, and use graphite rod slowly fully to stir; The degasification slagging-off obtains duraluminum liquid, lets duraluminum liquid get into aluminium bar continuous casting and tandem rolling mechanism at 750 ℃ and carries out strand, and the strand temperature is 500 ~ 530 ℃, obtains the aluminium bar of Φ 10mm; In heat treatment furnace, heat-treat, temperature is 380 ℃, and the time is 50h; Cooling back wire drawing on the aluminum alloy drawing machine, getting diameter through 12 road wire drawings is Φ 4mm aluminum steel; Be twisted into the high-strength highly-conductive heat-resistant aluminum alloy wire.Through its intensity of test 165MPa, electric conductivity is 61.4%, and 1 hour intensity survival rate of 280 ℃ of heating of short-term is 94.3%.
Embodiment 2
This lead is elementary composition by following weight percent: Zr0.18%, and lanthanum La0.03%, cerium Ce0.03%, yttrium Y0.25%, iron Fe are 0.05 ~ 0.20%, silicon Si is 0.01 ~ 0.10%, other impurity contents≤0.10%, all the other are aluminium.
Select the Al99.7% commercial-purity aluminium to place smelting furnace to be fused into aluminium liquid, aluminium liquid is warming up to 720 ~ 730 ℃, by prescription zirconium Zr0.18%, lanthanum La0.03%, cerium Ce0.03%, yttrium Y0.25% takes by weighing master alloy respectively and puts into aluminium liquid; Other implementation conditions are identical with embodiment 1, and through its intensity of test 173MPa, electric conductivity is 61.8%, and 1 hour intensity survival rate of 280 ℃ of heating of short-term is 95.2%.
Embodiment 3
This lead is elementary composition by following weight percent: Zr0.18%, and zirconium Zr0.60%, lanthanum La0.30%, cerium Ce0.30%, yttrium Y0.01%, iron Fe are 0.05 ~ 0.20%, silicon Si is 0.01 ~ 0.10%, other impurity contents≤0.10%, all the other are aluminium.
Select the Al99.7% commercial-purity aluminium to place smelting furnace to be fused into aluminium liquid, aluminium liquid is warming up to 720 ~ 730 ℃, by prescription zirconium Zr0.60%, lanthanum La0.30%, cerium Ce0.30%, yttrium Y0.01% takes by weighing master alloy respectively and puts into molten aluminium; Treat to put into the degasifier degasification after the master alloy fusing, and use graphite rod slowly fully to stir; The degasification slagging-off obtains duraluminum liquid, lets duraluminum liquid get into aluminium bar continuous casting and tandem rolling mechanism at 800 ℃ and carries out strand, and the strand temperature is 510 ~ 530 ℃, obtains the aluminium bar of Φ 10mm; In heat treatment furnace, heat-treat, temperature is 500 ℃, and the time is 30h; Cooling back wire drawing on the aluminum alloy drawing machine, getting diameter through 12 road wire drawings is Φ 4mm aluminum steel; Be twisted into the high-strength highly-conductive heat-resistant aluminum alloy wire.Through its intensity of test 175MPa, electric conductivity is 61.1%, and 1 hour intensity survival rate of 280 ℃ of heating of short-term is 94.1%.
Embodiment 4
This lead is elementary composition by following weight percent: zirconium Zr0.60%, and lanthanum La0.20%, cerium Ce0.20%, yttrium Y0.01%, iron Fe are 0.05 ~ 0.20%, silicon Si is 0.01 ~ 0.10%, other impurity contents≤0.10%, all the other are aluminium.
Select the Al99.7% commercial-purity aluminium to place smelting furnace to be fused into aluminium liquid, aluminium liquid is warming up to 720 ~ 730 ℃, by prescription zirconium Zr0.60%, lanthanum La0.20%, cerium Ce0.20%, yttrium Y0.01% takes by weighing master alloy respectively and puts into molten aluminium; Other implementation conditions are identical with embodiment 3.
Through its intensity of test 189MPa, electric conductivity is 61.3%, and 1 hour intensity survival rate of 280 ℃ of heating of short-term is 95.6%.
Embodiment 5
This lead is elementary composition by following weight percent: zirconium Zr0.20%, and lanthanum La0.20%, cerium Ce0.20%, yttrium Y0.25%, iron Fe are 0.05 ~ 0.20%, silicon Si is 0.01 ~ 0.10%, other impurity contents≤0.10%, all the other are aluminium.
Select the Al99.7% commercial-purity aluminium to place smelting furnace to be fused into aluminium liquid, aluminium liquid is warming up to 720 ~ 730 ℃, by prescription zirconium Zr0.20%, lanthanum La0.20%, cerium Ce0.20%, yttrium Y0.25% takes by weighing master alloy respectively and puts into molten aluminium; Treat to put into the degasifier degasification after the master alloy fusing, and use graphite rod slowly fully to stir; The degasification slagging-off obtains duraluminum liquid, lets duraluminum liquid get into aluminium bar continuous casting and tandem rolling mechanism at 760 ℃ and carries out strand, and the strand temperature is 500 ~ 530 ℃, obtains the aluminium bar of Φ 10mm; In heat treatment furnace, heat-treat, temperature is 400 ℃, and the time is 40h; Cooling back wire drawing on the aluminum alloy drawing machine, getting diameter through 12 road wire drawings is Φ 4mm aluminum steel; Be twisted into the high-strength highly-conductive heat-resistant aluminum alloy wire.Through its intensity of test 163MPa, electric conductivity is 61.3%, and 1 hour intensity survival rate of 280 ℃ of heating of short-term is 91.8%.
Below only be the detailed description that preferred embodiment of the present invention is carried out, but the present invention is not limited to above embodiment.It should be understood that the various modifications that those skilled in the art makes still belong to scope of the present invention under the spirit and scope situation of the claim that does not break away from the application.