CN102756079A - Manufacturing process of cross beam of planer type milling machine - Google Patents
Manufacturing process of cross beam of planer type milling machine Download PDFInfo
- Publication number
- CN102756079A CN102756079A CN2011101078781A CN201110107878A CN102756079A CN 102756079 A CN102756079 A CN 102756079A CN 2011101078781 A CN2011101078781 A CN 2011101078781A CN 201110107878 A CN201110107878 A CN 201110107878A CN 102756079 A CN102756079 A CN 102756079A
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- CN
- China
- Prior art keywords
- intermediate frequency
- furnace
- cast
- frequency furnace
- pool
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 238000003801 milling Methods 0.000 title claims abstract description 14
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 60
- 229910052742 iron Inorganic materials 0.000 claims abstract description 30
- 238000005266 casting Methods 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims abstract description 11
- 238000004140 cleaning Methods 0.000 claims abstract description 8
- 239000004576 sand Substances 0.000 claims abstract description 8
- 238000001035 drying Methods 0.000 claims abstract description 5
- 239000011347 resin Substances 0.000 claims abstract description 5
- 229920005989 resin Polymers 0.000 claims abstract description 5
- 239000011248 coating agent Substances 0.000 claims abstract description 4
- 238000000576 coating method Methods 0.000 claims abstract description 4
- 239000003973 paint Substances 0.000 claims abstract description 4
- 238000005498 polishing Methods 0.000 claims abstract description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 9
- 238000000465 moulding Methods 0.000 claims description 8
- 230000008018 melting Effects 0.000 claims description 6
- 238000002844 melting Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 4
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims description 3
- 239000006004 Quartz sand Substances 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000011324 bead Substances 0.000 claims description 3
- 244000309464 bull Species 0.000 claims description 3
- 239000004927 clay Substances 0.000 claims description 3
- 239000000571 coke Substances 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 3
- 229910052748 manganese Inorganic materials 0.000 claims description 3
- 239000011572 manganese Substances 0.000 claims description 3
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 3
- 230000000630 rising effect Effects 0.000 claims description 3
- 229910052710 silicon Inorganic materials 0.000 claims description 3
- 239000010703 silicon Substances 0.000 claims description 3
- 238000007711 solidification Methods 0.000 claims description 3
- 230000008023 solidification Effects 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000003723 Smelting Methods 0.000 abstract description 3
- 230000001680 brushing effect Effects 0.000 abstract 2
- 238000005422 blasting Methods 0.000 abstract 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 5
- 238000005452 bending Methods 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 3
- 238000010924 continuous production Methods 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- 230000008014 freezing Effects 0.000 description 2
- 238000007710 freezing Methods 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000010130 dispersion processing Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
Landscapes
- Mold Materials And Core Materials (AREA)
Abstract
The invention discloses a manufacturing process of a cross beam of a planer type milling machine. The manufacturing process comprises the following steps: making a mold of the cross beam of the planer type milling machine; putting resin sand into a mold so as to make a resin sand model; drying and patching a modeled casting mold; brushing a coating at the surface of the casting mold; preparing a pond furnace material; filling the pond furnace material into an intermediate frequency furnace to obtain a pond furnace; drying the pond furnace; making a fire in the intermediate frequency furnace; loading materials into the pond furnace; smelting materials in the intermediate frequency furnace; opening the intermediate frequency furnace to release molten iron; pouring the molten iron into a cast mold by using a crane ladle for pouring; staying the cast mold for 1-5 minutes; when a solidified layer reaches a desired thickness, pouring out excessive molten iron; after the cast mold is cooled, cleaning the cast mold so as to obtain a desired cast; carrying out shot-blasting to the cast; polishing and cleaning the cast; and brushing an anti-rust paint to the cast so as to obtain a finished product. The manufacturing process of the cross beam of the planer type milling machine, disclosed by the invention, has the advantages as follows: the production can be continuously carried out, the lifting is reduced, the production efficiency is increased and the production cost is reduced.
Description
Technical field:
The present invention relates to a kind of manufacturing process of planer-type milling machine crossbeam.
Background technology:
At present, existing planer-type milling machine crossbeam adopts the processing method of dispersion processing mostly, comprises crosscut, sanding, opens operations such as material, bending.These operations are working in dispersion, make after every completion one procedure, need stacking respectively, handling respectively, and production efficiency is low, the production floor space is big, and the workman who needs is also more, and working strength of workers is big.The bending energy consumption is bigger, and the noise that produces is also bigger, is unfavorable for environmental protection.
Summary of the invention:
The objective of the invention is in order to overcome above deficiency the manufacturing process of the planer-type milling machine crossbeam that provides a kind of and can produce continuously, reduce handling, enhance productivity, reduce production costs.
The object of the invention is realized through following technical scheme: a kind of manufacturing process of planer-type milling machine crossbeam may further comprise the steps:
A, casting:
(1), makes the mould of planer-type milling machine crossbeam;
(2), prepare to make frock;
(3), cast gate, rising head, exhaust outlet are set on mould;
(4), resin sand is put into mould, carry out phenolic sand molding;
(5), to the mould drying after the moulding, repair type, and at its surface brush coating;
B, melting:
(1), preparation pool furnace charge, pool furnace charge comprises the fire clay of 20-25%, the quartz sand of 20-35% and the water of 40-55%;
(2), pool furnace charge is filled in the intermediate frequency furnace, process pool stove, and the eye that on the stove of the pool, blows in;
(3), the temperature in the intermediate frequency furnace is transferred to 500-700 ℃, pool stove is dried;
(4), light a fire in the intermediate frequency furnace, temperature is elevated to 900 ℃;
(5), in the stove of the pool, feed, the material of dress comprises: the steel scrap of the new iron of the coke of 5-7%, 35-42%, the old iron of 15-22%, 35-42%, the silicon of 0.6-0.7%, the manganese of 0.6-0.7%, the iron of 0.6-0.7%;
(6), the temperature in the intermediate frequency furnace is elevated to 900-1200 ℃, the material in the intermediate frequency furnace is carried out melting;
(7), open intermediate frequency furnace, emit molten iron, the temperature when emitting molten iron is 1400-1450 ℃;
(8), with bull ladle molten iron is poured in the casting mold mould and to pour into a mould, stopped 1-5 minute;
(9), when solidification layer reaches desired thickness, pour out unnecessary molten iron;
(10), after cooling the cleaning, promptly obtain required foundry goods;
C, unpacking, shipment:
(1), foundry goods is put into compressed air shotblasting machine and carry out bead;
(2), after ball blast finishes, the shot blast room door is opened automatically, and foundry goods is taken out;
(3), with foundry goods polishing cleaning, brush antirust paint, shipment.
The present invention compared with prior art has the following advantages: the present invention can be used in continuous production, enhances productivity, reduced production cost, the noise pollution of having avoided available technology adopting punching press, bending to bring, more environmental protection.Molten iron after the present invention will be dissolved casts directly in the casting mold, makes molten iron and the moulding of mo(U)ld face crystallization and freezing, unnecessary molten iron is poured out, to obtain crossbeam.Technology of the present invention is simple, and is easy to operate, not limited by smelting furnace, can cast large-scale crossbeam, and the casting section thickness degree can be controlled simultaneously, and cost is low.
The specific embodiment:
In order to deepen to understanding of the present invention, will combine embodiment that the present invention is made further detailed description below, this embodiment only is used to explain the present invention, does not constitute the qualification to protection domain of the present invention.
A kind of specific embodiment of the manufacturing process of planer-type milling machine crossbeam of the present invention may further comprise the steps:
A, casting:
(1), makes the mould of planer-type milling machine crossbeam;
(2), prepare to make frock;
(3), cast gate, rising head, exhaust outlet are set on mould;
(4), resin sand is put into mould, carry out phenolic sand molding;
(5), to the mould drying after the moulding, repair type, and at its surface brush coating;
B, melting:
(1), preparation pool furnace charge, pool furnace charge comprises the fire clay of 20-25%, the quartz sand of 20-35% and the water of 40-55%;
(2), pool furnace charge is filled in the intermediate frequency furnace, process pool stove, and the eye that on the stove of the pool, blows in;
(3), the temperature in the intermediate frequency furnace is transferred to 500-700 ℃, pool stove is dried;
(4), light a fire in the intermediate frequency furnace, temperature is elevated to 900 ℃;
(5), in the stove of the pool, feed, the material of dress comprises: the steel scrap of the new iron of the coke of 5-7%, 35-42%, the old iron of 15-22%, 35-42%, the silicon of 0.6-0.7%, the manganese of 0.6-0.7%, the iron of 0.6-0.7%;
(6), the temperature in the intermediate frequency furnace is elevated to 900-1200 ℃, the material in the intermediate frequency furnace is carried out melting;
(7), open intermediate frequency furnace, emit molten iron, the temperature when emitting molten iron is 1400-1450 ℃;
(8), with bull ladle molten iron is poured in the casting mold mould and to pour into a mould, stopped 1-5 minute;
(9), when solidification layer reaches desired thickness, pour out unnecessary molten iron;
(10), after cooling the cleaning, promptly obtain required foundry goods;
C, unpacking, shipment:
(1), foundry goods is put into compressed air shotblasting machine and carry out bead;
(2), after ball blast finishes, the shot blast room door is opened automatically, and foundry goods is taken out;
(3), with foundry goods polishing cleaning, brush antirust paint, shipment.
The present invention can be used in continuous production, enhances productivity, reduced production cost, the noise pollution of having avoided available technology adopting punching press, bending to bring, more environmental protection.Molten iron after the present invention will be dissolved casts directly in the casting mold, makes molten iron and the moulding of mo(U)ld face crystallization and freezing, unnecessary molten iron is poured out, to obtain crossbeam.Technology of the present invention is simple, and is easy to operate, not limited by smelting furnace, can cast large-scale crossbeam, and the casting section thickness degree can be controlled simultaneously, and cost is low.
Claims (1)
1. the manufacturing process of a planer-type milling machine crossbeam is characterized in that: may further comprise the steps:
A, casting:
(1), makes the mould of planer-type milling machine crossbeam;
(2), prepare to make frock;
(3), cast gate, rising head, exhaust outlet are set on mould;
(4), resin sand is put into mould, carry out phenolic sand molding;
(5), to the mould drying after the moulding, repair type, and at its surface brush coating;
B, melting:
(1), preparation pool furnace charge, pool furnace charge comprises the fire clay of 20-25%, the quartz sand of 20-35% and the water of 40-55%;
(2), pool furnace charge is filled in the intermediate frequency furnace, process pool stove, and the eye that on the stove of the pool, blows in;
(3), the temperature in the intermediate frequency furnace is transferred to 500-700 ℃, pool stove is dried;
(4), light a fire in the intermediate frequency furnace, temperature is elevated to 900 ℃;
(5), in the stove of the pool, feed, the material of dress comprises: the steel scrap of the new iron of the coke of 5-7%, 35-42%, the old iron of 15-22%, 35-42%, the silicon of 0.6-0.7%, the manganese of 0.6-0.7%, the iron of 0.6-0.7%;
(6), the temperature in the intermediate frequency furnace is elevated to 900-1200 ℃, the material in the intermediate frequency furnace is carried out melting;
(7), open intermediate frequency furnace, emit molten iron, the temperature when emitting molten iron is 1400-1450 ℃;
(8), with bull ladle molten iron is poured in the casting mold mould and to pour into a mould, stopped 1-5 minute;
(9), when solidification layer reaches desired thickness, pour out unnecessary molten iron;
(10), after cooling the cleaning, promptly obtain required foundry goods;
C, unpacking, shipment:
(1), foundry goods is put into compressed air shotblasting machine and carry out bead;
(2), after ball blast finishes, the shot blast room door is opened automatically, and foundry goods is taken out;
(3), with foundry goods polishing cleaning, brush antirust paint, shipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101078781A CN102756079A (en) | 2011-04-27 | 2011-04-27 | Manufacturing process of cross beam of planer type milling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101078781A CN102756079A (en) | 2011-04-27 | 2011-04-27 | Manufacturing process of cross beam of planer type milling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102756079A true CN102756079A (en) | 2012-10-31 |
Family
ID=47050862
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011101078781A Pending CN102756079A (en) | 2011-04-27 | 2011-04-27 | Manufacturing process of cross beam of planer type milling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102756079A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105710290A (en) * | 2014-12-04 | 2016-06-29 | 中国核工业二四建设有限公司 | Radioactive waste well cast iron cover plate casting and anti-corrosion technology |
| CN107309661A (en) * | 2016-12-22 | 2017-11-03 | 浙江品川精密机械有限公司 | Lathe and preparation method thereof |
| CN110252959A (en) * | 2019-06-25 | 2019-09-20 | 巢湖市聚源机械有限公司 | A kind of press machine lower and upper cross-member casting technique |
| CN115255281A (en) * | 2022-07-19 | 2022-11-01 | 石家庄市宏森熔炼铸造有限公司 | Casting process of high-precision casting and casting |
-
2011
- 2011-04-27 CN CN2011101078781A patent/CN102756079A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105710290A (en) * | 2014-12-04 | 2016-06-29 | 中国核工业二四建设有限公司 | Radioactive waste well cast iron cover plate casting and anti-corrosion technology |
| CN107309661A (en) * | 2016-12-22 | 2017-11-03 | 浙江品川精密机械有限公司 | Lathe and preparation method thereof |
| CN110252959A (en) * | 2019-06-25 | 2019-09-20 | 巢湖市聚源机械有限公司 | A kind of press machine lower and upper cross-member casting technique |
| CN115255281A (en) * | 2022-07-19 | 2022-11-01 | 石家庄市宏森熔炼铸造有限公司 | Casting process of high-precision casting and casting |
| CN115255281B (en) * | 2022-07-19 | 2024-04-09 | 石家庄市宏森熔炼铸造有限公司 | Casting process of high-precision casting and casting |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20121031 |