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CN102745735B - A kind of method reclaiming discarded red fluorescence powder rare earth elements - Google Patents

A kind of method reclaiming discarded red fluorescence powder rare earth elements Download PDF

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CN102745735B
CN102745735B CN201210134477.XA CN201210134477A CN102745735B CN 102745735 B CN102745735 B CN 102745735B CN 201210134477 A CN201210134477 A CN 201210134477A CN 102745735 B CN102745735 B CN 102745735B
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rare earth
red fluorescence
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CN102745735A (en
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廖爱阳
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JIANGXI HUAKE RARE EARTH NEW MATERIALS CO Ltd
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Abstract

A kind of method reclaiming discarded red fluorescence powder rare earth elements.It is characterized in that: the discarded red fluorescence powder collected carries out calcining pretreatment in calcining stove, remove organic substance contained in discarded red fluorescence powder and other easily form the element of volatile gaseses; Pass through the red fluorescence powder of calcining at acid (HCl, HNO 3)-oxygenant (H 2o 2carry out dissolving decomposition in)-stabilization aid (Glacial acetic acid) Compound-acid system, control lower acidity and red fluorescence powder rare earth elements Y, Eu or other rare earth optimum solvation are all entered in solution, other elements are insolubles, filter with crossing.After obtaining rare earth acid solution, adopt and carry out extracting and separating without the fractionation extraction system of ammonia saponification, obtain highly purified single rare earth muriate YCl 3, EuCl 3or other rare earth chloride enriched substance solution, then obtain single rare earth oxide compound Y after precipitation, calcination operation 2o 3, Eu 2o 3or other rareearth enriching material oxide product.

Description

A kind of method reclaiming discarded red fluorescence powder rare earth elements
Technical field
The present invention relates to a kind of method of three wastes comprehensive reutilization, particularly a kind of method reclaiming discarded red fluorescence powder rare earth elements.
Background technology
China's rare-earth fluorescent powder yield in 2010 reaches 9398 tons in kind according to statistics, increases by 29.9% than last year.Wherein the phosphor of rare earth 8000 tons (increasing by 33.3% than last year), 500 tons, colour TV fluorescent material, long persistence luminescent powder 450 tons, about 448 tons, other fluorescent material.Expect 2012, China's rare-earth fluorescent powder yield will reach 14000 tons, by consumption 6500 tons of all kinds of rare earths.In the production of fluorescent material, the production of three-color fluorescent lamp and using substitute in, the production of colour TV and using all produces the fluorescent powder scrap of enormous amount in substituting, expect fluorescent RE powder waste material in 2012 and will reach 7000 tons, wherein red fluorescence powder accounts for 30%-40%, and amount of waste will be 2000 tons-3000 tons.Containing Y in lamp red fluorescence powder 2o 3be about 93%, containing Eu 2o 3be about 7%; And colour TV red fluorescence powder is Y mostly 2o 2s:Eu structure, wherein containing Y 2o 3be about 80%, containing Eu 2o 3be about 5.5%; Other red fluorescence powders have the YVO of high voltage mercury lamp 4: Eu etc.
Because rare earth element is widely used in new and high technology; particularly there is very important effect for a national military technical progress; rare earth has been classified as the specific mineral of protective mining by China; country has carried out strict restriction and management to exploiting rare earth from raw ore, and thus from the three wastes of rare earth, recovering rare earth element has very important significance and huge economic benefit.In addition from the angle of environment protection and renewable resource utilization, the recycling of waste phosphor powder also should be strengthened.
At present, the technical study work carrying out recovering rare earth element from discarded red fluorescence powder is both at home and abroad considerably less, and the patent relating to the recycling of lamp phosphor is as follows:
CN101150032 discloses a kind of method recycling all kinds of discarded fluorescent lamp, and this method comprises gaseous mercury in recovery; The recovery of metal recovery and attachment mercury; In fluorescent material, the recovery of mercury and the fire concentrate of fluorescent material rare earth elements and other valuable elements reclaim.This method is by pyrogenic process chlorination breakdown fluorescent material, and formation muriate, exists problem of environmental pollution and cost is high, industrially can not realize, and the rare earth do not related in colour TV red fluorescence powder and other red fluorescence powders reclaims.
CN101307391A discloses a kind of method reclaiming rare earth element in waste florescent lamps, this method adds highly basic (NaOH) in fluorescent material, be heated to 320 DEG C-600 DEG C melting 2-10 hour, water logging obtains re chloride with dissolving with hydrochloric acid insolubles after filtering, then obtains single rare earth oxide through extracting and separating, precipitation, calcination.The rare earth that this method does not relate in colour TV red fluorescence powder and other red fluorescence powders yet reclaims.
Summary of the invention
The object of this invention is to provide a kind of method that low stain reclaims discarded red fluorescence powder (comprising lamp red fluorescence powder, colour TV red fluorescence powder and other red fluorescence powders) rare earth elements Y, Eu.
Method of the present invention comprises following step:
1. calcining pretreatment: red fluorescence powder will be discarded at 550 DEG C-850 DEG C calcining 0.5-3 hour, and make the gas chromatography in fluorescent material and the fully oxidized rear volatilization of nonmetallic impurity, thus obtain purer metal oxide.
2. acid-soluble: by excellent molten in Compound-acid system for the red fluorescence powder waste material after calcining, acid-soluble temperature is at 90 DEG C-110 DEG C, and acidity is at 0.5N-1.0N, and dissolution time is at 3-6 hour, and Compound-acid consists of: acid (HCl, HNO 3) (89%-92%)-oxygenant (H 2o 2) (3%-5%)-stabilization aid (Glacial acetic acid) (3%-8%), rare earth metal amount: Compound-acid volume=1: 3, dissolved by the rare earth of more than 98% by acid-soluble, but the impurity such as Fe, Zn, V are only had an appointment, 1%-5% is dissolved.Also can effectively control in this step H simultaneously 2the generation of S waste gas and the speed of generation, guarantee the H produced 2s waste gas can be absorbed completely by the NaOH solution in absorption tower.
3. filter: by filtering, earth solution is separated with solid impurity, main containing rare earth element and a small amount of Fe, Zn, V impurity elements such as Y, Eu in earth solution.
4. naphthenic acid extracting rare-earth yttrium (Y): by filter after earth solution concentration adjusts to 0.8-1.0mol/L, pH value adjusts to 2-3, entering organic phase is 22% naphthenic acid+18% alcohol mixture+60% sulfonated kerosene, use the fractionation extraction system of NaOH alkali lye saponification, after 75 grades of extractions and 15 grades of washings, obtain highly purified yttrium (Y) solution in aqueous phase outlet, this solution just obtains high-purity yttrium oxide finished product through precipitation, calcination; Other rare earths such as Eu then enters organic phase, with acid, rare earth back extraction from organic phase is out used for lower step operation.
5. zinc reduction extraction Eu: by the strip liquor 4. walked concentration adjusts to 0.6-0.8mol/L, pH value adjusts to 2-3, add zinc powder and make Eu 3+be reduced into Eu 2+, reduction ratio can reach 99%, and the earth solution after reduction enters P507-sulfonated kerosene-HCl extraction system under argon shield condition, adopts three outlet fractionation extraction modes by after 30 grades of extractions, obtains high-purity Eu in aqueous phase 2+, the Eu in aqueous phase 2+eu is become after peroxidation 3+, more just obtain high-purity europium oxide finished product through precipitation, calcination.And other a small amount of rare earth RE 3+then enter organic phase, with acid by rare earth from organic phase after back extraction out, more just obtain other rareearth enriching material products through precipitation, calcination.
6. reclaim Zn: in the fractionation extraction system 4. walked, be provided with the 3rd outlet, the 3rd outlet is enriched with certain flow and the higher zinc chloride (ZnCl of purity 2) solution, this solution can be made into zinc product through sedimentation and filtration washing or Direct Electrolysis.
Accompanying drawing explanation
Fig. 1 is process flow sheet of the present invention
Embodiment
Embodiment 1
Get the discarded red fluorescence powder of 1000g three-color fluorescent lamp, total amount of rare earth (TREO): 81.56%, Eu 2o 3/ TREO:7.25%, Y 2o 3/ TREO:92.73%, other rare earths < 0.02%, 550 DEG C of calcinings 3 hours, then in the Compound-acid system of 2.45L acid-soluble 6 hours, Compound-acid consisted of: hydrochloric acid (HCl) (89%)-oxygenant (H 2o 2) (3%)-Glacial acetic acid (CH 3cOOH) (8%), rare earth metal amount: Compound-acid volume=1: 3, acid-soluble condition is: acidity 0.5N, acid-soluble temperature 90 DEG C, acid-soluble rear mistake filters insolubles and obtains the re chloride that 2.4L concentration is 338.1g/l, and calculating rare earth dissolving yield is 99.5%.Re chloride be diluted to concentration 120 ± 5g/l and adjust PH2.5 ± 0.3, entering by the organic phase of NaOH saponification is carry out extracting and separating in the fractionation extraction system of 22% naphthenic acid+18% alcohol mixture+60% sulfonated kerosene, after 75 grades of extractions and 15 grades of washings, obtain highly purified Yttrium trichloride (YCl in aqueous phase outlet 3) solution, this solution filters with premium grade oxalic acid precipitation and obtains solid oxalic acid yttrium, and calcination yttrium oxalate just obtains high-purity yttrium oxide finished product.Eu 3+then enter organic phase, use high purity hydrochloric acid (HCl) the back extraction organic phase of 4N ± 0.5N concentration, obtain with Europium trichloride (EuCl 3) be the solution of main component, this solution dilution is adjusted PH2.5 ± 0.3 to concentration 120 ± 5g/l, in this solution, adds zinc powder make Eu 3+be reduced to Eu 2+, the Europium trichloride solution after reduction enters P507-sulfonated kerosene-HCl extraction system under argon shield, adopts three outlet fractionation extraction modes by after 30 grades of extractions, obtains high-purity Eu in aqueous phase 2+solution, the Eu in aqueous phase 2+eu is become after hydrogen peroxide oxidation 3+, more just obtain high-purity europium oxide finished product through oxalic acid precipitation, filtration, calcination oxalic acid europium.Other a small amount of rare earth then enters organic phase, uses hydrochloric acid (HCl) the back extraction organic phase of 4N ± 0.5N concentration, obtains rare earth chloride enriched substance solution, more just obtains rare earth oxide enriched substance product through oxalic acid precipitation, filtration, calcination.In the 3rd outlet, obtain liquor zinci chloridi, through volatile salt precipitation, filter the calcination zinc oxide product that just acquisition purity is higher.
Embodiment 2
Get the discarded red fluorescence powder of 1000g three-color fluorescent lamp, total amount of rare earth (TREO): 81.56%, EU 2o 3/ TREO:7.25%, Y 2o 3/ TREO:92.73%, other rare earths < 0.02%, 850 DEG C of calcinings 0.5 hour, then in the Compound-acid system of 2.45L acid-soluble 3 hours, Compound-acid consisted of: hydrochloric acid (HCl) (92%)-oxygenant (H 2o 2) (5%)-Glacial acetic acid (CH 3cOOH) (3%), rare earth metal amount: Compound-acid volume=1: 3, acid-soluble condition is: acidity 0.5N, acid-soluble temperature 110 DEG C, acid-soluble rear mistake filters insolubles and obtains the re chloride that 2.41L concentration is 337.0g/l, and calculating rare earth dissolving yield is 99.6%.Subsequent process steps is with embodiment 1.
Embodiment 3
Get the discarded red fluorescence powder of 1000g three-color fluorescent lamp, total amount of rare earth (TREO): 81.56%, Eu 2o 3/ TREO:7.25%, Y 2o 3/ TREO:92.73%, other rare earths < 0.02%, 550 DEG C of calcinings 3 hours, then in the Compound-acid system of 2.45L acid-soluble 6 hours, Compound-acid consisted of: nitric acid (HNO 3) (89%)-oxygenant (H 2o 2) (3%)-Glacial acetic acid (CH 3cOOH) (8%), rare earth metal amount: Compound-acid volume=1: 3, acid-soluble condition is: acidity 0.5N, acid-soluble temperature 90 DEG C, acid-soluble rear mistake filters insolubles and obtains the rare earth nitrate solution that 2.41L concentration is 337.0g/l, and calculating rare earth dissolving yield is 99.6%.Rare earth nitrate solution be diluted to concentration 120 ± 5g/l and adjust PH2.5 ± 0.3, entering by the organic phase of NaOH saponification is carry out extracting and separating in the fractionation extraction system of 22% naphthenic acid+18% alcohol mixture+60% sulfonated kerosene, after 75 grades of extractions and 15 grades of washings, obtain highly purified Yttrium trinitrate (Y (NO in aqueous phase outlet 3) 3) solution, this solution filters with premium grade oxalic acid precipitation and obtains solid oxalic acid yttrium, and calcination yttrium oxalate just obtains high-purity yttrium oxide finished product.Eu 3+then enter organic phase, use high purity hydrochloric acid (HCl) the back extraction organic phase of 4N ± 0.5N concentration, obtain with Europium trichloride (EuCl 3) be the solution of main component.Subsequent process steps is with embodiment 1.
Embodiment 4
Get the discarded red fluorescence powder of 1000g three-color fluorescent lamp, total amount of rare earth (TREO): 81.56%, Eu 2o 3/ TREO:7.25%, Y 2o 3/ TREO:92.73%, other rare earths < 0.02%, 850 DEG C of calcinings 0.5 hour, then in the Compound-acid system of 2.45L acid-soluble 3 hours, Compound-acid consisted of: nitric acid (HNO 3) (92%)-oxygenant (H 2o 2) (5%)-Glacial acetic acid (CH 3cOOH) (3%), rare earth metal amount: Compound-acid volume=1: 3, acid-soluble condition is: acidity 0.5N, acid-soluble temperature 110 DEG C, acid-soluble rear mistake filters insolubles and obtains the rare earth nitrate solution that 2.41L concentration is 336.5g/l, and calculating rare earth dissolving yield is 99.4%.Subsequent process steps is with embodiment 3.
Embodiment 5
Get the discarded red fluorescence powder of 1000g colour TV, total amount of rare earth (TREO): 71.74%, Eu 2o 3/ TREO:6.31%, Y 2o 3/ TREO:92.96%, other rare earths: 0.73%, 550 DEG C of calcinings 3 hours, then in the Compound-acid system of 2.2L acid-soluble 6 hours, Compound-acid consisted of: hydrochloric acid (HCl) (89%)-oxygenant (H 2o 2) (3%)-Glacial acetic acid (CH 3cOOH) (8%), rare earth metal amount: Compound-acid volume=1: 3, acid-soluble condition is: acidity 0.5N, acid-soluble temperature 90 DEG C, acid-soluble rear mistake filters insolubles and obtains the re chloride that 2.18L concentration is 326.5g/l, and calculating rare earth dissolving yield is 99.2%.Subsequent process steps is with embodiment 1.
Embodiment 6
Get the discarded red fluorescence powder of 1000g colour TV, total amount of rare earth (TREO): 71.74%, Eu 2o 3/ TREO:6.04%, Y 2o 3/ TREO:92.96%, other rare earths: 0.73%, 850 DEG C of calcinings 0.5 hour, then in the Compound-acid system of 2.2L acid-soluble 3 hours, Compound-acid consisted of: hydrochloric acid (HCl) (92%)-oxygenant (H 2o 2) (5%)-Glacial acetic acid (CH 3cOOH) (3%), rare earth metal amount: Compound-acid volume=1: 3, acid-soluble condition is: acidity 0.5N, acid-soluble temperature 110 DEG C, acid-soluble rear mistake filters insolubles and obtains the re chloride that 2.19L concentration is 326.2g/l, and calculating rare earth dissolving yield is 99.5%.Subsequent process steps is with embodiment 1.
Embodiment 7
Get the discarded red fluorescence powder of 1000g colour TV, total amount of rare earth (TREO): 71.74%, Eu 2o 3/ TREO:6.31%, Y 2o 3/ TREO:92.96%, other rare earths: 0.73%, 550 DEG C of calcinings 3 hours, then in the Compound-acid system of 2.2L acid-soluble 6 hours, Compound-acid consisted of: nitric acid (HNO 3) (89%)-oxygenant (H 2o 2) (3%)-Glacial acetic acid (CH 3cOOH) (8%), rare earth metal amount: Compound-acid volume=1: 3, acid-soluble condition is: acidity 0.5N, acid-soluble temperature 90 DEG C, acid-soluble rear mistake filters insolubles and obtains the rare earth nitrate solution that 2.17L concentration is 326.8g/l, and calculating rare earth dissolving yield is 98.9%.Subsequent process steps is with embodiment 3.
Embodiment 8
Get the discarded red fluorescence powder of 1000g colour TV, total amount of rare earth (TREO): 71.74%, Eu 2o 3/ TREO:6.31%, Y 2o 3/ TREO:92.96%, other rare earths: 0.73%, 850 DEG C of calcinings 0.5 hour, then in the Compound-acid system of 2.2L acid-soluble 3 hours, Compound-acid consisted of: nitric acid (HNO 3) (89%)-oxygenant (H 2o 2) (3%)-Glacial acetic acid (CH 3cOOH) (8%), rare earth metal amount: Compound-acid volume=1: 3, acid-soluble condition is: acidity 0.5N, acid-soluble temperature 110 DEG C, acid-soluble rear mistake filters insolubles and obtains the rare earth nitrate solution that 2.18L concentration is 327.0g/l, and calculating rare earth dissolving yield is 99.4%.Subsequent process steps is with embodiment 3.
Embodiment 9
Get the discarded red fluorescence powder of 2000g high voltage mercury lamp, total amount of rare earth (TREO): 50.10%, Eu 2o 3/ TREO:8.55%, Y 2o 3/ TREO:91.40%, other rare earths < 0.05%, 550 DEG C of calcinings 3 hours, then in the Compound-acid system of 3.1L acid-soluble 6 hours, Compound-acid consisted of: hydrochloric acid (HCl) (89%)-oxygenant (H 2o 2) (3%)-Glacial acetic acid (CH 3cOOH) (8%), rare earth metal amount: Compound-acid volume=1: 3, acid-soluble condition is: acidity 0.5N, acid-soluble temperature 90 DEG C, acid-soluble rear mistake filters insolubles and obtains the re chloride that 2.95L concentration is 335.3g/l, and calculating rare earth dissolving yield is 98.7%.Subsequent process steps is with embodiment 1.
Embodiment 10
Get the discarded red fluorescence powder of 2000g high voltage mercury lamp, total amount of rare earth (TREO): 50.10%, Eu 2o 3/ TREO:8.55%, Y 2o 3/ TREO:91.40%, other rare earths < 0.05%, 850 DEG C of calcinings 0.5 hour, then in the Compound-acid system of 3.1L acid-soluble 3 hours, Compound-acid consisted of: hydrochloric acid (HCl) (92%)-oxygenant (H 2o 2) (5%)-Glacial acetic acid (CH 3cOOH) (3%), rare earth metal amount: Compound-acid volume=1: 3, acid-soluble condition is: acidity 0.5N, acid-soluble temperature 110 DEG C, acid-soluble rear mistake filters insolubles and obtains the re chloride that 2.98L concentration is 335.2g/l, and calculating rare earth dissolving yield is 98.7%.Subsequent process steps is with embodiment 1.
Embodiment 11
Get the discarded red fluorescence powder of 2000g high voltage mercury lamp, total amount of rare earth (TREO): 50.10%, Eu 2o 3/ TREO:8.55%, Y 2o 3/ TREO:91.40%, other rare earths < 0.05%, 550 DEG C of calcinings 3 hours, then in the Compound-acid system of 3.1L acid-soluble 6 hours, Compound-acid consisted of: nitric acid (HNO 3) (89%)-oxygenant (H 2o 2) (3%)-Glacial acetic acid (CH 3cOOH) (8%), rare earth metal amount: Compound-acid volume=1: 3, acid-soluble condition is: acidity 0.5N, acid-soluble temperature 90 DEG C, acid-soluble rear mistake filters insolubles and obtains the rare earth nitrate solution that 2.96L concentration is 332.1g/l, and calculating rare earth dissolving yield is 98.1%.Subsequent process steps is with embodiment 3.
Embodiment 12
Get the discarded red fluorescence powder of 2000g high voltage mercury lamp, total amount of rare earth (TREO): 50.10%, Eu 2o 3/ TREO:8.55%, Y 2o 3/ TREO:91.40%, other rare earths < 0.05%, 850 DEG C of calcinings 0.5 hour, then in the Compound-acid system of 3.1L acid-soluble 3 hours, Compound-acid consisted of: nitric acid (HNO 3) (89%)-oxygenant (H 2o 2) (3%)-Glacial acetic acid (CH 3cOOH) (8%), rare earth metal amount: Compound-acid volume=1: 3, acid-soluble condition is: acidity 0.5N, acid-soluble temperature 110 DEG C, acid-soluble rear mistake filters insolubles and obtains the re chloride that 2.99L concentration is 330.2g/l, and calculating rare earth dissolving yield is 98.5%.Subsequent process steps is with embodiment 3.

Claims (1)

1. reclaim a method for discarded red fluorescence powder rare earth elements, concrete steps are:
1. by the calcining of discarded red fluorescence powder raw material;
2. the raw material after calcining dissolves in Compound-acid solution, makes rare earth element reach optimum solvation;
3. filter and earth solution is separated with solid impurity;
4. using naphthenic acid to make extraction agent adopts fractionation extraction system to be purified from earth solution by yttrium, obtains high-purity yttrium solution, then obtains high-purity yttrium oxide product through precipitation, calcination;
5. with hydrochloric acid by the 4. the rare earth back extraction walked in organic phase get off, become the main re chloride containing europium element, in this solution, add metallic zinc by Eu 3+be reduced into Eu 2+, the re chloride after reduction by P507-sulfonated kerosene-HCl extraction system, adopts three outlet fractionation extraction modes to be purified by europium, and in aqueous phase, obtains high-purity Eu under argon shield 2+, Eu 2+eu is become after peroxidation 3+, then obtain high-purity europium oxide product through precipitation, calcination; And other a small amount of rare earth RE 3+then enter organic phase, with acid by rare earth from organic phase after back extraction out, then obtain other rareearth enriching material products through precipitation, calcination; Zinc chloride then in the 3rd outlet enrichment, obtains high-purity zinc oxide product through precipitation, calcination;
Described step 1. in red fluorescence powder raw material be three-color fluorescent lamp red fluorescence powder, colour TV cathode-ray picture tube red fluorescence powder, red phosphor powder for high pressure mercury lamp or other contain the red fluorescence powder of rare earth element; Calcining temperature: 550 DEG C-850 DEG C, calcination time: 0.5-3 hour;
Described step 2. in Compound-acid solution be configured to: acid is for HCl or HNO 3, content 89%-92%, oxygenant is H 2o 2, content 3%-5%, stabilization aid is Glacial acetic acid, content 3%-8%; Acid-soluble condition is: temperature is at 90 DEG C-110 DEG C, and acidity is at 0.5N-1.0N, and dissolution time is at 3-6 hour; Consumption is: rare earth metal amount: Compound-acid liquor capacity=1: 3;
Described step 4. in the organic phase of fractionation extraction system be configured to: 22% naphthenic acid+18% alcohol mixture+60% sulfonated kerosene, and use the saponification of NaOH alkali lye.
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CN103521500A (en) * 2013-10-22 2014-01-22 吉林化工学院 Method for recovering europium hydroxide from discarded displays
CN103627906B (en) * 2013-12-09 2016-03-23 湖南稀土金属材料研究院 The synthetical recovery treatment process of useless rare-earth fluorescent light
CN105755288B (en) * 2016-04-01 2017-08-25 北京工业大学 A kind of method that zinc in discarded cathodic ray-tube fluorescent powder is reclaimed based on self-propagating reaction and rare earth is enriched with
CN106191446B (en) * 2016-07-05 2018-04-17 北京工业大学 A kind of recovering rare earth yttrium from waste phosphor powder and the method for preparing resin surface composite deposite
CN109735719B (en) * 2019-03-19 2020-07-14 王柯娜 Method for processing waste television fluorescent powder
CN111392756A (en) * 2020-05-06 2020-07-10 龙南县中利再生资源开发有限公司 Process for extracting high-purity rare earth oxide from fluorescent powder waste
CN115092953A (en) * 2022-05-05 2022-09-23 龙南京利有色金属有限责任公司 Method for extracting rare earth oxide from rare earth fluorescent powder waste
CN115072759B (en) * 2022-05-05 2024-11-29 龙南京利有色金属有限责任公司 A method for recovering high-purity europium oxide from rare earth phosphor waste

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