CN102745489A - Device for arranging tiles based on pneumatic control - Google Patents

Abstract

The invention relates to a tile arrangement device based on pneumatic control. Its scheme is: brick bucket (10) is correspondingly provided with directly in front of the correspondingly hinged brick pushing plate (16) of the two first cylinders (26). The front side of the front column (25) is horizontally provided with a mobile row of bricks (13), the piston rod of the second cylinder (18) is fixed on the front column (25), the second cylinder (18) and the third cylinder (21 ) is connected with the rodless chamber end coaxial line, and the piston rod of the third cylinder (21) is hinged with the moving brick row plate (13) by the third connector (24). The linear guide rail (2) installed on the lower plane of the left longitudinal beam (3) and the right longitudinal beam (6) is connected with the first connecting piece (8) through the corresponding first slider (7); the middle longitudinal beam (4) The rodless cylinder (5) installed on the lower plane is connected to the biaxial cylinder (9) through the first connecting piece (8), and the second connecting piece (11) connected to the biaxial cylinder (9) is equipped with 8 pieces on the lower plane Pneumatic grippers (12). The invention has the characteristics of high production efficiency, strong reliability, high degree of automation and the ability to complete various arrangements.

Description

Tiles arrangement device based on pneumatic control

technical field

The invention belongs to the technical field of tile arrangement devices. Specifically relates to a tile arrangement device based on pneumatic control.

Background technique

With the acceleration of the urbanization process, urban buildings have mushroomed rapidly. In order to be beautiful and keep warm in most buildings, thermal insulation material boards or common material boards pasted with ceramic tiles (hereinafter collectively referred to as tile backboards) are installed on the walls.

At present, the method of arranging tiles on the tile backplane is manually arranged. Although this method is simple, the artificially arranged tiles are prone to fall off and errors, which affect the quality and service life of the tiles; secondly, use Laying and sticking tiles manually requires a lot of manpower, so the production efficiency is low and the cost is high.

Contents of the invention

The purpose of the present invention is to overcome the defects of the existing way of arranging tiles, and the purpose is to provide a tile arrangement device based on pneumatic control which has high production efficiency, high reliability, high degree of automation and can complete various arrangements.

In order to achieve the above object, the technical solution adopted by the present invention is: the tile arrangement device is composed of a frame, a brick pushing system, a brick arrangement system and a brick grasping system.

The structure of the frame is: the top of the two front columns is provided with a crossbeam, and the left longitudinal beam, the middle longitudinal beam and the right longitudinal beam are fixed on the crossbeam in sequence from left to right; The height of the rear column is 1/2~1/3 of the height of the front column, and the two rear columns correspond to the two rear columns, the two rear columns and the two front columns are horizontally arranged. A square tube is provided, and a flat plate is arranged on the upper planes of the four square tubes and the upper end surfaces of the two rear columns, and the front side of the flat plate is flush with the front sides of the two front columns.

The structure of the brick pushing system is: the cylinder bodies of the two first cylinders are fixed on the square tube between the two rear columns, the piston rods of the two first cylinders are hinged to the respective corresponding brick pushing plates, and the brick pushing plates are located on the flat plate ; Two brick buckets are correspondingly provided with brick buckets directly in front of the movement of the two brick buckets, and the two brick buckets are located at the front edge of the plane on the flat plate.

The structure of the brick arranging system is: a moving brick arranging board is arranged horizontally at a distance of 2~3mm from the front side of the plate, and the moving direction of the moving brick arranging board is perpendicular to the moving direction of the piston rods of the two first cylinders. The second linear slide rail and the third linear slide rail are horizontally installed on the front side of the lower part of the front column, and the second linear slide rail and the third linear slide rail are located directly below the mobile row of bricks; the second linear slide rail is equipped with The third slide block, the fourth slide block is housed on the third linear slide rail, the third slide block is connected with the cylinder body of the second air cylinder, and the fourth slide block is connected with the cylinder body of the third air cylinder. The piston rod of the second cylinder is fixed on the front column of the frame through the fixing piece. The connecting piece is hinged with the movable brick row plate, the movable brick row plate is fixed on the second slide block, the second slide block is installed on the first linear slide rail, and the first linear slide rail is fixed on the front column of the frame.

The structure of the brick grasping system is: linear guide rails are respectively installed on the lower planes of the left and right longitudinal beams, the first sliders are respectively installed on the two linear guide rails, and the two first sliders are connected to the upper plane of the first connecting piece. connected near both ends. The lower plane of the middle longitudinal beam is equipped with a rodless cylinder, and the floating bracket of the rodless cylinder is connected to the middle position of the upper plane of the first connecting piece; the two ends of the lower plane of the first connecting piece are respectively vertically equipped with a double-axis cylinder, The piston rods of the two biaxial cylinders are respectively connected to two ends of the upper plane of the second connecting member. The lower plane of the second connecting piece is vertically equipped with 8 pneumatic grippers from left to right, and the 8 pneumatic grippers are evenly located on the same straight line, which is parallel to the beam.

The left longitudinal beam, the middle longitudinal beam and the right longitudinal beam are perpendicular to the cross beam, and the left longitudinal beam, the middle longitudinal beam and the right longitudinal beam are parallel to each other.

The upper plane of the moving brick row board is provided with five partitions from left to right, the distance between the centerlines of adjacent partitions is the length of 1 tile arrangement, and the distance between the inner sides of adjacent partitions is 1 tile. The length of the tiles, the space between the inner sides of adjacent partitions is the brick position of 1 tile. 5 partitions divide the movable row of bricks into four brick positions, and the four brick positions are successively the first brick position, the second brick position, the third brick position and the fourth brick position from left to right.

The front side and the back side of the two brick buckets are in the shape of "concave", and the bottoms of the front side and the back side are provided with a brick pushing port, and the length and width of the brick pushing port are the same as the length and width of the front side of the brick pushing board. . the

The distance between the two first cylinders is twice the arrangement length of one tile, and the axes of the piston rods of the two first cylinders are respectively perpendicular to the center line of the two brick buckets.

The stroke of the third cylinder is 2 times of the stroke of the second cylinder, and the stroke of the third cylinder is the same as the arrangement length of a ceramic tile.

The present invention is divided into three arrangement methods: three tiles and four tiles, four tiles and three tiles, each row of each arrangement is controlled by a pneumatically controlled tile row The cloth device is completed, the specific method is:

1. Arrangement of four tiles

The first row of four tiles is completed by the first pneumatically controlled tile arrangement.

Before laying bricks, the piston rod of the second cylinder is in the extended state, and the piston rod of the third cylinder is in the retracted state; the distance between the center line of the partition on the left side of the first brick position and the center of the left brick bucket is 1 tile arrangement length .

The first row of brick laying process

The brick layout process of the first brick position and the third brick position

The piston rod of the second cylinder is retracted, and the third cylinder drives the moving brick row plate to move to the right half of the length of one tile arrangement. Align the push brick openings of the two brick buckets.

The piston rods of the two first cylinders of the brick pushing system are stretched out at the same time, and the tiles at the bottom of the two brick buckets are respectively pushed to the corresponding first and third brick positions on the moving brick row board through the brick pushing board, and then The piston rods of the two first cylinders retract simultaneously.

The brick layout process of the second brick position and the fourth brick position

The piston rod of the third cylinder stretches out, driving the moving brick row board to move to the left by 1 tile arrangement length, and the second brick position and the fourth brick position on the moving brick row board respectively correspond to the pushing bricks of the corresponding two brick buckets The piston rods of the two first cylinders of the brick pushing system are stretched out again at the same time, and the tiles at the bottom of the two brick buckets are respectively pushed to the corresponding second and fourth brick positions on the moving brick row board through the brick pushing board. Brick position, the piston rods of the two first cylinders retract at the same time. Then, the piston rod of the third cylinder of the brick row system retracts, and the piston rod of the second cylinder stretches out, driving the mobile brick row plate to move to the right half of the length of a tile arrangement.

brick grabbing process

The floating bracket of the rodless cylinder drives the first connecting piece, two double-axis cylinders, the second connecting piece and 8 pneumatic grippers to move along the first linear guide rail to directly above the moving brick row; the two double-axis cylinders The piston rod is extended at the same time, and the 8 pneumatic grippers move down to the position of the tiles on the moving tile board. When the pneumatic gripper clamps the tiles, the piston rods of the two double-axis cylinders retract simultaneously, and the second connecting piece and the tiles held by the pneumatic gripper move upward; the floating bracket of the rodless cylinder drives the first connecting piece, the two The first two-axis cylinder, the second connecting piece and the clamped tile move along the first linear guide to the position directly above the first row of tiles on the tile backboard; the piston rods of the two two-axis cylinders are extended simultaneously, and the pneumatic hand The claws and the held tiles move down to the position of the first row of tiles, and the held tiles are placed on the adhesive-coated tile backboard.

The first pneumatically controlled tile arrangement device completes the first row of tiles.

The second row of brick laying process

The second row of brick laying process is completed by the second pneumatically controlled tile arrangement device, except for the following circumstances, the rest is the same as the first row of brick laying process of the first pneumatically controlled tile arrangement device:

Move the tile backboard to the second pneumatically controlled tile arrangement device, the floating bracket of the rodless cylinder of the device drives the first connecting piece, two double-axis cylinders, the second connecting piece and the clamped The tiles move along the first linear guide rail to just above the position of the second row of tiles on the tile backboard, and the second tile arrangement device based on pneumatic control completes the process of laying out the second row of tiles.

....

The penultimate row of brick laying process

The second-to-last row of brick laying process is completed by the penultimate tile arrangement device based on pneumatic control, except for the following circumstances, the rest is the same as the first row of brick laying process of the first pneumatic control based tile arrangement device:

Move the tile backboard to the penultimate tile arrangement device based on pneumatic control. The floating bracket of the rodless cylinder of the device drives the first connecting part, two double-axis cylinders, the second connecting part and the clamped The held tiles move along the first linear guide rail to just above the position of the penultimate row of tiles on the tile backboard.

The penultimate tile arrangement device based on pneumatic control completes the second-to-last row of tiles.

The process of laying bricks in the penultimate row

The brick layout process of the penultimate row is completed by the penultimate tile arrangement device based on pneumatic control, except for the following circumstances, the rest is the same as the first row brick layout process of the first pneumatic control based tile arrangement device:

Move the tile backboard to the penultimate tile arrangement device based on pneumatic control. The floating bracket of the rodless cylinder of the device drives the first connecting part, two double-axis cylinders, the second connecting part and the clamped The held tiles move along the first linear guide to just above the position of the penultimate row of tiles on the tile backboard.

The penultimate tile arrangement device based on pneumatic control completes the penultimate row of tiles.

So far, adopt the present invention to finish the whole brick laying process of four tiles on the tile backboard.

2. Arrangement of three tiles

Except for the following two situations, the arrangement of three tiles is the same as that of four tiles:

1. The brick layout process of the second brick position and the fourth brick position

When three ceramic tiles are arranged, only the second brick position cloth brick. The second brick position and the fourth brick position on the mobile brick row board are respectively aligned with the brick pushing openings of the corresponding two brick buckets, the piston rod of the first cylinder on the right side of the brick pushing system does not move; the first cylinder on the left side of the brick pushing system The piston rod stretches out, the tile at the bottom of the brick bucket on the left is pushed to the corresponding second brick position on the moving row of bricks by the corresponding brick pushing plate, and the piston rod of the first cylinder on the left is retracted. Then, the piston rod of the third cylinder of the brick row system retracts, driving the mobile brick row plate to move to the right by 1 tile arrangement length.

2. Brick grabbing process

The 6 pneumatic grippers in the middle of the 8 pneumatic grippers clamp the three ceramic tiles located on the movable brick row, and place the clamped three ceramic tiles on the adhesive-coated ceramic tile backboard.

So far, the whole process of laying bricks of three tiles on the tile backboard has been completed by adopting the present invention.

Three, the spaced arrangement of three tiles and four tiles

The first line is the layout process of four tiles or three tiles

The first row of four tiles or three tiles is the same as the first row of four tiles or three tiles.

The second line is the brick laying process of three tiles or four tiles

The second row of three tiles or four tiles is the same as the second row of three tiles or four tiles.

The third line is the brick laying process of four tiles or three tiles

The third row of four tiles or three tiles is the same as the third row of four tiles or three tiles. the

The fourth line is the brick laying process of three tiles or four tiles

The fourth row is the same as the fourth row of brick laying process of three tiles or four tiles arranged in the fourth row.

....

The second-to-last line is the layout process of four or three tiles

The brick laying process of the penultimate row of four or three tiles is the same as the brick laying process of the penultimate row of four tiles or three tiles.

The penultimate line is the layout process of four or three tiles

The brick laying process of the penultimate row of four or three tiles is the same as the brick laying process of the penultimate row of four tiles or three tiles.

So far, the present invention has been used to complete the entire brick laying process in which four ceramic tiles and three ceramic tiles are spaced apart on the ceramic tile backboard.

Due to the adoption of the above technical scheme, the present invention uses the second cylinder and the third cylinder in series, so that there are two strokes for moving the tile row, that is, the second cylinder moves to the right by half of the arrangement length of a tile, so that the moving The first brick position and the third brick position on the brick row board are respectively aligned with the brick pushing openings of the corresponding two brick buckets, and the brick distribution of the first brick position and the third brick position is completed; then move to the left through the third cylinder The arrangement length of 1 tile is such that the second and fourth brick positions on the moving brick arrangement board are respectively aligned with the brick pushing openings of the corresponding two brick buckets, and the brick arrangement of the second and fourth brick positions is completed .

The brick laying process is to install multiple identical pneumatically controlled tile arrangement devices on one or both sides of the transportation line of the tile backplane, and each pneumatically controlled tile arrangement device completes the arrangement of a row of tiles, so Can complete a variety of arrangements.

It is worth pointing out that, as long as the row of tiles on the tile backboard is adjusted accordingly, a single pneumatically controlled tile arrangement device can also complete the process of laying bricks in each row.

The present invention uses a cylinder as a power source, and the cylinder uses compressed air as a working medium, which has the characteristics of fast action and strong reliability. Improve production efficiency and save labor, high degree of automation.

Therefore, the present invention has the characteristics of high production efficiency, high reliability, high degree of automation and the ability to complete various arrangements.

Description of drawings

Fig. 1 is a kind of structural representation of the present invention;

Fig. 2 is a top view structural schematic diagram of Fig. 1;

Fig. 3 is a schematic diagram of the left view structure of Fig. 1;

Fig. 4 is a schematic structural diagram of the A-A direction of Fig. 1;

Fig. 5 is the initial state schematic diagram of mobile row brick plate 13 of the present invention;

Fig. 6 is a schematic diagram of the layout of the first brick position and the third brick position of four tiles of the present invention;

Fig. 7 is a schematic diagram of the layout of the second brick position and the fourth brick position on the basis of Fig. 6;

Fig. 8 is a schematic diagram of returning to the brick grabbing position on the basis of Fig. 7;

Fig. 9 is a schematic diagram of the first to third brick positions arranged by three tiles of the present invention;

Fig. 10 is a schematic diagram of returning to the brick grabbing position on the basis of Fig. 9 .

Detailed ways

The present invention will be further described below in conjunction with accompanying drawing and specific embodiment, not limitation to protection scope:

A tile arrangement device based on pneumatic control: its structure is shown in Figure 1, Figure 2, Figure 3 and Figure 4. The brick arrangement device is composed of a rack, a brick pushing system, a brick arrangement system and a brick grasping system.

The structure of the frame is: the top of the two front columns 25 is provided with a crossbeam 1, on the crossbeam 1, the left longitudinal beam 3, the middle longitudinal beam 4 and the right longitudinal beam 6 are successively fixed on the crossbeam 1; Two rear columns 27 are correspondingly arranged at the rear, and the height of the rear columns 27 is 1/2～1/3 of the height of the front column 25. The front columns 25 and two of the two rear columns 27 and the two rear columns 27 are corresponding. Between 27 rear uprights and two front uprights 25, square pipes are arranged horizontally, and flat plates 14 are provided on the upper planes of the four square tubes and the upper end faces of the two rear uprights 27, and the front sides of the flat boards 14 are connected to the two front sides. The front sides of the columns 25 are flush.

The structure of the brick pushing system is: the cylinder bodies of the two first cylinders 26 are fixed on the square pipes between the two rear columns 27, the piston rods of the two first cylinders 26 are hinged to the respective corresponding brick pushing plates 16, and the brick pushing The plate 16 is positioned on the flat plate 14; the two brick buckets 10 are correspondingly provided with brick buckets 10 directly in front of the movement of the two brick pushing plates 16, and the two brick buckets 10 are positioned at the front edge of the plane on the flat plate 14.

The structure of the brick row system is: a movable brick row plate 13 is horizontally arranged at 2 to 3 mm from the front side of the flat plate 14, and the moving direction of the mobile brick row plate 13 is perpendicular to the direction of movement of the piston rods of the two first cylinders 26. The second linear slide rail 20 and the third linear slide rail 23 are horizontally equipped with on the front side of the front column 25 bottom, and the second linear slide rail 20 and the third linear slide rail 23 are positioned at the right below the moving brick plate 13 . The 3rd slide block 19 is housed on the 2nd linear slide rail 20, the 4th slide block 22 is housed on the 3rd linear slide rail 23, the 3rd slide block 19 is connected with the cylinder body of the second cylinder 18, the 4th slide block 22 is connected with the 4th slide block 22 The cylinder blocks of three cylinders 21 are connected. The piston rod of the second cylinder 18 is fixed on the front column 25 of the frame by a fixture, and the rodless cavity end of the second cylinder 18 is fixedly connected with the rodless cavity end coaxial of the third cylinder 21, and the third cylinder 21 The piston rod is hinged with the moving brick row plate 13 through the third connector 24, and the moving brick row plate 13 is fixed on the second slide block 17, and the second slide block 17 is installed on the first linear slide rail 15, and the first linear slide rail 15 is fixed on the front column 25 of frame.

The structure of the brick grabbing system is: linear guide rails 2 are respectively installed on the lower planes of the left longitudinal beam 3 and the right longitudinal beam 6, and the first sliders 7 are respectively installed on the two linear guide rails 2, and the two first sliders 7 and The upper plane of the first connecting member 8 is connected near two ends. The lower plane of the middle longitudinal beam 4 is equipped with a rodless cylinder 5 , and the floating bracket of the rodless cylinder 5 is connected with the middle position of the upper plane of the first connecting piece 8 . Both ends of the lower plane of the first connecting member 8 are respectively vertically equipped with biaxial cylinders 9 , and the piston rods of the two biaxial cylinders 9 are respectively connected to the two ends of the upper plane of the second connecting member 11 . The lower plane of the second connecting member 11 is vertically equipped with 8 pneumatic grippers 12 from left to right, and the 8 pneumatic grippers 12 are evenly located on the same straight line, which is parallel to the beam 1 .

In this specific implementation manner:

The left longitudinal beam 3 , the middle longitudinal beam 4 and the right longitudinal beam 6 are perpendicular to the cross beam 1 , and the left longitudinal beam 3 , the middle longitudinal beam 4 and the right longitudinal beam 6 are parallel to each other.

The upper plane of the mobile row of bricks 13 is provided with five partitions 29 from left to right, the distance between the centerlines of adjacent partitions 29 is 1 tile arrangement length, and the distance between adjacent partitions 29 insides is 1 The length of a ceramic tile, the space between adjacent dividing plate 29 inboards is the brick position of a ceramic tile. As shown in Figure 5, five partitions 29 divide the moving row of bricks 13 into four brick positions, and the four brick positions are successively the first brick position, the second brick position, the third brick position and the third brick position from left to right. Four bricks.

The front side and the back side of the two brick buckets 10 are "concave" shapes, and the bottoms of the front side and the back side are provided with a brick pushing port, and the length and width of the brick pushing port are the same as those of the brick pushing board 16 front sides. . the

The distance between the two first cylinders 26 is twice the arrangement length of a tile, and the axes of the piston rods of the two first cylinders 26 are respectively perpendicular to the center line of the two brick buckets 10 .

The stroke of the 3rd cylinder 21 is 2 times of the stroke of the 2nd cylinder 18, and the stroke of the 3rd cylinder 21 is arranged length with 1 tile.

This specific implementation mode is divided into three arrangements: three tiles and four tiles, four tiles, and three tiles. Each row of each arrangement is controlled by a pneumatically controlled The tile arrangement device is completed, the specific method is:

1. Arrangement of four tiles

The first row of four tiles is arranged by the first pneumatically controlled tile arrangement.

Before laying bricks, the piston rod of the second cylinder 18 is in the extended state, and the piston rod of the third cylinder 21 is in the retracted state; the distance from the center line of the partition plate 29 on the left side of the first brick position to the center of the brick bucket 10 on the left is 1 block The length of the tile arrangement.

The first row of brick laying process

The brick layout process of the first brick position and the third brick position

The layout of bricks at the first and third brick positions is shown in Figure 6. The piston rod of the second cylinder 18 is retracted, and the third cylinder 21 drives the mobile brick row plate 13 to move to the right for half of the length of a tile arrangement. , the first brick position and the third brick position on the moving brick row plate 13 are respectively aligned with the brick pushing ports of the corresponding two brick buckets 10 .

The piston rods of the two first cylinders 26 of the brick pushing system extend out simultaneously, and push the bottom tiles of the two brick buckets 10 to the corresponding first and third brick positions on the moving brick row plate 13 through the brick pushing plate 16 respectively. Brick position, then the piston rods of the two first cylinders 26 retract simultaneously.

The brick layout process of the second brick position and the fourth brick position

The brick distribution process of the second brick position and the fourth brick position is shown in Figure 7. The piston rod of the third cylinder 21 stretches out, driving the moving brick row plate 13 to move to the left by 1 tile arrangement length, and moving the brick row plate 13 The second brick position and the fourth brick position on the top are respectively aligned with the brick pushing ports of the corresponding two brick buckets 10. The piston rods of the two first cylinders 26 of the brick pushing system are stretched out again at the same time, and the bottom tiles of the two brick buckets 10 are respectively pushed to the corresponding second brick position and the second brick position on the moving brick row plate 13 through the brick pushing plate 16. Four brick positions, the piston rods of the two first cylinders 26 are retracted simultaneously. Then as shown in Figure 8, the piston rod of the third cylinder 21 of the brick row system retracts, and the piston rod of the second cylinder 18 stretches out, driving the mobile brick row plate 13 to move right half of the arrangement length of a tile.

brick grabbing process

The floating bracket of the rodless cylinder 5 drives the first connecting piece 8, two biaxial cylinders 9, the second connecting piece 11 and 8 pneumatic grippers 12 to move along the first linear guide rail 2 to the positive position of the moving brick row plate 13. Above: the piston rods of the two biaxial cylinders 9 stretch out simultaneously, and 8 pneumatic grippers 12 move down to move the tiles on the tiles 13. When the pneumatic gripper 12 clamps the tiles, the piston rods of the two biaxial cylinders 9 retract simultaneously, and the floor tiles gripped by the second connecting piece 11 and the pneumatic gripper 12 move upward; the floating bracket of the rodless cylinder 5 drives the second A connecting piece 8 , two biaxial cylinders 9 , the second connecting piece 11 and the clamped tiles move along the first linear guide rail 2 to just above the position of the first row of tiles on the tile backboard 28 . The piston rods of the two double-axis cylinders 9 are stretched out at the same time, and the pneumatic gripper 12 and the held tiles move down to the position of the first row of tiles, and the held tiles are placed on the adhesive-coated tile backboard 28 on.

The first pneumatically controlled tile arrangement device completes the first row of tiles.

The second row of brick laying process

The second row of brick laying process is completed by the second pneumatically controlled tile arrangement device, except for the following circumstances, the rest is the same as the first row of brick laying process of the first pneumatically controlled tile arrangement device:

Move the ceramic tile backboard 28 to the front of the second pneumatically controlled ceramic tile arrangement device, the floating bracket of the rodless cylinder 5 of the device drives the first connecting piece 8, two biaxial cylinders 9, the second connecting piece 11 and the clamped tiles move along the first linear guide rail 2 to just above the position of the second row of tiles on the tile back plate 28, and the second tile arrangement device based on pneumatic control completes the second row of tile arrangement process.

....

The penultimate row of brick laying process

The second-to-last row of brick laying process is completed by the penultimate tile arrangement device based on pneumatic control, except for the following circumstances, the rest is the same as the first row of brick laying process of the first pneumatic control based tile arrangement device:

Move the tile backboard 28 to the penultimate pneumatically controlled tile arrangement device, the floating bracket of the rodless cylinder 5 of the device drives the first connecting piece 8, two biaxial cylinders 9, the second connecting piece The piece 11 and the held tile move along the first linear guide rail 2 to just above the position of the penultimate row of tiles on the tile backboard 28 .

The penultimate tile arrangement device based on pneumatic control completes the second-to-last row of tiles.

The process of laying bricks in the penultimate row

The brick layout process of the penultimate row is completed by the penultimate tile arrangement device based on pneumatic control, except for the following circumstances, the rest is the same as the first row brick layout process of the first pneumatic control based tile arrangement device:

Move the tile backboard 28 to the penultimate tile arrangement device based on pneumatic control, and the floating bracket of the rodless cylinder 5 of the device drives the first connecting piece 8, two double-axis cylinders 9, and the second connecting piece. The piece 11 and the held tile move along the first linear guide rail 2 to just above the position of the penultimate row of tiles on the tile backboard 28 .

The penultimate tile arrangement device based on pneumatic control completes the penultimate row of tiles.

So far, the entire brick laying process of four tiles on the tile backboard 28 has been completed by using this specific embodiment.

2. Arrangement of three tiles

Except for the following two situations, the arrangement of three tiles is the same as that of four tiles:

1. The brick layout process of the second brick position and the fourth brick position

When three ceramic tiles are arranged, only the second brick position cloth brick. The brick distribution process of the second brick position is shown in Figure 9. The second brick position and the fourth brick position on the mobile row of bricks 13 are respectively aligned with the brick pushing ports of the corresponding two brick buckets 10. The brick pushing system on the right side The piston rod of the first cylinder 26 does not move; the piston rod of the first cylinder 26 on the left side of the brick pushing system stretches out, and the tile at the bottom of the brick bucket 10 on the left is pushed to the corresponding moving brick row plate 13 through the corresponding brick pushing plate 16 The second brick position, the piston rod of the first cylinder 26 on the left is retracted. Then as shown in Figure 10, the piston rod of the third cylinder 21 of the brick row system retracts, driving the mobile brick row plate 13 to move to the right by 1 tile arrangement length.

2. Brick grabbing process

The middle 6 pneumatic grippers 12 of 8 pneumatic grippers 12 are clamped three ceramic tiles that are positioned on the movable row of bricks 13, and the clamped three tiles are placed on the ceramic tile backboard 28 that has been coated with glue.

So far, the entire brick laying process of the three tiles on the tile backboard 28 has been completed by using this specific embodiment.

Three, the spaced arrangement of three tiles and four tiles

The first line is the layout process of four tiles or three tiles

The first row of four tiles or three tiles is the same as the first row of four tiles or three tiles.

The second line is the brick laying process of three tiles or four tiles

The second row of three tiles or four tiles is the same as the second row of three tiles or four tiles.

The third line is the brick laying process of four tiles or three tiles

The third row of four tiles or three tiles is the same as the third row of four tiles or three tiles. the

The fourth line is the brick laying process of three tiles or four tiles

The fourth row is the same as the fourth row of brick laying process of three tiles or four tiles arranged in the fourth row.

....

The second-to-last line is the layout process of four or three tiles

The brick laying process of the penultimate row of four or three tiles is the same as the brick laying process of the penultimate row of four tiles or three tiles.

The penultimate line is the layout process of four or three tiles

The brick laying process of the penultimate row of four or three tiles is the same as the brick laying process of the penultimate row of four tiles or three tiles.

So far, the entire brick laying process in which four tiles and three tiles are spaced apart on the tile backboard 28 has been completed by using this specific embodiment.

In this specific embodiment, the second cylinder 18 and the third cylinder 21 are connected in series, so that the stroke of the moving brick row plate 13 is divided into two types, that is, the second cylinder 18 moves to the right half of the arrangement length of a tile. , so that the first brick position and the third brick position on the mobile row of bricks 13 are aligned with the brick pushing openings of the corresponding two brick buckets 10 respectively, and the brick distribution of the first brick position and the third brick position is completed; The three-cylinder 21 moves to the left by 1 tile arrangement length, so that the second brick position and the fourth brick position on the moving brick row plate 13 are respectively aligned with the brick pushing openings of the corresponding two brick buckets 10, and the second brick position is completed. And the cloth brick of the fourth brick position.

The brick layout process is to install multiple identical pneumatically controlled tile arrangement devices on one or both sides of the transportation line of the tile backplane 28, and each pneumatically controlled tile arrangement device completes the arrangement of a row of tiles. Therefore, various arrangements can be realized.

It is worth pointing out that as long as the tile arrangement row of the tile back plate 28 is adjusted accordingly, a single tile arrangement device based on pneumatic control can also complete the tile arrangement process for each row.

This embodiment uses a cylinder as the power source, and the cylinder uses compressed air as the working medium, which has the characteristics of fast action and strong reliability. Therefore, the method of arranging tiles in this embodiment is the same as the traditional manual arrangement or other forms of arrangement. Compared with it, it greatly improves the production efficiency and saves labor force, and has a high degree of automation.

Therefore, this specific embodiment has the characteristics of high production efficiency, high reliability, high degree of automation and the ability to complete various arrangements.

Claims (6)

1. rows of tiles cloth apparatus based on air operated control, it is characterized in that this rows of tiles cloth apparatus by frame, push away brick system, row brick system and grab the brick system and form;

The structure of frame is: the top of two A-pillars (25) is provided with crossbeam (1), on crossbeam (1), from left to right is fixed with left longeron (3), intermediate longitudinal girder (4) and right vertical beam (6) successively; The dead aft of two A-pillars (25) is provided with two rear columns (27) accordingly; The height of rear column (27) is 1/2 ~ 1/3 of A-pillar (a 25) height; Be provided with square tube between two rear columns (27) and the cooresponding A-pillars of two rear columns (27) (25), between two rear columns (27) and between two A-pillars (25) average level; The upper surface of the last plane of four square tubes and two rear columns (27) is provided with flat board (14), and the leading flank of dull and stereotyped (14) is concordant with the leading flank of two A-pillars (25);

The structure that pushes away the brick system is: the cylinder body of two first cylinders (26) is fixed on the square tube between two rear columns (27), and the piston rod of two first cylinders (26) and each self-corresponding brick pushing plate (16) are hinged, and brick pushing plate (16) is positioned on the flat board (14); The dead ahead that two brick pushing plates (16) move is provided with brick bucket (10) accordingly, and two brick buckets (10) are positioned at the front edge place that flat board (14) is gone up the plane;

The structure of row's brick system is: anomaly plate (14) leading flank 2 ~ 3mm place on even keel is provided with the row's of moving brick plate (13), and the moving direction of the row's of moving brick plate (13) is vertical with the piston rod movement direction of two first cylinders (26); Leading flank on even keel in A-pillar (25) bottom is equipped with second linear slide rail (20) and trilinear slide rail (23), second linear slide rail (20) and trilinear slide rail (23) be positioned at move row's brick plate (13) under; The 3rd slide block (19) is housed on second linear slide rail (20), and the trilinear slide rail is equipped with Four-slider (22) on (23), and the 3rd slide block (19) is connected with the cylinder body of second cylinder (18), and Four-slider (22) is connected with the cylinder body of the 3rd cylinder (21); The piston rod of second cylinder (18) is fixed on the A-pillar (25) of frame through connecting element; The rodless cavity end of second cylinder (18) is captiveed joint with the rodless cavity end coaxial line of the 3rd cylinder (21); The piston rod of the 3rd cylinder (21) is hinged with the row's of moving brick plate (13) through the 3rd attaching parts (24); The row's of moving brick plate (13) is fixed on second slide block (17), and second slide block (17) is installed on first linear slide rail (15), and first linear slide rail (15) is fixed on the A-pillar (25) of frame;

The structure of grabbing the brick system is: the lower plane at left longeron (3) and right vertical beam (6) is equipped with line slideway (2) respectively, and first slide block (7) is housed respectively on two line slideways (2), and two first slide blocks (7) are gone up being connected near the place, two ends of plane with first attaching parts (8); The lower plane of intermediate longitudinal girder (4) is equipped with Rodless cylinder (5), and the floating bracket of Rodless cylinder (5) is connected with the midway that first attaching parts (8) is gone up the plane; Twin shaft cylinder (9) vertically is equipped with at the two ends of first attaching parts (8) lower plane respectively, and the piston rod of two twin shaft cylinders (9) is gone up being connected near the place, two ends of plane with second attaching parts (11) respectively; The lower plane of second attaching parts (11) from left to right vertically is equipped with 8 Pneumatic paws (12), and 8 Pneumatic paws (12) are positioned evenly on same the straight line, and this straight line is parallel with crossbeam (1).

2. according to claims 1 described rows of tiles cloth apparatus based on air operated control; It is characterized in that described left longeron (3), intermediate longitudinal girder (4) and right vertical beam (6) are vertical each other with said crossbeam (1), left longeron (3), intermediate longitudinal girder (4) and right vertical beam (6) are parallel to each other.

3. according to claims 1 described rows of tiles cloth apparatus based on air operated control; The last plane that it is characterized in that described mobile row's brick plate (13) from left to right is provided with five dividing plates (29) successively; The distance between center lines of adjacent separator (29) is 1 rows of tiles cloth length; Distance between adjacent separator (29) inboard is the length of 1 block of ceramic tile, and the space between adjacent separator (29) inboard is the brick position of 1 block of ceramic tile.

4. according to claims 1 described rows of tiles cloth apparatus based on air operated control; The leading flank and the trailing flank that it is characterized in that described two brick buckets (10) are " recessed " word shape; The bottom of leading flank and trailing flank is equipped with and pushes away the brick mouth, pushes away the length of length and wide same brick pushing plate (16) leading flank of brick mouth and wide.

5. according to claims 1 described rows of tiles cloth apparatus based on air operated control; It is characterized in that distance between described two first cylinders (26) is 2 times of 1 rows of tiles cloth length, the piston rod axis of two first cylinders (26) line of centres with two brick buckets (10) respectively is vertical.

6. according to claims 1 described rows of tiles cloth apparatus based on air operated control, the stroke that it is characterized in that described the 3rd cylinder (21) is 2 times of second cylinder (18) stroke, and the stroke of the 3rd cylinder (21) is with 1 rows of tiles cloth length.

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