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CN102739456B - Wired and wireless hot backup redundancy multi-master communication method, and field gateway module - Google Patents

Wired and wireless hot backup redundancy multi-master communication method, and field gateway module Download PDF

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CN102739456B
CN102739456B CN201210243385.5A CN201210243385A CN102739456B CN 102739456 B CN102739456 B CN 102739456B CN 201210243385 A CN201210243385 A CN 201210243385A CN 102739456 B CN102739456 B CN 102739456B
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module
fault
gateway
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CN102739456A (en
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孟祥印
唐磊
车小伟
唐波
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Southwest Jiaotong University
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Abstract

The invention discloses a wired and wireless hot backup redundancy multi-master communication method and a field gateway module, wherein corresponding controlled objects are controlled in a field-level wired and wireless mutual backup double-network observe and control network so as to acquire the state of the monitored objects; the wired communication and the wireless communication of a network node module are both on line in the working, all modules in the general network preferably communicate by the wired form; the field gateway module provided by the invention can obtain the state of a field instrument or control a field apparatus in the observe and control field by the node module, and meanwhile, wired and the wireless communication units can achieve the redundancy multi-master communication by proper arithmetic, so as to build a field obverse and control system of double-network redundancy multi-master communication. With the adoption of the method, the reliability of the industrial field monitoring and control system is enhanced, and the method and the module have the advantages that the zero-cost communication is operated without additional redundancy management equipment.

Description

一种有线和无线热备冗余多主通信方法与现场网关模块A wired and wireless hot standby redundant multi-master communication method and field gateway module

所属技术领域 Technical field

本发明属于网络通信,尤其是工业现场测控网络技术领域。The invention belongs to the field of network communication, especially the technical field of industrial site measurement and control network.

背景技术 Background technique

1)现场总线及其多主通信技术1) Fieldbus and its multi-master communication technology

在工业应用领域,现场总线控制系统FCS已经成熟,逐渐取代原来的集散型控制系统DCS。FCS具有安装简单,数字化程度高,具有故障诊断和按缺省值保护运行等优点。能为用户节约成本,提高自动化水平和系统的智慧水平。In the field of industrial applications, the field bus control system FCS has matured and gradually replaced the original distributed control system DCS. FCS has the advantages of simple installation, high degree of digitalization, fault diagnosis and protection operation according to default values. It can save costs for users, improve the level of automation and the level of intelligence of the system.

现场总线的工作模式分成主从模式和多主模式。主从模式的现场总线网络中只有一个主机,其他均为从机,从机之间不能相互通信,从机只与主机通信。而多主模式下,现场总线中的任一网络节点都可以成为主机与网络中其他节点进行通信。The working mode of the field bus is divided into master-slave mode and multi-master mode. There is only one master in the fieldbus network of the master-slave mode, and the others are all slaves. The slaves cannot communicate with each other, and the slaves only communicate with the master. In the multi-master mode, any network node in the fieldbus can become a master to communicate with other nodes in the network.

由于现场总线多采用总线型结构,并常用菊花链式连接,所以,如果其中的一个节点从总线链路上脱离,就会产生节点通信故障或者断线故障,造成通信可靠性风险较大的遗憾。所以有的现场总线采用环网结构,一个节点脱线,环网拓扑变成总线拓扑,主机可以继续和非脱线的节点通信,这就是冗余环网技术。但是应用该技术需要环网管理模块,增加了设备成本;并且头尾要相接,增加了安装成本。Since the field bus mostly adopts a bus structure and is often connected in a daisy chain, if one of the nodes is separated from the bus link, there will be a node communication failure or a disconnection failure, resulting in a high risk of communication reliability. . Therefore, some field buses adopt a ring network structure. When a node is offline, the ring network topology becomes a bus topology, and the host can continue to communicate with non-offline nodes. This is the redundant ring network technology. However, the application of this technology requires a ring network management module, which increases the equipment cost; and the head and tail must be connected, which increases the installation cost.

2)无线通信技术2) Wireless communication technology

无线通信技术和无线网络技术由于其移动性好、无需布线、功耗低、自适应组网等优点得到工业界的广泛关注,并逐渐走向成熟。从原来较多的无线传感器网络应用,到现在已经开始应用于控制领域。如已经出现了适用于工业无线模块和无线测控网络的改进PID算法。艾默生过程管理自动化部门研制的无线模块已经成功使用在化工、水泥等行业。无线通信网络多采用多跳技术来提高通信的可靠性和环境适应性。很多还采用Mesh网络模式进行多路由可靠通信。目前使用较多的无线通信技术有GPRS通信、WiFi通信和其他如ZigBee等无线局域网通信技术。Wireless communication technology and wireless network technology have attracted extensive attention from the industry due to their good mobility, no need for wiring, low power consumption, and adaptive networking, and they are gradually becoming mature. From the original more wireless sensor network applications, it has begun to be applied to the control field. For example, there have been improved PID algorithms suitable for industrial wireless modules and wireless measurement and control networks. The wireless modules developed by Emerson's process management automation department have been successfully used in chemical, cement and other industries. Wireless communication networks often use multi-hop technology to improve communication reliability and environmental adaptability. Many also use the Mesh network model for multi-routing reliable communication. The currently used wireless communication technologies include GPRS communication, WiFi communication and other wireless LAN communication technologies such as ZigBee.

但总的来说,目前应用在工业的无线通信技术在通信速率、安全性、抗干扰能力等方面与有线通信还是存在一定差距。在大型的尤其是新建的工业网络中,大多还是优先采用有线网络,距离较远时,采用光纤作为通信介质。无线网络则常作为有线通信的一个备用通信网络而存在。But in general, there is still a certain gap between the wireless communication technology currently used in industry and the wired communication in terms of communication speed, security, and anti-interference ability. In large-scale, especially newly-built industrial networks, wired networks are mostly preferred, and optical fiber is used as the communication medium when the distance is long. Wireless networks often exist as a backup communication network for wired communications.

在广域网中,有一种有线和无线相互备份的双网冗余方案。主要作用是在一种网络出现故障时,路由器自动切换到另一种网络,从而达到提高通讯的稳定性的作用。如MOXA的F4X33系列产品,其应用体系结构如图1所示:In the wide area network, there is a dual-network redundancy scheme in which wired and wireless backup each other. The main function is that when one network fails, the router will automatically switch to another network, so as to improve the stability of communication. Such as MOXA's F4X33 series products, its application architecture is shown in Figure 1:

F4X33系列产品可支持无线移动网络、普通PPPOE方式或静态IP接入方式的有线网络,并支持自动冗余备份功能。F4X33 series products can support wireless mobile network, ordinary PPPOE mode or wired network with static IP access mode, and support automatic redundant backup function.

该方案的特点是:The program features are:

1)属于广域网应用。1) It belongs to wide area network application.

2)有路由器进行管理,即具有专门的冗余管理设备。2) It is managed by a router, that is, it has a dedicated redundant management device.

3)运营成本较高。如果采用该方案为工业场站系统构建一个测控平台,则场站中的每个节点都需要一个IP或者一个移动通信的SIM卡,否则就需要将许多个仪表信号连接到一个设备上,再将该设备连入网络。这样的话,从现场仪表点到连入网络的设备间仍需要布线和安装。如此,则支持冗余通信的设备就不是现场级的通信模块。3) High operating costs. If this solution is used to build a measurement and control platform for the industrial station system, each node in the station needs an IP or a SIM card for mobile communication, otherwise it is necessary to connect many instrument signals to one device, and then connect the The device is connected to the network. In this case, cabling and installation is still required from the point of field instrumentation to the devices connected to the network. In this case, the devices that support redundant communication are not field-level communication modules.

综上所述,现有技术的缺点可概括为:In summary, the shortcoming of prior art can be summarized as:

1)应用范围多是广域网应用,不适用于现场级的测控网络1) The scope of application is mostly wide area network applications, not suitable for field-level measurement and control networks

2)应用在工业现场测控网络中,则运营成本太高2) If it is applied in the industrial field measurement and control network, the operating cost is too high

3)通信的冗余管理需要有专门的模块,没有和现场的仪表点直接连接3) Redundancy management of communication requires a special module, which is not directly connected to the on-site instrument point

4)这种冗余网络还是不能避免测控现场的繁琐的布线安装等问题。4) This kind of redundant network still cannot avoid problems such as cumbersome wiring installation at the measurement and control site.

发明内容 Contents of the invention

鉴于现有技术的以上缺点,本发明的目的是,提供一种有线和无线热备冗余的多主通信方法,用于搭建现场级的低成本冗余测控网络,并使之具有安装方便的优点。In view of the above shortcomings of the prior art, the object of the present invention is to provide a wired and wireless hot standby redundant multi-master communication method for building a field-level low-cost redundant measurement and control network, and to make it easy to install. advantage.

本发明的目的是通过如下的手段实现的。The object of the present invention is achieved by the following means.

一种有线和无线热备冗余多主通信方法,在现场级的有线和无线相互备份的双网测控网络中控制相应的被控对象,获取监测对象的状态;网络节点模块的有线通信和无线通信在工作时均在线,通常网络中的所有模块都优先选择有线方式进行通信;并采用包括以下的步骤相互监测和控制网络节点模块的工作状态:A wired and wireless hot standby redundant multi-master communication method controls the corresponding controlled objects in the field-level dual-network measurement and control network with mutual backup of wired and wireless, and obtains the status of the monitored objects; the wired communication and wireless communication of network node modules The communication is online when it is working, and usually all modules in the network prefer wired communication; and the following steps are used to monitor and control the working status of the network node modules:

1)故障检测定位与通信切换方法:1) Fault detection and positioning and communication switching methods:

在有线通信方式下,当某节点模块发送查询/控制指令给另一节点模块而无回复,或者回复内容格式不正确时,重新发送查询/控制指令;当有限次重复发送指令均得不到正确格式的回复或者根本无回复时,该节点模块则分别向目的节点的左邻和右邻模块发送诊断帧,根据对诊断帧的回复情况,对故障进行判断和定位,具体如下:In the wired communication mode, when a node module sends a query/control command to another node module without reply, or the format of the reply content is incorrect, resend the query/control command; When there is no reply in the format or there is no reply at all, the node module sends diagnostic frames to the left and right neighbor modules of the destination node respectively, and judges and locates the fault according to the reply to the diagnostic frame, as follows:

A)当目的节点的左邻和右邻模块均无回复时,该节点模块认为是自身掉线或者有故障,点亮自身的故障指示灯,并切换到无线方式与想要通信的目的节点进行通信,完成本次查询/控制任务;同时无线方式与网关通信,告知网关自身有故障,网关就在其内存和外存储器中的该节点地址的映射空间设置“节点故障标志”,记录故障时间,形成该节点模块的故障记录,并报送给上级系统或者人机界面。A) When neither the left neighbor nor the right neighbor module of the destination node responds, the node module considers that it is offline or has a fault, lights its own fault indicator light, and switches to a wireless mode to communicate with the destination node that wants to communicate. Communication to complete this query/control task; at the same time communicate with the gateway wirelessly to inform the gateway that it has a fault, the gateway will set the "node fault flag" in the mapping space of the node address in its internal memory and external memory, and record the fault time. Form the fault record of the node module and report it to the superior system or man-machine interface.

B)当目的节点的左邻和右邻模块均有回复,且回复正确时,认为目的节点模块有故障或者目的节点模块从总线上掉线。发起通信的节点模块切换到无线通信方式与目的节点模块通信,完成通信任务。同时发送“报告帧”给网关模块,报告目的节点模块有故障,网关就在其内存和外存储器中的该节点地址的映射空间设置“节点故障标志”,记录故障时间,形成该节点模块的故障记录,并报送给上级系统或者人机界面。B) When both the left and right neighbor modules of the destination node reply and the reply is correct, it is considered that the destination node module is faulty or the destination node module is disconnected from the bus. The node module that initiates the communication switches to the wireless communication mode to communicate with the destination node module to complete the communication task. At the same time, send a "report frame" to the gateway module to report that the destination node module is faulty, and the gateway will set the "node fault flag" in the mapping space of the node address in its internal memory and external memory, record the fault time, and form the fault of the node module Record and report to the superior system or man-machine interface.

C)当目的节点的左邻节点正确回复而右邻模块无回复或回复不正确时,认为发起通信的节点在目的节点模块的左边,断线故障发生在目的节点到其右邻节点之间。则发起通信的节点模块切换到无线通信方式与目的节点模块通信,完成通信任务。同时发送“报告帧”给网关模块,报告断线故障点位置,网关就在其内存和外存储器中的总线线路编号地址对应的映射空间设置“断线故障标志”,记录故障时间,形成该段线路的故障记录,并报送给上级系统或者人机界面。C) When the left neighbor node of the destination node replies correctly and the right neighbor module does not reply or replies incorrectly, it is considered that the node initiating communication is on the left side of the destination node module, and the disconnection fault occurs between the destination node and its right neighbor node. Then the node module that initiates the communication switches to the wireless communication mode to communicate with the destination node module to complete the communication task. At the same time, the "report frame" is sent to the gateway module to report the location of the disconnection fault point, and the gateway will set the "disconnection fault flag" in the mapping space corresponding to the bus line number address in its internal memory and external memory, record the fault time, and form the segment Record the faults of the line and report to the superior system or human-machine interface.

D)当目的节点的右邻节点正确回复而左邻模块无回复或回复不正确时,认为发起通信的节点在目的节点模块的右边,断线故障发生在目的节点到其左邻节点之间。则发起通信的节点模块切换到无线通信方式与目的节点模块通信,完成通信任务。同时发送“报告帧”给网关模块,报告断线故障点位置,网关就在其内存和外存储器中的总线线路编号地址对应的映射空间设置“断线故障标志”,记录故障时间,形成该区段线路的故障记录,并报送给上级系统或者人机界面。D) When the right neighbor node of the destination node replies correctly but the left neighbor module does not reply or replies incorrectly, it is considered that the node initiating communication is on the right side of the destination node module, and the disconnection fault occurs between the destination node and its left neighbor node. Then the node module that initiates the communication switches to the wireless communication mode to communicate with the destination node module to complete the communication task. At the same time, the "report frame" is sent to the gateway module to report the location of the disconnection fault point, and the gateway will set the "disconnection fault flag" in the mapping space corresponding to the bus line number address in its internal memory and external memory, record the fault time, and form this area Record the faults of the section line and report to the superior system or man-machine interface.

网关模块接收到节点模块故障和节点间线路断线故障的报告后,会向全网通过无线通信方式发送“广播帧”,将故障类型和位置告知网络上的所有节点,以便网络上的节点调整与故障点相关模块的通信方式。After the gateway module receives the report of the failure of the node module and the disconnection of the line between nodes, it will send a "broadcast frame" to the whole network through wireless communication, and inform all the nodes on the network of the type and location of the failure, so that the nodes on the network can adjust The communication method with the module related to the fault point.

网络节点接收到该“广播帧”后,分析故障类型和位置,并采取相应的措施保证以后的通信。具体如下:After receiving the "broadcast frame", the network node analyzes the type and location of the fault, and takes corresponding measures to ensure future communication. details as follows:

A)对节点掉线或节点自身有线通信有故障的,在其内存和外存储器的相应故障节点对应地址空间添加“节点故障记录”,其后与该故障节点的通信均以无线方式进行。A) If the node is offline or there is a fault in the wired communication of the node itself, add a "node fault record" in the corresponding address space of the corresponding faulty node in its internal memory and external storage, and then communicate with the faulty node in a wireless manner.

B)对节点间线路区段出现断线故障的,在其内存和外存储器的相应线路故障区段对应地址空间添加“断线故障记录”,如果自身在故障点的左边,则其后与该故障点右边的节点均以无线方式进行通信;如果自身在故障点的右边,则其后与该故障点左边的节点均以无线方式进行通信。B) If there is a disconnection fault in the line section between nodes, add a "disconnection fault record" in the corresponding address space of the corresponding line fault section of its internal memory and external memory. The nodes on the right side of the fault point communicate wirelessly; if they are on the right side of the fault point, then they communicate with the nodes on the left side of the fault point wirelessly.

2)恢复有线通信的方法:2) Method to restore wired communication:

A)节点故障排除后恢复有线通信的方法A) Method for restoring wired communication after node troubleshooting

具有有线通信故障的节点模块持续监测自己的“故障排除标志位”,当监测到故障已经排除时,则切换到有线通信方式,并发出可以重新进行有线通信的“报告帧”给网关模块,网关收到该报告后,在内存和存储器中的从机地址映射空间添加“节点故障排除记录”,并发送“广播帧”到全部的网络节点。其后该节点模块就恢复到有线通信模式。The node module with a wired communication fault continuously monitors its own "troubleshooting flag", when it detects that the fault has been eliminated, it switches to the wired communication mode, and sends a "report frame" that can resume wired communication to the gateway module, the gateway After receiving the report, add a "node troubleshooting record" in the slave address mapping space in the memory and storage, and send a "broadcast frame" to all network nodes. Thereafter the node module reverts to wired communication mode.

B)断线故障排除后恢复有线通信的方法B) Method for restoring wired communication after disconnection troubleshooting

当线路区段断线故障排除后,与该区段相接的左右两个网络节点上的对应“断线故障排除按钮”被手工按下,两节点就向网关模块发送相应的“断线故障排除信号”。网关模块收到两个节点的断线故障排除信号后,将自己内存和存储器中的相应区段映射地址处的“断线故障排除标志位”置位,同时网关发送“广播帧”通知全部网络节点,网络恢复到有线通信状态。When the disconnection fault of the line section is eliminated, the corresponding "disconnection fault troubleshooting button" on the left and right network nodes connected to this section is manually pressed, and the two nodes will send the corresponding "disconnection fault" to the gateway module. Exclude the signal". After the gateway module receives the disconnection troubleshooting signal from the two nodes, it sets the "disconnection troubleshooting flag" at the corresponding section mapping address in its own memory and storage, and at the same time the gateway sends a "broadcast frame" to notify all network node, the network returns to the wired communication state.

本发明的目的还在于,为上述有线和无线热备冗余的多主通信方法提供予以实现的现场网关模块。The purpose of the present invention is also to provide a field gateway module for realizing the above wired and wireless hot standby redundant multi-master communication method.

采用如上的手段,本发明可方便地用于搭建现场级的低成本冗余测控网络并实现测控现场的零成本通信运营,不需要专门的冗余管理模块,现场的每个仪表点上的测控节点自身就具有冗余管理算法,在工业测控系统最底层的现场就实现简单布网,节约安装调试成本。Using the above means, the present invention can be conveniently used to build a low-cost redundant measurement and control network at the field level and realize zero-cost communication operation of the measurement and control field. The node itself has a redundant management algorithm, and realizes simple network deployment at the bottom of the industrial measurement and control system, saving installation and commissioning costs.

附图说明:Description of drawings:

图1为现有技术广域网中有线和无线相互备份的双网冗余的方案图。FIG. 1 is a scheme diagram of dual-network redundancy in which wired and wireless backup each other in a wide area network in the prior art.

图2为本发明多主通信模式的现场级测控网络的示意图。FIG. 2 is a schematic diagram of the field-level measurement and control network in the multi-master communication mode of the present invention.

图3为本发明多主通信模式的网关工作流程图:图3a为网关模块总的执行流程图图;3b网关模块与节点模块进行正常任务通信的执行流程图。Fig. 3 is the working flowchart of the gateway in the multi-master communication mode of the present invention: Fig. 3a is the general execution flow diagram of the gateway module; 3b is the execution flow diagram of the normal task communication between the gateway module and the node module.

图4为本发明多主通信模式的网络节点工作流程图。Fig. 4 is a flow chart of the network nodes in the multi-master communication mode of the present invention.

图5为本发明网关结构示意图。Fig. 5 is a schematic diagram of the gateway structure of the present invention.

图6为本发明CAN总线作有线通信方式的现场网关模块实现图。Fig. 6 is an implementation diagram of the field gateway module of the present invention in which the CAN bus is used for wired communication.

图7为本发明实施例封装后的现场网关模块的对外关系图。Fig. 7 is a diagram of external relations of the packaged field gateway module according to the embodiment of the present invention.

具体实施方式 Detailed ways

下面结合附图和具体实施对本发明作进一步描述。The present invention will be further described below in conjunction with the accompanying drawings and specific implementation.

在如图2所示的采用多主通信模式的现场级测控网络中,网关模块通过网络中的节点模块获取监测对象的状态,或者通过网络节点模块控制相应的被控对象。网关采用图3的流程图,网络节点采用图4所描述有线与无线热备通信的方法工作流程,实现现场级零成本多主冗余通信。In the field-level measurement and control network using the multi-master communication mode as shown in Figure 2, the gateway module obtains the status of the monitoring object through the node module in the network, or controls the corresponding controlled object through the network node module. The gateway adopts the flow chart in Figure 3, and the network nodes adopt the work flow of the wired and wireless hot standby communication method described in Figure 4, so as to realize zero-cost multi-master redundant communication at the field level.

1)故障检测定位与通信切换方法:1) Fault detection and positioning and communication switching methods:

在有线通信方式下,当某节点模块发送查询/控制指令给另一节点模块而无回复,或者回复内容格式不正确时,重新发送查询/控制指令;当有限次重复发送指令均得不到正确格式的回复或者根本无回复时,该节点模块则分别向目的节点的左邻和右邻模块发送诊断帧,根据对诊断帧的回复情况,对故障进行判断和定位,具体如下:In the wired communication mode, when a node module sends a query/control command to another node module without reply, or the format of the reply content is incorrect, resend the query/control command; When there is no reply in the format or there is no reply at all, the node module sends diagnostic frames to the left and right neighbor modules of the destination node respectively, and judges and locates the fault according to the reply to the diagnostic frame, as follows:

A)当目的节点的左邻和右邻模块均无回复时,该节点模块认为是自身掉线或者有故障,点亮自身的故障指示灯,并切换到无线方式与想要通信的目的节点进行通信,完成本次查询/控制任务;同时无线方式与网关通信,告知网关自身有故障,网关就在其内存和外存储器中的该节点地址的映射空间设置“节点故障标志”,记录故障时间,形成该节点模块的故障记录,并报送给上级系统或者人机界面。A) When neither the left neighbor nor the right neighbor module of the destination node responds, the node module considers that it is offline or has a fault, lights its own fault indicator light, and switches to a wireless mode to communicate with the destination node that wants to communicate. Communication to complete this query/control task; at the same time communicate with the gateway wirelessly to inform the gateway that it has a fault, the gateway will set the "node fault flag" in the mapping space of the node address in its internal memory and external memory, and record the fault time. Form the fault record of the node module and report it to the superior system or man-machine interface.

B)当目的节点的左邻和右邻模块均有回复,且回复正确时,认为目的节点模块有故障或者目的节点模块从总线上掉线。发起通信的节点模块切换到无线通信方式与目的节点模块通信,完成通信任务。同时发送“报告帧”给网关模块,报告目的节点模块有故障,网关就在其内存和外存储器中的该节点地址的映射空间设置“节点故障标志”,记录故障时间,形成该节点模块的故障记录,并报送给上级系统或者人机界面。B) When both the left and right neighbor modules of the destination node reply and the reply is correct, it is considered that the destination node module is faulty or the destination node module is disconnected from the bus. The node module that initiates the communication switches to the wireless communication mode to communicate with the destination node module to complete the communication task. At the same time, send a "report frame" to the gateway module to report that the destination node module is faulty, and the gateway will set the "node fault flag" in the mapping space of the node address in its internal memory and external memory, record the fault time, and form the fault of the node module Record and report to the superior system or man-machine interface.

C)当目的节点的左邻节点正确回复而右邻模块无回复或回复不正确时,认为发起通信的节点在目的节点模块的左边,断线故障发生在目的节点到其右邻节点之间。则发起通信的节点模块切换到无线通信方式与目的节点模块通信,完成通信任务。同时发送“报告帧”给网关模块,报告断线故障点位置,网关就在其内存和外存储器中的总线线路编号地址对应的映射空间设置“断线故障标志”,记录故障时间,形成该段线路的故障记录,并报送给上级系统或者人机界面。C) When the left neighbor node of the destination node replies correctly and the right neighbor module does not reply or replies incorrectly, it is considered that the node initiating communication is on the left side of the destination node module, and the disconnection fault occurs between the destination node and its right neighbor node. Then the node module that initiates the communication switches to the wireless communication mode to communicate with the destination node module to complete the communication task. At the same time, the "report frame" is sent to the gateway module to report the location of the disconnection fault point, and the gateway will set the "disconnection fault flag" in the mapping space corresponding to the bus line number address in its internal memory and external memory, record the fault time, and form the segment Record the faults of the line and report to the superior system or human-machine interface.

D)当目的节点的右邻节点正确回复而左邻模块无回复或回复不正确时,认为发起通信的节点在目的节点模块的右边,断线故障发生在目的节点到其左邻节点之间。则发起通信的节点模块切换到无线通信方式与目的节点模块通信,完成通信任务。同时发送“报告帧”给网关模块,报告断线故障点位置,网关就在其内存和外存储器中的总线线路编号地址对应的映射空间设置“断线故障标志”,记录故障时间,形成该区段线路的故障记录,并报送给上级系统或者人机界面。D) When the right neighbor node of the destination node replies correctly but the left neighbor module does not reply or replies incorrectly, it is considered that the node initiating communication is on the right side of the destination node module, and the disconnection fault occurs between the destination node and its left neighbor node. Then the node module that initiates the communication switches to the wireless communication mode to communicate with the destination node module to complete the communication task. At the same time, the "report frame" is sent to the gateway module to report the location of the disconnection fault point, and the gateway will set the "disconnection fault flag" in the mapping space corresponding to the bus line number address in its internal memory and external memory, record the fault time, and form this area Record the faults of the section line and report to the superior system or man-machine interface.

网关模块接收到节点模块故障和节点间线路断线故障的报告后,会向全网通过无线通信方式发送“广播帧”,将故障类型和位置告知网络上的所有节点,以便网络上的节点调整与故障点相关模块的通信方式。After the gateway module receives the report of the failure of the node module and the disconnection of the line between nodes, it will send a "broadcast frame" to the whole network through wireless communication, and inform all the nodes on the network of the type and location of the failure, so that the nodes on the network can adjust The communication method with the module related to the fault point.

网络节点接收到该“广播帧”后,分析故障类型和位置,并采取相应的措施保证以后的通信。具体如下:After receiving the "broadcast frame", the network node analyzes the type and location of the fault, and takes corresponding measures to ensure future communication. details as follows:

A)对节点掉线或节点自身有线通信有故障的,在其内存和外存储器的相应故障节点对应地址空间添加“节点故障记录”,其后与该故障节点的通信均以无线方式进行。A) If the node is offline or there is a fault in the wired communication of the node itself, add a "node fault record" in the corresponding address space of the corresponding faulty node in its internal memory and external storage, and then communicate with the faulty node in a wireless manner.

B)对节点间线路区段出现断线故障的,在其内存和外存储器的相应线路故障区段对应地址空间添加“断线故障记录”,如果自身在故障点的左边,则其后与该故障点右边的节点均以无线方式进行通信;如果自身在故障点的右边,则其后与该故障点左边的节点均以无线方式进行通信。B) If there is a disconnection fault in the line section between nodes, add a "disconnection fault record" in the corresponding address space of the corresponding line fault section of its internal memory and external memory. The nodes on the right side of the fault point communicate wirelessly; if they are on the right side of the fault point, then they communicate with the nodes on the left side of the fault point wirelessly.

2)恢复有线通信的方法:2) Method to restore wired communication:

A)节点故障排除后恢复有线通信的方法A) Method for restoring wired communication after node troubleshooting

具有有线通信故障的节点模块持续监测自己的“故障排除标志位”,当监测到故障已经排除时,则切换到有线通信方式,并发出可以重新进行有线通信的“报告帧”给网关模块,网关收到该报告后,在内存和存储器中的从机地址映射空间添加“节点故障排除记录”,并发送“广播帧”到全部的网络节点。其后该节点模块就恢复到有线通信模式。The node module with a wired communication fault continuously monitors its own "troubleshooting flag", when it detects that the fault has been eliminated, it switches to the wired communication mode, and sends a "report frame" that can resume wired communication to the gateway module, the gateway After receiving the report, add a "node troubleshooting record" in the slave address mapping space in the memory and storage, and send a "broadcast frame" to all network nodes. Thereafter the node module reverts to wired communication mode.

B)断线故障排除后恢复有线通信的方法B) Method for restoring wired communication after disconnection troubleshooting

当线路区段断线故障排除后,与该区段相接的左右两个网络节点上的对应“断线故障排除按钮”被手工按下,两节点就向网关模块发送相应的“断线故障排除信号”。网关模块收到两个节点的断线故障排除信号后,将自己内存和存储器中的相应区段映射地址处的“断线故障排除标志位”置位,同时网关发送“广播帧”通知全部网络节点,网络恢复到有线通信状态。When the disconnection fault of the line section is eliminated, the corresponding "disconnection fault troubleshooting button" on the left and right network nodes connected to this section is manually pressed, and the two nodes will send the corresponding "disconnection fault" to the gateway module. Exclude the signal". After the gateway module receives the disconnection troubleshooting signal from the two nodes, it sets the "disconnection troubleshooting flag" at the corresponding section mapping address in its own memory and storage, and at the same time the gateway sends a "broadcast frame" to notify all network node, the network returns to the wired communication state.

3)网关模块3) Gateway module

系统中的网关模块就是一个能和人机交互界面通信的特殊节点模块。网关模块的实现可以采用多种嵌入式平台,如采用ARM、DSP、MSP430或者51单片机等作微控制器,再配以外围通信管理单元和通信接口。或者网关就是一个工控PC机,配以相应的通信板卡。一般网关模块较现场其他节点模块有更高的运算速度和更强的通信管理能力,担负整个网络化现场测控系统和人机界面的数据交互功能。The gateway module in the system is a special node module that can communicate with the human-computer interaction interface. The realization of the gateway module can adopt a variety of embedded platforms, such as using ARM, DSP, MSP430 or 51 single-chip microcomputer as a microcontroller, and then equipped with a peripheral communication management unit and communication interface. Or the gateway is an industrial PC with corresponding communication boards. The general gateway module has higher computing speed and stronger communication management ability than other node modules on site, and is responsible for the data interaction function of the entire networked on-site measurement and control system and human-machine interface.

其中的有线通信单元采取某种工业现场总线,如CAN总线、PROFIBUS总线等。其中的无线通信单元可以采用ZigBee技术、nRF无线通信技术等。网关模块的通信单元与其他节点匹配一致。网关模块和人机界面(HMI)设备的通信可以有多种方法,如采用有线的RS232、RS485,或者某种现场总线、以太网等,也可以采用无线通信技术,如GPRS、WiFi等。The wired communication unit adopts some kind of industrial field bus, such as CAN bus, PROFIBUS bus and so on. The wireless communication unit can adopt ZigBee technology, nRF wireless communication technology and so on. The communication unit of the gateway module is matched with other nodes. There are many ways to communicate between the gateway module and the human-machine interface (HMI) equipment, such as using wired RS232, RS485, or some kind of field bus, Ethernet, etc., or using wireless communication technologies such as GPRS, WiFi, etc.

整个网关模块的结构可以用图5示意:网关是连接上位机HMI设备和从机的中间设备。其结构和工作过程举例如下。The structure of the entire gateway module can be shown in Figure 5: the gateway is an intermediate device that connects the upper computer HMI device and the slave. Its structure and working process are illustrated as follows.

假设现场测控网络的多主通信方式为CAN总线(有线方式)和ZigBee(无线方式)热备冗余,网关与上位机HMI设备的通信方式是RS485Modbus。则图中网关的有线总线通信接口和管理单元分别为CAN总线的收发器和控制器。而无线的接口和管理单元就是ZigBee的收发天线和通信管理控制器。与上位机HMI的通信接口就是RS485通信接口电路。Assume that the multi-master communication mode of the on-site measurement and control network is CAN bus (wired mode) and ZigBee (wireless mode) hot standby redundancy, and the communication mode between the gateway and the upper computer HMI device is RS485Modbus. In the figure, the wired bus communication interface and the management unit of the gateway are respectively the transceiver and the controller of the CAN bus. The wireless interface and management unit are ZigBee's transceiver antenna and communication management controller. The communication interface with the upper computer HMI is the RS485 communication interface circuit.

其工作过程为:一般情况下现场网络节点模块之间、网络节点和网关之间均通过CAN总线进行通信,例如网关通过CAN收发器接受和发送数据,其收发的细节过程由其控制器控制,如通信检错等。当网关模块根据前述“通信故障检测和定位方法”获知现场测控网络中的某节点或线路中的某区段具有通信故障时,将该故障记录到内存和存储器中,形成“通信故障记录”;并利用“通信的冗余切换方法”系统切换到无线模式进行通信;故障记录也将上报给上位机系统或者人机交互界面。当根据前述的“故障排除后通信恢复方法”获知故障已经排除时,网关模块将该故障记录到内存和存储器中,形成“通信故障排除记录”;系统恢复到有线通信状态;并通知给上位机系统或者人机交互界面。网关模块的供电由供电单元解决。需要数据存储时,由存储器负责。Its working process is: under normal circumstances, the field network node modules, network nodes and gateways communicate through the CAN bus. For example, the gateway receives and sends data through the CAN transceiver, and the detailed process of sending and receiving is controlled by its controller. Such as communication error detection and so on. When the gateway module learns that a certain node in the on-site measurement and control network or a certain section in the line has a communication fault according to the aforementioned "communication fault detection and location method", it records the fault into the memory and storage to form a "communication fault record"; And use the "communication redundancy switching method" system to switch to wireless mode for communication; fault records will also be reported to the host computer system or human-computer interaction interface. When it is known that the fault has been eliminated according to the aforementioned "communication recovery method after troubleshooting", the gateway module records the fault into the memory and storage to form a "communication troubleshooting record"; the system returns to the wired communication state; and notifies the host computer system or human-computer interface. The power supply of the gateway module is solved by the power supply unit. When data storage is required, the memory is responsible.

一种网关模块的实现如图6,具体描述如下:The realization of a gateway module is shown in Figure 6, and the specific description is as follows:

整个网关模块采用24VDC供电,原因是,现场的仪表或者执行器一般采用24VDC供电方式,如压力、温度变送器和电磁阀等。同时,采用外供电与电池供电相备份的模式,当外供电掉线或其他情况不能供电时,启用电池组供电。24VDC经过稳压调压后变成3.3VDC给主控的STM32ARM芯片供电,并实现RS485通信和与CC2530(ZigBee通信模块)的串行通信(USART)。The entire gateway module is powered by 24VDC, because the on-site instruments or actuators generally use 24VDC power supply, such as pressure and temperature transmitters and solenoid valves. At the same time, the backup mode of external power supply and battery power supply is adopted. When the external power supply is disconnected or other circumstances cannot supply power, the battery pack is used for power supply. 24VDC becomes 3.3VDC after being regulated and regulated to supply power to the main control STM32ARM chip, and realize RS485 communication and serial communication (USART) with CC2530 (ZigBee communication module).

网关模块通过CAN接口和收发器与有线的CAN网络进行通信,而ZigBee无线模块通过天线和通信管理控制器与ZigBee无线网络交换数据,并通过USART接口与主控ARM芯片进行串行通信。The gateway module communicates with the wired CAN network through the CAN interface and transceiver, while the ZigBee wireless module exchanges data with the ZigBee wireless network through the antenna and communication management controller, and performs serial communication with the main control ARM chip through the USART interface.

网关模块利用另一个USART接口,通过MAX485转换成RS485接口与人机交互的HMI设备通信。The gateway module uses another USART interface, which is converted into an RS485 interface through MAX485 to communicate with the HMI device for human-computer interaction.

封装后的现场网关模块的对外关系如图7所示。The external relationship of the encapsulated field gateway module is shown in Figure 7.

本发明技术方案带来的有益效果可概括如下:The beneficial effects brought by the technical solution of the present invention can be summarized as follows:

1)与现场网络节点模块一起可以构建一个现场级的双网络冗余多主通信的测控系统。提高了工业现场监测与控制的可靠性。1) Together with the field network node module, a field-level dual-network redundant multi-master communication measurement and control system can be constructed. Improve the reliability of industrial site monitoring and control.

2)现场有线无线双网络冗余通信零成本运营。2) Zero-cost operation of on-site wired and wireless dual network redundant communication.

3)不需要额外的冗余通信管理设备,节约成本,简化冗余通信网络结构。3) There is no need for additional redundant communication management equipment, which saves costs and simplifies the redundant communication network structure.

4)有线通信采用可靠工业现场总线,一般总线型结构,整个现场测控系统只有一条物理连接线缆。系统安装简单、快捷,安装成本低、周期短。4) Wired communication adopts reliable industrial field bus, general bus structure, and there is only one physical connection cable for the entire field measurement and control system. The installation of the system is simple and fast, with low installation cost and short cycle.

本发明的基本方案在实际实施中还可做出多种变化和等同的选择,故障检测的方法、冗余通信切换方法和故障恢复方法的具体实现细节有所不同。The basic scheme of the present invention can also be made into various changes and equivalent choices in actual implementation, and the specific implementation details of the fault detection method, the redundant communication switching method and the fault recovery method are different.

这些与常规技术构成的可选择的组配,都是本发明基本方案在实施中的具体体现。These optional combinations with conventional techniques are all concrete manifestations of the basic scheme of the present invention in practice.

Claims (5)

1. a wired and wireless hot backup redundancy multi-master communication method, controls corresponding controlled device in two net measurement and control networks of the wired and wireless mutual backup of level at the scene, obtains the state of monitoring target; The wire communication of network node module and radio communication are operationally all online, and all modules in network all prioritizing selection wired mode communicate; And adopt the operating state comprising the following steps mutual monitor and forecast network node module:
1) fault detect location and communication handover method:
Under wire communication mode, when certain node module sends inquiry/control command to another node module without reply, or when reply content form is incorrect, resend inquiry/control command; The reply of correct format or basic without when replying all is can not get when limited number of time repeats to send instruction, this node module then sends diagnosis frame respectively to the left neighbor and right neighbor module of destination node, according to the reply situation to diagnosis frame, fault is judged and locates, specific as follows:
A) when the left neighbor and right neighbor module of destination node is all without reply, this node module is thought self go offline or have fault, light the malfunction indicator lamp of self, and be switched to wireless mode and communicate with the destination node wanting to communicate, complete this inquiry/control task; Wireless mode and gateway communication simultaneously, inform that gateway self has fault, gateway is just within it deposited and is arranged " node failure mark " with the mapping space of this node address in external memory, the record trouble time, form the failure logging of this node module, and report and submit to superior system or man-machine interface;
B) when the left neighbor and right neighbor module of destination node all has reply, and when replying correct, think that destination node module has fault or destination node module to go offline from bus, the node module of initiating communication is switched to communication and destination node module communication, completes communication task; Send " report frame " to gateway module simultaneously, Objective of Report node module has fault, gateway is just within it deposited and is arranged " node failure mark " with the mapping space of this node address in external memory, the record trouble time, form the failure logging of this node module, and report and submit to superior system or man-machine interface;
C) when the left neighbors of destination node is correctly replied, right adjacent module, without reply or when replying incorrect, thinks that the left side of the node of initiating communication in destination node module, disconnection fault occur between destination node to its right neighbors; Then the node module of initiating communication is switched to communication and destination node module communication, completes communication task; Send " report frame " to gateway module simultaneously, report disconnection fault point position, gateway is just deposited the mapping space corresponding with the bus line numbered address in external memory within it and is arranged " disconnection fault mark ", the record trouble time, form the failure logging of this section of circuit, and report and submit to superior system or man-machine interface;
D) when the right neighbors of destination node is correctly replied, left adjacent module, without reply or when replying incorrect, thinks that the node of initiating communication the right in destination node module, disconnection fault occur between destination node to its left neighbors; Then the node module of initiating communication is switched to communication and destination node module communication, completes communication task; Send " report frame " to gateway module simultaneously, report disconnection fault point position, gateway is just deposited the mapping space corresponding with the bus line numbered address in external memory within it and is arranged " disconnection fault mark ", the record trouble time, form the failure logging of this section circuit, and report and submit to superior system or man-machine interface;
After gateway module receives the report of line disconnection failure between node module fault and node, " broadcast frame " is sent by communication to the whole network, by all nodes on fault type and position informing network, so that the communication mode of the knot adjustment on network and fault point correlation module;
After network node receives this " broadcast frame ", analysis of failure type and position, and the communication that the guarantee that takes appropriate measures is later; Specific as follows:
A) node is gone offline or node self wire communication out of order, within it deposit and add " node failure record " with the corresponding failure node corresponding address space of external memory, all wirelessly carry out with the communication of this malfunctioning node thereafter;
B) disconnection fault is occurred to track section between node, within it deposit and add " disconnection fault record " with the respective lines fault section corresponding address space of external memory, if from the left side of fault point, then all wirelessly communicated with the node on the right of this fault point thereafter; If from the right of fault point, then all wirelessly communicated with the node on this left side, fault point thereafter;
2) method of wire communication is recovered:
A) node failure recovers the method for wire communication after getting rid of
The node module with wire communication fault continues to monitor " the node failure eliminating flag bit " of oneself, when monitoring fault and getting rid of, then be switched to wire communication mode, and send can re-start wire communication " report frame " to gateway module, after gateway receives this report, slave addresses mapping space in internal memory and external memory adds " node failure gets rid of record ", and sends " broadcast frame " to whole network nodes; Thereafter this node module just returns to wired communication modes;
B) disconnection fault recovers the method for wire communication after getting rid of
After track section disconnection fault is got rid of, pressed by hand with corresponding " disconnection fault eliminating button " on the network node of two, the left and right that this section connects, two nodes just send corresponding " disconnection fault eliminating signal " to gateway module; After gateway module receives the disconnection fault eliminating signal of two nodes, by " the disconnection fault eliminating flag bit " set at the respective section mapping address place in oneself internal memory and external memory, gateway sends " broadcast frame " and notifies overall network node simultaneously, and network recovery is to wire communication state.
2. the wired and wireless hot backup redundancy multi-master communication method of one according to claim 1, it is characterized in that, described gateway module is within it deposited and is arranged " node failure mark " and " disconnection fault mark " with the network node address mapping space in external memory, the record trouble time, form the failure logging of network node and track section, and failure logging is informed to whole network nodes and report and submit the human-computer interaction interface to master system or site measuring and control system.
3. the wired and wireless hot backup redundancy multi-master communication method of one according to claim 1, it is characterized in that, deposit when to arrange " node failure eliminating flag bit " and " disconnection fault eliminating flag bit " with the mapping space of the slave addresses in external memory within it, record trouble gets rid of the time; When " node failure gets rid of mark " and " disconnection fault gets rid of mark " set, notice overall network node, System recover is to original wire communication.
4. one kind realizes the wired of claim 1 or 2 or 3 method and the on-the-spot gateway module of wireless hot backup redundancy multi-host communication, it is characterized in that, gateway module has microcontroller and the wired bus communication interface that connects with microcontroller and wireless communication interface, and wired bus communications management unit is between wired bus communication interface and microcontroller; Wireless communications management unit is connected between wireless communication interface and microcontroller.
5. the on-the-spot gateway module of wired and wireless hot backup redundancy multi-host communication according to claim 4, it is characterized in that, described microcontroller can adopt one of ARM, DSP, MSP430 or 51 single-chip microcomputers; The wired bus communication interface of gateway and administrative unit can be transceiver and the controller of CAN; Wireless interface and administrative unit can be ZigBee communication antenna and communication manage cortrol device; Gateway module also has memory and power supply unit.
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