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CN102737949B - For the radio-frequency choke transmitted to the gas of RF driven electrode in plasma processing tool - Google Patents

For the radio-frequency choke transmitted to the gas of RF driven electrode in plasma processing tool Download PDF

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CN102737949B
CN102737949B CN201210206264.3A CN201210206264A CN102737949B CN 102737949 B CN102737949 B CN 102737949B CN 201210206264 A CN201210206264 A CN 201210206264A CN 102737949 B CN102737949 B CN 102737949B
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gas
gas supply
choke
tube
ferrous salt
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CN102737949A (en
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乔瑟夫·库德拉
卡尔·A·索伦森
约翰·M·怀特
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Applied Materials Inc
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F17/00Fixed inductances of the signal type
    • H01F17/04Fixed inductances of the signal type with magnetic core
    • H01F17/06Fixed inductances of the signal type with magnetic core with core substantially closed in itself, e.g. toroid
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32009Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
    • H01J37/32082Radio frequency generated discharge
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
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    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/455Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/50Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges
    • C23C16/505Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges using radio frequency discharges
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/08Cooling; Ventilating
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32431Constructional details of the reactor
    • H01J37/3244Gas supply means
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F17/00Fixed inductances of the signal type
    • H01F17/04Fixed inductances of the signal type with magnetic core
    • H01F17/06Fixed inductances of the signal type with magnetic core with core substantially closed in itself, e.g. toroid
    • H01F2017/065Core mounted around conductor to absorb noise, e.g. EMI filter
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J2237/00Discharge tubes exposing object to beam, e.g. for analysis treatment, etching, imaging
    • H01J2237/02Details
    • H01J2237/0203Protection arrangements
    • H01J2237/0206Extinguishing, preventing or controlling unwanted discharges
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T117/00Single-crystal, oriented-crystal, and epitaxy growth processes; non-coating apparatus therefor
    • Y10T117/10Apparatus
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T117/00Single-crystal, oriented-crystal, and epitaxy growth processes; non-coating apparatus therefor
    • Y10T117/10Apparatus
    • Y10T117/1004Apparatus with means for measuring, testing, or sensing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T117/00Single-crystal, oriented-crystal, and epitaxy growth processes; non-coating apparatus therefor
    • Y10T117/10Apparatus
    • Y10T117/1004Apparatus with means for measuring, testing, or sensing
    • Y10T117/1008Apparatus with means for measuring, testing, or sensing with responsive control means

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Abstract

在大面积等离子体工艺系统中,工艺气体经由喷气头组件而导入腔室中,而喷气头组件可作为RF电极驱动。接地的气体供应管与喷气头为电性隔离。气体供应管不但提供工艺气体,还提供来自远程等离子体源的清洁气体至工艺室。气体供应管的内侧可以维持在低RF场或是零RF场,以避免早期气体在气体供应管中分解,而早期气体在气体供应管中分解可能导致在气体源及喷气头之间形成寄生等离子体。将气体供应通过RF扼流器,则RF场及工艺气体可经过共同位置而导入工艺室中,并因而简化腔室设计。

In a large area plasma processing system, the process gas is introduced into the chamber through a showerhead assembly, which can be driven as an RF electrode. The grounded gas supply tube is electrically isolated from the spray head. The gas supply tube provides not only process gas, but also cleaning gas from a remote plasma source to the process chamber. The inner side of the gas supply tube can be maintained at a low or zero RF field to avoid early gas decomposition in the gas supply tube which could lead to parasitic plasma formation between the gas source and the jet body. By supplying the gas through the RF choke, the RF field and process gases can be introduced into the process chamber through a common location, thus simplifying the chamber design.

Description

等离子体工艺设备中用于至射频驱动电极的气体传递的射频 扼流器RF for gas delivery to RF-driven electrodes in plasma process equipment Choke

本申请是原申请日为2008年6月25日、原申请号为200880024220.0、原国际申请号为PCT/US2008/068148的PCT申请“RF CHOKE FOR GAS DELIVERY TO AN RF DRIVERELECTRODE IN A PLASMA PROCES SING APPARATUS”的分案申请。This application is a PCT application "RF CHOKE FOR GAS DELIVERY TO AN RF DRIVERELECTRODE IN A PLASMA PROCES SING APPARATUS" with the original application date of June 25, 2008, the original application number 200880024220.0, and the original international application number PCT/US2008/068148 divisional application.

技术领域technical field

本发明的实施例一般涉及一种射频(RF)扼流器及气体供应管,所述射频扼流器及气体供应管用于在等离子体工艺设备中匹配阻抗。Embodiments of the invention generally relate to a radio frequency (RF) choke and gas supply tube for impedance matching in plasma processing equipment.

背景技术Background technique

随着对较大型平板显示器的需求持续增加,基板及工艺室的尺寸也要随之增加。当太阳能面板的需求增加时,有时需要较高的RF场。一种在平板显示器或太阳能面板的基板上沉积材料的方法为等离子体辅助化学气相沉积(PECVD)。在PECVD过程中,工艺气体经过喷气头而导入工艺室中,并且所述工艺气体被RF场点燃成为等离子体,所述RF场被施加至喷气头。随着基板尺寸增加,施加至喷气头的RF场也随之增加。随着RF场的增加,早期气体(premature gas)在气体通过喷气头之前分解的可能性增加,则在喷气头上方形成寄生等离子体(parasitic plasma)的可能性也会增加。As the demand for larger flat panel displays continues to increase, the size of substrates and process chambers also increases. Higher RF fields are sometimes required when the demands on the solar panel increase. One method of depositing material on a substrate for a flat panel display or solar panel is plasma assisted chemical vapor deposition (PECVD). During PECVD, a process gas is introduced into the process chamber through a showerhead, and the process gas is ignited into a plasma by an RF field, which is applied to the showerhead. As the size of the substrate increases, so does the RF field applied to the jet head. As the RF field increases, the likelihood of premature gas decomposing before the gas passes through the jet increases, and the likelihood of parasitic plasma forming above the jet increases.

因此,本领域中需要一种减少早期气体分解及寄生等离子体形成的RF扼流器及气体供应管。Therefore, there is a need in the art for an RF choke and gas supply tube that reduces early gas decomposition and parasitic plasma formation.

发明内容Contents of the invention

在大面积等离子体工艺系统中,工艺气体经由喷气头组件而导入腔室中,喷气头组件可作为RF电极驱动。接地的气体供应管与喷气头为电性隔离。气体供应管不但提供工艺气体,还提供来自远程等离子体源的清洁气体至工艺室。气体供应管的内侧可以维持在低RF场或是零RF场,以避免早期气体在气体供应管中分解,而早期气体在气体供应管中分解可能导致在气体源及喷气头之间形成寄生等离子体。将气体供应通过RF扼流器,则RF场及工艺气体可经过共同位置而导入工艺室中,并因而简化腔室设计。In a large area plasma processing system, the process gas is introduced into the chamber through a shower head assembly, which can be used as an RF electrode drive. The grounded gas supply tube is electrically isolated from the spray head. The gas supply tube provides not only process gas, but also cleaning gas from a remote plasma source to the process chamber. The inner side of the gas supply tube can be maintained at a low or zero RF field to avoid early gas decomposition in the gas supply tube, which may lead to parasitic plasma formation between the gas source and the jet body. By supplying the gas through the RF choke, the RF field and process gases can be introduced into the process chamber through a common location, thus simplifying the chamber design.

在一实施例中,RF扼流器组件包括气体供应管,该气体供应管包括金属及一或多个亚铁盐组件,所述一或多个亚铁盐组件围绕气体供应管。In one embodiment, the RF choke assembly includes a gas supply tube comprising metal and one or more ferrous components surrounding the gas supply tube.

在另一实施例中,公开一种设备。该设备包括:RF功率源;气体源;以及RF扼流器组件,所述RF扼流器组件耦接于RF功率源与气体源之间。该组件包括:气体供应管,所述气体供应管包括金属。气体供应管可包括第一端和第二端,所述第一端与气体源耦接,所述第二端与RF功率源耦接。气体供应管还包括一或多个亚铁盐组件,所述一或多个亚铁盐组件围绕该气体供应管。In another embodiment, an apparatus is disclosed. The apparatus includes: a source of RF power; a source of gas; and an RF choke assembly coupled between the source of RF power and the source of gas. The assembly includes a gas supply tube comprising metal. The gas supply tube may include a first end coupled to the gas source and a second end coupled to the RF power source. The gas supply tube also includes one or more ferrous salt components surrounding the gas supply tube.

在另一实施例中,公开一种气体输送方法,该方法包括:将气体流经金属管的内侧。该金属管包括第一端和第二端,所述第一端耦接至气体源及耦接至地,所述第二端耦接至RF功率源。该方法还包括将RF电流沿着金属管的外侧流动,由此,在金属管内侧流动的气体不会暴露于RF电流。In another embodiment, a method of gas delivery is disclosed that includes flowing gas through the inside of a metal tube. The metal tube includes a first end coupled to a gas source and a ground, and a second end coupled to an RF power source. The method also includes flowing the RF current along the outside of the metal tube, whereby the gas flowing inside the metal tube is not exposed to the RF current.

附图说明Description of drawings

为让本发明的上述特征更明显易懂,可配合参考实施例说明,实施例的部分表示如附图所示。需注意的是,虽然所附图揭露本发明特定实施例,但附图并非用以限定本发明的精神与范围,任何本领域技术人员,可作各种的更动与润饰而得等效实施例。In order to make the above-mentioned features of the present invention more comprehensible, reference may be made to the description of the embodiments, part of which is shown in the accompanying drawings. It should be noted that although the accompanying drawings disclose specific embodiments of the present invention, the accompanying drawings are not intended to limit the spirit and scope of the present invention, and any person skilled in the art may make various modifications and modifications to achieve equivalent implementation example.

图1A,表示根据本发明的一实施例的PECVD设备的概要剖面视图。FIG. 1A shows a schematic cross-sectional view of a PECVD apparatus according to an embodiment of the present invention.

图1B,表示部分的图1A的概要放大视图。Figure 1B, schematically enlarged view showing a portion of Figure 1A.

图2A,表示根据本发明的一实施例的RF扼流器及气体供应组件的概要视图。Figure 2A, shows a schematic view of an RF choke and gas supply assembly according to one embodiment of the present invention.

图2B,表示图2A的端视图。Figure 2B, shows the end view of Figure 2A.

图3,表示根据本发明的另一实施例的RF扼流器及气体供应组件的概要视图。Fig. 3 shows a schematic view of an RF choke and gas supply assembly according to another embodiment of the present invention.

图4,表示根据本发明的另一实施例的RF扼流器的概要剖面视图。Fig. 4 shows a schematic sectional view of an RF choke according to another embodiment of the present invention.

图5,表示根据本发明的另一实施例的RF扼流器的概要剖面视图。Fig. 5 shows a schematic cross-sectional view of an RF choke according to another embodiment of the present invention.

图6,表示根据本发明的一实施例的气体供应管的概要剖面视图。Fig. 6 is a schematic cross-sectional view of a gas supply pipe according to an embodiment of the present invention.

图7A,表示根据本发明的一实施例的与等离子体工艺室耦接的RF扼流器的概要剖面视图。Figure 7A shows a schematic cross-sectional view of an RF choke coupled to a plasma process chamber in accordance with one embodiment of the present invention.

图7B,表示图7A的电路图式。Fig. 7B shows the circuit diagram of Fig. 7A.

图8A,表示根据本发明的另一实施例的与等离子体工艺室耦接的RF扼流器的概要剖面视图。Figure 8A shows a schematic cross-sectional view of an RF choke coupled to a plasma process chamber according to another embodiment of the present invention.

图8B,表示图8A的电路图式。FIG. 8B shows the circuit diagram of FIG. 8A.

图9A,表示根据本发明的另一实施例的与等离子体工艺室耦接的RF扼流器的概要剖面视图。Figure 9A shows a schematic cross-sectional view of an RF choke coupled to a plasma process chamber according to another embodiment of the present invention.

图9B,表示图9A的电路图式。FIG. 9B shows the circuit diagram of FIG. 9A.

图10A,表示根据本发明的另一实施例的与等离子体工艺室耦接的RF扼流器的概要剖面视图。Figure 10A shows a schematic cross-sectional view of an RF choke coupled to a plasma process chamber according to another embodiment of the present invention.

图10B,表示图10A的电路图式。Fig. 10B shows the circuit diagram of Fig. 10A.

图11A,表示根据本发明的另一实施例的RF扼流器1100的概要视图。FIG. 11A shows a schematic view of an RF choke 1100 according to another embodiment of the present invention.

图11B,表示图11A的RF扼流器1100的概要剖面视图。FIG. 11B shows a schematic cross-sectional view of the RF choke 1100 of FIG. 11A.

为便于了解,图式中相同的组件符号表示相同的组件。某一实施例采用的组件不需特别详述而可应用到其它实施例。For ease of understanding, the same component symbols in the drawings represent the same components. Components employed in one embodiment can be applied to other embodiments without specific elaboration.

具体实施方式detailed description

在大面积等离子体工艺系统中,工艺气体可透过喷气头组件而导入腔室中,且喷气头组件被作为RF电极驱动。气体供应管为接地的,且气体供应管与喷气头电性隔离。气体供应管不但可以提供工艺气体,还可提供来自远程等离子体源的清洁气体至工艺室。气体供应管的内侧可以维持在低RF场或零RF场,以避免早期气体在气体供应管中分解,而导致在气体源及喷气头之间形成寄生等离子体。通过将气体供应通过RF扼流器,则RF场及工艺气体可经过共同位置而导入工艺室中,因而简化工艺室设计。In a large area plasma processing system, process gas may be introduced into the chamber through a showerhead assembly, and the showerhead assembly is driven as an RF electrode. The gas supply tube is grounded, and the gas supply tube is electrically isolated from the gas shower head. The gas supply tube can provide not only the process gas, but also the cleaning gas from the remote plasma source to the process chamber. The inner side of the gas supply tube can be maintained at a low or zero RF field to avoid early gas decomposition in the gas supply tube, resulting in the formation of a parasitic plasma between the gas source and the gas shower head. By routing the gas supply through the RF choke, the RF field and process gases can be introduced into the process chamber through a common location, thus simplifying the process chamber design.

本发明将参照购自加州圣克拉拉的应用材料的子公司AKT的PECVD室而描述如下。应了解本发明也可等效应用至需要使用RF电流而将气体激发成为等离子体的任何腔室,所述腔室包括物理气相沉积(PVD)室。也应了解描述于下的本发明可等效应用至PECVD室、蚀刻室、物理气相沉积室、等离子体工艺室及由其它制造商所制成的其它腔室。The invention will be described below with reference to a PECVD chamber available from AKT, a subsidiary of Applied Materials, Santa Clara, California. It should be understood that the invention is equally applicable to any chamber requiring the use of RF current to excite a gas into a plasma, including physical vapor deposition (PVD) chambers. It should also be understood that the invention described below is equally applicable to PECVD chambers, etch chambers, physical vapor deposition chambers, plasma processing chambers, and other chambers made by other manufacturers.

图1A表示根据本发明的一实施例的PECVD设备100的概要剖面视图。设备100包括上盖组件102,所述上盖组件102与腔室壁108耦接。在设备100里面,喷气头110与基座104相对设置,而基板106设置在基座104上以进行处理。喷气头110可以由托架140所支撑。基板106可以透过狭缝阀122而进出设备100,所述狭缝阀122设置在腔室壁108中。基板106包括平板显示器基板、太阳能基板、半导体基板及有机发光显示器(OLED)基板或任何其它基板。喷气头110可包括一或多个气体通道112,所述一或多个气体通道112延伸于喷气头110的顶面118及底面120之间。充气部114可以存在于上盖组件102与喷气头110之间。导入充气部114的气体可均匀地散布在喷气头110后方,以通过气体通道112而导入工艺空间116。FIG. 1A shows a schematic cross-sectional view of a PECVD apparatus 100 according to one embodiment of the present invention. Apparatus 100 includes a lid assembly 102 coupled to a chamber wall 108 . Within the apparatus 100, a gas shower head 110 is positioned opposite a susceptor 104 on which a substrate 106 is positioned for processing. The spray head 110 may be supported by a bracket 140 . The substrate 106 can enter and exit the apparatus 100 through a slit valve 122 disposed in the chamber wall 108 . The substrate 106 includes a flat panel display substrate, a solar substrate, a semiconductor substrate, an organic light emitting display (OLED) substrate, or any other substrate. The gas shower head 110 may include one or more gas channels 112 extending between the top surface 118 and the bottom surface 120 of the gas shower head 110 . The gas filling part 114 may exist between the upper cover assembly 102 and the air spray head 110 . The gas introduced into the gas filling part 114 can be evenly distributed behind the gas shower head 110 to be introduced into the process space 116 through the gas channel 112 .

气体经过气体输入138而导入充气部114。气体可由气体源126所提供。在一实施例中,气体源126可包括工艺气体源。在另一实施例中,气体源126可包括清洁气体源。气体可以由气体源126经过远程等离子体源128以及冷却耦接件130而转移至RF扼流器132。RF扼流器132可耦接至转向连接件136,转向连接件136供应气体至气体输入138中。RF功率源124也可通过RF供应器134而与转向连接件136耦接。Gas is introduced into the plenum 114 via a gas input 138 . The gas may be provided by a gas source 126 . In one embodiment, the gas source 126 may include a process gas source. In another embodiment, the gas source 126 may include a clean gas source. Gas may be diverted from gas source 126 to RF choke 132 through remote plasma source 128 and cooling coupling 130 . RF choke 132 may be coupled to divert connection 136 that supplies gas into gas input 138 . The RF power source 124 may also be coupled to a steering connection 136 through an RF supply 134 .

表面上看来,将气体及RF功率透过共同位置而耦接是不安全的。然而,RF电流在导电表面上通过时会具有趋肤效应(skin effect)。RF电流会尽可能靠近驱动其本身的来源而移动。因此,RF电流在导电组件的表面上移动,并且RF电流仅渗入导电组件的特定的预定深度(即,表层:skin)。该预定深度可经计算而为RF电流频率、导电组件的材料的渗透性及导电材料的导电率的函数。因此,当导电组件较RF电流渗入的预定深度厚时,RF电流则不会直接与在该导电组件中流动的气体反应。图1B为部分的图1A的概要剖面视图。图1B显示RF电流移动至喷气头的路径(以箭头A表示),以及通过RF扼流器的路径(以箭头B表示)。On the face of it, it is not safe to couple gas and RF power through a common location. However, RF current can have a skin effect when passing through a conductive surface. The RF current moves as close as possible to the source driving itself. Therefore, the RF current moves over the surface of the conductive component, and the RF current penetrates only a certain predetermined depth (ie, skin) of the conductive component. The predetermined depth can be calculated as a function of the RF current frequency, the permeability of the material of the conductive component, and the conductivity of the conductive material. Therefore, when the conductive component is thicker than the predetermined depth penetrated by the RF current, the RF current does not directly react with the gas flowing in the conductive component. FIG. 1B is a schematic cross-sectional view of a portion of FIG. 1A . Figure 1B shows the path that the RF current travels to the showerhead (indicated by arrow A), and through the RF choke (indicated by arrow B).

如图1B所示,RF电流在RF供应器的表面上、气体输入138的外侧、上盖组件102的顶部、上盖组件102的外侧边缘、托架140相对于充气部114的表面流动,并最终遍及喷气头110的底表面120。一旦RF电流到达喷气头110的底表面120,气体可以在空阴极腔中或是工艺空间116中点燃成为等离子体,所述空阴极腔存在于气体通道112中。RF电流还可以沿着转向连接件136的顶端及RF扼流器132的外侧移动。RF电流移动的路径愈长,阻抗则愈大。因此,对于中央供应的RF电流,随着腔室的尺寸变大,则喷气头的阻抗增加。As shown in FIG. 1B , the RF current flows on the surface of the RF supply, the outside of the gas input 138, the top of the lid assembly 102, the outside edge of the lid assembly 102, the surface of the bracket 140 relative to the plenum 114, and Ultimately over the bottom surface 120 of the gas shower head 110 . Once the RF current reaches the bottom surface 120 of the showerhead 110 , the gas can be ignited into a plasma in the empty cathode chamber, which exists in the gas channel 112 , or in the process volume 116 . The RF current may also travel along the top of the steering connection 136 and the outside of the RF choke 132 . The longer the path that the RF current travels, the greater the impedance. Thus, for centrally supplied RF current, as the size of the chamber becomes larger, the impedance of the airjet head increases.

可以在RF功率源与气体源之间使用RF扼流器,以确保RF功率源与气体输送系统之间的电压差呈现大致均一的减弱。横跨RF扼流器的压降可约略等于气体分配喷气头的电压电平。另外,沿着RF扼流器的压降可为基本均一。因此,来自RF功率源的RF功率输出则为已知且可重复的,所述RF功率用于维持并点燃工艺室内的等离子体。RF扼流器可以使得传输至喷气头的电压最大化,并因此使得RF源的阻抗基本等于负载的阻抗。An RF choke may be used between the RF power source and the gas source to ensure that the voltage difference between the RF power source and the gas delivery system exhibits a substantially uniform attenuation. The voltage drop across the RF choke may be approximately equal to the voltage level of the gas distribution jet. Additionally, the voltage drop along the RF choke may be substantially uniform. Thus, the RF power output from the RF power source used to maintain and ignite the plasma within the process chamber is then known and repeatable. The RF choke can maximize the voltage delivered to the jet, and thus make the impedance of the RF source substantially equal to the impedance of the load.

图2A为根据本发明的一实施例的RF扼流器200的概要视图。图2B为图2A的剖面视图。RF扼流器200包括线圈202,所述线圈202缠绕于亚铁盐材料204周围。在亚铁盐材料204里面设置有冷却管206。在一实施例中,冷却管206包括铜。一或多个散热片208由冷却管206径向伸展出,以更进一步将冷却表面往外延伸进入亚铁盐材料204中,并将来自线圈202的热散出。线圈202可以沿着亚铁盐材料204周围缠绕多次。线圈202可为足够厚,以预防RF电流渗入线圈202内侧。线圈202的一端210与气体输入耦接而连接至工艺室,另一端212则耦接至地及气体源。因此,RF电流由气体输入而沿着线圈202的外侧或表面而流动至接地。FIG. 2A is a schematic view of an RF choke 200 according to one embodiment of the invention. FIG. 2B is a cross-sectional view of FIG. 2A. The RF choke 200 includes a coil 202 wound around a ferrous material 204 . A cooling pipe 206 is provided inside the ferrous salt material 204 . In one embodiment, cooling tube 206 includes copper. One or more fins 208 extend radially from the cooling tube 206 to further extend the cooling surface outward into the ferrous material 204 and dissipate heat from the coil 202 . Coil 202 may be wound around ferrous material 204 multiple times. Coil 202 may be thick enough to prevent RF current from penetrating inside coil 202 . One end 210 of the coil 202 is coupled to a gas input to connect to the process chamber, and the other end 212 is coupled to ground and a gas source. Thus, RF current flows from the gas input along the outside or surface of the coil 202 to ground.

随着RF电流移动,则电感(inductance)增加。在足够距离之后,沿着RF扼流器的电感可基本等于喷气头的电感。通过增加线圈202的半径、长度或是匝数,则可增加电感。另外,随着RF电流沿着线圈202的外侧移动,则该RF电流与亚铁盐材料204接触并造成高阻抗。线圈202的长度应足够短,以确保RF扼流器的阻抗不会大于喷气头的负载的阻抗。若RF扼流器的阻抗大于负载的阻抗,则RF扼流器200会失效。As the RF current moves, the inductance increases. After a sufficient distance, the inductance along the RF choke can be substantially equal to the inductance of the jet. The inductance can be increased by increasing the radius, length or number of turns of the coil 202 . Additionally, as the RF current travels along the outside of the coil 202, the RF current contacts the ferrous material 204 and causes a high impedance. The length of the coil 202 should be short enough to ensure that the impedance of the RF choke is not greater than the impedance of the load of the jet head. If the impedance of the RF choke is greater than the impedance of the load, the RF choke 200 will fail.

亚铁盐材料204可以包括高频低损耗的亚铁盐材料。在一实施例中,亚铁盐材料204可包括半圆柱块,所述半圆柱块形成密实的圆柱状亚铁盐芯。在另一实施例中,亚铁盐材料204可包括四分之一圆柱块,所述四分之一圆柱块形成密实的圆柱状亚铁盐芯。亚铁盐材料204使渗透性升高,因而使电感升高。由于RF扼流器200所造成的电容,亚铁盐材料204使得RF电流的共振降低,所述亚铁盐材料204与线圈202所提供的增加的RF路径耦接。RF扼流器200具有高RF阻抗,以产生RF至接地的隔离。The ferrous salt material 204 may include a high-frequency low-loss ferrous salt material. In an embodiment, the ferrous salt material 204 may comprise semi-cylindrical blocks that form a dense cylindrical ferrous salt core. In another embodiment, the ferrous material 204 may comprise a quarter-cylindrical block forming a dense cylindrical ferrous core. The ferrous salt material 204 increases the permeability and thus the inductance. Due to the capacitance created by the RF choke 200 , the resonance of the RF current is reduced by the ferrous material 204 coupled with the increased RF path provided by the coil 202 . The RF choke 200 has high RF impedance to create RF-to-ground isolation.

亚铁盐材料204增加渗透性,也增加电感。亚铁盐材料204另外提供RF源与接地之间的额外压降。亚铁盐材料204可作为热绝缘器,因而减少线圈202的热损失。Ferrous material 204 increases permeability and also increases inductance. The ferrous material 204 additionally provides additional voltage drop between the RF source and ground. The ferrous salt material 204 can act as a thermal insulator, thereby reducing heat loss from the coil 202 .

线圈202可包括铝,并且线圈202足够厚以预防RF电流渗入线圈内侧(即气体流动的地方)。在一实施例中,线圈202可包括硬阳极氧化铝(hard anodized aluminum)。在另一实施例中,线圈202包括不锈钢。线圈202的内表面可以抵抗来自远程等离子体源(RPS)的清洁气体,例如氟及氟自由基。线圈202可具有大截面积以允许高气导(gas conductance),因而允许安全的气压刻度窗(pressure window)以供稳定的RPS操作。由于RF场不会渗入线圈202的内侧,则通过线圈202的气体不会遇见RF场,且因此该气体不会被点燃成为等离子体。换句话说,线圈202的内侧可包括无场区(field free region)。相较于进入喷气头的RF电流,本发明任何渗入线圈202或是不由线圈端所发散因而遇见气体的电流十分的慢,从而不会形成等离子体。若在RF扼流器200中形成等离子体,流至RF扼流器200的RF电流量会增加,因而导致流至喷气头的RF电流减少。在一实施例中,可不设置有亚铁盐组件。The coil 202 may comprise aluminum, and the coil 202 is sufficiently thick to prevent RF current from seeping into the inside of the coil (ie, where the gas flows). In one embodiment, the coil 202 may comprise hard anodized aluminum. In another embodiment, the coil 202 comprises stainless steel. The inner surface of the coil 202 is resistant to cleaning gases such as fluorine and fluorine radicals from a remote plasma source (RPS). Coil 202 may have a large cross-sectional area to allow high gas conductance, thus allowing a safe pressure window for stable RPS operation. Since the RF field does not penetrate the inside of the coil 202, the gas passing through the coil 202 does not encounter the RF field, and thus the gas does not ignite into a plasma. In other words, the inner side of the coil 202 may include a field free region. Compared to the RF current entering the jet, any current of the present invention that penetrates the coil 202 or does not diverge from the ends of the coil and thus encounters the gas is very slow and thus does not form a plasma. If a plasma is formed in the RF choke 200, the amount of RF current flowing to the RF choke 200 will increase, thereby causing a decrease in the RF current flowing to the showerhead. In one embodiment, no ferrous salt component may be provided.

图3为根据本发明的另一实施例的RF扼流器300的概要剖面视图。RF扼流器300包括气体管302,所述气体管302具有一或多个散热片304,所述一或多个散热片304由气体管302径向往外延伸。在一实施例中,散热片304包括铝。一或多个亚铁盐盘306可包围气体管302,并设置在散热片304之间。在一实施例中,亚铁盐盘306可包括低损耗(low-loss)的亚铁盐,所述低损耗的亚铁盐具有耦接在一起的半环形对,以形成电磁连续环形线圈(toroid)。在另一实施例中,亚铁盐盘306可包括低损耗的亚铁盐,所述低损耗的亚铁盐为环形并各自完全包围气体管302。应了解也可使用其它形状的亚铁盐盘306。RF扼流器300的第一端308可以耦接至工艺室的气体输入,而RF扼流器300的第二端310可耦接至地。RF电流可沿着气体管302的外侧的RF路径C及沿着散热片304而移动。在一实施例中,散热片304可以由气体管302而径向延伸一距离,且此距离大于亚铁盐盘306自气体管302径向延伸的距离。为了容纳高RF电流,可以将气体管302加长,并增设更多的亚铁盐盘306及散热片304。在一实施例中,可增加散热片304自气体管302延伸的距离。在一实施例中,可以通过在气体管302中钻设冷却通道来冷却RF扼流器300。在一实施例中,可不设置有亚铁盐盘306。FIG. 3 is a schematic cross-sectional view of an RF choke 300 according to another embodiment of the present invention. The RF choke 300 includes a gas tube 302 having one or more cooling fins 304 extending radially outward from the gas tube 302 . In one embodiment, heat sink 304 includes aluminum. One or more ferrous salt pans 306 may surround gas tube 302 and be disposed between fins 304 . In one embodiment, the ferrous salt disk 306 may comprise a low-loss ferrous salt having half-toroidal pairs coupled together to form an electromagnetically continuous toroidal coil ( toroid). In another embodiment, the ferrous salt pans 306 may comprise low-loss ferrous salts that are ring-shaped and each completely surround the gas tube 302 . It should be understood that other shapes of ferrous salt pan 306 may also be used. A first end 308 of the RF choke 300 may be coupled to a gas input of the process chamber, and a second end 310 of the RF choke 300 may be coupled to ground. The RF current can travel along the RF path C on the outside of the gas tube 302 and along the heat sink 304 . In one embodiment, the cooling fins 304 may radially extend a distance from the gas pipe 302 , and the distance is greater than the radial distance of the ferrous plate 306 from the gas pipe 302 . To accommodate high RF currents, the gas tube 302 can be lengthened, and more ferrous salt pans 306 and heat sinks 304 can be added. In one embodiment, the distance that the heat sink 304 extends from the gas tube 302 may be increased. In one embodiment, the RF choke 300 may be cooled by drilling cooling channels in the gas tube 302 . In one embodiment, the ferrous salt plate 306 may not be provided.

图4为根据本发明的另一实施例的RF扼流器400的概要剖面视图。RF扼流器400包括气体管402,所述气体管402由一或多个O形环404而彼此分隔开,所述一或多个O形环404自气体管402径向往外延伸。在一实施例中,O形环404可包括硅橡胶。一或多个O形环404可允许空气围绕亚铁盐盘406循环,且缓和亚铁盐盘406彼此摩擦产生的冲击。O形环404可使相邻亚铁盐盘406相隔一预定距离。一或多个亚铁盐盘406也可围绕气体管402并设置于O形环404之间。在一实施例中,可用间隔组件来取代O形环404,而该间隔组件可以在相邻的亚铁盐盘406之间产生一小距离。在一实施例中,相邻的亚铁盐盘406之间会产生气隙。在一实施例中,亚铁盐盘406可包括单一材料,所述单一材料围绕气体管402并跨越气体管402的预定长度。FIG. 4 is a schematic cross-sectional view of an RF choke 400 according to another embodiment of the present invention. The RF choke 400 includes gas tubes 402 separated from each other by one or more O-rings 404 extending radially outward from the gas tubes 402 . In one embodiment, the O-ring 404 may comprise silicone rubber. One or more O-rings 404 may allow air to circulate around the ferrous plates 406 and moderate the impact of the ferrous plates 406 rubbing against each other. The O-ring 404 can separate adjacent ferrous salt discs 406 by a predetermined distance. One or more ferrous plates 406 may also surround gas tube 402 and be disposed between O-rings 404 . In one embodiment, the O-ring 404 may be replaced with a spacer element that creates a small distance between adjacent ferrous plates 406 . In one embodiment, an air gap is formed between adjacent ferrous salt trays 406 . In an embodiment, the ferrous salt plate 406 may comprise a single material that surrounds the gas tube 402 and spans a predetermined length of the gas tube 402 .

在一实施例中,亚铁盐盘406包括低损耗的亚铁盐,所述低损耗的亚铁盐具有耦接在一起的半环形对,以形成电磁连续环形线圈。在另一实施例中,亚铁盐盘406可包括低损耗的亚铁盐,所述低损耗的亚铁盐为环形并各自完全包围气体管402。RF扼流器400的第一端408可以耦接至工艺室的气体输入,而RF扼流器400的第二端410可耦接至地。RF电流可沿着气体管402的外侧的RF路径D移动。为了容纳高RF电流,可以将气体管402加长,并增设更多的亚铁盐盘406。在一实施例中,可以通过在气体管402中钻设冷却通道来冷却RF扼流器400。在一实施例中,可不设置有亚铁盐盘406。In one embodiment, the ferrous salt disk 406 includes a low loss ferrous salt having half-toroidal pairs coupled together to form an electromagnetically continuous toroidal coil. In another embodiment, the ferrous salt pans 406 may comprise low-loss ferrous salts that are ring-shaped and each completely surround the gas tube 402 . A first end 408 of the RF choke 400 may be coupled to a gas input of the process chamber, while a second end 410 of the RF choke 400 may be coupled to ground. The RF current may travel along the RF path D on the outside of the gas tube 402 . To accommodate high RF currents, the gas tube 402 can be lengthened and more ferrous salt pans 406 added. In an embodiment, the RF choke 400 may be cooled by drilling cooling channels in the gas tube 402 . In one embodiment, the ferrous salt pan 406 may not be provided.

图5为根据本发明的另一实施例的RF扼流器500的概要剖面视图。RF扼流器500包括气体供应管502,而工艺气体可流经该气体(供应)管502。圆柱状部分504可围绕气体管502。在一实施例中,圆柱状部分504可包括导电材料。在另一实施例中,圆柱状部分504可包括金属。圆柱状部分504可包括第一端510及第二端512。第一端510可具有实质封闭端,第二端512可包括实质开启端,且具有一或多个自第一端510延伸的延伸部514。在延伸部514之间,可设置有亚铁盐材料506。额外地及/或可选择地,延伸部514之间设置有气袋(airpocket)508。RF电流沿着气体管502外侧(箭头E)及沿着包括延伸部514的圆柱510的表面移动。这样,由于增加的RF路径长度及亚铁盐材料506的暴露的原因,则阻抗会增加。FIG. 5 is a schematic cross-sectional view of an RF choke 500 according to another embodiment of the present invention. The RF choke 500 includes a gas supply tube 502 through which process gas can flow. Cylindrical portion 504 may surround gas tube 502 . In an embodiment, the cylindrical portion 504 may include a conductive material. In another embodiment, cylindrical portion 504 may comprise metal. Cylindrical portion 504 may include a first end 510 and a second end 512 . The first end 510 may have a substantially closed end, and the second end 512 may include a substantially open end and have one or more extensions 514 extending from the first end 510 . Between the extensions 514, a ferrous material 506 may be disposed. Additionally and/or optionally, an air pocket 508 is disposed between the extensions 514 . The RF current travels along the outside of gas tube 502 (arrow E) and along the surface of cylinder 510 including extension 514 . As such, impedance increases due to the increased RF path length and exposure of the ferrous material 506 .

图6表示根据本发明的一实施例的气体供应管600的概要剖面视图。气体供应管600包括内管602,且内管602实质由外管604所包围。内管602通过外部通道608而与外管604分隔开。冷却流体可移动穿过外部通道608,如箭头G所示。为了使冷却流体更加呈非线性路径,因此增加在外部通道的停留时间,冷却流体可遇到数个扰动件606以改变自身的流动路径。在一实施例中,扰动件606可以为金属线,所述金属线旋绕于内管602周围。在另一实施例中,扰动件606可包括一或多个凸缘,所述一或多个凸缘延伸于内管602及外管604之间。工艺气体可沿着内管602中的内部通道610而流动,如箭头F所示。FIG. 6 shows a schematic cross-sectional view of a gas supply pipe 600 according to an embodiment of the present invention. The gas supply tube 600 includes an inner tube 602 substantially surrounded by an outer tube 604 . The inner tube 602 is separated from the outer tube 604 by an outer passage 608 . Cooling fluid may move through the outer channel 608 as indicated by arrow G . To make the cooling fluid follow a more non-linear path, thus increasing the residence time in the outer channels, the cooling fluid may encounter several turbulences 606 to change its flow path. In one embodiment, the disruptor 606 may be a metal wire that is wound around the inner tube 602 . In another embodiment, the disruptor 606 may include one or more flanges extending between the inner tube 602 and the outer tube 604 . Process gases may flow along the inner passage 610 in the inner tube 602 as indicated by arrows F .

图7A为根据本发明的一实施例的耦接至等离子体工艺室的RF扼流器的概要剖面视图。图7B为图7A的电路图式。工艺气体经过RF扼流器706及背板702而进入系统700。RF功率由RF功率源704所供应。在气体入口处(即,RF扼流器706的接地侧)的RF电压为零。RF扼流器706与负载并联。RF扼流器706设计为具有高RF阻抗,并可以为电感式(inductive)或电容式(capacitive)。在包括或不包括外部及/或杂散电容(stray capacitance)的协助的情况下,RF扼流器706可以在共振下操作或在接近共振下操作。就等效电路(equivalentelectrical circuit)而论,Pi网络708可包括负载电容器CL、调谐电容器CT及RF扼流器的阻抗ZFT。负载阻抗ZL可包括RF扼流器的阻抗ZFT以及腔室的阻抗ZCH7A is a schematic cross-sectional view of an RF choke coupled to a plasma process chamber in accordance with one embodiment of the present invention. FIG. 7B is a circuit diagram of FIG. 7A. The process gas enters the system 700 through the RF choke 706 and the back plate 702 . RF power is supplied by RF power source 704 . The RF voltage at the gas inlet (ie, the ground side of the RF choke 706) is zero. An RF choke 706 is connected in parallel with the load. The RF choke 706 is designed to have high RF impedance and can be inductive or capacitive. The RF choke 706 may operate at or near resonance with or without the assistance of external and/or stray capacitance. In terms of an equivalent electrical circuit, the Pi network 708 may include a load capacitor C L , a tuning capacitor C T , and an impedance Z FT of the RF choke. The load impedance Z L may include the impedance Z FT of the RF choke and the impedance Z CH of the chamber.

图8A为根据本发明的一实施例的耦接至等离子体工艺室的RF扼流器的概要剖面视图。图8B为图8A的电路图式。工艺气体经过RF扼流器806及背板802而进入系统800。RF功率由RF功率源804所供应。在气体入口处(即,RF扼流器806的接地侧)的RF电压为零。RF扼流器806与负载并联。RF扼流器806设计为电容式,其中包括或不包括外部电容负载CL’、CL”,所述外部电容负载CL’、CL”在反向L型匹配网络808中形成负载电容器CL。就等效电路而论,反向L型匹配网络808可包括负载电容器CL、调谐电容器CT及RF扼流器的阻抗ZFT。负载电容器CL可包括RF扼流器的阻抗ZFT以及外部电容负载CL’。RF扼流器806可认为是在反向L型匹配网络808中的负载电容器的一部分。8A is a schematic cross-sectional view of an RF choke coupled to a plasma process chamber in accordance with one embodiment of the present invention. FIG. 8B is a circuit diagram of FIG. 8A. The process gas enters the system 800 through the RF choke 806 and the back plate 802 . RF power is supplied by RF power source 804 . The RF voltage at the gas inlet (ie, the ground side of the RF choke 806) is zero. An RF choke 806 is connected in parallel with the load. The RF choke 806 is designed capacitively with or without an external capacitive load CL ' , CL " which forms a load capacitor in the inverse L-shaped matching network 808 C L . In terms of an equivalent circuit, the reverse L-shaped matching network 808 may include a load capacitor CL , a tuning capacitor C T , and an impedance Z FT of the RF choke. The load capacitor CL may include the impedance Z FT of the RF choke and the external capacitive load CL' . The RF choke 806 can be considered as part of the load capacitor in the inverting L-shaped matching network 808 .

图9A为根据本发明的一实施例的耦接至等离子体工艺室的RF扼流器的概要剖面视图。图9B为图9A的电路图式。工艺气体经过RF扼流器906及背板902而进入系统900。RF功率由RF功率源904所供应。RF扼流器906可视为L型或Pi匹配网络908中的调谐电容器CT的一部分。RF扼流器906与负载串联。RF扼流器906设计为电容式,其中包括或不包括外部调谐电容器CT’,所述外部调谐电容器CT’形成L型匹配网络中的调谐电容器。就等效电路而论,L型匹配网络可包括负载电容器CL及调谐电容器CT。调谐电容器CT可包括RF扼流器的阻抗ZFT以及外部调谐电容器CT’。9A is a schematic cross-sectional view of an RF choke coupled to a plasma process chamber in accordance with one embodiment of the present invention. FIG. 9B is a circuit diagram of FIG. 9A. The process gas enters the system 900 through the RF choke 906 and the back plate 902 . RF power is supplied by RF power source 904 . The RF choke 906 may be considered as part of a tuning capacitor CT in an L-shaped or Pi matching network 908 . RF choke 906 is in series with the load. The RF choke 906 is designed capacitively with or without an external tuning capacitor C T ' which forms the tuning capacitor in the L-shaped matching network. In terms of an equivalent circuit, the L-shaped matching network may include a load capacitor CL and a tuning capacitor C T . The tuning capacitor C T may include the impedance Z FT of the RF choke as well as the external tuning capacitor C T ′.

图10A为根据本发明的一实施例的耦接至等离子体工艺室的RF扼流器的概要剖面视图。图10B为图10A的电路图式。工艺气体经过RF扼流器1006及背板1002而进入系统1000。RF功率由RF功率源1004所供应。在气体入口处(即,RF扼流器1006的接地侧)的RF电压为零。两个RF扼流器1006或是一个RF扼流器1006的两段放在一起,以成为L型或Pi型匹配网络1008中的负载及调谐组件。RF扼流器1006设计为电容式,其中包括或不包括外部负载及调谐电容器CL’及CT’。就等效电路而论,网络可包括负载电容器CL及调谐电容器CT。负载电容器CL可包括外部负载电容器CL’以及第一RF扼流器的阻抗ZFT1。调谐电容器可包括第二RF扼流器的阻抗ZFT2以及外部调谐电容器CT’10A is a schematic cross-sectional view of an RF choke coupled to a plasma process chamber in accordance with one embodiment of the present invention. FIG. 10B is a circuit diagram of FIG. 10A. The process gas enters the system 1000 through the RF choke 1006 and the back plate 1002 . RF power is supplied by RF power source 1004 . The RF voltage at the gas inlet (ie, the ground side of the RF choke 1006) is zero. Two RF chokes 1006 or two sections of one RF choke 1006 are put together to become the loading and tuning components in L-type or Pi-type matching network 1008 . The RF choke 1006 is designed capacitively, with or without external load and tuning capacitors CL' and CT' . In terms of equivalent circuits, the network may include a load capacitor CL and a tuning capacitor CT . The load capacitor CL may include an external load capacitor CL' and an impedance Z FT1 of the first RF choke. The tuning capacitors may include the impedance Z FT2 of the second RF choke and the external tuning capacitor C T′ .

图11A为根据本发明的另一实施例的RF扼流器1100的概要视图。图11B为图11A的RF扼流器1100沿着H-H的剖面线所得的概要剖面视图。如图11A及11B所示,亚铁盐组件1104沿着气体管1102而纵长地延伸。一或多个亚铁盐组件1104可设置并基本覆盖在气体管1102的外表面上。11A is a schematic view of an RF choke 1100 according to another embodiment of the present invention. FIG. 11B is a schematic cross-sectional view of the RF choke 1100 of FIG. 11A taken along the section line H-H. As shown in FIGS. 11A and 11B , the ferrous salt component 1104 extends lengthwise along the gas tube 1102 . One or more ferrous salt assemblies 1104 may be disposed on and substantially cover the outer surface of the gas tube 1102 .

通过在气体源及工艺室之间设置扼流器,则可减少寄生等离子体。RF扼流器可包括气体管,且气体管的壁厚度大于RF电流的最大期望渗透厚度。另外,RF扼流器可具有足够长的RF路径,以使得RF扼流器的阻抗基本等于负载至喷气头的阻抗。By placing a choke between the gas source and the process chamber, parasitic plasma can be reduced. The RF choke may comprise a gas tube with a wall thickness greater than the maximum desired penetration thickness of the RF current. Additionally, the RF choke may have a sufficiently long RF path such that the impedance of the RF choke is substantially equal to the impedance of the load to the showerhead.

本发明虽以较佳实施例说明如上,然其并非用以限定本发明,任何本领域技术人员,在不脱离本发明的精神和范围内所作的更动与润饰,仍应属本发明的技术范畴。Although the present invention has been described as above with preferred embodiments, it is not intended to limit the present invention. Any changes and modifications made by those skilled in the art without departing from the spirit and scope of the present invention should still belong to the technology of the present invention. category.

Claims (12)

1.一种RF扼流器组件,包括:1. An RF choke assembly comprising: 气体供应管,所述气体供应管包括金属;以及a gas supply tube comprising metal; and 多个亚铁盐组件,所述多个亚铁盐组件直接耦接至所述气体供应管,并且至少部分地围绕所述气体供应管,其中所述多个亚铁盐组件跨越所述气体供应管的预定长度。a plurality of ferrous salt assemblies directly coupled to and at least partially surrounding the gas supply pipe, wherein the plurality of ferrous salt assemblies span the gas supply The predetermined length of the tube. 2.如权利要求1所述的RF扼流器组件,其中一或多个亚铁盐组件包括多个亚铁盐盘。2. The RF choke assembly of claim 1, wherein the one or more ferrous assemblies comprise a plurality of ferrous plates. 3.如权利要求1所述的RF扼流器组件,其中所述气体供应管包括铝。3. The RF choke assembly of claim 1, wherein the gas supply tube comprises aluminum. 4.一种RF扼流器组件,包括:4. An RF choke assembly comprising: 气体供应管,所述气体供应管包括金属;以及a gas supply tube comprising metal; and 多个亚铁盐组件,所述多个亚铁盐组件直接耦接至所述气体供应管,并且至少部分地围绕所述气体供应管,其中所述多个亚铁盐组件跨越所述气体供应管的预定长度,其中一或多个亚铁盐组件包括多个亚铁盐盘,其中相邻的亚铁盐盘由一或多个O形环而分隔开。a plurality of ferrous salt assemblies directly coupled to and at least partially surrounding the gas supply pipe, wherein the plurality of ferrous salt assemblies span the gas supply A predetermined length of tubing wherein the one or more ferrous salt assemblies include a plurality of ferrous salt plates, wherein adjacent ferrous salt plates are separated by one or more O-rings. 5.如权利要求4所述的RF扼流器组件,其中所述气体供应管包括铝。5. The RF choke assembly of claim 4, wherein the gas supply tube comprises aluminum. 6.一种等离子体工艺设备,包括:6. A plasma process equipment comprising: RF功率源;RF power source; 气体源;以及gas source; and RF扼流器组件,所述RF扼流器组件耦接于所述RF功率源与所述气体源之间,所述组件包括:an RF choke assembly coupled between the RF power source and the gas source, the assembly comprising: 气体供应管,所述气体供应管包括金属、第一端和第二端,所述第一端与所述气体源耦接,所述第二端与所述RF功率源耦接;以及a gas supply tube comprising metal, a first end coupled to the gas source, and a second end coupled to the RF power source; and 多个亚铁盐组件,所述多个亚铁盐组件直接耦接至所述气体供应管,并且至少部分地围绕所述气体供应管,其中所述多个亚铁盐组件跨越所述气体供应管的预定长度。a plurality of ferrous salt assemblies directly coupled to and at least partially surrounding the gas supply pipe, wherein the plurality of ferrous salt assemblies span the gas supply The predetermined length of the tube. 7.如权利要求6所述的设备,其中所述气体供应管的所述第二端接地。7. The apparatus of claim 6, wherein the second end of the gas supply tube is grounded. 8.如权利要求7所述的设备,其中一或多个亚铁盐组件包括多个亚铁盐盘。8. The apparatus of claim 7, wherein the one or more ferrous salt assemblies comprise a plurality of ferrous salt pans. 9.如权利要求6所述的设备,其中所述气体供应管包括铝。9. The apparatus of claim 6, wherein the gas supply tube comprises aluminum. 10.一种等离子体工艺设备,包括:10. A plasma processing apparatus comprising: RF功率源;RF power source; 气体源;以及gas source; and RF扼流器组件,所述RF扼流器组件耦接于所述RF功率源与所述气体源之间,所述组件包括:an RF choke assembly coupled between the RF power source and the gas source, the assembly comprising: 气体供应管,所述气体供应管包括金属、第一端和第二端,所述第一端与所述气体源耦接,所述第二端与所述RF功率源耦接;以及a gas supply tube comprising metal, a first end coupled to the gas source, and a second end coupled to the RF power source; and 多个亚铁盐组件,所述多个亚铁盐组件直接耦接至所述气体供应管,并且至少部分地围绕所述气体供应管,其中所述多个亚铁盐组件跨越所述气体供应管的预定长度,其中所述气体供应管的所述第二端接地,其中一或多个亚铁盐组件包括多个亚铁盐盘,其中相邻的亚铁盐盘由一或多个O形环而分隔开。a plurality of ferrous salt assemblies directly coupled to and at least partially surrounding the gas supply pipe, wherein the plurality of ferrous salt assemblies span the gas supply a predetermined length of pipe, wherein said second end of said gas supply pipe is grounded, wherein one or more ferrous salt assemblies comprise a plurality of ferrous salt pans, wherein adjacent ferrous salt pans are covered by one or more O separated by rings. 11.如权利要求10所述的设备,其中所述气体供应管包括铝。11. The apparatus of claim 10, wherein the gas supply tube comprises aluminum. 12.一种气体输送方法,包括:12. A method of gas delivery comprising: 使气体流经金属管的内侧而至工艺室,所述金属管包括第一端和第二端,所述第一端耦接至气体源及耦接至地,所述第二端耦接至RF功率源;以及flowing gas to the process chamber through the inside of a metal tube, the metal tube including a first end coupled to a gas source and to ground, and a second end coupled to an RF power source; and 当所述气体流经所述金属管时,使RF电流沿着所述金属管的外侧流动,由此,在所述金属管内侧流动的所述气体不会暴露于RF电流,其中所述金属管具有多个亚铁盐组件,所述多个亚铁盐组件直接耦接至所述金属管,并且至少部分地围绕所述金属管,其中所述多个亚铁盐组件跨越所述金属管的预定长度。When the gas flows through the metal tube, the RF current is caused to flow along the outside of the metal tube, whereby the gas flowing inside the metal tube, where the metal The tube has a plurality of ferrous components directly coupled to the metal tube and at least partially surrounding the metal tube, wherein the plurality of ferrous components span the metal tube predetermined length.
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