CN102735629B - Method for detecting stability of inkjet printing ink for ceramic decoration - Google Patents
Method for detecting stability of inkjet printing ink for ceramic decoration Download PDFInfo
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- 239000000919 ceramic Substances 0.000 title claims abstract description 36
- 238000007641 inkjet printing Methods 0.000 title claims abstract description 16
- 238000000034 method Methods 0.000 title claims abstract description 15
- 238000005034 decoration Methods 0.000 title claims abstract description 12
- 239000006185 dispersion Substances 0.000 claims abstract description 14
- 238000002835 absorbance Methods 0.000 claims abstract description 13
- 238000003756 stirring Methods 0.000 claims abstract description 12
- 239000007788 liquid Substances 0.000 claims abstract description 10
- 238000012360 testing method Methods 0.000 claims abstract description 10
- 238000010521 absorption reaction Methods 0.000 claims abstract description 8
- 238000005070 sampling Methods 0.000 claims abstract description 3
- 238000001514 detection method Methods 0.000 claims description 9
- 238000004062 sedimentation Methods 0.000 claims description 7
- 238000005119 centrifugation Methods 0.000 abstract description 3
- 239000000976 ink Substances 0.000 description 30
- 238000007639 printing Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000003760 magnetic stirring Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000004220 aggregation Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 238000005189 flocculation Methods 0.000 description 1
- 230000016615 flocculation Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
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Abstract
本发明公开一种陶瓷装饰用喷墨打印墨水的检测方法,包括以下步骤:取待测陶瓷墨水置于离心试管中,用离心机离心处理一定时间;将经过离心处理的陶瓷墨水放入烧杯中,用搅拌器搅拌一定时间;取出搅拌处理的试样,在靠近液面下,用微量进样器吸取试样,稀释一定倍数,测定其最大吸收波长处分散液的吸光度Ao;将搅拌处理的陶瓷墨水置于离心试管中,用离心机离心一定时间;取出经过步骤四离心处理后的分散液,按照步骤三中的取样方法,在相同液面高度下,用微量进样器吸取相同体积的试样,稀释相同倍数,在与步骤三相同条件下,测定其最大吸收波长处分散液的吸光度Ai。计算Ai/Ao的比吸光度,数值越高表示墨水性能越稳定。The invention discloses a method for detecting ink-jet printing ink for ceramic decoration, which comprises the following steps: taking the ceramic ink to be tested and placing it in a centrifuge test tube, and centrifuging it with a centrifuge for a certain period of time; putting the centrifuged ceramic ink into a beaker , stir with a stirrer for a certain period of time; take out the stirred sample, draw the sample with a micro-sampler near the liquid surface, dilute it by a certain number of times, and measure the absorbance A o of the dispersion at the maximum absorption wavelength; Place the ceramic ink in a centrifuge test tube and centrifuge for a certain period of time with a centrifuge; take out the dispersion after centrifugation in step 4, and use a micro-sampler to draw the same volume according to the sampling method in step 3 at the same liquid level Dilute the sample by the same multiple, and measure the absorbance A i of the dispersion at the maximum absorption wavelength under the same conditions as in Step 3. Calculate the specific absorbance of A i /A o , the higher the value, the more stable the performance of the ink.
Description
技术领域 technical field
本发明涉及陶瓷装饰用喷墨打印墨水的检测技术领域,尤其是指一种陶瓷装饰用的喷墨打印墨水稳定性的检测方法。The invention relates to the technical field of detection of ink-jet printing ink for ceramic decoration, in particular to a detection method for the stability of ink-jet printing ink for ceramic decoration.
背景技术 Background technique
陶瓷装饰用喷墨打印墨水技术是将着色剂制成多色墨水,通过喷墨打印的方式将其直接打印到陶瓷表面上,烧成后呈色的装饰方法。喷墨打印技术与现有的陶瓷装饰手段相比,具有如下优点:第一,产品逼真细腻,可以得到比常规瓷砖更丰富的纹理变化;第二,能够实现个性化设计与制造。机械化、白动化程度高,喷墨印刷只需在电脑上输入设计图案就可进行制造,有利于多种图案小批量的陶瓷制品生产;第三,喷墨打印无需接触坯体,可降低破损率;第四,在瓷砖立体造型面上的印刷,尤其是各种凹凸浮面砖和斜角面上的纹理生动印刷。Inkjet printing ink technology for ceramic decoration is a decoration method in which colorants are made into multi-color inks, which are directly printed on the surface of ceramics by inkjet printing, and colored after firing. Compared with the existing ceramic decoration methods, inkjet printing technology has the following advantages: first, the product is realistic and delicate, and can obtain richer texture changes than conventional ceramic tiles; second, it can realize personalized design and manufacture. High degree of mechanization and automation, inkjet printing can be manufactured only by inputting design patterns on the computer, which is conducive to the production of small batches of ceramic products with various patterns; third, inkjet printing does not need to contact the green body, which can reduce damage Fourth, the printing on the three-dimensional surface of ceramic tiles, especially the vivid printing of textures on various concave-convex floating bricks and beveled surfaces.
陶瓷装饰用喷墨打印墨水需要具有良好分散稳定性,才不会在打印的过程中阻塞喷头。陶瓷装饰用喷墨打印墨水是陶瓷色剂分散在载液中得到的一种分散体系,这种体系是相对稳定的。分散的稳定性需要考虑到放置一定时间不沉降、不聚集、不凝絮。Inkjet printing inks for ceramic decoration need to have good dispersion stability so as not to block the nozzles during printing. Inkjet printing ink for ceramic decoration is a dispersion system obtained by dispersing ceramic toner in a carrier liquid, and this system is relatively stable. The stability of the dispersion needs to be considered for a certain period of time without sedimentation, aggregation, or flocculation.
对于陶瓷墨水稳定性的测试通常采用将墨水放入带有刻度的试管中,静置60天,观察沉降体积的方法。该方法的优点是简单,缺点是检测时间长,检测所处环境不能够模拟墨水在喷墨打印设备的墨路系统中的真实环境(温度、剪切速率等情况)。The test for the stability of ceramic ink usually adopts the method of putting the ink into a graduated test tube, standing it for 60 days, and observing the sedimentation volume. The advantage of this method is that it is simple, but the disadvantage is that the detection time is long, and the detection environment cannot simulate the real environment (temperature, shear rate, etc.) of the ink in the ink system of the inkjet printing device.
发明内容 Contents of the invention
本发明要解决的技术问题是提供一种快捷、误差小的陶瓷装饰用喷墨打印墨水稳定性的检测方法。The technical problem to be solved by the present invention is to provide a fast and small error detection method for the stability of inkjet printing ink for ceramic decoration.
为解决上述技术问题所采用的技术方案:The technical solution adopted for solving the above-mentioned technical problems:
一种陶瓷装饰用喷墨打印墨水的检测方法,其特征在于包括以下步骤:A detection method of inkjet printing ink for ceramic decoration, characterized in that it comprises the following steps:
一、取待测一定体积的陶瓷墨水,置于离心试管中,用离心机,在一定转速下离心处理一定时间;1. Take a certain volume of ceramic ink to be tested, put it in a centrifuge test tube, and use a centrifuge to centrifuge at a certain speed for a certain period of time;
二、将经过步骤一离心处理后的陶瓷墨水放入烧杯中,应用搅拌器按照一定搅拌速度、搅拌一定时间;2. Put the ceramic ink that has been centrifuged in step 1 into a beaker, and use a stirrer to stir for a certain period of time according to a certain stirring speed;
三、取出经过步骤二搅拌处理后的试样,在靠近液面下,用微量进样器吸取一定体积的试样,稀释一定倍数,测定其最大吸收波长处分散液的吸光度Ao;3. Take out the sample after the stirring treatment in step 2, draw a certain volume of sample with a micro-sampler near the liquid surface, dilute it by a certain number of times, and measure the absorbance A o of the dispersion at its maximum absorption wavelength;
四、将经过步骤二搅拌处理后的陶瓷墨水置于离心试管中,用离心机,在特定转数的条件下离心一定时间;4. Place the ceramic ink after the stirring process in step 2 in a centrifuge test tube, and use a centrifuge to centrifuge for a certain period of time under the condition of a specific number of revolutions;
五、取出经过步骤四离心处理后的分散液,按照步骤三中的取样方法,在相同液面高度下,用微量进样器吸取相同体积的试样,稀释相同倍数,在与步骤三相同条件下,测定其最大吸收波长处分散液的吸光度Ai。5. Take out the dispersion liquid after centrifugation in step 4, according to the sampling method in step 3, at the same liquid level, use a micro-sampler to draw the same volume of sample, dilute the same multiple, and use the same conditions as step 3 , measure the absorbance A i of the dispersion at its maximum absorption wavelength.
六、计算Ai/Ao的比吸光度,数值越高表示墨水性能越稳定。6. Calculate the specific absorbance of A i /A o , the higher the value, the more stable the performance of the ink.
采用本发明所带来的有益效果:本发明通过搅拌器搅拌来模拟陶瓷墨水在运输过程中的振荡、陶瓷墨水在喷墨打印设备中的循环情况,降低墨水测试的误差;通过离心机离心来来模拟墨水静止沉降,能够加速陶瓷墨水的沉降过程;通过测试比吸光度来确定墨水的沉降率,能够量化分析陶瓷墨水的稳定性。与传统方法相比,本发明能够量化分析陶瓷墨水的稳定性,缩短了检测时间,操作误差小,更加利于应用。The beneficial effects brought by the adoption of the present invention: the present invention simulates the vibration of the ceramic ink during transportation and the circulation of the ceramic ink in the inkjet printing equipment through the agitator stirring, and reduces the error of the ink test; To simulate the static sedimentation of the ink, it can accelerate the sedimentation process of the ceramic ink; by testing the specific absorbance to determine the ink sedimentation rate, the stability of the ceramic ink can be quantitatively analyzed. Compared with the traditional method, the invention can quantitatively analyze the stability of the ceramic ink, shortens the detection time, has small operation errors, and is more favorable for application.
具体实施方式 Detailed ways
下面通过具体实施例子对本发明进行进一步的阐述,应该明白的是,下述说明仅是为了解释本发明,并不对其内容进行限定。The present invention will be further elaborated below through specific implementation examples. It should be understood that the following descriptions are only for explaining the present invention and not limiting its content.
实施实例Implementation example
步骤一取待测100ml陶瓷墨水,置于离心试管中,用离心机,在转速为1000r/min的条件下离心10min;Step 1 Take 100ml of ceramic ink to be tested, put it in a centrifuge tube, and use a centrifuge to centrifuge at a speed of 1000r/min for 10min;
步骤二将经过步骤一离心处理后的陶瓷墨水放入烧杯中,在40℃下应用JB-3型磁力搅拌器(上海雷磁新泾仪器有限公司)搅拌10min,搅拌速度为300rpm;Step 2 Put the ceramic ink that has been centrifuged in Step 1 into a beaker, and use a JB-3 magnetic stirrer (Shanghai Leici Xinjing Instrument Co., Ltd.) to stir at 40°C for 10 minutes at a stirring speed of 300rpm;
步骤三取出经过步骤二磁力搅拌处理后的试样,在距离液面下1cm处,用微量进样器吸取0.5mL,稀释100倍,测定其最大吸收波长处分散液的吸光度Ao;Step 3 Take out the sample after the magnetic stirring treatment in step 2, draw 0.5mL with a micro-sampler at a distance of 1cm below the liquid surface, dilute 100 times, and measure the absorbance A o of the dispersion at the maximum absorption wavelength;
步骤四将经过步骤二磁力搅拌处理后的陶瓷墨水置于离心试管中,用离心机,在转速为1000r/min的条件下离心10min;Step 4 Place the ceramic ink processed by magnetic stirring in step 2 into a centrifuge test tube, and centrifuge for 10 min at a speed of 1000 r/min with a centrifuge;
步骤五取出经过步骤四离心处理后的分散液,在距离离心管液面下1cm处,用微量进样器吸取0.5mL,稀释100倍,测定其最大吸收波长处的吸光度Ai;Step 5: Take out the dispersion after the centrifugation treatment in Step 4, draw 0.5 mL with a micro-sampler at a distance of 1 cm below the liquid surface of the centrifuge tube, dilute 100 times, and measure the absorbance A i at the maximum absorption wavelength;
步骤六按式①计算比吸光度Ri,以此来确定墨水的沉降率,量化分析陶瓷墨水的稳定性,数值越高表示墨水性能越稳定。Step 6 Calculate the specific absorbance Ri according to formula ①, so as to determine the sedimentation rate of the ink, and quantitatively analyze the stability of the ceramic ink. The higher the value, the more stable the performance of the ink.
从上面的方法可以看出,本发明操作误差小,缩短了检测时间,更加利于应用。It can be seen from the above method that the present invention has small operating errors, shortens the detection time, and is more conducive to application.
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