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CN102735305A - Fuel measuring device controlled by servo motor - Google Patents

Fuel measuring device controlled by servo motor Download PDF

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Publication number
CN102735305A
CN102735305A CN201210201496XA CN201210201496A CN102735305A CN 102735305 A CN102735305 A CN 102735305A CN 201210201496X A CN201210201496X A CN 201210201496XA CN 201210201496 A CN201210201496 A CN 201210201496A CN 102735305 A CN102735305 A CN 102735305A
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servo motor
oil
piston
rack
fuel
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CN102735305B (en
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何文华
胡滨鹏
任晓帅
侯明阳
曲振爱
吕胤鼎
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Zhejiang University ZJU
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Zhejiang University ZJU
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Abstract

本发明公开了一种伺服电机控制的燃料测量装置,该装置中,连杆的一端通过弹簧与齿条相连,另一端通过活塞销和活塞相连,位移传感器测量连杆的位移,活塞置于量筒内,量筒的底部、出油油管和进油油管通过电磁三通阀连接,压力传感器安装在出油油管上,压力传感器和伺服电机均与电子控制单元相连,齿轮固定在服电机的输出轴上,并与齿条啮合;应用本发明来测量发动机的油耗,不用装拆油箱,操作方便简单;电子控制单元直接调节控制电机,保持油压的稳定,测量数据准确、工作稳定;本发明不需改装发动机或其他油耗装置的油路系统,结构通用性强,适用广泛。

Figure 201210201496

The invention discloses a fuel measuring device controlled by a servo motor. In the device, one end of a connecting rod is connected with a rack through a spring, and the other end is connected with a piston through a piston pin. A displacement sensor measures the displacement of the connecting rod, and the piston is placed in a measuring cylinder. Inside, the bottom of the measuring cylinder, the oil outlet pipe and the oil inlet pipe are connected through an electromagnetic three-way valve, the pressure sensor is installed on the oil outlet pipe, the pressure sensor and the servo motor are connected with the electronic control unit, and the gear is fixed on the output shaft of the servo motor , and meshed with the rack; the invention is used to measure the fuel consumption of the engine without disassembling the fuel tank, and the operation is convenient and simple; the electronic control unit directly adjusts and controls the motor to keep the oil pressure stable, the measurement data is accurate, and the work is stable; the invention does not need The oil circuit system of the engine or other oil consumption devices is modified, and the structure has strong versatility and wide application.

Figure 201210201496

Description

一种伺服电机控制的燃料测量装置A fuel measuring device controlled by a servo motor

技术领域 technical field

本发明涉及一种燃料测量装置,尤其涉及一种伺服电机控制的燃料测量装置。 The invention relates to a fuel measuring device, in particular to a fuel measuring device controlled by a servo motor.

背景技术 Background technique

目前,油耗测量还没有非常理想的仪器,主要是采用“称重法”或是直接测量机车燃油箱的液位。前一种方法需在测试前将油桶装满油并称好质量固定在机器上,再将发动机的燃油进回油管插入其中,启动发动机后立即进行测试,测试完成后熄火,拆下油桶称其质量,用测试前后的质量之差除以时间来确定单位时间的油耗或除以作业量来确定单位作业量的油耗。该测试方法由于装拆时出现滴油、漏油现象导致测量误差较大,且测量不方便且误差较大。后一种方法采用一般的液位传感器对机车油箱进行测量,由于车辆发动后,振动较大,将会导致数据误差大,且很不稳定。 At present, there is no very ideal instrument for fuel consumption measurement, and the "weighing method" or direct measurement of the liquid level of the fuel tank of the locomotive is mainly used. The former method needs to fill the oil barrel with oil and weigh the quality and fix it on the machine before the test, then insert the fuel inlet and return pipe of the engine into it, start the engine and test it immediately, turn off the engine after the test is completed, and remove the oil barrel Weigh its quality, divide the difference between the quality before and after the test by the time to determine the fuel consumption per unit time or divide it by the workload to determine the fuel consumption per unit workload. This test method has large measurement errors due to oil dripping and oil leakage during assembly and disassembly, and the measurement is inconvenient and has large errors. The latter method uses a general liquid level sensor to measure the fuel tank of the locomotive. Since the vehicle starts to vibrate greatly, the data error will be large and it will be very unstable.

发明内容 Contents of the invention

本发明的目的在于针对现有技术的不足,提供一种伺服电机控制的燃料测量装置。 The object of the present invention is to provide a fuel measuring device controlled by a servo motor to address the deficiencies in the prior art.

本发明的目的是通过以下技术方案来实现的:一种伺服电机控制的燃料测量装置,它包括:齿条、弹簧、位移传感器、连杆、活塞、出油油管、电磁三通阀、进油油管、压力传感器、量筒、电子控制单元、伺服电机和齿轮等;其中,所述连杆的一端通过弹簧与齿条相连,另一端通过活塞销和活塞相连,位移传感器测量连杆的位移,活塞置于量筒内,量筒的底部、出油油管和进油油管通过电磁三通阀连接,压力传感器安装在出油油管上,压力传感器和伺服电机均与电子控制单元相连,齿轮固定在服电机的输出轴上,并与齿条啮合。 The object of the present invention is achieved through the following technical solutions: a fuel measuring device controlled by a servo motor, which includes: a rack, a spring, a displacement sensor, a connecting rod, a piston, an oil outlet pipe, an electromagnetic three-way valve, an oil inlet Oil pipes, pressure sensors, measuring cylinders, electronic control units, servo motors and gears, etc.; wherein, one end of the connecting rod is connected to the rack through a spring, and the other end is connected to the piston through a piston pin. The displacement sensor measures the displacement of the connecting rod, and the piston Placed in the measuring cylinder, the bottom of the measuring cylinder, the oil outlet pipe and the oil inlet pipe are connected through the electromagnetic three-way valve, the pressure sensor is installed on the oil outlet pipe, the pressure sensor and the servo motor are connected with the electronic control unit, and the gear is fixed on the servo motor. on the output shaft and meshes with the rack.

本发明的有益效果是: The beneficial effects of the present invention are:

1、不用装拆油箱,操作方便简单; 1. There is no need to disassemble the fuel tank, and the operation is convenient and simple;

2、电子控制单元直接调节控制电机,保持油压的稳定,测量数据准确、工作稳定; 2. The electronic control unit directly adjusts and controls the motor to keep the oil pressure stable, the measurement data is accurate, and the work is stable;

3、不需改装发动机或其他油耗装置的油路系统,结构通用性强,适用广泛; 3. There is no need to modify the oil circuit system of the engine or other fuel consumption devices, and the structure has strong versatility and wide application;

4、结构简单,制造成本低。 4. Simple structure and low manufacturing cost.

附图说明 Description of drawings

图1是本发明的结构示意图; Fig. 1 is a structural representation of the present invention;

图2是本发明的齿轮与电机的安装示意图; Fig. 2 is the installation schematic diagram of gear and motor of the present invention;

图3是本发明电子控制单元的工作示意图; Fig. 3 is the working schematic diagram of electronic control unit of the present invention;

图中:齿条1、弹簧2、位移传感器3、连杆4、活塞5、活塞销6、出油油管7、电磁三通阀8、进油油管9、压力传感器10、量筒11、电子控制单元12、伺服电机13、齿轮14。 In the figure: rack 1, spring 2, displacement sensor 3, connecting rod 4, piston 5, piston pin 6, oil outlet pipe 7, electromagnetic three-way valve 8, oil inlet pipe 9, pressure sensor 10, measuring cylinder 11, electronic control Unit 12, servo motor 13, gear 14.

具体实施方式 Detailed ways

下面根据附图详细说明本发明,本发明的目的和效果将会变得更加明显。 The purpose and effects of the present invention will become more apparent by referring to the accompanying drawings in detail of the present invention.

如图1和2所示,本发明的伺服电机控制的燃料测量装置包括:齿条1、弹簧2、位移传感器3、连杆4、活塞5、出油油管7、电磁三通阀8、进油油管9、压力传感器10、量筒11、电子控制单元12、伺服电机13、齿轮14。 As shown in Figures 1 and 2, the fuel measuring device controlled by a servo motor of the present invention includes: a rack 1, a spring 2, a displacement sensor 3, a connecting rod 4, a piston 5, an oil outlet pipe 7, an electromagnetic three-way valve 8, an inlet Oil pipe 9, pressure sensor 10, measuring cylinder 11, electronic control unit 12, servo motor 13, gear 14.

连杆4的一端通过弹簧2与齿条1相连,另一端通过活塞销6和活塞5相连,位移传感器3测量连杆4的位移,活塞5置于量筒11内,量筒11的底部、出油油管7和进油油管9通过电磁三通阀8连接,压力传感器10安装在出油油管7上,压力传感器10和伺服电机13均与电子控制单元12相连,齿轮14固定在服电机13的输出轴上,并与齿条1啮合。 One end of the connecting rod 4 is connected to the rack 1 through the spring 2, and the other end is connected to the piston 5 through the piston pin 6. The displacement sensor 3 measures the displacement of the connecting rod 4. The piston 5 is placed in the measuring cylinder 11. The bottom of the measuring cylinder 11, the oil outlet The oil pipe 7 and the oil inlet pipe 9 are connected through the electromagnetic three-way valve 8, the pressure sensor 10 is installed on the oil outlet pipe 7, the pressure sensor 10 and the servo motor 13 are connected with the electronic control unit 12, and the gear 14 is fixed on the output of the servo motor 13. shaft and meshes with rack 1.

如图3所示,压力传感器10发送压力信号到电子控制单元上,电子控制单元12可以由单片机或DSP来实现,将压力传感器10发送的压力信号转换为控制信号,并发送控制信号到伺服电机13上,伺服电机13带动齿轮14转动,进而达到控制齿轮14转速的目的。 As shown in Figure 3, the pressure sensor 10 sends a pressure signal to the electronic control unit, and the electronic control unit 12 can be realized by a single-chip microcomputer or DSP, which converts the pressure signal sent by the pressure sensor 10 into a control signal, and sends the control signal to the servo motor 13, the servo motor 13 drives the gear 14 to rotate, and then achieves the purpose of controlling the speed of the gear 14.

本发明的工作过程如下:在发动机启动之前,先调节电磁三通阀8,导通进油油管9和量筒11,阻断出油油管7,由于进油油管9油压的作用,使得量筒11逐渐充满燃油。待到量筒11充满时,调节电磁三通阀8,导通进油油管9与出油油管7,然后正常启动发动机(图中未示出)。待需要测量燃油油耗时,再调节电磁三通阀8,使得量筒11与出油油管7导通,同时启动伺服电机13带动齿轮14转动,进而带动齿条1向下运动 ,齿条1的向下运动压缩弹簧2,弹簧2的压缩使得连杆4向下运动进而带动活塞运动,最后使得量筒11内产生一定的油压。燃油在油压的作用下,流向出油油管7进而流入发动机,保证发动机的正常工作。压力传感器10测量从量筒11流出的燃油的压力,送往电子控制单元12,当压力大于当初进油油管9的压力时,电子控制单元12发送控制信号命令伺服电机13减速转动,当压力小于当初进油油管9的压力时,电子控制单元12发送控制信号命令伺服电机13加速转动,进而调节齿条1向下加减速运动,保持量筒11内的油压始终稳定在当初进油油管9的压力值附近。弹簧2对来自于齿条1的作用力起到缓冲的作用,避免直接作用于连杆4进而引起油压的急起急落,保持油压稳定。这样,等待发动机工作时间t秒后,由位移传感器3读出连杆4的位移,也即活塞5的位移h,由此可以得出t秒时间内所消耗的燃油的总体积量:                                               

Figure 201210201496X100002DEST_PATH_IMAGE002
,而A为量筒的横截面积。进而可以得出单位时间内油耗量为
Figure 201210201496X100002DEST_PATH_IMAGE004
。 The working process of the present invention is as follows: before the engine is started, the electromagnetic three-way valve 8 is first adjusted, the oil inlet pipe 9 and the measuring cylinder 11 are connected, and the oil outlet pipe 7 is blocked. Due to the oil pressure of the oil inlet pipe 9, the measuring cylinder 11 Gradually fill up with fuel. When the measuring cylinder 11 is full, adjust the electromagnetic three-way valve 8 to connect the oil inlet pipe 9 and the oil outlet pipe 7, and then start the engine normally (not shown in the figure). When the fuel consumption needs to be measured, adjust the electromagnetic three-way valve 8 again, so that the measuring cylinder 11 is connected to the oil outlet pipe 7, and at the same time start the servo motor 13 to drive the gear 14 to rotate, and then drive the rack 1 to move downward, and the direction of the rack 1 The downward movement compresses the spring 2, and the compression of the spring 2 makes the connecting rod 4 move downwards to drive the piston to move, and finally a certain oil pressure is generated in the measuring cylinder 11. Under the effect of oil pressure, the fuel oil flows to the oil outlet pipe 7 and then flows into the engine to ensure the normal operation of the engine. The pressure sensor 10 measures the pressure of the fuel flowing out of the measuring cylinder 11 and sends it to the electronic control unit 12. When the pressure is greater than the original pressure of the oil inlet pipe 9, the electronic control unit 12 sends a control signal to order the servo motor 13 to decelerate and rotate. When the pressure of the oil inlet pipe 9 is reached, the electronic control unit 12 sends a control signal to order the servo motor 13 to accelerate the rotation, and then adjust the rack 1 to accelerate and decelerate downward, so as to keep the oil pressure in the measuring cylinder 11 stable at the original pressure of the oil inlet pipe 9 near the value. The spring 2 acts as a buffer against the force from the rack 1, avoiding the direct action on the connecting rod 4 and causing sudden rise and fall of the oil pressure, so as to keep the oil pressure stable. In this way, after waiting for the engine to work for t seconds, the displacement of the connecting rod 4 is read by the displacement sensor 3, that is, the displacement h of the piston 5, thus the total volume of fuel consumed in the t seconds can be obtained:
Figure 201210201496X100002DEST_PATH_IMAGE002
, and A is the cross-sectional area of the graduated cylinder. Then it can be obtained that the fuel consumption per unit time is
Figure 201210201496X100002DEST_PATH_IMAGE004
.

Claims (1)

1.一种伺服电机控制的燃料测量装置,其特征在于,它包括:齿条(1)、弹簧(2)、位移传感器(3)、连杆(4)、活塞(5)、出油油管(7)、电磁三通阀(8)、进油油管(9)、压力传感器(10)、量筒(11)、电子控制单元(12)、伺服电机(13)和齿轮(14)等;其中,所述连杆(4)的一端通过弹簧(2)与齿条(1)相连,另一端通过活塞销(6)和活塞(5)相连,位移传感器(3)测量连杆(4)的位移,活塞(5)置于量筒(11)内,量筒(11)的底部、出油油管(7)和进油油管(9)通过电磁三通阀(8)连接,压力传感器(10)安装在出油油管(7)上,压力传感器(10)和伺服电机(13)均与电子控制单元(12)相连,齿轮(14)固定在服电机(13)的输出轴上,并与齿条(1)啮合。 1. A fuel measuring device controlled by a servo motor, characterized in that it includes: a rack (1), a spring (2), a displacement sensor (3), a connecting rod (4), a piston (5), and an oil outlet pipe (7), electromagnetic three-way valve (8), oil inlet pipe (9), pressure sensor (10), measuring cylinder (11), electronic control unit (12), servo motor (13) and gear (14), etc.; , one end of the connecting rod (4) is connected to the rack (1) through the spring (2), and the other end is connected to the piston (5) through the piston pin (6), and the displacement sensor (3) measures the displacement, the piston (5) is placed in the measuring cylinder (11), the bottom of the measuring cylinder (11), the oil outlet pipe (7) and the oil inlet pipe (9) are connected through the electromagnetic three-way valve (8), and the pressure sensor (10) is installed On the oil outlet pipe (7), the pressure sensor (10) and the servo motor (13) are connected with the electronic control unit (12), and the gear (14) is fixed on the output shaft of the servo motor (13), and is connected with the rack (1) meshing.
CN201210201496.XA 2012-06-19 2012-06-19 Fuel measuring device controlled by servo motor Expired - Fee Related CN102735305B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110901972A (en) * 2019-12-02 2020-03-24 江西诺驰科技咨询有限公司 Electronic filling device of accurate varactor
CN118500495A (en) * 2024-04-30 2024-08-16 江苏雷泰自动化仪表股份有限公司 High-precision piston flowmeter

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH655451A5 (en) * 1982-01-27 1986-04-30 Werner Lueber Catalyst metering device
CN2351748Y (en) * 1998-05-21 1999-12-01 中国一拖集团有限公司 Whole-sealing universal weight fuel consumption metering device for diesel oil and gasoline
US6499365B1 (en) * 1998-11-02 2002-12-31 Eppendorf Ag Electronic metering device
CN201083607Y (en) * 2007-06-19 2008-07-09 湖南大学 Simple electronic fuel injection engine oil consumption measuring apparatus

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH655451A5 (en) * 1982-01-27 1986-04-30 Werner Lueber Catalyst metering device
CN2351748Y (en) * 1998-05-21 1999-12-01 中国一拖集团有限公司 Whole-sealing universal weight fuel consumption metering device for diesel oil and gasoline
US6499365B1 (en) * 1998-11-02 2002-12-31 Eppendorf Ag Electronic metering device
CN201083607Y (en) * 2007-06-19 2008-07-09 湖南大学 Simple electronic fuel injection engine oil consumption measuring apparatus

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110901972A (en) * 2019-12-02 2020-03-24 江西诺驰科技咨询有限公司 Electronic filling device of accurate varactor
CN118500495A (en) * 2024-04-30 2024-08-16 江苏雷泰自动化仪表股份有限公司 High-precision piston flowmeter

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