CN102735090A - Heat exchange fin for air-conditioning heat exchanger - Google Patents
Heat exchange fin for air-conditioning heat exchanger Download PDFInfo
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- CN102735090A CN102735090A CN2012102328083A CN201210232808A CN102735090A CN 102735090 A CN102735090 A CN 102735090A CN 2012102328083 A CN2012102328083 A CN 2012102328083A CN 201210232808 A CN201210232808 A CN 201210232808A CN 102735090 A CN102735090 A CN 102735090A
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Abstract
本发明公开了一种空调换热器用换热翅片,所述换热翅片由若干换热单元组成,其中每个换热单元含有百叶窗结构和位于相邻百叶窗结构之间的套环,所述套环与空调器传送冷媒的管道配合使用。本发明换热翅片上设置多条斜向百叶窗片,百叶窗的存在可破坏气流在翅片上的边界层,加强气流的紊流效果,从而强化了翅片的换热。靠近边缘的百叶窗片中间设有长方形缺口,且缺口未将所有窗片隔开。本发明在保证了翅片应有的机械强度外,还能有效提高翅片的换热效率。
The invention discloses a heat exchanging fin for an air conditioner heat exchanger. The heat exchanging fin is composed of several heat exchanging units, wherein each heat exchanging unit contains a louver structure and a collar located between adjacent louver structures. The above-mentioned collar is used in conjunction with the pipeline for transferring the refrigerant of the air conditioner. A plurality of oblique louvers are arranged on the heat exchange fins of the present invention, and the presence of the louvers can destroy the boundary layer of the air flow on the fins, enhance the turbulence effect of the air flow, and thereby strengthen the heat exchange of the fins. A rectangular gap is arranged in the middle of the louvers near the edge, and the gap does not separate all the windows. In addition to ensuring the mechanical strength of the fins, the invention can effectively improve the heat exchange efficiency of the fins.
Description
技术领域 technical field
本发明涉及电器设备中空调器的技术领域,特别涉及一种空调小管径管翅式换热器用换热翅片。The invention relates to the technical field of air conditioners in electrical equipment, in particular to a heat exchanging fin for an air conditioner small-diameter tube-fin heat exchanger.
背景技术 Background technique
为了节能和节材,目前换热器的设计越来越小型化。实现换热器小型化的较好方法就是使用管径更小内螺纹管代替现有空调器普遍采用的管径7mm及以上的内螺纹管。但是随着管道外径从大到小的改变,管内侧流动阻力的增大,接触面积的减小,使换热器的换热性能随着衰减。In order to save energy and materials, the design of heat exchangers is becoming more and more miniaturized. A better way to realize the miniaturization of the heat exchanger is to use the internally threaded pipe with a smaller diameter to replace the internally threaded pipe with a diameter of 7 mm and above commonly used in existing air conditioners. However, as the outer diameter of the pipe changes from large to small, the flow resistance inside the pipe increases and the contact area decreases, so that the heat transfer performance of the heat exchanger decreases.
为提高能效,一般采用增大换热器的换热面积、加大风量等措施,但这些措施会使空调器的制造成本大大增加。在管翅式换热器的研究中发现,换热器的换热性能主要取决于与空气接触的换热片热阻,空气侧换热阻力占整个换热器热阻的60%左右。因此,强化空气侧的换热,重点强化管翅式换热器管周围翅片的换热就变得很有意义。In order to improve energy efficiency, measures such as increasing the heat exchange area of the heat exchanger and increasing the air volume are generally adopted, but these measures will greatly increase the manufacturing cost of the air conditioner. In the research of tube-fin heat exchanger, it is found that the heat transfer performance of the heat exchanger mainly depends on the thermal resistance of the heat transfer fins in contact with the air, and the heat transfer resistance of the air side accounts for about 60% of the thermal resistance of the entire heat exchanger. Therefore, it becomes very meaningful to strengthen the heat transfer on the air side and focus on strengthening the heat transfer of the fins around the tubes of the tube-fin heat exchanger.
现有技术中,用于5mm管径甚至更小管径的换热翅片,基本不能改变空气的流动方向,空气通常垂直于翅片流动。当把管径直接从7mm转换到5mm管径或更小管径而不对所用翅片进行重新开发设计,换热器的换热性能往往达不到要求。In the prior art, the heat exchange fins used for pipe diameters of 5mm or even smaller can hardly change the flow direction of the air, and the air usually flows perpendicular to the fins. When the pipe diameter is directly converted from 7mm to 5mm pipe diameter or smaller without re-development and design of the fins used, the heat transfer performance of the heat exchanger often fails to meet the requirements.
发明内容 Contents of the invention
为了提高空气流动的紊流效果,降低空气侧的热阻,提高换热器的性能,本发明所要解决的技术问题是提供一种用于5mm小管径的空调换热器用换热翅片。In order to improve the turbulence effect of air flow, reduce the thermal resistance of the air side, and improve the performance of the heat exchanger, the technical problem to be solved by the present invention is to provide a heat exchange fin for an air conditioner heat exchanger with a small diameter of 5mm.
为解决上述技术问题,本发明采用的技术方案为:换热翅片由若干换热单元组成,其中每个换热单元含有百叶窗结构和位于相邻百叶窗结构之间的套环,所述套环与空调器传送冷媒的管道配合使用。翅片材料为铝箔,铝箔厚度T为0.09~0.105mm 。In order to solve the above technical problems, the technical solution adopted by the present invention is: the heat exchange fins are composed of several heat exchange units, wherein each heat exchange unit contains a louver structure and a collar located between adjacent louver structures, and the collar It is used in conjunction with the pipeline for transferring the refrigerant of the air conditioner. The fin material is aluminum foil, and the thickness T of the aluminum foil is 0.09-0.105mm.
优选地,所述百叶窗结构包括下翻半百叶窗片,上翻半百叶窗片和若干条全百叶窗片,且该百叶窗结构沿两个套环中心点的连线呈对称分布。Preferably, the louver structure includes a downturned half louver, an upturned half louver and several full louvers, and the louver structure is symmetrically distributed along the line connecting the center points of the two collars.
优选地,所述下翻半百叶窗片,上翻半百叶窗片,全百叶窗片以相邻两个套环中心点的连线中点的垂线左右对称,相邻窗片之间有一定的空隙,形成空气通道,空隙的宽度W2为1.0~1.5mm。Preferably, the downturned half louvers, the upturned half louvers, and the full louvers are left and right symmetrical about the vertical line of the midpoint of the line connecting the center points of two adjacent collars, and there is a certain gap between adjacent windows , forming an air passage, and the width W2 of the gap is 1.0-1.5 mm.
优选地,靠近边缘的百叶窗片中间设有长方形缺口,该缺口将百叶窗片截断成两段,且缺口未将所有百叶窗片截断。所述缺口以相邻两个套环中心的连线呈上下对称分布,及以相邻两个套环中心点的连线中点的垂线左右对称分布。Preferably, a rectangular notch is provided in the middle of the louver near the edge, and the notch cuts the louver into two sections, and the notch does not cut off all the louvers. The gaps are symmetrically distributed up and down along the line connecting the centers of two adjacent collars, and symmetrically distributed left and right along a vertical line midpoint between the center points of two adjacent collars.
优选地,所述百叶窗片与水平面的夹角R3为22~26°,相对水平面的宽度L为1.0~1.5mm。Preferably, the included angle R3 between the louvers and the horizontal plane is 22-26°, and the width L relative to the horizontal plane is 1.0-1.5 mm.
优选地,从翅片边缘由外向内,外侧百叶窗片的长度边缘与套环中心连线呈一定角度R2,R2在45~60°之间;内侧百叶窗片的长度延伸到以临近套环中心为圆心,半径R1为4~5mm的圆边缘,且外侧翅片与内侧翅片的边缘连线为圆滑曲线。Preferably, from the edge of the fin from outside to inside, the length edge of the outer louver and the center line of the collar form a certain angle R2, and R2 is between 45° and 60°; the length of the inner louver extends to the center of the adjacent collar. The center of the circle, the radius R1 is a circular edge of 4-5mm, and the edge connecting the outer fin and the inner fin is a smooth curve.
优选地,所述缺口由外侧半百叶窗片101边缘向里延伸y1=1~2.6mm,且该缺口的横向宽度y2=1~3mm。Preferably, the notch extends y1 = 1-2.6 mm from the edge of the outer half-
优选地,所述套环包含第一喇叭口状圆环、第二喇叭口状圆环、呈阶梯状的环形过渡结构和套环孔;所述第一喇叭口状圆环一端连接所述套环孔,另一端为开口。所述第二喇叭口状圆环一端连接所述套环孔,另一端通过环形过渡结构与换热翅片相连。Preferably, the collar includes a first flared ring, a second flared ring, a stepped annular transition structure and a collar hole; one end of the first flared ring is connected to the sleeve Ring hole, the other end is open. One end of the second trumpet-shaped ring is connected to the collar hole, and the other end is connected to the heat exchange fin through an annular transition structure.
优选地,所述套环孔的高度H2为1.2~1.7mm,第一喇叭口状圆环过渡半径R4为0.3mm、第二喇叭口状圆环的圆环过渡半径R5为0.2mm,环形过渡结构的内径D2为6.8mm,高度H1为0.1~0.3mm。Preferably, the height H2 of the collar hole is 1.2-1.7 mm, the transition radius R4 of the first flared ring is 0.3 mm, the transition radius R5 of the second flared ring is 0.2 mm, and the ring transition radius R4 is 0.3 mm. The inner diameter D2 of the structure is 6.8 mm, and the height H1 is 0.1-0.3 mm.
优选地,所述相邻套环200之间的中心间距Pt为16~19mm,套环翻边高度H为1.3~2.0mm,套环孔202内径D1为5.2~5.3mm。Preferably, the center-to-center distance Pt between the
优选地,所述换热翅片的宽度Pw为13.6~14.5mm,套环轴向线一侧百叶窗片的数量为4-8条。Preferably, the width Pw of the heat exchange fins is 13.6-14.5 mm, and the number of louvers on one side of the collar axial line is 4-8.
本发明相对于现有技术,具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1.本发明通过在管周围的翅片上设置百叶窗片,百叶窗水平宽度L为1.0~1.5mm,可破坏气流在翅片上的边界层,加强气流的紊流效果,从而强化了翅片的换热。1. The present invention arranges louvers on the fins around the tubes, and the horizontal width L of the louvers is 1.0-1.5mm, which can destroy the boundary layer of the airflow on the fins and strengthen the turbulence effect of the airflow, thereby strengthening the heat transfer of the fins .
2.靠近边缘的百叶窗片中间设有长方形缺口,该缺口将百叶窗片截断成两段,以保证其机械强度。2. There is a rectangular gap in the middle of the louver near the edge, which cuts the louver into two sections to ensure its mechanical strength.
3.边缘缺口未将所有百叶窗片截断,以保证该缺口不会减弱对气流的扰动。3. The notch on the edge does not cut off all the louvers, so as to ensure that the notch will not weaken the disturbance to the airflow.
4.第二喇叭口状圆环的圆环过渡半径减小为0.2mm,保证在套环高度一定的情况下,套环与传送冷媒管道的接触面积增大5%~8%,从而增大了换热面积,提高换热器换热性能。4. The ring transition radius of the second flared ring is reduced to 0.2mm to ensure that the contact area between the ring and the refrigerant transmission pipe increases by 5% to 8% when the height of the ring is constant, thereby increasing the The heat exchange area is increased, and the heat exchange performance of the heat exchanger is improved.
附图说明 Description of drawings
图1是本发明空调换热器用换热翅片的换热翅片结构平面图;Fig. 1 is a plan view of the structure of the heat transfer fins of the heat transfer fins used in the air conditioner heat exchanger of the present invention;
图2是本发明空调换热器用换热翅片的百叶窗结构单元的结构分布图;Fig. 2 is the structural distribution diagram of the louver structural unit of the heat exchange fin of the air conditioner heat exchanger of the present invention;
图3是本发明空调换热器用换热翅片的套环200组成图;Fig. 3 is a composition diagram of the
图4是图1的A-A向左视图;Fig. 4 is A-A left view of Fig. 1;
图5是本发明空调换热器用换热翅片的多排换热翅片结构示意图。Fig. 5 is a structural schematic diagram of multiple rows of heat exchanging fins for the heat exchanging fins used in the air conditioner heat exchanger of the present invention.
具体实施方式 Detailed ways
下面结合实施例及附图对本发明作进一步详细的描述,但发明的实施方式不限于此。The present invention will be further described in detail below in conjunction with the embodiments and accompanying drawings, but the embodiments of the invention are not limited thereto.
如图1、2、3和4所示为一种新型的空调换热器用换热翅片,换热翅片包括若干换热单元,其中每个换热单元含有百叶窗结构100和位于相邻百叶窗结构之间的套环200,所述套环200与空调器传送冷媒的管道配合使用。As shown in Figures 1, 2, 3 and 4, it is a new type of heat exchange fin for air conditioner heat exchanger. The heat exchange fin includes several heat exchange units, wherein each heat exchange unit contains a
百叶窗结构100包括下翻半百叶窗片101,上翻半百叶窗片103和若干条全百叶窗片102,且该百叶窗结构100沿两个套环200中心点的连线呈对称分布。换热翅片的宽度Pw为13.6~14.5mm,翅片材料为铝箔,铝箔厚度T为0.09~0.105mm。本实施例中Pw=14.5mm,T=0.1mm。The
下翻半百叶窗片101,上翻半百叶窗片103,全百叶窗片102以相邻两个套环中心点的连线中点的垂线左右对称,相邻窗片之间有一定的空隙,形成空气通道300,空隙的宽度W2为1.0~1.5mm。本实施例中W2=1.3mm。Turn down the
靠近边缘的百叶窗片101和102中间设有长方形缺口3,该缺口将百叶窗片截断成两段,且缺口未将所有百叶窗片截断。A
缺口3以相邻两个套环200中心的连线呈上下对称分布,及以相邻两个套环中心点的连线中点的垂线左右对称分布。The
百叶窗片101,102和103与水平面的夹角R3为22~26°,相对水平面的投影宽度L为1.0~1.5mm。本实施例中R3=25°,L=1.3mm。The included angle R3 between the
从翅片边缘由外向内,外侧百叶窗片的长度边缘与套环中心连线呈一定角度R2=45~60°;内侧百叶窗片的长度延伸到以临近套环中心为圆心,半径R1为4~5mm的圆边缘,且外侧翅片与内侧翅片的边缘连线为圆滑曲线。本实施例中R2=60°,R1=4.5mm。From the edge of the fins from the outside to the inside, the length edge of the outer louver and the center line of the collar form a certain angle R2=45~60°; the length of the inner louver extends to the center of the adjacent collar, and the radius R1 is 4~ 5mm round edge, and the edge connecting the outer fin and the inner fin is a smooth curve. In this embodiment, R2=60°, R1=4.5mm.
缺口3由外侧半百叶窗片101边缘向里延伸y1=1~2.6mm,且该缺口的横向宽度y2=1~3mm。本实施例中y1=2.6mm,y2=1.5mm。The
套环200包含第一喇叭口状圆环201、第二喇叭口状圆环203、呈阶梯状的环形过渡结构204和套环孔202;所述第一喇叭口状圆环201一端连接所述套环孔202,另一端为开口。所述第二喇叭口状圆环203一端连接所述套环孔202,另一端通过环形过渡结构204与换热翅片相连。The
套环孔202的高度H2为1.2~1.7mm,第一喇叭口状圆环201过渡半径R4为0.3mm、第二喇叭口状圆环203的圆环过渡半径R5为0.2mm,环形过渡结构的内径D2为6.8mm,高度H1为0.1~0.3mm。本实施例中H2=1.3mm,H1=0.2mm。The height H2 of the
相邻套环200之间的中心间距Pt为16~19mm,套环翻边高度H为1.3~2.0mm,套环孔202内径D1为5.2~5.3mm。本实施例中H=1.7mm,Pt=17.4mm,D1=5.2mm。The center-to-center distance Pt between
套环200轴向线一侧的百叶窗片的数量为4~8条。优选地,本实施例中窗片数量为5条。The number of louvers on one side of the axial line of the
实施例2Example 2
本实施例除以下特征外,其他均与实施例1相同:如图5所示,该换热翅片以实施例1中的换热翅片为单元进行扩展形成双排、三排或更多排换热翅片,也可与其他结构形式的换热翅片相结合组成组合型换热翅片。This embodiment is the same as
上述实施例仅为本发明的较佳实施例,并非用来限定本发明的实施范围。即凡依本发明内容所作的均等变化与修饰,都为本发明权利要求所要求保护的范围所涵盖。The above embodiments are only preferred embodiments of the present invention, and are not intended to limit the implementation scope of the present invention. That is, all equivalent changes and modifications made according to the content of the present invention are covered by the protection scope of the claims of the present invention.
Claims (15)
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CN103913092A (en) * | 2014-03-20 | 2014-07-09 | 丹佛斯微通道换热器(嘉兴)有限公司 | Fin and heat exchanger |
CN109470076A (en) * | 2017-09-08 | 2019-03-15 | 美的集团股份有限公司 | Fins and Heat Exchangers |
CN109028659A (en) * | 2018-06-26 | 2018-12-18 | 广东美的制冷设备有限公司 | New type heat exchanger, air conditioner indoor unit and air conditioner |
CN109028659B (en) * | 2018-06-26 | 2024-05-28 | 广东美的制冷设备有限公司 | Novel heat exchanger, air conditioner indoor unit and air conditioner |
CN113739617A (en) * | 2020-05-29 | 2021-12-03 | 宁波奥克斯电气股份有限公司 | Fin sheet, fin, manufacturing method of fin and air conditioner |
CN115435611A (en) * | 2021-06-02 | 2022-12-06 | 约克广州空调冷冻设备有限公司 | Heat exchanger and its fins |
CN114526630A (en) * | 2022-01-19 | 2022-05-24 | 常州市常蒸热交换器科技有限公司 | Small-diameter finned heat exchanger |
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