CN102733991B - Stirling engine heating head for enhancing convection heat transfer by utilizing rotational flow - Google Patents
Stirling engine heating head for enhancing convection heat transfer by utilizing rotational flow Download PDFInfo
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Abstract
本发明公开了一种利用旋流强化对流换热的斯特林机加热头,涉及斯特林机加热头技术,配置有气流导向装置,用于引导气流在加热腔中旋转冲刷加热头管束,能够增强热源气体与加热头管束之间的对流换热,从而提高气体热源的能量利用率,并提高发动机的比功率。
The invention discloses a Stirling machine heating head utilizing swirling flow to enhance convective heat transfer, relates to the Stirling machine heating head technology, and is equipped with an airflow guiding device for guiding the airflow to rotate and wash the heating head tube bundle in a heating chamber. The convection heat exchange between the heat source gas and the heating head tube bundle can be enhanced, thereby improving the energy utilization rate of the gas heat source and increasing the specific power of the engine.
Description
技术领域 technical field
本发明涉及一种利用旋流强化对流换热的斯特林机加热头。The invention relates to a Stirling machine heating head which utilizes swirling flow to strengthen convection heat transfer.
背景技术 Background technique
随着能源危机与环境污染的压力日益严重,斯特林发动机(又称热气机)又重新受到人们的重视。斯特林机是一种外燃机,将外部供给的热量通过发动机的加热头管束传递到发动机内部封闭循环的工作介质,进一步转化为机械功,用于动力或发电等目的。斯特林机能够使用任何形式的外部热源,克服了内燃机必须使用高品位油、气能源的局限性,此外还有热效率高、污染少、振动小、噪音低、机构简单、可靠性高、寿命长等优点。Along with the increasingly serious pressure of energy crisis and environmental pollution, Stirling engine (also known as heat engine) is paid attention to again by people. The Stirling machine is an external combustion engine, which transfers the heat supplied from the outside to the closed-loop working medium inside the engine through the heating head tube bundle of the engine, and further converts it into mechanical work for power or power generation. The Stirling machine can use any form of external heat source, which overcomes the limitation that the internal combustion engine must use high-grade oil and gas energy. In addition, it has high thermal efficiency, less pollution, small vibration, low noise, simple mechanism, high reliability, and long life. Long and other advantages.
在以燃烧火焰或烟气为热源的斯特林机加热头中,火焰或烟气的温度一般在2000℃以下,并且火焰或烟气中的颗粒物含量通常较少,辐射能力不强,对流换热量一般都远高于辐射换热量,或者在高温、高颗粒物情况下对流换热量与辐射换热量相当[参考:沈建平.热气机外燃系统换热计算.燃烧科学与技术,3(2),1997:150-154.]。因此,强化热源气体与加热头管束之间的对流换热对于提高发动机性能具有更为重要的作用。In the Stirling machine heating head with combustion flame or flue gas as the heat source, the temperature of the flame or flue gas is generally below 2000 ° C, and the particulate matter content in the flame or flue gas is usually small, the radiation ability is not strong, and the convection exchange The heat is generally much higher than the radiation heat transfer, or the convective heat transfer is equivalent to the radiation heat transfer under the condition of high temperature and high particulates (2), 1997: 150-154.]. Therefore, strengthening the convective heat exchange between the heat source gas and the heating head tube bundle is more important for improving the engine performance.
在传统的利用烟气提供热量的斯特林机中,烟气直接沿加热头腔体径向流动,烟气仅一次性掠过加热头的内外两层管圈,不能与加热器管束充分接触,烟气在加热头腔体中的湍流程度低,对流换热边界层较厚,不利于对流换热,热能利用率较低,发动机的比功率(单位重量发动机的输出功率)也较低。因此需要发明一种能够强化热源气体与加热头管束之间对流换热的斯特林机加热头,这样才能更高效地回收气体余热,同时提高发动机的比功率。In the traditional Stirling machine that uses flue gas to provide heat, the flue gas flows directly along the radial direction of the heating head cavity, and the flue gas only passes over the inner and outer two-layer tube coils of the heating head at one time, and cannot fully contact the heater tube bundle , The turbulence of the flue gas in the heating head cavity is low, the convective heat transfer boundary layer is thick, which is not conducive to convective heat transfer, the heat energy utilization rate is low, and the specific power of the engine (the output power of the engine per unit weight) is also low. Therefore, it is necessary to invent a Stirling machine heating head capable of strengthening the convective heat transfer between the heat source gas and the heating head tube bundle, so as to recover gas waste heat more efficiently and increase the specific power of the engine at the same time.
发明内容 Contents of the invention
本发明目的在于提供一种利用旋流强化对流换热的斯特林机加热头,能够充分利用内燃机排气、工业废气、燃料燃烧产生的烟气等气体余热,同时提高发动机的比功率。The purpose of the present invention is to provide a Stirling engine heating head utilizing swirling flow to enhance convective heat transfer, which can make full use of gas waste heat such as internal combustion engine exhaust, industrial waste gas, and flue gas generated by fuel combustion, while increasing the specific power of the engine.
为实现上述目的,本发明的技术解决方案是:For realizing the above object, technical solution of the present invention is:
一种利用旋流强化对流换热的斯特林机加热头,包括筒形加热头壳体、耐热筒、加热头管束、至少一个进气口及至少一个出气口;其中,A Stirling machine heating head using swirling flow to enhance convective heat transfer, comprising a cylindrical heating head shell, a heat-resistant cylinder, a heating head tube bundle, at least one air inlet and at least one air outlet; wherein,
加热头壳体的近端固接到斯特林机本体上,进气口固接到加热头壳体的远端面上,出气口固接到加热头壳体的侧面上,在工作时,热源气体从加热头壳体远端引入,从加热头壳体侧面引出;The proximal end of the heating head shell is fixed to the body of the Stirling machine, the air inlet is fixed to the far end surface of the heating head shell, and the air outlet is fixed to the side of the heating head shell. When working, The heat source gas is introduced from the far end of the heating head shell and drawn out from the side of the heating head shell;
加热头管束和耐热筒套置于加热头壳体之内,耐热筒的内侧壁以一间隙围绕在加热头管束之外,形成加热腔,耐热筒的外侧壁与加热头壳体内壁有一间隙,耐热筒的远端固接到壳体内部的远端面上,耐热筒的近端为自由端,自由端与发动机本体有一间隙;The heating head tube bundle and the heat-resistant sleeve are placed inside the heating head shell. The inner wall of the heat-resistant tube surrounds the heating head tube bundle with a gap to form a heating cavity. The outer wall of the heat-resistant tube and the inner wall of the heating head shell There is a gap, the far end of the heat-resistant cylinder is fixed to the distal surface inside the housing, the proximal end of the heat-resistant cylinder is a free end, and there is a gap between the free end and the engine body;
还包括位于靠近加热腔入口处并位于加热头管束上游的第一气流导向装置,使气流在加热腔中旋转冲刷加热头管束,用于增强热源气体与加热头管束之间的对流换热,从而提高热源气体的能量利用率,并提高发动机的比功率。It also includes a first airflow guiding device located near the entrance of the heating chamber and upstream of the heating head tube bundle, so that the airflow rotates in the heating chamber and scours the heating head tube bundle, which is used to enhance the convective heat exchange between the heat source gas and the heating head tube bundle, thereby Improve the energy utilization rate of the heat source gas and increase the specific power of the engine.
所述的斯特林机加热头,其所述第一气流导向装置为包括多个叶片的叶轮,叶片为平面形或三维曲面形,叶片固接在叶轮外毂上,叶轮外毂固接在气流通道壁上。The Stirling machine heating head, the first airflow guiding device is an impeller comprising a plurality of blades, the blades are flat or three-dimensionally curved, the blades are fixed on the outer hub of the impeller, and the outer hub of the impeller is fixed on the on the wall of the airflow channel.
所述的斯特林机加热头,其所述叶轮外毂与气流通道壁之间是可拆卸的固接。In the Stirling machine heating head, the outer hub of the impeller is detachably fixed to the wall of the airflow channel.
所述的斯特林机加热头,其所述多个叶片的朝向可调节,即叶轮开度可调节。In the Stirling machine heating head, the orientation of the plurality of blades can be adjusted, that is, the opening of the impeller can be adjusted.
所述的斯特林机加热头,其所述叶片与叶轮外毂之间是可拆卸的固接,即叶片数量可调节。In the heating head of the Stirling machine, the vanes are detachably fixed to the outer hub of the impeller, that is, the number of vanes can be adjusted.
所述的斯特林机加热头,其所述第一气流导向装置为围绕流道中心线的多个叶片,叶片为平面形或三维曲面形,叶片直接固接在气流通道壁上。As for the heating head of the Stirling machine, the first airflow guiding device is a plurality of blades surrounding the centerline of the flow channel, the blades are in the shape of a plane or a three-dimensional curved surface, and the blades are directly fixed on the wall of the air flow channel.
所述的斯特林机加热头,其所述多个叶片的朝向可调节。In the Stirling machine heating head, the orientation of the blades can be adjusted.
所述的斯特林机加热头,其所述叶片与气流通道壁之间是可拆卸的固接,即叶片数量可调节。In the Stirling machine heating head, the vanes are detachably fixed to the wall of the airflow channel, that is, the number of vanes can be adjusted.
所述的斯特林机加热头,其所述第一气流导向装置为具有多个切向缝隙的圆盘,圆盘外毂固接在气流通道壁上。In the Stirling machine heating head, the first airflow guiding device is a disk with a plurality of tangential slits, and the outer hub of the disk is fixed on the wall of the airflow channel.
所述的斯特林机加热头,其所述圆盘外毂与气流通道壁之间是可拆卸的固接。In the Stirling machine heating head, the outer hub of the disk is detachably fixed to the wall of the air flow channel.
所述的斯特林机加热头,其所述第一气流导向装置为多管,多管中的每根单管均沿切向角度固接在气流通道壁上,热源气体经多管进入气流通道后形成旋转气流。In the Stirling machine heating head, the first airflow guiding device is multi-tube, and each single tube in the multi-tube is fixed on the wall of the airflow channel along a tangential angle, and the heat source gas enters the airflow through the multi-tube A swirling airflow is formed behind the channel.
所述的斯特林机加热头,其还包括位于靠近加热腔出口处、并位于加热头管束下游的第二气流导向装置,进一步促使气流在加热腔中旋转,增强热源气体与加热头管束之间的对流换热。The Stirling machine heating head also includes a second airflow guiding device located near the outlet of the heating chamber and downstream of the heating head tube bundle, which further promotes the rotation of the airflow in the heating chamber and enhances the relationship between the heat source gas and the heating head tube bundle. convective heat transfer between them.
所述的斯特林机加热头,其所述第二气流导向装置为围绕流道中心线的多个叶片,叶片为平面形或三维曲面形,叶片直接固接在耐热筒近端壁上。The Stirling machine heating head, the second airflow guiding device is a plurality of blades surrounding the centerline of the flow channel, the blades are in the shape of a plane or a three-dimensional curved surface, and the blades are directly fixed on the proximal wall of the heat-resistant cylinder .
所述的斯特林机加热头,其所述多个叶片的朝向可调节。In the Stirling machine heating head, the orientation of the blades can be adjusted.
所述的斯特林机加热头,其特征在于,所述叶片与耐热筒近端壁之间是可拆卸的固接,即叶片数量可调节。The Stirling machine heating head is characterized in that the vanes are detachably fixed to the proximal wall of the heat-resistant cylinder, that is, the number of vanes can be adjusted.
所述的斯特林机加热头,其所述第二气流导向装置为围绕流道中心线的多个具有切向角度的缝隙,多个缝隙是通过直接在耐热筒近端壁上开槽而形成的。In the heating head of the Stirling machine, the second airflow guiding device is a plurality of slits with tangential angles around the center line of the flow channel, and the plurality of slits are formed by directly slotting on the proximal wall of the heat-resistant cylinder And formed.
所述的斯特林机加热头,其所述第二气流导向装置为围绕流道中心线的多个叶片,叶片为平面形或三维曲面形,叶片固接到斯特林机本体上。In the Stirling machine heating head, the second airflow guiding device is a plurality of blades surrounding the centerline of the flow channel, the blades are in the shape of a plane or a three-dimensional curved surface, and the blades are fixed to the body of the Stirling machine.
一种利用旋流强化对流换热的斯特林机加热头,包括筒形加热头壳体、耐热筒、加热头管束、至少一个进气口及至少一个出气口;其中,A Stirling machine heating head using swirling flow to enhance convective heat transfer, comprising a cylindrical heating head shell, a heat-resistant cylinder, a heating head tube bundle, at least one air inlet and at least one air outlet; wherein,
加热头壳体的近端固接到斯特林机本体上,进气口固接到加热头壳体的侧面上,出气口固接到加热头壳体的远端面上,在工作时,热源气体从加热头壳体侧面引入,从加热头壳体远端引出;The proximal end of the heating head shell is fixed to the body of the Stirling machine, the air inlet is fixed to the side of the heating head shell, and the air outlet is fixed to the far end surface of the heating head shell. When working, The heat source gas is introduced from the side of the heating head shell and drawn out from the far end of the heating head shell;
加热头管束和耐热筒套置于加热头壳体之内,耐热筒的内侧壁以一间隙围绕在加热头管束之外,形成加热腔,耐热筒的外侧壁与加热头壳体内壁有一间隙,耐热筒的远端固接到壳体内部的远端面上,耐热筒的近端为自由端,自由端与发动机本体有一间隙;The heating head tube bundle and the heat-resistant sleeve are placed inside the heating head shell. The inner wall of the heat-resistant tube surrounds the heating head tube bundle with a gap to form a heating cavity. The outer wall of the heat-resistant tube and the inner wall of the heating head shell There is a gap, the far end of the heat-resistant cylinder is fixed to the distal surface inside the housing, the proximal end of the heat-resistant cylinder is a free end, and there is a gap between the free end and the engine body;
还包括位于靠近加热腔入口处并位于加热头管束上游的第一气流导向装置,使气流在加热腔中旋转冲刷加热头管束,用于增强热源气体与加热头管束之间的对流换热,从而提高热源气体的能量利用率,并提高发动机的比功率。It also includes a first airflow guiding device located near the entrance of the heating chamber and upstream of the heating head tube bundle, so that the airflow rotates in the heating chamber and scours the heating head tube bundle, which is used to enhance the convective heat exchange between the heat source gas and the heating head tube bundle, thereby Improve the energy utilization rate of the heat source gas and increase the specific power of the engine.
所述的斯特林机加热头,其所述第一气流导向装置为围绕流道中心线的多个叶片,叶片为平面形或三维曲面形,叶片直接固接在耐热筒近端壁上,或直接固接在斯特林机本体上。The Stirling machine heating head, the first airflow guiding device is a plurality of blades surrounding the centerline of the flow channel, the blades are in the shape of a plane or a three-dimensional curved surface, and the blades are directly fixed on the proximal wall of the heat-resistant cylinder , or directly affixed to the body of the Stirling machine.
所述的斯特林机加热头,其所述多个叶片的朝向可调节。In the Stirling machine heating head, the orientation of the blades can be adjusted.
所述的斯特林机加热头,其特征在于,所述叶片与耐热筒近端壁之间是可拆卸的固接,即叶片数量可调节。The Stirling machine heating head is characterized in that the vanes are detachably fixed to the proximal wall of the heat-resistant cylinder, that is, the number of vanes can be adjusted.
所述的斯特林机加热头,其所述第一气流导向装置为围绕流道中心线的多个具有切向角度的缝隙,多个缝隙是通过直接在耐热筒近端壁上开槽而形成的。In the heating head of the Stirling machine, the first airflow guiding device is a plurality of slits with tangential angles around the center line of the flow channel, and the plurality of slits are formed by directly making grooves on the proximal wall of the heat-resistant cylinder. And formed.
所述的斯特林机加热头,其还包括位于靠近加热腔出口处并位于加热头管束下游的第二气流导向装置,进一步促使气流在加热腔中旋转,增强热源气体与加热头管束之间的对流换热。The Stirling machine heating head also includes a second airflow guiding device located near the outlet of the heating chamber and downstream of the heating head tube bundle, which further promotes the rotation of the airflow in the heating chamber and strengthens the gap between the heat source gas and the heating head tube bundle. convective heat transfer.
所述的斯特林机加热头,其所述第二气流导向装置为包括多个叶片的叶轮,叶片为平面形或三维曲面形,叶片固接在叶轮外毂上,叶轮外毂固接在气流通道壁上。The Stirling machine heating head, the second airflow guiding device is an impeller comprising a plurality of blades, the blades are flat or three-dimensionally curved, the blades are fixed on the outer hub of the impeller, and the outer hub of the impeller is fixed on the on the wall of the airflow channel.
所述的斯特林机加热头,其所述叶轮外毂与气流通道壁之间是可拆卸的固接。In the Stirling machine heating head, the outer hub of the impeller is detachably fixed to the wall of the airflow channel.
所述的斯特林机加热头,其所述叶轮的多个叶片的朝向可调节,即叶轮开度可调节。In the heating head of the Stirling machine, the orientation of the blades of the impeller can be adjusted, that is, the opening of the impeller can be adjusted.
所述的斯特林机加热头,其所述叶片与叶轮外毂之间是可拆卸的固接,即叶片数量可调节。In the heating head of the Stirling machine, the vanes are detachably fixed to the outer hub of the impeller, that is, the number of vanes can be adjusted.
所述的斯特林机加热头,其所述第二气流导向装置为围绕流道中心线的多个叶片,叶片为平面形或三维曲面形,叶片直接固接在气流通道壁上。In the Stirling machine heating head, the second airflow guiding device is a plurality of blades surrounding the centerline of the flow channel, the blades are in the shape of a plane or a three-dimensional curved surface, and the blades are directly fixed on the wall of the air flow channel.
所述的斯特林机加热头,其所述多个叶片的朝向可调节。In the Stirling machine heating head, the orientation of the blades can be adjusted.
所述的斯特林机加热头,其特征在于,所述叶片与气流通道壁之间是可拆卸的固接,即叶片数量可调节。The Stirling machine heating head is characterized in that the blades are detachably fixed to the wall of the airflow channel, that is, the number of blades can be adjusted.
所述的斯特林机加热头,其所述第二气流导向装置为具有多个切向缝隙的圆盘,圆盘外毂固接在气流通道壁上。In the Stirling machine heating head, the second airflow guiding device is a disk with a plurality of tangential slits, and the outer hub of the disk is fixed on the wall of the airflow channel.
所述的斯特林机加热头,其所述圆盘外毂与气流通道壁之间是可拆卸的固接。In the Stirling machine heating head, the outer hub of the disk is detachably fixed to the wall of the air flow channel.
所述的斯特林机加热头,其所述第二气流导向装置为多管,多管中的每根单管均沿切向角度固接在所述气流通道壁上,来自加热头管束的气体经多管离开加热头,进一步促进气体在加热腔中旋转。In the Stirling machine heating head, the second airflow guiding device is a multi-tube, and each single tube in the multi-tube is fixed on the wall of the airflow channel along a tangential angle, and the heat from the heating head tube bundle The gas leaves the heating head through multiple tubes, which further promotes the rotation of the gas in the heating chamber.
所述的斯特林机加热头,其热源气体为内燃机排气、工业废气、燃料燃烧产生的烟气其中之一。The heat source gas of the Stirling engine heating head is one of internal combustion engine exhaust gas, industrial waste gas, and flue gas produced by fuel combustion.
所述的斯特林机加热头,其所述加热头管束外壁面上设有肋片。As for the Stirling machine heating head, ribs are provided on the outer wall of the heating head tube bundle.
所述的斯特林机加热头,其所述固接方式为法兰盘连接、螺栓连接、焊接、烧结、过盈配合其中之一。As for the Stirling machine heating head, the fixing method is one of flange connection, bolt connection, welding, sintering and interference fit.
本发明一种利用旋流强化对流换热的斯特林机加热头,其气流导向装置不同于常见燃烧器或燃烧室的旋流器,可充分利用气体余热,并提高发动机的比功率。The invention discloses a Stirling engine heating head utilizing swirling flow to enhance convective heat transfer. The airflow guiding device is different from the swirler of common burners or combustion chambers, which can make full use of gas waste heat and increase the specific power of the engine.
附图说明 Description of drawings
图1是一台典型的利用烟气加热的斯特林机加热头对流换热量和辐射换热量随烟气平均温度的变化情况示意图;Figure 1 is a schematic diagram of the variation of the convective heat transfer and radiation heat transfer of the heating head of a typical Stirling machine heated by flue gas with the average temperature of flue gas;
图2是本发明的一种利用旋流强化对流换热的斯特林机加热头第一种实施方式的结构示意图;其中:Fig. 2 is a structural schematic diagram of a first embodiment of a Stirling machine heating head utilizing swirling flow to enhance convective heat transfer of the present invention; wherein:
图2a为外观俯视图;Figure 2a is a top view of the appearance;
图2b为外观立体图;Figure 2b is a perspective view of the appearance;
图2c为正视剖面图;Figure 2c is a front sectional view;
图2d为侧视图;Figure 2d is a side view;
图3是图2所示本发明加热头的分解示意图;Fig. 3 is an exploded schematic view of the heating head of the present invention shown in Fig. 2;
图4为图3所示本发明加热头中的一种叶轮式气流导向装置示意图;其中:Fig. 4 is a schematic diagram of an impeller-type airflow guiding device in the heating head of the present invention shown in Fig. 3; wherein:
图4a为俯视图;Figure 4a is a top view;
图4b为外观立体图;Figure 4b is a perspective view of the appearance;
图4c为正视剖面图;Figure 4c is a front sectional view;
图4d为侧视图;Figure 4d is a side view;
图5为图3所示本发明加热头中的围绕热头管束的耐热筒示意图;其中:Fig. 5 is a schematic diagram of the heat-resistant cylinder surrounding the thermal head tube bundle in the heating head of the present invention shown in Fig. 3; wherein:
图5a为剖视图;Figure 5a is a cross-sectional view;
图5b为仰视图;Figure 5b is a bottom view;
图6为图3所示本发明加热头壳体示意图;其中:Fig. 6 is a schematic diagram of the heating head housing of the present invention shown in Fig. 3; wherein:
图6a为俯视图;Figure 6a is a top view;
图6b为正视剖面图;Figure 6b is a front sectional view;
图7为图3所示本发明中的加热头管束示意图;其中:Fig. 7 is a schematic diagram of the heating head tube bundle in the present invention shown in Fig. 3; wherein:
图7a为俯视图;Figure 7a is a top view;
图7b为正视图;Figure 7b is a front view;
图8为图3所示本发明加热头中固接在加热头壳体远端面上的一种多管式气流导向装置示意图;其中:Fig. 8 is a schematic diagram of a multi-tube airflow guiding device fixed on the distal surface of the heating head shell in the heating head of the present invention shown in Fig. 3; wherein:
图8a为俯视图;Figure 8a is a top view;
图8b为外观立体图;Figure 8b is a perspective view of the appearance;
图8c为正视剖面图;Figure 8c is a front sectional view;
图9为图3所示本发明加热头中固接在加热头壳体远端面上的一种多缝式气流导向装置示意图;其中:Fig. 9 is a schematic diagram of a multi-slit airflow guiding device fixed on the distal surface of the heating head shell in the heating head of the present invention shown in Fig. 3; wherein:
图9a为俯视图;Figure 9a is a top view;
图9b为外观立体图;Figure 9b is a perspective view of the appearance;
图9c为正视图;Figure 9c is a front view;
图10为图3所示本发明加热头中固接在耐热筒近端壁上的一种多叶片式气流导向装置;其中:Fig. 10 is a multi-blade airflow guiding device fixed on the proximal wall of the heat-resistant cylinder in the heating head of the present invention shown in Fig. 3; wherein:
图10a为仰视图;Figure 10a is a bottom view;
图10b为外观立体图;Figure 10b is a perspective view of the appearance;
图11为图3所示本发明加热头中固接在斯特林机本体上的一种多叶片式气流导向装置示意图;其中:Fig. 11 is a schematic diagram of a multi-blade airflow guiding device fixed on the body of the Stirling machine in the heating head of the present invention shown in Fig. 3; wherein:
图11a为俯视图;Figure 11a is a top view;
图11b为外观立体图;Figure 11b is a perspective view of the appearance;
图12是本发明加热头另一种实施方式的示意图;其中:Figure 12 is a schematic diagram of another embodiment of the heating head of the present invention; wherein:
图12a为分解组装图;Figure 12a is an exploded assembly view;
图12b为装配后的外观立体图;Figure 12b is a perspective view of the assembled appearance;
图12c为其中从斜下方观察时靠近加热腔入口的固接到耐热筒近端壁上的多叶片式气流导向装置的外观立体图。Fig. 12c is a perspective view of the appearance of the multi-blade airflow guide device fixed to the proximal wall of the heat-resistant cylinder near the entrance of the heating chamber when viewed obliquely from below.
具体实施方式 Detailed ways
以下结合附图来详细说明本发明的第一实施方式。The first embodiment of the present invention will be described in detail below in conjunction with the accompanying drawings.
图1是一台典型的以烟气为热源的斯特林机加热头对流换热量和辐射换热量随平均烟温的变化情况。当平均烟温为1200℃时,对流换热量约是辐射换热量的4倍;而当平均烟温为400℃时,对流换热量约是辐射换热量的19倍。由简单的理论分析可知,增强对流换热对于充分利用烟气余热,提高机器的比功率有着特别重要的意义,尤其对于中低温烟气,效果将更加明显。Figure 1 shows the variation of convective heat transfer and radiation heat transfer with the average smoke temperature of the heating head of a typical Stirling machine with flue gas as the heat source. When the average smoke temperature is 1200°C, the convective heat transfer is about 4 times that of the radiation heat transfer; and when the average smoke temperature is 400°C, the convective heat transfer is about 19 times that of the radiation heat transfer. From a simple theoretical analysis, it can be seen that enhancing convective heat transfer is of great significance for making full use of the waste heat of flue gas and improving the specific power of the machine, especially for medium and low temperature flue gas, the effect will be more obvious.
图2和图3分别是本发明第一实施方式的斯特林机加热头的装配图和分解装配图。图4-7示出了各个零件图。加热头由加热头壳体5、连接在加热头壳体5远端面上的烟气入口1、由耐热材料如陶瓷等制成的叶轮2、加热头管束3、由耐热材料如陶瓷等制成的耐热筒4以及设置在加热头壳体侧面上的烟气出口6组成。叶轮2即为本实施方式的第一气流导向装置,其中多个流线形叶片固接在叶轮外毂上,叶轮外毂固接在位于靠近加热腔入口处并位于加热头管束上游的气流通道壁上。耐热筒4包围在管束3的周围,其远端为环形板片7,用于固定到壳体5上,该板片7的下缘与管束3的上缘保持大约1mm的间隙,作为容许管束膨胀的空间,并避免烟气不经内圈管束而直接短路流入管束外圈之外。耐热筒4的圆柱形内壁面与管束3的外缘保持25mm左右的间隙,引导烟气沿加热头轴向从一端向另一端旋转流动,并能够起到反射辐射和保温的作用。耐热筒4的近端开有许多斜缝8,形成第二气流导向装置,用于引导烟气由内向外旋转流出耐热筒4,并进入筒外的壳体间隙9中。壳体5和出口6的设计应当保证烟气在壳体间隙9中均匀混合,使烟气沿周向各个角度的气流阻力和流量大致均匀。Fig. 2 and Fig. 3 are respectively an assembly view and an exploded assembly view of the Stirling machine heating head according to the first embodiment of the present invention. Figures 4-7 show various parts diagrams. The heating head consists of a heating head housing 5, a flue gas inlet 1 connected to the far end surface of the heating head housing 5, an impeller 2 made of a heat-resistant material such as ceramics, a heating head tube bundle 3, and a heating head tube bundle 3 made of a heat-resistant material such as ceramics. It consists of a heat-resistant cylinder 4 made of etc. and a flue gas outlet 6 arranged on the side of the heating head shell. The impeller 2 is the first airflow guide device in this embodiment, in which a plurality of streamlined blades are fixed on the outer hub of the impeller, and the outer hub of the impeller is fixed on the airflow channel located near the entrance of the heating chamber and upstream of the heating head tube bundle on the wall. The heat-resistant cylinder 4 is surrounded by the tube bundle 3, and its distal end is an annular plate 7 for fixing to the shell 5. The lower edge of the plate 7 and the upper edge of the tube bundle 3 maintain a gap of about 1mm, as an allowable The space for the tube bundle to expand, and to prevent the flue gas from directly short-circuiting into the outer ring of the tube bundle without passing through the inner tube bundle. The cylindrical inner wall of the heat-resistant cylinder 4 maintains a gap of about 25mm from the outer edge of the tube bundle 3, guides the flue gas to rotate and flow from one end to the other end along the axial direction of the heating head, and can play the role of reflecting radiation and keeping warm. The proximal end of the heat-resistant cylinder 4 is provided with many oblique slots 8 to form a second airflow guiding device for guiding the flue gas to flow out of the heat-resistant cylinder 4 from inside to outside and enter the housing gap 9 outside the cylinder. The design of the casing 5 and the outlet 6 should ensure that the flue gas is uniformly mixed in the casing gap 9, so that the airflow resistance and flow rate of the flue gas at all angles along the circumferential direction are roughly uniform.
具有一定流速的烟气从烟气入口1处进入加热头,如图中箭头所示。在流经叶轮后,气流发生旋转。旋转气流在沿加热头轴向流动的同时,旋转冲刷加热头管束,如图中箭头所示。烟气与管束3之间发生对流换热与辐射换热,热量进一步通过管壁传递到管内的斯特林机内部工质,如氦气或氢气等,一部分热量转换成机械功。放热后温度下降的烟气在加热头的另一端经由耐热筒4上的斜槽8旋转流入壳体间隙9中,然后在壳体间隙9中均匀混合后经由烟气出口6排出系统,如图中箭头所示。The flue gas with a certain flow rate enters the heating head from the flue gas inlet 1, as shown by the arrow in the figure. After passing the impeller, the airflow is rotated. While the rotating air flows along the axial direction of the heating head, it rotates and scours the heating head tube bundle, as shown by the arrow in the figure. Convective heat exchange and radiation heat exchange occur between the flue gas and the tube bundle 3, and the heat is further transferred to the internal working medium of the Stirling machine in the tube through the tube wall, such as helium or hydrogen, and part of the heat is converted into mechanical work. The flue gas whose temperature drops after heat release rotates at the other end of the heating head through the chute 8 on the heat-resistant cylinder 4 and flows into the shell gap 9, and then is uniformly mixed in the shell gap 9 and then discharged out of the system through the flue gas outlet 6. As shown by the arrow in the figure.
本发明中的气流导向装置使得旋转烟气流在离开加热头腔体之前,在其行程上能够沿加热头周向掠过多排加热头管束,其强化对流传热的机理可作如下解释:可以简单理解为在换热系数大致不变的前提下,每股烟气能够冲刷到更多排管束,即大幅度提高了对流换热面积;也可理解为总的对流换热面积(即整个加热头管束外表面积)是不变的,但旋转气流增强了加热头腔体中的湍流程度,气流扰动有助于破坏和减薄对流换热的边界层,从而能够大幅度提高全部烟气的整体对流换热系数。The airflow guiding device in the present invention enables the swirling flue gas flow to pass through multiple rows of heating head tube bundles along the circumference of the heating head before leaving the heating head cavity. The mechanism of the enhanced convective heat transfer can be explained as follows: It can be simply understood as under the premise that the heat transfer coefficient is roughly constant, each flue gas can wash more tube bundles, that is, the convective heat transfer area is greatly increased; it can also be understood as the total convective heat transfer area (that is, the entire The outer surface area of the heating head tube bundle) remains unchanged, but the rotating airflow enhances the degree of turbulence in the heating head cavity, and the airflow turbulence helps to destroy and thin the boundary layer of convective heat transfer, thereby greatly improving the flow rate of the entire flue gas. Overall convective heat transfer coefficient.
表1显示了一台利用汽油机排出废气作为热源的余热利用斯特林机在进气温度为800℃时,在加装本发明烟气导流叶轮前后的性能对比。Table 1 shows a waste heat utilization Stirling machine using exhaust gas from a gasoline engine as a heat source, when the intake temperature is 800°C, the performance comparison before and after installing the flue gas guiding impeller of the present invention.
表1有、无本发明叶轮导流装置情况下斯特林机性能对比Table 1 has and does not have the performance contrast of Stirling machine under the situation of impeller guide device of the present invention
由表1数据可以看出,在使用叶轮导流装置后,出口烟温下降了48℃,烟气热能利用率提高了32%,斯特林机的比功率提高了26.7%;烟气的流通阻力仅上升了0.5kPa,这是完全能够接受的。It can be seen from the data in Table 1 that after using the impeller deflector, the temperature of the outlet flue gas dropped by 48°C, the utilization rate of flue gas heat energy increased by 32%, and the specific power of the Stirling machine increased by 26.7%; the circulation of flue gas The drag has only risen by 0.5kPa, which is perfectly acceptable.
在上述实施例中,叶片为流线形三维曲面形状,但也可设计成易于加工的平面形状。叶片的朝向也可设计成可调节的,即叶轮开度可调节,比如用拉杆来调节叶轮的开度。叶片与叶轮外毂之间也可设计成可拆卸的固接,即叶片数量也可设计成可调节的。在上述实施例中,叶轮外毂与气流通道壁之间是可拆卸的固接,但也可设计成不可拆卸的固接。In the above embodiments, the blades are in a streamlined three-dimensional curved shape, but they can also be designed in a flat shape that is easy to process. The orientation of the blades can also be designed to be adjustable, that is, the opening of the impeller can be adjusted, such as using a pull rod to adjust the opening of the impeller. The detachable connection between the blade and the outer hub of the impeller can also be designed, that is, the number of blades can also be designed to be adjustable. In the above embodiments, the outer hub of the impeller is detachably fixed to the wall of the air flow channel, but it can also be designed as a non-detachable fixed connection.
在上述实施例中,第一气流导向装置为包括多个叶片的叶轮,但也可设计成围绕流道中心线的多个平面形或三维曲面形叶片,叶片直接固接在靠近加热腔入口处并位于加热头管束上游的气流通道壁上。叶片的朝向可以是固定的或者可调节的,叶片与气流通道壁之间可以是可拆卸的或者不可拆卸的固接。In the above embodiments, the first airflow guiding device is an impeller including a plurality of blades, but it can also be designed as a plurality of planar or three-dimensional curved blades around the centerline of the flow channel, and the blades are directly fixed near the entrance of the heating chamber And located on the wall of the gas flow channel upstream of the heating head tube bundle. The orientation of the vanes can be fixed or adjustable, and the vanes can be detachably or non-detachably fixedly connected to the wall of the airflow channel.
在上述实施例中,第一气流导向装置为包括多个叶片的叶轮,但也可设计成具有多个切向缝隙的圆盘,例如图9所示的多缝式气流导向装置11,在一圆锥盘上沿切向开设有多条缝隙,圆盘外毂固接在靠近加热腔入口处并位于加热头管束上游的气流通道壁上,用来代替图2、3、4中的叶轮导向装置2和进气口1。圆盘外毂与气流通道壁之间可以是可拆卸的或者不可拆卸的固接。热源气体流经多缝式气流导向装置11后,形成旋转向下的气流,冲刷加热头管束,以达到强化传热的目的。In the above-mentioned embodiment, the first airflow guiding device is an impeller comprising a plurality of blades, but it can also be designed as a disk with multiple tangential slots, such as the multi-slit airflow guiding device 11 shown in Figure 9, in a There are many slits along the tangential direction on the conical disk, and the outer hub of the disk is fixed on the wall of the airflow channel near the entrance of the heating chamber and located upstream of the heating head tube bundle, which is used to replace the impeller guide device in Figures 2, 3, and 4 2 and air inlet 1. There can be detachable or non-detachable affixation between the disc outer hub and the wall of the airflow channel. After the heat source gas flows through the multi-slit airflow guiding device 11, it forms a downwardly rotating airflow, which scours the tube bundle of the heating head, so as to achieve the purpose of enhancing heat transfer.
在上述实施例中,第一气流导向装置为包括多个叶片的叶轮,但也可设计成多管的形式,例如图8所示的多管式气流导向装置10,多管中的每根单管均沿切向角度固接在靠近加热腔入口处并位于加热头管束上游的气流通道壁上。热源气体经由多管式气流导向装置沿切向进入所述气流通道后,形成旋转向下的气流,冲刷加热头管束,以达到强化传热的目的。In the above-mentioned embodiment, the first airflow guiding device is an impeller comprising a plurality of blades, but it can also be designed in the form of multi-tubes, such as the multi-tube airflow guiding device 10 shown in Figure 8, each single tube in the multi-tube The tubes are fixed at a tangential angle on the wall of the gas flow channel near the entrance of the heating chamber and located upstream of the tube bundle of the heating head. After the heat source gas enters the airflow channel tangentially through the multi-tube airflow guide device, it forms a rotating downward airflow to scour the heating head tube bundle to achieve the purpose of enhancing heat transfer.
在上述实施例中,第二气流导向装置是通过直接在耐热筒远端壁上开槽而形成的围绕流道中心线的多个具有切向角度的缝隙,但也可设计成围绕流道中心线的多个平面形或三维曲面形叶片,如图10所示,叶片可直接固接在耐热筒近端壁上,叶片的朝向也可设计成可调节的。所述叶片与耐热筒近端壁之间可以是可拆卸的或者不可拆卸的固接。In the above embodiments, the second airflow guiding device is a plurality of slits with tangential angles around the centerline of the flow channel formed by directly slotting on the distal wall of the heat-resistant cylinder, but it can also be designed to surround the flow channel A plurality of planar or three-dimensional curved blades on the centerline, as shown in Figure 10, can be directly fixed on the proximal wall of the heat-resistant cylinder, and the orientation of the blades can also be designed to be adjustable. The vane may be detachably or non-detachably fixedly connected to the proximal wall of the heat-resistant cylinder.
此外,第二气流导向装置也可不固接在耐热筒近端壁上,而是固接到靠近加热腔出口处并位于加热头管束下游的斯特林机本体上,设计成围绕流道中心线的多个平面形或三维曲面形叶片,如图11所示。In addition, the second airflow guiding device may not be fixed on the proximal wall of the heat-resistant cylinder, but fixed on the body of the Stirling machine near the outlet of the heating chamber and located downstream of the heating head tube bundle, designed to surround the center of the flow channel A plurality of planar or three-dimensional curved blades of the line, as shown in FIG. 11 .
本发明也可采取另一种实施方式,与上述实施方式的区别在于,一个或多个进气口固接到加热头壳体的侧面上,一个或多个出气口固接到加热头壳体的远端面上。例如图12所示的布局,多叶片式气流导向装置12固接到靠近加热腔入口处并位于加热头管束上游的耐热筒近端壁上。热源气体从加热头壳体侧面引入,经多叶片式气流导向装置12导向后,在加热腔中旋转冲刷加热头管束,以达到强化传热的目的,然后经由布置在靠近加热腔出口处并位于加热头管束下游的叶轮导向装置2旋转向上流出加热头。在此实施方式情况下,位于靠近加热腔入口处并位于加热头管束上游的第一气流导向装置可为围绕流道中心线的多个平面形或三维曲面形叶片,所述叶片直接固接在耐热筒近端壁上,也可固接到靠近加热腔出口处并位于加热头管束下游的斯特林机本体上;也可为围绕流道中心线的多个具有切向角度的缝隙,所述多个缝隙通过直接在耐热筒近端壁上开槽而形成。在此实施方式情况下,也可包括位于靠近加热腔出口处并位于加热头管束下游的第二气流导向装置。所述第二气流导向装置可为包括多个叶片的叶轮,也可为围绕流道中心线直接固接在气流通道壁上的多个平面形或三维曲面形叶片;也可为具有多个切向缝隙的圆盘,圆盘外毂固接在气流通道壁上;还可为多管形式,所述多管中的每根单管均沿切向角度固接在所述气流通道壁上。The present invention can also take another embodiment, the difference from the above embodiment is that one or more air inlets are affixed to the side of the heating head housing, and one or more air outlets are affixed to the heating head housing on the distal face. For example, in the layout shown in FIG. 12 , the multi-blade airflow guiding device 12 is fixed to the proximal end wall of the heat-resistant cylinder near the entrance of the heating chamber and upstream of the heating head tube bundle. The heat source gas is introduced from the side of the heating head shell, and after being guided by the multi-blade airflow guide device 12, it rotates and scours the heating head tube bundle in the heating chamber to achieve the purpose of enhancing heat transfer, and then passes through the outlet near the heating chamber and located at the The impeller guide 2 downstream of the heating head tube bundle rotates up and out of the heating head. In the case of this embodiment, the first airflow guiding device located near the entrance of the heating chamber and upstream of the heating head tube bundle can be a plurality of planar or three-dimensional curved blades around the centerline of the flow channel, and the blades are directly fixed on the The near-end wall of the heat-resistant cylinder can also be fixed to the body of the Stirling machine near the outlet of the heating chamber and located downstream of the heating head tube bundle; it can also be a plurality of slits with tangential angles around the centerline of the flow channel, The plurality of slits are formed by slotting directly into the proximal wall of the heat-resistant cylinder. In the case of this embodiment, a second airflow guiding device located close to the outlet of the heating chamber and downstream of the tube bundle of the heating head may also be included. The second airflow guiding device can be an impeller including a plurality of blades, or a plurality of planar or three-dimensional curved blades directly fixed on the wall of the airflow channel around the centerline of the flow channel; The outer hub of the disk is fixed on the wall of the airflow channel; it can also be in the form of multiple tubes, and each single tube in the multiple tubes is fixed on the wall of the airflow channel along a tangential angle.
如上所述的斯特林机加热头,其热源气体可为内燃机排气、工业废气、燃料燃烧产生的烟气等。As for the above-mentioned Stirling engine heating head, the heat source gas can be internal combustion engine exhaust gas, industrial waste gas, flue gas produced by fuel combustion, and the like.
如上所述的斯特林机加热头,所述固接方式可为法兰盘连接、螺栓连接、焊接、烧结、过盈配合等方式。As for the Stirling machine heating head mentioned above, the fixing method can be flange connection, bolt connection, welding, sintering, interference fit and other methods.
在上述实施例中未示出管束外表面加装的肋片,在实际中可根据对流传热和流动阻力状况来决定在加热头管束外壁上加装肋片或不加装肋片。In the above embodiments, the fins installed on the outer surface of the tube bundle are not shown. In practice, it can be determined whether to add fins to the outer wall of the tube bundle of the heating head according to the convective heat transfer and flow resistance conditions.
Claims (34)
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CN110821706B (en) * | 2019-11-01 | 2020-04-28 | 北京福典工程技术有限责任公司 | Stirling engine and heat exchange method thereof |
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CN202055933U (en) * | 2011-04-06 | 2011-11-30 | 中国科学院工程热物理研究所 | Stirling engine heating head for strengthening heat convection by utilizing rotational flow |
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JPS5479334A (en) * | 1977-12-07 | 1979-06-25 | Tokyo Gas Co Ltd | Combustor of hot gas engine |
JPS56101044A (en) * | 1980-01-11 | 1981-08-13 | Aisin Seiki Co Ltd | Heater head hot-gas engine |
SU1134755A1 (en) * | 1980-06-02 | 1985-01-15 | Центральный научно-исследовательский дизельный институт | Externally heated engine |
JPH04116308A (en) * | 1990-09-05 | 1992-04-16 | Aisin Seiki Co Ltd | Combustion device of stirling engine |
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