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CN102731966A - Thermosetting epoxy resin composition and prepreg and copper clad laminate made using it - Google Patents

Thermosetting epoxy resin composition and prepreg and copper clad laminate made using it Download PDF

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CN102731966A
CN102731966A CN201210236503XA CN201210236503A CN102731966A CN 102731966 A CN102731966 A CN 102731966A CN 201210236503X A CN201210236503X A CN 201210236503XA CN 201210236503 A CN201210236503 A CN 201210236503A CN 102731966 A CN102731966 A CN 102731966A
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epoxy resin
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resin composition
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bisphenol
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方克洪
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Shengyi Technology Co Ltd
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Abstract

The invention provides a thermosetting epoxy resin composition, which comprises the following components in parts by weight: 100 parts by weight of epoxy resin; 2-10 parts by weight of a tetraphenylethane compound; 5-30 parts of linear phenolic resin; dicyandiamide, 0.5-2.2 parts by weight; 0.05 to 1.0 weight portion of curing accelerator; the thermosetting epoxy resin composition has good cohesiveness and can effectively absorb ultraviolet light; after being cured, the material has good heat resistance, toughness and machinability, high glass transition temperature and low hygroscopicity. The prepreg and the copper-clad plate manufactured by using the thermosetting epoxy resin composition have high heat resistance and low linear expansion coefficient, and are suitable for lead-free welding; the solder resist ink also has good cohesiveness, toughness and machining performance, high glass transition temperature, low hygroscopicity and ultraviolet light barrier property, and can meet the requirement of double-sided exposure of solder resist ink in PCB processing.

Description

热固性环氧树脂组合物及使用其制作的半固化片与覆铜箔层压板Thermosetting epoxy resin composition and prepreg and copper clad laminate made using it

技术领域 technical field

本发明涉及覆铜板层压板领域,尤其涉及一种热固性环氧树脂组合物及使用其制作的半固化片与覆铜箔层压板。The invention relates to the field of copper-clad laminates, in particular to a thermosetting epoxy resin composition and a prepreg and a copper-clad laminate made of the composition.

背景技术 Background technique

当前,电子产品正不断地趋向小型化与多功能化,而以数据、信息处理的电子产品,还不断向高速传输、大容量化方向推进,为实现电子产品高性能化的目标,电子元器件高集成化的发展更为迅速,表面贴装技术(SurfaceMounted Technology,SMT)、芯片级封装(Chip Scale Package,CSP)、系统级封装(System In a Package,SIP)等高密度组装技术得到了充分应用,在这种情形下,电子部品发热源高度集中的问题显得更为突出。为此,这类电子整机产品,要求印制电路板(PCB)更具有适宜高密度组装条件下的高耐热性、高散热性和湿热下的高可靠性。At present, electronic products are constantly trending towards miniaturization and multi-functionalization, and electronic products that process data and information are also advancing in the direction of high-speed transmission and large capacity. In order to achieve the goal of high-performance electronic products, electronic components The development of high integration is more rapid, and high-density assembly technologies such as surface mount technology (Surface Mounted Technology, SMT), chip scale package (Chip Scale Package, CSP), and system level package (System In a Package, SIP) have been fully developed. In this case, the problem of high concentration of heat sources of electronic components becomes more prominent. For this reason, this kind of electronic complete machine products requires printed circuit boards (PCBs) to have high heat resistance, high heat dissipation and high reliability under humidity and heat suitable for high-density assembly conditions.

为了满足高密度组装的需要,作为电子元器件的PCB也逐渐走向高密度化,PCB表现为通孔微小化、导线精细化、介质层薄型化以及高多层化,其结构也从常规结构向埋盲孔、高密度互连(High Density Inverter,HDI)/积层多层(Build up Multilayer,BUM)、埋入元件等三维立体结构方向发展。随着厚、高多层板的发展,镀通孔的纵横比不断增加,为避免连接盘脱焊与通孔内镀层断裂现象,提高PCB通孔可靠性,对板材耐热性以及膨胀系数提出更高的要求。In order to meet the needs of high-density assembly, PCBs as electronic components are also gradually moving towards higher density. PCBs are characterized by miniaturization of through holes, finer wires, thinner dielectric layers and high multi-layers. Its structure has also changed from conventional structure to Buried blind vias, high density interconnect (High Density Inverter, HDI)/build up multilayer (Build up Multilayer, BUM), embedded components and other three-dimensional structures are developing. With the development of thick and high multi-layer boards, the aspect ratio of plated through holes is increasing. In order to avoid the phenomenon of desoldering of the land and the cracking of the coating in the through holes, and improve the reliability of the PCB through holes, the heat resistance and expansion coefficient of the board are proposed. higher requirement.

随着欧盟指令WEEE(Waste Electrical and Electronic Equipment)和RoHS(Restriction of Hazardous Substances)的正式实施,全球电子业进入了无铅化时代。在印制电路中,以往,铅-锡合金(如Sn63Pb37)用作PCB焊接材料,铅锡合金具有183℃的低共熔点与优异的机械性能。但去除铅的存在后,现时可实用化的无铅焊料(如Sn-Ag-Cu系列)等的最低共熔点达到217℃,比起铅锡合金的要高出30℃以上,而且高温焊接需要更长的时间,焊后还需骤冷,这对板材的耐热性、可靠性均带来严酷的挑战。With the official implementation of the EU directives WEEE (Waste Electrical and Electronic Equipment) and RoHS (Restriction of Hazardous Substances), the global electronics industry has entered the era of lead-free. In printed circuits, in the past, lead-tin alloys (such as Sn63Pb37) were used as PCB soldering materials. Lead-tin alloys have a low eutectic point of 183°C and excellent mechanical properties. However, after removing the presence of lead, the lowest eutectic point of the currently available lead-free solders (such as Sn-Ag-Cu series) reaches 217°C, which is more than 30°C higher than that of lead-tin alloys, and high-temperature soldering requires For a longer period of time, rapid cooling is required after welding, which poses severe challenges to the heat resistance and reliability of the plate.

在以玻璃纤维布为增强材料的PCB基板材料中,通常的环氧体系的FR-4板采用双氰胺(DICY)固化,板材有较好的加工性,因此,在PCB中得到广泛的应用,但此类板材存在吸湿性高、热分解温度低,难以满足无铅焊接的需要。In the PCB substrate material with glass fiber cloth as the reinforcement material, the FR-4 board of the usual epoxy system is cured by dicyandiamide (DICY), and the board has good processability, so it is widely used in PCB , but this kind of board has high hygroscopicity and low thermal decomposition temperature, which makes it difficult to meet the needs of lead-free soldering.

另外,随着PCB向高密度方向发展,在制作线路阻焊层时,采用紫外(UV)光双面曝光的加工方式,普通FR-4由于不能吸收紫外光,使得PCB曝光时,紫外光穿透树脂层,造成另一面本不该曝光位置的阻焊油墨被曝光,从而产生显影不尽现象,影响线路的质量。In addition, with the development of PCB in the direction of high density, the processing method of ultraviolet (UV) light double-sided exposure is adopted when making the solder mask layer. Ordinary FR-4 cannot absorb ultraviolet light, so that when the PCB is exposed, the ultraviolet light will pass through. Through the resin layer, the solder resist ink on the other side that should not be exposed is exposed, resulting in insufficient development and affecting the quality of the circuit.

为提升板材的耐热性,满足无铅焊接的要求,在CN1966572A中公开了一种采用酚醛作固化剂的环氧树脂组合物,该组合物有较高热分解温度,但却存在脆性大,韧性不良现象,对PCB机械加工有负面影响;而在日本特开平5-51436中,其公开一种环氧树脂组合物,它主要由环氧树脂、双氰胺、分子含两个以上酚羟基的化合物与分子含两个以上氨基的芳香胺及固化促进剂组成,其阐述组合物有较好粘结性,与双氰胺固化体系比较,降低了吸水率,提高耐热性,但是板材加工时需要较高的固化温度;另外,芳香胺虽然属高温固化剂,但在常温下也会缓慢反应,从而使得制成粘结片存放期大大缩短,此外,体系也不具备紫外光阻挡的功能,体系中采用二甲基甲酰胺(DMF)作溶剂,胶水存放期较短。In order to improve the heat resistance of the board and meet the requirements of lead-free soldering, CN1966572A discloses an epoxy resin composition using phenolic formaldehyde as a curing agent. The composition has a relatively high thermal decomposition temperature, but it has high brittleness and high toughness. Undesirable phenomena have a negative impact on PCB machining; and in Japanese Patent Application Hei 5-51436, it discloses an epoxy resin composition, which is mainly composed of epoxy resin, dicyandiamide, and molecules containing more than two phenolic hydroxyl groups. The compound is composed of an aromatic amine with two or more amino groups in its molecule and a curing accelerator. It is stated that the composition has better adhesion. Compared with the dicyandiamide curing system, it reduces the water absorption and improves the heat resistance. High curing temperature is required; in addition, although aromatic amine is a high-temperature curing agent, it will react slowly at room temperature, so that the storage period of the adhesive sheet is greatly shortened. In addition, the system does not have the function of blocking ultraviolet light. The system uses dimethylformamide (DMF) as a solvent, and the glue has a short shelf life.

发明内容 Contents of the invention

本发明的目的在于提供一种热固性环氧树脂组合物,其具有良好的粘结性,能有效吸收紫外光;其固化后,耐热性、韧性及机械加工性能良好,具有高玻璃化转变温度及低吸湿性。The object of the present invention is to provide a thermosetting epoxy resin composition, which has good adhesion and can effectively absorb ultraviolet light; after curing, it has good heat resistance, toughness and machinability, and has a high glass transition temperature and low hygroscopicity.

本发明的另一目的在于提供一种使用上述热固性环氧树脂组合物制作的半固化片与覆铜箔层压板,其具有高耐热性和低热膨胀系数,适合于无铅焊接;还具有良好的粘结性、韧性及机械加工性能,高玻璃化转变温度、低吸湿性和紫外光阻挡性。Another object of the present invention is to provide a prepreg and copper-clad laminate made of the above-mentioned thermosetting epoxy resin composition, which has high heat resistance and low thermal expansion coefficient and is suitable for lead-free soldering; it also has good adhesion Junction, toughness and machinability, high glass transition temperature, low moisture absorption and UV blocking.

为实现上述目的,本发明提供一种热固性环氧树脂组合物,包括组分及其重量份如下:环氧树脂,100重量份;四酚基乙烷化合物,2-10重量份;线性酚醛树脂,5-30重量份;双氰胺,0.5-2.2重量份;固化促进剂,0.05-1.0重量份。To achieve the above object, the present invention provides a thermosetting epoxy resin composition, comprising components and parts by weight as follows: epoxy resin, 100 parts by weight; tetraphenol ethane compound, 2-10 parts by weight; novolak resin , 5-30 parts by weight; dicyandiamide, 0.5-2.2 parts by weight; curing accelerator, 0.05-1.0 parts by weight.

所述四酚基乙烷化合物的结构通式如下:The general structural formula of the tetraphenol group ethane compound is as follows:

Figure BDA00001867792900031
Figure BDA00001867792900031

(式I)(Formula I)

式I中,R为氢原子、或碳原子数为1-4的烃基。In formula I, R is a hydrogen atom or a hydrocarbon group with 1-4 carbon atoms.

所述环氧树脂为双官能环氧树脂、多官能环氧树脂、或双官能环氧树脂与多官能环氧树脂的混合物;所述双官能环氧树脂为含有双酚A型、双酚F型、或双酚S型结构的环氧树脂;所述多官能环氧树脂为分子中含有两个以上环氧基且带有芳香环结构的环氧树脂。Described epoxy resin is the mixture of difunctional epoxy resin, multifunctional epoxy resin, or bifunctional epoxy resin and multifunctional epoxy resin; Described bifunctional epoxy resin is containing bisphenol A type, bisphenol F Type, or bisphenol S-type epoxy resin; the multifunctional epoxy resin is an epoxy resin with two or more epoxy groups in its molecule and an aromatic ring structure.

所述双官能环氧树脂的环氧当量为300-520g/eq,其具体为双酚A型环氧树脂,溴化双酚A型环氧树脂,双官能异氰酸酯与含溴或不含溴的双酚A型环氧树脂的缩合物,及9,10-二氢-9-氧-10-磷杂菲对苯二酚或9,10-二氢-9-氧-10-磷杂菲萘醌与双酚A型环氧树脂的缩合物中的至少一种;所述多官能环氧树脂具体为苯酚型酚醛环氧树脂,邻甲酚型酚醛环氧树脂,双酚A型酚醛环氧树脂,对酚基苯甲醛与苯酚、邻甲酚或双酚A在酸性催化剂反应下生成的酚醛树脂再与环氧氯丙烷反应生成的酚醛型环氧树脂,双环戊二烯型或联苯型环氧树脂,9,10-二氢-9-氧-10-磷杂菲-10-氧化物与酚醛环氧树脂的缩合物,及四酚基乙烷与环氧氯丙烷的缩合物中的至少一种。The epoxy equivalent of the bifunctional epoxy resin is 300-520g/eq, which is specifically bisphenol A type epoxy resin, brominated bisphenol A type epoxy resin, difunctional isocyanate and bromine-containing or non-bromine Condensate of bisphenol A epoxy resin, and 9,10-dihydro-9-oxo-10-phosphaphenanthrene hydroquinone or 9,10-dihydro-9-oxo-10-phosphaphenanthrene At least one of the condensation products of quinone and bisphenol A epoxy resin; the multifunctional epoxy resin is specifically phenol novolac epoxy resin, o-cresol novolac epoxy resin, bisphenol A novolac epoxy resin Resin, novolac epoxy resin produced by the reaction of p-phenol benzaldehyde with phenol, o-cresol or bisphenol A under the acidic catalyst and then reacted with epichlorohydrin, dicyclopentadiene or biphenyl Epoxy resin, the condensate of 9,10-dihydro-9-oxo-10-phosphaphenanthrene-10-oxide and novolac epoxy resin, and the condensate of tetraphenol ethane and epichlorohydrin at least one.

所述线性酚醛树脂为分子中含两个以上酚羟基的化合物,其具体为苯酚型诺夫拉克,邻甲酚型诺夫拉克,双酚A型诺夫拉克,对羟基苯甲醛与苯酚、邻甲酚或双酚A在酸性催化剂下反应生成的酚醛树脂,及含磷酚醛树脂中的至少一种。The novolac resin is a compound containing more than two phenolic hydroxyl groups in the molecule, which is specifically phenol-type Novlak, o-cresol-type Novlak, bisphenol A-type Novlak, p-hydroxybenzaldehyde and phenol, o-cresol At least one of the phenolic resin produced by the reaction of cresol or bisphenol A under the acidic catalyst, and the phosphorus-containing phenolic resin.

所述四酚基乙烷化合物中酚羟基当量数H1、所述线性酚醛树脂中酚羟基当量数H2、双氰胺中胺基当量数H3、与环氧树脂中环氧基当量数E之间的比例关系(H1+H2+2×H3)/E=0.9-1.1。Between the phenolic hydroxyl equivalent number H1 in the tetraphenol ethane compound, the phenolic hydroxyl equivalent number H2 in the novolac resin, the amine equivalent number H3 in dicyandiamide, and the epoxy group equivalent number E in the epoxy resin The proportional relationship (H1+H2+2×H3)/E=0.9-1.1.

所述固化促进剂为咪唑类、有机膦、及三级胺中的一种或两种以上的混合物;该咪唑类为2-甲基咪唑、2-甲基-4-乙基咪唑、2-十一烷基咪唑、2-苯基咪唑、及1-氰乙基-2-乙基-4-甲基咪唑中的至少一种,该三级胺为苄基二甲基胺,该有机膦为三丁基膦、三苯基、或三丁基膦与三苯基的混合物。The curing accelerator is one or more mixtures of imidazoles, organic phosphines, and tertiary amines; the imidazoles are 2-methylimidazole, 2-methyl-4-ethylimidazole, 2- At least one of undecylimidazole, 2-phenylimidazole, and 1-cyanoethyl-2-ethyl-4-methylimidazole, the tertiary amine is benzyldimethylamine, and the organic phosphine It is tributylphosphine, triphenyl, or a mixture of tributylphosphine and triphenyl.

所述的热固性环氧树脂组合物还包括溶剂,该溶剂为乙二醇甲醚或丙二醇甲醚;溶剂的重量份,为所述热固性环氧树脂组合物中双氰胺重量份的10-30倍。溶剂用量以加入到所述热固性环氧树脂组合物后,使其制成胶液固含量控制在50-70%为准。The thermosetting epoxy resin composition also includes a solvent, which is ethylene glycol methyl ether or propylene glycol methyl ether; the weight part of the solvent is 10-30 of the weight part of dicyandiamide in the thermosetting epoxy resin composition times. The amount of the solvent is based on adding the thermosetting epoxy resin composition so that the solid content of the glue is controlled at 50-70%.

所述的热固性环氧树脂组合物还包括无机填料,其可以添加也可以不添加入热固性环氧树脂组合物中。该无机填料为氢氧化铝、氢氧化镁、二氧化硅、玻璃粉、高岭土、滑石粉、云母粉、勃姆石、氧化铝、氧化锌、氧化镁、氮化硼、氮化铝、或碳酸钙,优选为氢氧化铝、二氧化硅、玻璃粉、高岭土、或滑石粉;其平均粒径为0.3-20μm;其重量份,按所述热固性环氧树脂组合物中组分的有机固形物的100重量份计算,为5-300重量份,优选为10-60重量份。The thermosetting epoxy resin composition also includes inorganic fillers, which may or may not be added into the thermosetting epoxy resin composition. The inorganic filler is aluminum hydroxide, magnesium hydroxide, silicon dioxide, glass powder, kaolin, talcum powder, mica powder, boehmite, aluminum oxide, zinc oxide, magnesium oxide, boron nitride, aluminum nitride, or carbonic acid Calcium, preferably aluminum hydroxide, silicon dioxide, glass powder, kaolin, or talcum powder; its average particle diameter is 0.3-20 μm; its weight part, according to the organic solid content of the components in the thermosetting epoxy resin composition Calculated in 100 parts by weight, it is 5-300 parts by weight, preferably 10-60 parts by weight.

所述的热固性环氧树脂组合物还包括非反应型阻燃剂,其可以添加也可以不添加入热固性环氧树脂组合物中。该非反应型阻燃剂为十溴二苯乙烷、乙基-双(四溴苯邻二甲酰亚胺)、溴化三嗪、磷腈、偏磷酸铝、或三聚氰胺氰脲酸盐。以所述热固性环氧树脂组合物中组分的有机固形物的100重量份计算,该非反应型阻燃剂的重量份为5-40重量份,优选为15-30份。The thermosetting epoxy resin composition also includes a non-reactive flame retardant, which may or may not be added to the thermosetting epoxy resin composition. The non-reactive flame retardant is decabromodiphenylethane, ethyl-bis(tetrabromophthalimide), triazine bromide, phosphazene, aluminum metaphosphate, or melamine cyanurate. Based on 100 parts by weight of the organic solids of the components in the thermosetting epoxy resin composition, the weight part of the non-reactive flame retardant is 5-40 parts by weight, preferably 15-30 parts by weight.

本发明提供一种使用所述的热固性环氧树脂组合物制作的半固化片,所述半固化片包括基体材料、及通过含浸干燥后附着在基体材料上的环氧树脂组合物。The invention provides a prepreg made by using the thermosetting epoxy resin composition. The prepreg includes a base material and an epoxy resin composition attached to the base material after being impregnated and dried.

所述基体材料为无纺或有纺玻璃纤维布。The base material is non-woven or woven glass fiber cloth.

本发明提供一种使用所述的半固化片制作的覆铜箔层压板,所述覆铜箔层压板包括数张叠合的半固化片、及压覆在叠合的半固化片一侧或两侧的铜箔。每一张半固化片包括基体材料、及通过含浸干燥后附着在基体材料上的环氧树脂组合物。The present invention provides a copper-clad laminate made of the prepreg. The copper-clad laminate comprises several laminated prepregs and copper foil pressed on one or both sides of the laminated prepregs. Each prepreg includes a base material and an epoxy resin composition adhered to the base material after being impregnated and dried.

本发明的有益效果:①本发明所述的热固性环氧树脂组合物,具有良好的粘结性,能有效吸收紫外光;其固化后,耐热性、韧性及机械加工性能良好,具有高玻璃化转变温度及低吸湿性;②本发明使用上述热固性环氧树脂组合物制作的半固化片与覆铜箔层压板,具有高耐热性和低热膨胀系数,适合于无铅焊接;还具有良好的粘结性、韧性及机械加工性能,高玻璃化转变温度、低吸湿性和紫外光阻挡性,能满足PCB加工中阻焊油墨双面曝光的需要。Beneficial effects of the present invention: ①The thermosetting epoxy resin composition of the present invention has good adhesion and can effectively absorb ultraviolet light; after curing, it has good heat resistance, toughness and machinability, and has high glass Transition temperature and low hygroscopicity; ②The prepreg and copper-clad laminate made of the above-mentioned thermosetting epoxy resin composition in the present invention have high heat resistance and low thermal expansion coefficient, and are suitable for lead-free soldering; also have good adhesion Junction, toughness and machinability, high glass transition temperature, low moisture absorption and UV blocking properties, can meet the needs of double-sided exposure of solder resist ink in PCB processing.

为了能更进一步了解本发明的特征以及技术内容,请参阅以下有关本发明的详细说明。In order to further understand the features and technical content of the present invention, please refer to the following detailed description of the present invention.

具体实施方式 Detailed ways

为更进一步阐述本发明所采取的技术手段及其效果,以下结合本发明的优选实施例进行详细描述。In order to further illustrate the technical means adopted by the present invention and its effects, the following is a detailed description in conjunction with preferred embodiments of the present invention.

本发明提供一种热固性环氧树脂组合物,包括组分及其重量份如下:环氧树脂,100重量份;四酚基乙烷化合物,2-10重量份;线性酚醛树脂,5-30重量份;双氰胺,0.5-2.2重量份;固化促进剂,0.05-1.0重量份。The invention provides a thermosetting epoxy resin composition, comprising the following components and parts by weight: epoxy resin, 100 parts by weight; tetraphenol ethane compound, 2-10 parts by weight; novolak resin, 5-30 parts by weight parts; dicyandiamide, 0.5-2.2 parts by weight; curing accelerator, 0.05-1.0 parts by weight.

所述四酚基乙烷化合物的结构通式如下:The general structural formula of the tetraphenol group ethane compound is as follows:

Figure BDA00001867792900051
Figure BDA00001867792900051

(式I)(Formula I)

式I中,R为氢原子、或碳原子数为1-4的烃基。In formula I, R is a hydrogen atom or a hydrocarbon group with 1-4 carbon atoms.

所述环氧树脂为双官能环氧树脂、多官能环氧树脂、或双官能环氧树脂与多官能环氧树脂的混合物;所述双官能环氧树脂为含有双酚A型、双酚F型、或双酚S型结构的环氧树脂,采用具有优异机械性能、电性能与热性能的双官能环氧树脂,通过树脂中的大量的醚键来提供板材良好的韧性,大量的羟基来提升板材的粘结性能;所述多官能环氧树脂为分子中含有两个以上环氧基且带有芳香环结构的环氧树脂,树脂体系中部分引入或全部采用多官能环氧树脂,可以增加树脂固化的交联密度,从而提高板材玻璃化转变温度。Described epoxy resin is the mixture of difunctional epoxy resin, multifunctional epoxy resin, or bifunctional epoxy resin and multifunctional epoxy resin; Described bifunctional epoxy resin is containing bisphenol A type, bisphenol F Type, or bisphenol S-type epoxy resin, using bifunctional epoxy resin with excellent mechanical properties, electrical properties and thermal properties, through a large number of ether bonds in the resin to provide good toughness of the board, a large number of hydroxyl groups to Improve the bonding performance of the board; the multifunctional epoxy resin is an epoxy resin containing more than two epoxy groups and an aromatic ring structure in the molecule, and the resin system is partially introduced or fully adopts the multifunctional epoxy resin, which can Increase the cross-linking density of resin curing, thereby increasing the glass transition temperature of the sheet.

所述双官能环氧树脂的环氧当量为300-520g/eq,当环氧当量低于300g/eq时,固化物脆性会增大,当环氧当量大于520g/eq时,固化物玻璃化转变温度会降低,双官能环氧树脂可以单独使用,也可两种以上混合使用;该双官能环氧树脂具体为双酚A型环氧树脂,溴化双酚A型环氧树脂,双官能异氰酸酯与含溴或不含溴的双酚A型环氧树脂的缩合物,,及9,10-二氢-9-氧-10-磷杂菲对苯二酚或9,10-二氢-9-氧-10-磷杂菲萘醌与双酚A型环氧树脂的缩合物中的至少一种;所述多官能环氧树脂具体为苯酚型酚醛环氧树脂,邻甲酚型酚醛环氧树脂,双酚A型酚醛环氧树脂,对酚基苯甲醛与苯酚、邻甲酚或双酚A在酸性催化剂反应下生成的酚醛树脂再与环氧氯丙烷反应生成的酚醛型环氧树脂,双环戊二烯型或联苯型环氧树脂,9,10-二氢-9-氧-10-磷杂菲-10-氧化物与酚醛环氧树脂的缩合物,及四酚基乙烷与环氧氯丙烷的缩合物中的至少一种,所述多官能环氧引入,将可提升树脂组合物交联密度,改善耐热性能,多官能环氧树脂可以单独使用,也可两种以上混合使用。The epoxy equivalent of the bifunctional epoxy resin is 300-520g/eq. When the epoxy equivalent is lower than 300g/eq, the brittleness of the cured product will increase. When the epoxy equivalent is greater than 520g/eq, the cured product will vitrify The transition temperature will decrease, and the bifunctional epoxy resin can be used alone or in combination of two or more; the bifunctional epoxy resin is specifically bisphenol A epoxy resin, brominated bisphenol A epoxy resin, bifunctional Condensates of isocyanate and brominated or non-brominated bisphenol A epoxy resin, and 9,10-dihydro-9-oxo-10-phosphaphenanthrene hydroquinone or 9,10-dihydro- At least one of the condensation products of 9-oxo-10-phosphaphenanthraxone and bisphenol A epoxy resin; the multifunctional epoxy resin is specifically phenol novolac epoxy resin, orthocresol novolac ring Oxygen resin, bisphenol A novolac epoxy resin, novolac epoxy resin generated by the reaction of p-phenol benzaldehyde with phenol, o-cresol or bisphenol A under the acidic catalyst and then reacted with epichlorohydrin , dicyclopentadiene type or biphenyl type epoxy resin, condensate of 9,10-dihydro-9-oxo-10-phosphaphenanthrene-10-oxide and novolac epoxy resin, and tetraphenol ethane At least one of the condensates with epichlorohydrin, the introduction of the multifunctional epoxy will increase the crosslink density of the resin composition and improve the heat resistance. The multifunctional epoxy resin can be used alone or in two Use a mix of the above.

所述四酚基乙烷化合物的使用提高板材的耐热性,降低板材的吸湿性,还可以进一步提升树脂交联密度,提升板材的玻璃化转变温度,增加对紫外光的吸收能力,从而具有紫外光阻挡效果。The use of the tetraphenol-based ethane compound improves the heat resistance of the board, reduces the hygroscopicity of the board, can further increase the crosslinking density of the resin, raise the glass transition temperature of the board, and increase the ability to absorb ultraviolet light, thereby having UV light blocking effect.

所述线性酚醛树脂为分子中含两个以上酚羟基的化合物,其具体为苯酚型诺夫拉克,邻甲酚型诺夫拉克,双酚A型诺夫拉克,对羟基苯甲醛与苯酚、邻甲酚或双酚A在酸性催化剂下反应生成的酚醛树脂,及含磷酚醛树脂中的至少一种。The novolac resin is a compound containing more than two phenolic hydroxyl groups in the molecule, which is specifically phenol-type Novlak, o-cresol-type Novlak, bisphenol A-type Novlak, p-hydroxybenzaldehyde and phenol, o-cresol At least one of the phenolic resin produced by the reaction of cresol or bisphenol A under the acidic catalyst, and the phosphorus-containing phenolic resin.

所述四酚基乙烷化合物中酚羟基当量数H1、所述线性酚醛树脂中酚羟基当量数H2、双氰胺中胺基当量数H3、与环氧树脂中环氧基当量数E之间的比例关系(H1+H2+2×H3)/E=0.9-1.1,这时固化物有较好的耐湿性与玻璃化转变温度。Between the phenolic hydroxyl equivalent number H1 in the tetraphenol ethane compound, the phenolic hydroxyl equivalent number H2 in the novolac resin, the amine equivalent number H3 in dicyandiamide, and the epoxy group equivalent number E in the epoxy resin The proportional relationship of (H1+H2+2×H3)/E=0.9-1.1, at this time, the cured product has better moisture resistance and glass transition temperature.

所述固化促进剂为咪唑类、有机膦、及三级胺中的一种或两种以上的混合物;该咪唑类为2-甲基咪唑、2-甲基-4-乙基咪唑、2-十一烷基咪唑、2-苯基咪唑、及1-氰乙基-2-乙基-4-甲基咪唑中的至少一种,该三级胺为苄基二甲基胺,该有机膦为三丁基膦、三苯基、或三丁基膦与三苯基的混合物。The curing accelerator is one or more mixtures of imidazoles, organic phosphines, and tertiary amines; the imidazoles are 2-methylimidazole, 2-methyl-4-ethylimidazole, 2- At least one of undecylimidazole, 2-phenylimidazole, and 1-cyanoethyl-2-ethyl-4-methylimidazole, the tertiary amine is benzyldimethylamine, and the organic phosphine It is tributylphosphine, triphenyl, or a mixture of tributylphosphine and triphenyl.

所述的热固性环氧树脂组合物还包括溶剂;溶剂主要用于溶解双氰胺与酚醛树脂,可采用沸点在160℃以下、不含氮的有机溶剂,采用含氮的有机溶剂将会促进环氧树脂胶液的固化,影响存贮性能;该溶剂为丙酮、丁酮、环己酮、甲醇、乙二醇甲醚、乙二醇乙醚或丙二醇甲醚,优选为乙二醇甲醚或丙二醇甲醚;溶剂用量以加入到所述热固性环氧树脂组合物后,使其制成胶液固含量控制在50-70%为准,其中溶剂乙二醇甲醚或丙二醇甲醚的总重量份,为所述热固性环氧树脂组合物中双氰胺重量份的10-30倍。The thermosetting epoxy resin composition also includes a solvent; the solvent is mainly used for dissolving dicyandiamide and phenolic resin, and an organic solvent with a boiling point below 160° C. that does not contain nitrogen can be used, and the use of a nitrogen-containing organic solvent will promote environmental The curing of epoxy resin glue affects storage performance; the solvent is acetone, butanone, cyclohexanone, methyl alcohol, ethylene glycol methyl ether, ethylene glycol ethyl ether or propylene glycol methyl ether, preferably ethylene glycol methyl ether or propylene glycol Methyl ether; the amount of solvent is based on adding the thermosetting epoxy resin composition so that the solid content of the glue is controlled at 50-70%, wherein the total weight of the solvent ethylene glycol methyl ether or propylene glycol methyl ether , which is 10-30 times of the weight part of dicyandiamide in the thermosetting epoxy resin composition.

所述的热固性环氧树脂组合物还包括无机填料,其可以添加也可以不添加入热固性环氧树脂组合物中。该无机填料为氢氧化铝、氢氧化镁、二氧化硅、玻璃粉、高岭土、滑石粉、云母粉、勃姆石、氧化铝、氧化锌、氧化镁、氮化硼、氮化铝、或碳酸钙,优选为氢氧化铝、二氧化硅、玻璃粉、高岭土、或滑石粉;其平均粒径为0.3-20μm,当平均粒径超过20μm后,会造成上胶过滤异物的滤网出现堵塞,另外填料在环氧树脂组合物胶液中容易沉降;该无机填料用量可以根据使用目的进行调整,其重量份,按所述热固性环氧树脂组合物中组分的有机固形物的100重量份计算,为5-300重量份,优选为10-60重量份。该无机填料用以降低组合物的吸水率与热膨胀系数。The thermosetting epoxy resin composition also includes inorganic fillers, which may or may not be added into the thermosetting epoxy resin composition. The inorganic filler is aluminum hydroxide, magnesium hydroxide, silicon dioxide, glass powder, kaolin, talcum powder, mica powder, boehmite, aluminum oxide, zinc oxide, magnesium oxide, boron nitride, aluminum nitride, or carbonic acid Calcium, preferably aluminum hydroxide, silicon dioxide, glass powder, kaolin, or talcum powder; its average particle size is 0.3-20 μm, and when the average particle size exceeds 20 μm, it will cause blockage in the filter screen for gluing and filtering foreign matter. In addition, the filler is easy to settle in the glue of the epoxy resin composition; the amount of the inorganic filler can be adjusted according to the purpose of use, and its parts by weight are calculated according to 100 parts by weight of the organic solids of the components in the thermosetting epoxy resin composition , is 5-300 parts by weight, preferably 10-60 parts by weight. The inorganic filler is used to reduce the water absorption and thermal expansion coefficient of the composition.

所述的热固性环氧树脂组合物还包括非反应型阻燃剂,其可以添加也可以不添加入热固性环氧树脂组合物中。该非反应型阻燃剂用于提高环氧树脂组合物的阻燃性,其为十溴二苯乙烷、乙基-双(四溴苯邻二甲酰亚胺)、溴化三嗪、磷腈、偏磷酸铝、或三聚氰胺氰脲酸盐。以所述热固性环氧树脂组合物中组分的有机固形物的100重量份计算,该非反应型阻燃剂的重量份为5-40重量份,优选为15-30份。The thermosetting epoxy resin composition also includes a non-reactive flame retardant, which may or may not be added to the thermosetting epoxy resin composition. The non-reactive flame retardant is used to improve the flame retardancy of the epoxy resin composition, and it is decabromodiphenylethane, ethyl-bis(tetrabromophthalimide), triazine bromide, Phosphazene, aluminum metaphosphate, or melamine cyanurate. Based on 100 parts by weight of the organic solids of the components in the thermosetting epoxy resin composition, the weight part of the non-reactive flame retardant is 5-40 parts by weight, preferably 15-30 parts by weight.

将本发明所述环氧树脂、四酚基乙烷化合物、酚醛树脂、双氰胺、及固化促进剂,配合有机溶剂,利用搅拌分散设备,对它们进行均匀混合,由此制成印制电路板用热固性环氧树脂组合物。Mix the epoxy resin, tetraphenol ethane compound, phenolic resin, dicyandiamide, and curing accelerator described in the present invention with an organic solvent, and use stirring and dispersing equipment to uniformly mix them, thereby making a printed circuit Thermosetting epoxy resin composition for panels.

本发明还提供一种使用所述的热固性环氧树脂组合物制作的半固化片,所述半固化片包括基体材料、及通过含浸干燥后附着在基体材料上的环氧树脂组合物。The present invention also provides a prepreg made of the thermosetting epoxy resin composition, the prepreg comprising a base material and an epoxy resin composition attached to the base material after being impregnated and dried.

所述基体材料为无纺或有纺玻璃纤维布。The base material is non-woven or woven glass fiber cloth.

将该基体材料含浸于上述制得的印制电路板用热固性环氧树脂组合物,并在上胶机中(120-180℃)进行干燥,制成半固化状态的印制电路板用半固化片。The base material is impregnated with the above-prepared thermosetting epoxy resin composition for printed circuit boards, and dried in a gluing machine (120-180° C.) to prepare a semi-cured prepreg for printed circuit boards.

本发明进一步提供一种使用所述的半固化片制作的覆铜箔层压板,所述覆铜箔层压板包括数张叠合的半固化片、及压覆在叠合的半固化片一侧或两侧的铜箔,每一张半固化片包括基体材料、及通过含浸干燥后附着在基体材料上的环氧树脂组合物。The present invention further provides a copper-clad laminate made of the above-mentioned prepreg, the copper-clad laminate comprises several laminated prepregs, and copper foil laminated on one or both sides of the laminated prepregs , each prepreg includes a base material and an epoxy resin composition adhered to the base material after being impregnated and dried.

将上述半固化片按所需张数叠合,叠层的单侧或双侧再叠合上铜箔,然后,放置到120-200℃层压机上,进行加热加压,最终固化成型,制成用于印制电路板加工的覆铜箔层压板。所述铜箔还可以采用铝箔、银箔或不锈钢箔替换。The above-mentioned prepregs are laminated according to the required number of sheets, and copper foil is laminated on one or both sides of the laminate, and then placed on a laminator at 120-200°C, heated and pressed, and finally cured and formed to form a Copper clad laminates for printed circuit board processing. The copper foil can also be replaced by aluminum foil, silver foil or stainless steel foil.

以下通过实施例对本发明详加说明与描述,所述热固性环氧树脂组合物的实施例组合物配方和比较例组合物配方见表1和表2。所述实施例和比较例制成的覆铜箔层压板的玻璃化转变温度、剥离强度、耐浸焊时间、吸水率和紫外光透过率的物性数据见表3和表4。The present invention is illustrated and described in detail through the following examples. The composition formulas of the examples and comparative examples of the thermosetting epoxy resin composition are shown in Table 1 and Table 2. See Table 3 and Table 4 for the physical property data of the glass transition temperature, peel strength, solder dip resistance time, water absorption rate and ultraviolet light transmittance of the copper-clad laminates produced in the examples and comparative examples.

所述热固性环氧树脂组合物的具体组分如下:The specific components of the thermosetting epoxy resin composition are as follows:

(A)环氧树脂:(A) epoxy resin:

A1:溴化双酚A型环氧树脂(DER530A80,环氧当量为430g/eq,美国DOW化学公司生产);A1: brominated bisphenol A type epoxy resin (DER530A80, epoxy equivalent is 430g/eq, produced by American DOW Chemical Company);

A2:含磷环氧树脂(DER92530,环氧当量为325g/eq,美国DOW化学公司生产);A2: phosphorus-containing epoxy resin (DER92530, the epoxy equivalent is 325g/eq, produced by DOW Chemical Company of the United States);

A3:邻甲酚型诺夫拉克环氧树脂(EPON164,环氧当量210g/eq,美国Momentive化学公司生产)。A3: o-cresol type Novrak epoxy resin (EPON164, epoxy equivalent 210g/eq, produced by American Momentive Chemical Company).

(B)四酚基乙烷化合物:(B) tetraphenol ethane compound:

B1:多官能酚类化合物(KPE-F3110,韩国Kolon化学公司生产);B1: Multifunctional phenolic compound (KPE-F3110, produced by Korea Kolon Chemical Company);

B2:多官能酚类化合物(SD-357B,美国Momentive化学公司生产)。B2: multifunctional phenolic compound (SD-357B, produced by Momentive Chemical Company, USA).

(C)线性酚醛树脂(C) Novolac resin

C1:苯酚甲醛诺夫拉克树脂(KPH-F2003,韩国Kolon化学公司生产);C1: phenol-formaldehyde Nofrak resin (KPH-F2003, produced by Korea Kolon Chemical Company);

C2:双酚A型诺夫拉克树脂(EXP0382,山东圣泉化学公司生产)。C2: bisphenol A type Novella resin (EXP0382, produced by Shandong Shengquan Chemical Company).

(D)双氰胺(宁夏大荣生产)。(D) Dicyandiamide (produced in Ningxia Darong).

(E)固化促进剂:(2-E-4MI,日本四国化成生产)。(E) Curing accelerator: (2-E-4MI, produced by Shikoku Chemicals, Japan).

(F)溶剂(F) solvent

F1:乙二醇甲醚;F1: Ethylene glycol methyl ether;

F2:丙二醇甲醚;F2: propylene glycol methyl ether;

F3:N,N-二甲基甲酰胺F3: N,N-Dimethylformamide

表1.各实施例与比较例配方(按固体量)Table 1. each embodiment and comparative example formula (by solid amount)

  实施例1 Example 1   实施例2 Example 2   实施例3 Example 3   实施例4 Example 4   比较例1 Comparative example 1   比较例2 Comparative example 2   比较例3 Comparative example 3   A1 A1   100 100   100 100   0 0   90 90   100 100   0 0   100 100   A2 A2   0 0   0 0   80 80   0 0   0 0   100 100   0 0   A3 A3   0 0   0 0   20 20   10 10   0 0   0 0   0 0   B1 B1   4 4   6 6   0 0   7 7   0 0   0 0   0 0   B2 B2   0 0   0 0   8 8   0 0   0 0   0 0   0 0   C1 C1   6 6   0 0   12 12   0 0   0 0   0 0   10 10   C2 C2   0 0   11 11   0 0   11 11   0 0   0 0   0 0   D D   1.6 1.6   0.9 0.9   1.4 1.4   1.0 1.0   3 3   3.4 3.4   1.6 1.6   E E   0.08 0.08   0.12 0.12   0.3 0.3   0.1 0.1   0.15 0.15   0.6 0.6   0.09 0.09   F1 F1   24 twenty four   0 0   28 28   5 5   0 0   0 0   24 twenty four   F2 F2   0 0   24 twenty four   0 0   20 20   0 0   0 0   0 0   F3 F3   0 0   0 0   0 0   0 0   28 28   32 32   0 0

表3.各实施例与比较例物性数据Table 3. Physical property data of each embodiment and comparative example

Figure BDA00001867792900091
Figure BDA00001867792900091

以上特性的测试方法如下:The test methods for the above characteristics are as follows:

(A)玻璃化转变温度(Tg)(A) Glass transition temperature (Tg)

根据差示扫描量热法(DSC),按照IPC-TM-6502.4.25所规定的DSC方法进行测定。According to differential scanning calorimetry (DSC), the measurement is carried out in accordance with the DSC method specified in IPC-TM-6502.4.25.

(B)剥离强度(PS)(B) Peel strength (PS)

按照IPC-TM-6502.4.8方法中的“热应力后”实验条件,测试金属盖层的剥离强度。According to the "after thermal stress" experimental condition in the IPC-TM-6502.4.8 method, the peel strength of the metal cap layer is tested.

(C)耐浸焊时间(C) Soldering resistance time

将尺寸100X100mm的双面带铜箔板材浸在加热到288℃的焊锡槽中,计算到其从浸入到出现板材分层爆板的时间。Dip a double-sided copper foil plate with a size of 100X100mm in a solder bath heated to 288°C, and calculate the time from immersion to the plate delamination explosion.

(D)吸水率(D) Water absorption

准确将尺寸100X100mm的基材进行称重(记为重量W1),然后将其放入高压锅中,在121℃、105KPa条件下的加压蒸煮处理2小时,取出擦去表面的水份,再作称重(记为重量W2),计算板材的吸水率为(W1-W2)/W1(%)。Accurately weigh the substrate with a size of 100X100mm (denoted as weight W1), then put it into a pressure cooker, and cook under pressure at 121°C and 105KPa for 2 hours, take out and wipe off the water on the surface, and then make Weigh (denoted as weight W2), and calculate the water absorption rate of the board (W1-W2)/W1(%).

(E)紫外光透过率(E) UV transmittance

采用3kw紫外光灯与UV强度计(365nm波段),将蚀去铜箔的基材放置在距离紫外光灯45cm处,测试无板材时的UV光强度(记为U1)与UV光透过板材后的UV光强度(U2),计算透过率为U2/U1(%)。Using a 3kw UV lamp and a UV intensity meter (365nm band), place the substrate with the etched copper foil at a distance of 45cm from the UV lamp, and test the UV light intensity (denoted as U1) and UV light penetration through the board without the board After the UV light intensity (U2), calculate the transmittance U2/U1 (%).

综上所述,本发明所述的热固性环氧树脂组合物,具有良好的粘结性,能有效吸收紫外光;其固化后,耐热性、韧性及机械加工性能良好,具有高玻璃化转变温度及低吸湿性。本发明使用上述热固性环氧树脂组合物制作的半固化片与覆铜板,具有高耐热性和低热膨胀系数,因此其耐浸焊时间长,适合于无铅焊接;还具有良好的粘结性、韧性及机械加工性能,高玻璃化转变温度、低吸湿性和紫外光阻挡性,能满足PCB加工中阻焊油墨双面曝光的需要。In summary, the thermosetting epoxy resin composition of the present invention has good adhesion and can effectively absorb ultraviolet light; after curing, it has good heat resistance, toughness and machinability, and has a high glass transition temperature and low hygroscopicity. The prepreg and copper-clad laminate made of the above-mentioned thermosetting epoxy resin composition in the present invention have high heat resistance and low thermal expansion coefficient, so it has a long dip-soldering resistance time and is suitable for lead-free soldering; it also has good adhesion, toughness and Machinability, high glass transition temperature, low moisture absorption and UV blocking properties, can meet the needs of double-sided exposure of solder resist ink in PCB processing.

以上所述,对于本领域的普通技术人员来说,可以根据本发明的技术方案和技术构思作出其他各种相应的改变和变形,而所有这些改变和变形都应属于本发明权利要求的保护范围。As mentioned above, for those of ordinary skill in the art, various other corresponding changes and deformations can be made according to the technical scheme and technical concept of the present invention, and all these changes and deformations should belong to the protection scope of the claims of the present invention .

Claims (13)

1.一种热固性环氧树脂组合物,其特征在于,包括组分及其重量份如下:环氧树脂,100重量份;四酚基乙烷化合物,2-10重量份;线性酚醛树脂,5-30重量份;双氰胺,0.5-2.2重量份;固化促进剂,0.05-1.0重量份。1. a thermosetting epoxy resin composition, is characterized in that, comprises component and weight part thereof as follows: epoxy resin, 100 weight parts; Tetraphenol group ethane compound, 2-10 weight part; Novolac resin, 5 parts by weight -30 parts by weight; dicyandiamide, 0.5-2.2 parts by weight; curing accelerator, 0.05-1.0 parts by weight. 2.如权利要求1所述的热固性环氧树脂组合物,其特征在于,所述四酚基乙烷化合物的结构通式如下:2. thermosetting epoxy resin composition as claimed in claim 1, is characterized in that, the general structural formula of described tetraphenol group ethane compound is as follows:
Figure FDA00001867792800011
Figure FDA00001867792800011
(式I)(Formula I) 式I中,R为氢原子、或碳原子数为1-4的烃基。In formula I, R is a hydrogen atom or a hydrocarbon group with 1-4 carbon atoms.
3.如权利要求1所述的热固性环氧树脂组合物,其特征在于,所述环氧树脂为双官能环氧树脂、多官能环氧树脂、或双官能环氧树脂与多官能环氧树脂的混合物;所述双官能环氧树脂为含有双酚A型、双酚F型或双酚S型结构的环氧树脂;所述多官能环氧树脂为分子中含有两个以上环氧基且带有芳香环结构的环氧树脂。3. thermosetting epoxy resin composition as claimed in claim 1, is characterized in that, described epoxy resin is bifunctional epoxy resin, multifunctional epoxy resin or bifunctional epoxy resin and multifunctional epoxy resin The mixture; the bifunctional epoxy resin is an epoxy resin containing bisphenol A type, bisphenol F type or bisphenol S type structure; the multifunctional epoxy resin contains more than two epoxy groups in the molecule and Epoxy resins with an aromatic ring structure. 4.如权利要求3所述的热固性环氧树脂组合物,其特征在于,所述双官能环氧树脂的环氧当量为300-520g/eq,其具体为双酚A型环氧树脂,溴化双酚A型环氧树脂,双官能异氰酸酯与含溴或不含溴的双酚A型环氧树脂的缩合物,以及9,10-二氢-9-氧-10-磷杂菲对苯二酚或9,10-二氢-9-氧-10-磷杂菲萘醌与双酚A型环氧树脂的缩合物中的至少一种;所述多官能环氧树脂具体为苯酚型酚醛环氧树脂,邻甲酚型酚醛环氧树脂,双酚A型酚醛环氧树脂,对酚基苯甲醛与苯酚、邻甲酚或双酚A在酸性催化剂反应下生成的酚醛树脂再与环氧氯丙烷反应生成的酚醛型环氧树脂,双环戊二烯型或联苯型环氧树脂,9,10-二氢-9-氧-10-磷杂菲-10-氧化物与酚醛环氧树脂的缩合物,及四酚基乙烷与环氧氯丙烷的缩合物中的至少一种。4. thermosetting epoxy resin composition as claimed in claim 3, is characterized in that, the epoxy equivalent of described bifunctional epoxy resin is 300-520g/eq, and it is specifically bisphenol A type epoxy resin, bromine Bisphenol A type epoxy resin, condensation product of difunctional isocyanate and bromine-containing or non-bromine bisphenol A type epoxy resin, and 9,10-dihydro-9-oxo-10-phosphaphenanthrene p-phenylene At least one of the condensation products of diphenol or 9,10-dihydro-9-oxo-10-phosphaphenanthaquinone and bisphenol A epoxy resin; the multifunctional epoxy resin is specifically phenolic novolac Epoxy resin, o-cresol novolac epoxy resin, bisphenol A novolac epoxy resin, p-phenol benzaldehyde and phenol, o-cresol or bisphenol A under the reaction of an acidic catalyst to generate a phenolic resin and then react with epoxy Novolak type epoxy resin, dicyclopentadiene type or biphenyl type epoxy resin, 9,10-dihydro-9-oxo-10-phosphaphenanthrene-10-oxide and novolac epoxy resin produced by the reaction of chloropropane Condensate, and at least one of the condensation products of tetraphenol ethane and epichlorohydrin. 5.如权利要求1所述的热固性环氧树脂组合物,其特征在于,所述线性酚醛树脂为分子中含两个以上酚羟基的化合物,其具体为苯酚型诺夫拉克,邻甲酚型诺夫拉克,双酚A型诺夫拉克,对羟基苯甲醛与苯酚、邻甲酚或双酚A在酸性催化剂下反应生成的酚醛树脂,及含磷酚醛树脂中的至少一种。5. thermosetting epoxy resin composition as claimed in claim 1, is characterized in that, described novolac resin is the compound that contains more than two phenolic hydroxyl groups in the molecule, and it is specifically phenolic Nofrak, o-cresol type Novlak, bisphenol A type Novlak, at least one of the phenolic resin formed by the reaction of p-hydroxybenzaldehyde and phenol, o-cresol or bisphenol A under an acidic catalyst, and phosphorus-containing phenolic resin. 6.如权利要求1所述的热固性环氧树脂组合物,其特征在于,所述四酚基乙烷化合物中酚羟基当量数H1、所述线性酚醛树脂中酚羟基当量数H2、双氰胺中胺基当量数H3、与环氧树脂中环氧基当量数E之间的比例关系(H1+H2+2×H3)/E=0.9-1.1。6. thermosetting epoxy resin composition as claimed in claim 1, is characterized in that, in described tetraphenol group ethane compound, phenolic hydroxyl equivalent number H1, in described novolac resin, phenolic hydroxyl equivalent number H2, dicyandiamide The proportional relationship between the equivalent number of amino groups H3 in the epoxy resin and the equivalent number of epoxy groups in the epoxy resin (H1+H2+2×H3)/E=0.9-1.1. 7.如权利要求1所述的热固性环氧树脂组合物,其特征在于,所述固化促进剂为咪唑类、有机膦、及三级胺中的一种或两种以上的混合物;该咪唑类为2-甲基咪唑、2-甲基-4-乙基咪唑、2-十一烷基咪唑、2-苯基咪唑、及1-氰乙基-2-乙基-4-甲基咪唑中的至少一种,该三级胺为苄基二甲基胺,该有机膦为三丁基膦、三苯基、或三丁基膦与三苯基的混合物。7. thermosetting epoxy resin composition as claimed in claim 1, is characterized in that, described curing accelerator is the mixture of one or more in imidazoles, organic phosphine and tertiary amine; The imidazoles For 2-methylimidazole, 2-methyl-4-ethylimidazole, 2-undecylimidazole, 2-phenylimidazole, and 1-cyanoethyl-2-ethyl-4-methylimidazole The tertiary amine is benzyldimethylamine, and the organic phosphine is tributylphosphine, triphenyl, or a mixture of tributylphosphine and triphenyl. 8.如权利要求1所述的热固性环氧树脂组合物,其特征在于,还包括溶剂,该溶剂为乙二醇甲醚或丙二醇甲醚;溶剂的重量份,为所述热固性环氧树脂组合物中双氰胺重量份的10-30倍。8. thermosetting epoxy resin composition as claimed in claim 1, is characterized in that, also comprises solvent, and this solvent is ethylene glycol methyl ether or propylene glycol methyl ether; The weight part of solvent is described thermosetting epoxy resin combination 10-30 times the weight of dicyandiamide in the product. 9.如权利要求1所述的热固性环氧树脂组合物,其特征在于,还包括无机填料,该无机填料为氢氧化铝、氢氧化镁、二氧化硅、玻璃粉、高岭土、滑石粉、云母粉、勃姆石、氧化铝、氧化锌、氧化镁、氮化硼、氮化铝、或碳酸钙,其平均粒径为0.3-20μm;该无机填料的重量份,按所述热固性环氧树脂组合物中组分的有机固形物的100重量份计算,为5-300重量份,优选为10-60重量份。9. thermosetting epoxy resin composition as claimed in claim 1, is characterized in that, also comprises inorganic filler, and this inorganic filler is aluminum hydroxide, magnesium hydroxide, silicon dioxide, glass powder, kaolin, talcum powder, mica powder, boehmite, aluminum oxide, zinc oxide, magnesium oxide, boron nitride, aluminum nitride, or calcium carbonate, the average particle diameter of which is 0.3-20 μm; the weight part of the inorganic filler is based on the thermosetting epoxy resin Based on 100 parts by weight of the organic solids of the components in the composition, it is 5-300 parts by weight, preferably 10-60 parts by weight. 10.如权利要求1所述的热固性环氧树脂组合物,其特征在于,还包括非反应型阻燃剂,该非反应型阻燃剂为十溴二苯乙烷、乙基-双(四溴苯邻二甲酰亚胺)、溴化三嗪、磷腈、偏磷酸铝、或三聚氰胺氰脲酸盐;以所述热固性环氧树脂组合物中组分的有机固形物的100重量份计算,该非反应型阻燃剂的重量份为5-40重量份,优选为15-30份。10. thermosetting epoxy resin composition as claimed in claim 1, is characterized in that, also comprises non-reactive flame retardant, and this non-reactive flame retardant is decabromodiphenylethane, ethyl-bis(tetrafluoroethylene) bromophthalimide), triazine bromide, phosphazene, aluminum metaphosphate, or melamine cyanurate; calculated on 100 parts by weight of the organic solids of the components in the thermosetting epoxy resin composition , The weight portion of the non-reactive flame retardant is 5-40 weight parts, preferably 15-30 weight parts. 11.一种使用如权利要求1所述的热固性环氧树脂组合物制作的半固化片,其特征在于,所述半固化片包括基体材料、及通过含浸干燥后附着在基体材料上的环氧树脂组合物。11. A prepreg made of the thermosetting epoxy resin composition according to claim 1, characterized in that the prepreg comprises a base material and an epoxy resin composition attached to the base material after being impregnated and dried. 12.如权利要求11所述的热固性环氧树脂组合物制作的半固化片,其特征在于,所述基体材料为无纺或有纺玻璃纤维布。12 . The prepreg made of thermosetting epoxy resin composition according to claim 11 , wherein the base material is non-woven or woven glass fiber cloth. 13 . 13.一种使用如权利要求11所述的半固化片制作的覆铜箔层压板,其特征在于,所述覆铜箔层压板包括数张叠合的半固化片、及压覆在叠合的半固化片一侧或两侧的铜箔。13. A copper-clad laminate made using the prepreg according to claim 11, wherein the copper-clad laminate comprises several stacked prepregs, and is pressed on one side of the stacked prepregs. or copper foil on both sides.
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Application publication date: 20121017