Summary of the invention
Technical problem to be solved by this invention is, a kind of battery veneer pad equipment is provided, and it is release surface pad and the face pad is pasted on the battery end face automatically.
For solving the problems of the technologies described above, the present invention provides a kind of battery veneer pad equipment, and it comprises the branch face cushion device that is used to place the workbench of battery to be processed and is used for the face pad is peeled off and pasted from strip the battery end face.One side of dividing the face cushion device to be positioned at workbench, it comprises and is used for mechanism for stripping that the face pad is peeled off from strip and the labelling machine that is used for the face pad is affixed to the battery end face.Mechanism for stripping comprises the strip dish that is used to place strip, the waste material dish of the base stock dish of the base stock that is used to reel, the face brace material that is used to reel and be respectively applied for and drive first motor, second motor and the 3rd motor that strip dish, base stock dish and waste material dish rotate.Be provided with separate roller between strip dish and base stock dish and the waste material dish, during the veneer pad, strip separates into base stock and face brace material through behind the separate roller.Labelling machine is fixedly connected with mechanism for stripping, and it comprises can drive first cylinder that the relative workbench direction of mechanism for stripping moves forward and backward.
Further; Be provided with two transition rollers that are arranged in parallel up and down between said separate roller and the waste material dish; Transition roller is positioned at separate roller and the waste material dish side near workbench; And be positioned at same vertical plane, during the veneer pad, face brace material is successively through being wound on the waste material dish behind separate roller and the transition roller.
Further; The face cushion device also comprised fiber sensor in said minute; Fiber sensor is positioned at the side of transition roller away from workbench, and the profile height of living in of battery end face is corresponding on the face pad cut channel on its sensitive surface brace material, the position of fiber sensor induction and workbench.
Further, be provided with first idler roller between said strip dish and the separate roller, be provided with clamp system between the separate roller and first idler roller, clamp system comprises and is used to clamp the clamp of strip and drives the clamping cylinder that clamp relatively moves.
Further, said workbench is provided with at least two parallel battery machining position that are row's setting, and labelling machine also comprises can drive parallel second cylinder that moves of the battery machining position of mechanism for stripping on workbench.
Further, said battery veneer pad equipment also comprises another described minute face cushion device, and described two branch face cushion devices are arranged in order.
Further, said battery veneer pad equipment also comprises feeding device, and feeding device comprises and is used to transmit the conveying mechanism of battery to be processed and is used for the battery on the conveying mechanism is picked up the mechanism for picking to the workbench; Conveying mechanism comprises conveyer belt that is obliquely installed and the conveying motor that drives conveyer belt, and conveyer belt is provided with can be with the mobile battery tray of conveyer belt; Mechanism for picking comprises vacuum cup and drives flat-removing air cyclinder, the vertical cylinder that the relative conveyer belt of driving vacuum cup moves up and down and the corner cylinder that drives the vacuum cup rotation that the relative conveyer belt of vacuum cup moves forward and backward; Vacuum cup is articulated on the pedestal through a linking arm, and flat-removing air cyclinder and vertical cylinder drive before and after the relative conveyer belt of pedestal drive vacuum cup respectively and move up and down, and the two ends of corner cylinder are connected with pedestal and vacuum cup respectively.
Further, said conveying mechanism also comprises width adjustment plates, and a side of conveyer belt is provided with baffle plate; Width adjustment plates is positioned at the opposite side of conveyer belt, is provided with the baffle plate opposing parallel, and the both sides of conveyer belt are respectively equipped with fixed mount; Width adjustment plates is fixed on the support; Support comprises support arm and transfer arm, and width adjustment plates is fixed on the transfer arm, and transfer arm is provided with strip through-hole; One end of support arm is fixed on the fixed mount, and its other end passes strip through-hole through securing member and is connected with transfer arm.
Further, the setting of said battery veneer also comprises drawing mechanism, and drawing mechanism comprises the conveying mechanism of the battery that is used to transmit completion of processing and the battery of completion of processing on the workbench is picked up the mechanism for picking to the conveying mechanism; Conveying mechanism comprises conveyer belt and the conveying motor that drives conveyer belt; Mechanism for picking comprises vacuum cup and drives flat-removing air cyclinder that the relative conveyer belt of vacuum cup moves forward and backward, drives the vertical cylinder that the relative conveyer belt of vacuum cup moves up and down.
Further; Said workbench is provided with battery mounting, but but battery mounting comprises side movable block that fixed block opposite flank, the side fixed block of end face movable block that the end face fixed block opposing end surface fixed block of location battery end face moves forward and backward, battery side, location moves forward and backward and the briquetting that moves up and down of workbench relatively; The end face movable block is connected with positioning cylinder, and vertical moving and front and back move horizontally about the positioning cylinder driving end face movable block; Be provided with groove with the corresponding position of battery mounting on the workbench; Be provided with spring in the groove; The side movable block is connected with spring; When spring was in relaxed state, the distance between side movable block and the side fixed block was less than the width of battery, and a side of workbench and the corresponding position of groove are provided with the ejection cylinder that is used for pushing top spring; Briquetting is connected with a cylinder, the relative workbench vertical moving of air cylinder driven briquetting.
Compared with prior art; Above-mentioned battery veneer pad equipment is peeled off the face pad through mechanism for stripping automatically from strip, and automatically the face pad is affixed to the battery end face through labelling machine, can guarantee consistency of product; Improve product quality, and the manually-operated relatively production capacity of automation processing is higher.
Embodiment
In order to make technical problem to be solved by this invention, technical scheme and beneficial effect clearer,, the present invention is further elaborated below in conjunction with accompanying drawing and embodiment.Should be appreciated that specific embodiment described herein only in order to explanation the present invention, and be not used in qualification the present invention.
Seeing also Fig. 1 to Fig. 5, is a preferred embodiment of the present invention, and this battery veneer pad equipment comprises workbench 1, feeding device 2, first fen face cushion device 3, second minute face cushion device 4 and drawing mechanism 5.
Please together consult Fig. 2 and Fig. 3, workbench 1 is used to place battery 100 to be processed, is provided with at least two parallel battery machining position that are row's setting in workbench 1, has four parallel battery machining position that are row's setting in the present embodiment.Each battery machining position is provided with a battery mounting 11, and battery mounting 11 comprises end face fixed block 111, end face movable block 112, side fixed block 113, side movable block 114 and briquetting 115.End face fixed block 111 and end face movable block 112 are used to locate the end face of battery 100; End face movable block 112 is connected with the positioning cylinder (not shown), and positioning cylinder drives end face movable block 112 opposing end surface fixed blocks and vertical moving and front and back moves horizontally about in the of 111.Side fixed block 113 and side movable block 114 are used to locate the side of battery 100, but movable block 114 opposite flank fixed blocks 113 in side move forward and backward.In the present embodiment; Be provided with groove 12 with battery mounting 11 corresponding positions on the workbench 1, be provided with the spring (not shown) in the groove 12, side movable block 114 is connected with spring; When spring is in relaxed state; Distance between side movable block 114 and the side fixed block 113 is less than the width of battery 100, and a side of workbench 1 and groove 12 corresponding positions are provided with ejection cylinder 13, are used for pushing top spring.Briquetting 115 is connected with a cylinder 116, cylinder 116 driving briquettings 115 relative workbench vertical moving about in the of 1.
Present embodiment is to realize battery 100 location like this: under the initial condition, end face movable block 112 is positioned at the below of workbench 1, and the distance between side movable block 114 and the side fixed block 113 is less than the width of battery 100, and briquetting 115 is positioned at the top of workbench 1; When placing battery 100; Ejection cylinder 13 stretches out; Spring is compressed, and away from side fixed block 113, battery 100 bottom surfaces are posted by the upper surface of battery mounting 12 to side movable block 114 under the drive of spring; A wherein end face of battery 100 is posted by end face fixed block 111, and wherein a side is posted by side fixed block 113; Ejection cylinder 13 withdrawal, side movable block 114 under the elastic-restoring force effect of spring near side fixed block 113, thereby the side of location battery 100; Positioning cylinder control end face movable block 112 moves up, and to end face fixed block 111 near, make battery 100 end faces and end face fixed block 111 smooth reclining after, positioning cylinder is controlled end face movable block 112 and is resetted; Cylinder 116 control briquettings 115 move down, make battery 100 bottom surfaces and smooth the reclining of battery in place seat 12 upper surfaces after, cylinder 116 is controlled briquettings 115 and is resetted.
See also Fig. 2, feeding device 2 comprises conveying mechanism 21 and mechanism for picking 22.Conveying mechanism 21 is used to transmit battery 100 to be processed; It comprises conveyer belt 211 that is obliquely installed and the conveying motor (not shown) that drives conveyer belt 211, and conveyer belt 211 is provided with and can carries the transducer (not shown) that whether puts in place with battery tray 212 and detection battery 100 that conveyer belt 211 moves.Mechanism for picking 22 is used for the battery on the conveying mechanism 21 100 is picked up to workbench 1, and it comprises vacuum cup 221 and drives flat-removing air cyclinder 222, the vertical cylinder 223 that driving vacuum cup 221 relative conveyer belts 211 move up and down and the corner cylinder 224 that drives vacuum cup 221 rotations that vacuum cup 221 relative conveyer belts 211 move forward and backward.Vacuum cup 221 is articulated on the pedestal 226 through a linking arm 225; Flat-removing air cyclinder 222 and vertical cylinder 223 drive pedestal 226 drive vacuum cup 221 relative conveyer belt 211 front and back respectively and move up and down, and the two ends of corner cylinder 224 are connected with pedestal 226 and vacuum cup 221 respectively.
Present embodiment is to realize material loading like this: battery to be processed 100 is stacked and placed on the battery tray 212; Carry motor driven conveyer belt 211 to move; Carry when putting in place to battery 100 when sensor, flat-removing air cyclinder 222 drives vacuum cups 221 near conveyer belt 211 translations, and corner cylinder 224 shrinks; Control vacuum cup 221 rotates an angle around drive-connecting shaft; Vacuum cup 221 and battery 100 surfaces are paralleled, and vertical cylinder 223 drives vacuum cup 221 and moves down near conveyer belt 211, the battery 100 on vacuum cup 221 absorption conveyer belts 211; Afterwards, flat-removing air cyclinder 222, corner cylinder 224 and vertical cylinder 223 reset, and vacuum cup 221 picks up battery 100 on the battery mounting 11 that is placed on the workbench 1.
In the present embodiment, vacuum cup 221 is provided with transducer (among the figure not label), is used to respond to whether have battery 100 on the vacuum cup 221, as long as have battery 100 on one of them vacuum cup 221, battery veneer pad equipment is normal operation.
Conveying mechanism 21 also comprises width adjustment plates 23, and a side of conveyer belt 211 is provided with baffle plate 24, and width adjustment plates 23 is positioned at the opposite side of conveyer belt 211, and with baffle plate 24 opposing parallel settings, battery 100 is between baffle plate 24 and width adjustment plates 23.The both sides of conveyer belt 211 are respectively equipped with fixed mount 25; Width adjustment plates 23 is fixed on the support 26; Support 26 comprises support arm 261 and transfer arm 262, and width adjustment plates 23 is fixed on the transfer arm 262, and transfer arm 262 is provided with strip through-hole 2621; One end of support arm 261 is fixed on the fixed mount 25, and its other end passes strip through-hole 2621 through securing member (not indicating among the figure) and is connected with transfer arm 262.Through adjustable support arm 261 and the fixed position of transfer arm 262 in strip through-hole 2621, i.e. distance between adjustable baffle plate 24 and the width adjustment plates 23, thus make conveyer belt 211 can carry the battery 100 of different model.
See also Fig. 3 and Fig. 4, first fen face cushion device 3 is positioned at a side of workbench 1, is used for battery 100 end faces are peeled off and pasted to face pad (figure does not indicate) from strip 200.Face cushion device 3 comprised mechanism for stripping 31 and labelling machine in first minute.
Mechanism for stripping 31 is used for the face pad is peeled off from strip 200, it comprises the strip dish 311 that is used to place strip 200, the waste material dish 313 of the base stock dish 312 of the base stock 300 that is used to reel, the face brace material 400 that is used to reel and being respectively applied for drives that strip dish 311, base stock dish 312 and waste material dish 313 rotate first motor 314, second motor 315 and the 3rd motor 316.
Be provided with separate roller 317 between strip dish 311 and base stock dish 312 and the waste material dish 313; Be provided with first idler roller 318 between strip dish 311 and the separate roller 317, be provided with second idler roller 319 between separate roller 317 and the base stock dish 312, first, second idler roller 318,319 is respectively applied for tensioning strip 200 and base stock 300; Be provided with two transition rollers that are arranged in parallel up and down 320 between separate roller 317 and the waste material dish 313, transition roller 320 is positioned at separate roller 317 and waste material dish 313 side near workbench 1, and is positioned at same vertical plane.During the veneer pad; Strip 200 comes out after 318 tensionings of first idler roller from strip dish 311; Through separating into base stock 300 and face brace material 400 behind the separate roller 317; Base stock 300 is wound on the base stock dish 312 after 319 tensionings of second idler roller, and face brace material 400 is wound on the waste material dish 313 through behind the transition roller 320.Wherein, face brace material 400 is during through transition rollers 320, and the face brace material 400 between two transition rollers 320 is in plumbness.
For anti-stopping materials strip 200 deformation effects are pasted precision; Between the separate roller 317 and first idler roller 318, be provided with clamp system 321, clamp system 321 comprises clamp 3211 and clamps cylinder 3212 that clamp 3211 is used to clamp strip 200; It comprises fixed block and movable block (not indicating among the figure); Clamping cylinder 3212 is used to drive clamp 3211 and relatively moves, and clamps cylinder 3212 and is connected with movable block, drives movable block and moves.
Be the face pad on the accurate locating surface brace material 400 and the relative position of battery 100 end faces on the workbench 1; Face cushion device 3 also comprised fiber sensor 322 in first minute; Fiber sensor 322 is positioned at the side of transition roller 317 away from workbench 1; Promptly be positioned at a side of face brace material 400, the profile height of living in of battery 100 end faces is corresponding on the face pad cut channel on its sensitive surface brace material 400, the position of fiber sensor 322 induction and workbench 1.When fiber sensor 322 was sensed face pad cut channel, promptly presentation surface bed hedgehopping degree put in place, and the face pad is consistent with the battery 100 end face height on the workbench 1, and waste material dish 313 promptly suspends rotation.
For making the face pad be pasted on battery 100 end faces securely; In between two transition rollers 320, with workbench 1 on the corresponding position of battery 100 end face height, be provided with face pad jacking block 323, face pad jacking block 323 is when pasting the face pad; Can compress the face pad, thereby it is more firm that the face pad is pasted.Damage surface pad when preventing to compress the face pad, face pad jacking block 323 is a block rubber near the surface of workbench 1.
Labelling machine is fixedly connected with mechanism for stripping 31, is used for the face pad is affixed to battery 100 end faces.Labelling machine comprises first cylinder 331 and second cylinder 332.First cylinder 331 drives mechanism for stripping 31 relative workbench 1 directions and moves forward and backward, and second cylinder 332 drives mechanism for stripping 31 relative to parallel the moving of battery machining position that is positioned on the workbench 1 on the same row.
Present embodiment is to realize stickup face pad like this: the position of the face brace material 400 between battery 100 end faces on the workbench on first battery machining position and two transition rollers 320 is corresponding; Strip dish 311, base stock dish 312 and waste material dish 313 rotate; Face brace material 400 is moved; When fiber sensor 322 was sensed two face pad cut channels on the face brace material 400 between the transition roller 320, strip dish 311, base stock dish 312 and waste material dish 313 stopped operating, and first cylinder 331 drives mechanism for stripping 31 near workbench 1; Face pad on face brace material 400 affixes to battery 100 end faces on the workbench 1; Afterwards, first cylinder 331 drives mechanism for stripping 31 and resets, and promptly accomplishes battery 100 processing on first battery machining position.When processing the battery 100 on second battery machining position; Second cylinder 332 drives mechanism for stripping 31 and is parallel to the battery machining position that four arrangements are a row and moves; Corresponding up to the battery 100 on second battery machining position with the face brace material 400 between the transition roller 320; Repeat above-mentioned action then, can accomplish second battery 100 processing on the battery machining position.
Second fen face cushion device 4 and first fen face cushion device 3 are arranged in order; Be used to process on the workbench 1 battery 100 on the 3rd, the 4th the battery machining position; Its structure and operation principle are identical with the structure and the operation principle of first fen face cushion device 3, repeat no more at this.After battery 100 completion of processing on first, second battery machining position, workbench 1 revolves and turn 90 degrees, and makes battery 100 move to a side of second fen face cushion device 4, through the battery 100 on the 3rd, the 4th battery machining position of face cushion device 4 processing in second fen.
Please together consult Fig. 5, drawing mechanism 5 also comprises conveying mechanism 51 and mechanism for picking 52.Conveying mechanism 51 is used to transmit the battery 100 of completion of processing, and it comprises conveyer belt 511 and the conveying motor 512 that drives conveyer belt 511; Mechanism for picking 52 is used for the battery 100 of completion of processing on the workbench 1 is picked up to conveying mechanism 51, and it comprises vacuum cup 521 and drives the flat-removing air cyclinder 522 that vacuum cup 521 relative conveyer belts 511 move forward and backward, the vertical cylinder 523 that driving vacuum cup 521 relative conveyer belts 511 move up and down.
In the present embodiment; Also be provided with the transducer (not shown) on the vacuum cup 521 of drawing mechanism 5; Be used to respond to whether have battery 100 on the vacuum cup 521, as long as have battery 100 on one of them vacuum cup 521, battery veneer pad equipment is normal operation.
In this enforcement row, workbench 1 is 90 degree index dials, is provided with four row's battery machining position in workbench 1; Four row's battery machining position are the square frame shape and arrange; Feeding device 2, first fen face cushion device 3, second fen face cushion device 4 and drawing mechanism 5 be centered around successively workbench 1 around, like this, can guarantee that the battery 100 on four row's battery machining position carries out the processing of different operations simultaneously; Be material loading, paste face pad and discharging, thereby increase work efficiency.
During above-mentioned battery veneer pad equipment work, stacked battery 100 is put on the conveyer belt 211 of feeding device 2, vacuum cup 221 is delivered to battery 100 on the battery mounting 11 of workbench 1 one by one; Battery mounting 11 with behind battery 100 location, is waited for the veneer pad automatically, and mechanism for stripping 31 accurately separates the face pad; One by one the face pad is attached on battery 100 end faces that locate; After the face pad posts, battery 100 is rotated to out material level carry out discharging, promptly accomplish a duty cycle.
Battery veneer pad equipment of the present invention is peeled off the face pad through mechanism for stripping 31 automatically from strip 200; And automatically the face pad is affixed to battery 100 end faces through labelling machine; Can guarantee consistency of product, improve product quality, and the manually-operated relatively production capacity of automation processing is higher.
The above is merely preferred embodiment of the present invention, not in order to restriction the present invention, all any modifications of within spirit of the present invention and principle, being done, is equal to and replaces and improvement etc., all should be included within protection scope of the present invention.