CN102720575A - Aftertreatment control unit for storing and supplying ammonia by single-stage waste heat method - Google Patents
Aftertreatment control unit for storing and supplying ammonia by single-stage waste heat method Download PDFInfo
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Abstract
本发明涉及一种单级余热方式储氨供氨的后处理控制单元,其特征在于:电子控制单元信号输出端通过信号线与电磁阀、比例阀连接,压力传感器、耐压罐温度传感器、尾气入口温度传感器、NOX传感器与电子控制单元信号输入端连接,防冻液输送管位于耐压罐内部部分呈现盘管分布,耐压罐内填充固体储氨材料,耐压罐温度传感器感应端插入固体储氨材料中,压力传感器感应端位于耐压罐内但不与固体储氨材料接触,空气过滤器通过还原气体输送管与还原剂导管连接,还原剂导管喷嘴端探入尾气进入管管内,比例阀位于还原气体输送管管路上,尾气入口温度传感器、NOX传感器的感应端探入尾气进入管管路内,尾气进入管连接SCR后处理器进气端,SCR后处理器出气端连接尾气排出管;其采用了活性材料、多孔材料以及粘结剂组成的组合物作为储氨和放氨的载体;提高了充放氨的效率,简化系统,提高可靠性,也大幅度的降低成本,消除大规模工业推广应用的障碍。
The invention relates to a post-processing control unit for ammonia storage and supply in a single-stage waste heat mode, which is characterized in that: the signal output end of the electronic control unit is connected with a solenoid valve and a proportional valve through a signal line, a pressure sensor, a pressure tank temperature sensor, an exhaust gas The inlet temperature sensor and NO X sensor are connected to the signal input end of the electronic control unit. The antifreeze liquid delivery pipe is located in the inner part of the pressure tank and presents a coil distribution. The pressure tank is filled with solid ammonia storage material, and the sensing end of the pressure tank temperature sensor is inserted into a solid In the ammonia storage material, the sensing end of the pressure sensor is located in the pressure tank but not in contact with the solid ammonia storage material. The air filter is connected to the reducing agent conduit through the reducing gas delivery pipe, and the nozzle end of the reducing agent conduit penetrates the tail gas into the pipe. The valve is located on the reducing gas delivery pipeline. The exhaust gas inlet temperature sensor and the sensing end of the NO X sensor are probed into the exhaust gas inlet pipeline. The exhaust gas inlet tube is connected to the inlet port of the SCR post-processor, and the outlet port of the SCR post-processor is connected to the exhaust gas outlet. tube; it uses a composition composed of active materials, porous materials and binders as the carrier for ammonia storage and release; it improves the efficiency of charging and discharging ammonia, simplifies the system, improves reliability, and greatly reduces costs, eliminating Barriers to large-scale industrial application.
Description
技术领域 technical field
本发明涉及一种单级余热方式储氨供氨的后处理控制单元 ,应用于汽车尾气的SCR后处理行业,也适用于燃料电池的FCEV储能系统。 The invention relates to a post-processing control unit for ammonia storage and supply in a single-stage waste heat mode, which is applied to the SCR post-processing industry of automobile exhaust, and is also suitable for FCEV energy storage systems of fuel cells.
背景技术 Background technique
当前,全球面临能源和环境的综合挑战。在传统汽车的排放达标的技术手段选择方面,人们仍然面临不少的难题,例如,如何选择后处理的技术方式等方面。 At present, the world is facing comprehensive challenges of energy and environment. In terms of the selection of technical means to meet the emission standards of traditional vehicles, people still face many difficulties, for example, how to choose the technical means of after-treatment and so on.
SCR (Selective Catalytic Reduction)催化转化还原技术是传统的后处理技术。这种采用液体尿素的传统的SCR技术的本质是利用尿素在高温下分解出氨,作为还原剂的氨和发动机排气中的NOX在催化剂和温度的综合作用下进行反应,理想工况下生成无毒的N2和H2O,从而达到净化的目的。 SCR (Selective Catalytic Reduction) catalytic conversion reduction technology is a traditional post-treatment technology. The essence of this traditional SCR technology using liquid urea is to use urea to decompose ammonia at high temperature, ammonia as a reducing agent and NOX in engine exhaust react under the combined action of catalyst and temperature, and generate Non-toxic N 2 and H 2 O, so as to achieve the purpose of purification.
传统的SCR具有很多优点,例如,可以在排气温度250~550oC的范围内具有50~85%的NOX去除效率,并能有效降低PM的排放水平;传统的SCR能轻松满足欧4和欧5水平,也具有达到欧6水平的潜力;目前达到欧4采用的传统的SCR技术,发动机的燃油耗可降低3~6%;传统的SCR催化剂不含有贵金属,比成本相对较低;传统的SCR对车用燃油的质量,特别是硫含量不敏感。基于以上分析,传统的SCR后处理技术也比较适合中国的车辆状况和车用燃油状况。 Traditional SCR has many advantages, for example, it can have 50~85% NOX removal efficiency in the range of exhaust temperature 250~550oC, and can effectively reduce PM emission level; traditional SCR can easily meet Euro 4 and Euro 5 It also has the potential to reach the level of Euro 6; the traditional SCR technology currently used in Euro 4 can reduce the fuel consumption of the engine by 3~6%; the traditional SCR catalyst does not contain precious metals, and the specific cost is relatively low; the traditional SCR It is not sensitive to the quality of motor fuel, especially the sulfur content. Based on the above analysis, the traditional SCR post-processing technology is also more suitable for China's vehicle conditions and vehicle fuel conditions.
如果在中国推广应用传统的车载SCR后处理技术,必须解决好载体、催化剂、尿素还原剂补加供应网络、尿素还原剂的剂量、尿素还原剂的雾化喷射、SCR催化剂转换效率、氨泄露量以及系统匹配等至关重要的技术难点。 If the traditional vehicle-mounted SCR post-treatment technology is to be promoted and applied in China, it is necessary to properly address the carrier, catalyst, urea reductant supply network, dosage of urea reductant, atomized injection of urea reductant, SCR catalyst conversion efficiency, and ammonia leakage. And crucial technical difficulties such as system matching.
机动车的排放标准的每一次升级,都对汽车行业产生这样或那样的冲击效应。中国的国4标准多次推迟实施的时间表,不仅仅是燃油标准不同步的唯一原因,也面临复杂的社会配套体系和液体的尿素还原剂社会化的服务设施建设的问题,例如,国4标准实施后,立即会对传统的SCR系统运转所需的ECU(控制单元)和DCU(计量单元)产生需求,考虑到目前的车载ECU等电控系统都是进口产品,国内企业自主开发的DCU很难与之进行通讯匹配,反之,如果ECU和DCU系统100%的采用进口品,不仅仅价格很高,用户难以接受,而且存在货源非常紧张的问题,还面临复杂的售后服务技术和成本的问题,制约了整个汽车行业的发展和进步。此外,传统的SCR系统所用的液体尿素还原剂面临冬季结冰和保温解冻的问题,这也造成了传统的SCR系统复杂和稳定性差的原因。 Every upgrade of the emission standards of motor vehicles has an impact effect on the automobile industry in one way or another. The delayed implementation of China's national 4 standards is not only the only reason for the asynchronous fuel standards, but also the complex social support system and the construction of socialized service facilities for liquid urea reducing agents. For example, national 4 After the implementation of the standard, there will be a demand for the ECU (control unit) and DCU (metering unit) required for the operation of the traditional SCR system immediately. Considering that the current vehicle ECU and other electronic control systems are imported products, the DCU independently developed by domestic enterprises It is difficult to communicate with it. On the contrary, if 100% of the ECU and DCU systems are imported, not only the price is high, which is difficult for users to accept, but also there is a problem of very tight supply, and it also faces complex after-sales service technology and cost constraints. Problems have restricted the development and progress of the entire automotive industry. In addition, the liquid urea reductant used in the traditional SCR system faces the problems of freezing in winter and thawing with heat preservation, which also causes the complexity and poor stability of the traditional SCR system.
因此,如何获得低成本和高性能的后处理系统是推进该领域技术进步的核心内容。无机盐对氨吸附解吸特性可以作为未来的SCR系统的不错的技术选择。 Therefore, how to obtain a low-cost and high-performance post-processing system is the core content of promoting technological progress in this field. The adsorption and desorption characteristics of inorganic salts to ammonia can be used as a good technical choice for future SCR systems.
工业级的一些盐类,例如,氯化锶、氯化镁或氯化钙等氯化物以及它们的混合物,同氨配合使用的系统,即上述的氯化物和氨的吸附解吸过程的吸热和放热现象,已经成熟的应用于工业的大型冷库的制冷系统。 Some salts of industrial grade, for example, chlorides such as strontium chloride, magnesium chloride or calcium chloride and their mixtures, the system used in conjunction with ammonia, that is, the endothermic and exothermic process of the above-mentioned chloride and ammonia adsorption and desorption process Phenomenon, it has been maturely applied to the refrigeration system of large-scale cold storage in industry.
上述无水的氯化物和氨进行化学吸附是通用的化学原理,理论上一个分子的氯化物可以吸附6~8个分子的氨,形成稳定的络合物,加热时氨脱出,随着研究的深入,人们发现,这些氯化物和氨的吸附解吸模型和化学原理完全可以应用于机动车尾气净化的SCR系统。 The chemical adsorption of the above-mentioned anhydrous chloride and ammonia is a common chemical principle. In theory, one molecule of chloride can adsorb 6-8 molecules of ammonia to form a stable complex. In-depth, it was found that the adsorption and desorption models and chemical principles of these chlorides and ammonia can be fully applied to the SCR system for the purification of motor vehicle exhaust.
在国家专利信息网,以储氨为主题词检索,专利号为CN201120099229.7的‘一种气相法乌洛托品尾气氨回收装置’、专利号为CN201020677361.7的‘用于冷库机房的配氨连接机构’和专利号为CN201020269811.9的‘复合功能型储氨器’不涉及到本发明中的特征成分。专利号为CN200520057558.X的‘一种蒸氨装置’的专利是一种对氨氮工业废水进行氨氮排脱处理的环保治理装置,也不涉及到本发明中的特征成分。同本发明不相关。 In the national patent information network, search with ammonia storage as the subject word, the patent number is CN201120099229.7 'A device for recovering ammonia from urotropine tail gas by gas phase method', and the patent number is CN201020677361.7 'Used for cold storage room distribution The ammonia connecting mechanism' and the 'composite functional ammonia storage device' with patent number CN201020269811.9 are not related to the characteristic components of the present invention. Patent No. CN200520057558.X's patent of 'an ammonia distillation device' is a kind of environmental protection treatment device for ammonia nitrogen discharge treatment of ammonia nitrogen industrial wastewater, and does not involve the characteristic components in the present invention. Not relevant to the present invention.
专利申请号为CN201010244091.5的‘用于对SCR催化剂的工作进行检验的方法和系统’和专利号为CN200880104697.X的‘SCR排气后处理系统的运行方法及诊断方法’的2个发明提供了一种用于选择性催化还原(SCR)催化转化器和传统液体尿素分解的氨配给模块和控制系统,没有涉及到本发明的特征成分。 The two inventions of the patent application number CN201010244091.5 'for checking the operation of SCR catalyst' and the patent number CN200880104697.X 'operation method and diagnosis method of SCR exhaust aftertreatment system' provide An ammonia dosing module and control system for selective catalytic reduction (SCR) catalytic converters and conventional liquid urea splitting, without reference to the characteristic components of the present invention.
专利申请号为CN200910197860.8的‘一种高效低温储氨材料的制备方法’的发明应用于SCR后处理系统,特征是采用氨基硼烷氨络合物氨BH3(NH3)n(n=1~3);室温最大储氨量可达62.4wt%,但是,考虑到氨基硼烷的价格昂贵,具有较高的爆炸和燃烧等级,不适合普通工业领域的大批量推广应用。 The patent application number is CN200910197860.8, the invention of 'a preparation method of high-efficiency low-temperature ammonia storage material' is applied to the SCR post-treatment system, and the feature is that the aminoborane ammonia complex ammonia BH3(NH3)n (n=1~ 3) The maximum ammonia storage capacity at room temperature can reach 62.4wt%. However, considering that aminoborane is expensive and has high explosion and combustion grades, it is not suitable for mass promotion and application in general industrial fields.
专利申请号为CN200580026626.9的‘存储和输送氨的固体材料’的发明涉及存储和输送氨的固体材料。该存储氨的固体材料包括Ma(NH3)nXz的离子性盐,把盐固体料通过模具直接高压成型,例如,制成圆柱状体,然后把很多这种圆柱状体排列在一起。该专利的最大缺点是圆柱状体过于密实,每次的氨解吸完成后再进行氨的饱和吸附需要很长时间,例如4~6小时,效率很低,这对于汽车上应用的SCR储氨系统来讲非常的不方便,成为限制其应用的原因。 The patent application No. CN200580026626.9 'A solid material for storing and transporting ammonia' relates to a solid material for storing and transporting ammonia. The ammonia-storing solid material includes M a (NH3) n X z ionic salt, and the salt solid material is directly molded by high pressure through a mold, for example, made into a cylinder, and then many such cylinders are arranged together. The biggest disadvantage of this patent is that the cylindrical body is too dense, and it takes a long time to perform saturated adsorption of ammonia after each ammonia desorption is completed, such as 4~6 hours, and the efficiency is very low, which is very low for the SCR ammonia storage system used in automobiles. It is very inconvenient, and becomes the reason for limiting its application.
专利申请号为CN200580009219.7的‘储氨装置在能量生产中的用途’,该发明涉及一种发电单元,包含通式为Ma(NH3) nXz的氨吸收与释放盐,该专利主要主要适用于燃料电池系统。在该专利的权利要求4中提到了特征物质为该类盐或位于多孔载体材料上,并没有声明是何种多孔材料,本专业技术人员无法实施。
The patent application number is CN200580009219.7 " Application of ammonia storage device in energy production". in the fuel cell system. In
专利申请号为CN200710156866.1的‘一种氨基络合物及其制备方法和用途’的发明公开了一种氨基络合物及其制备方法和用途。该氨基络合物的成分为MXm(NH3)n,该发明对合成氨工艺所用循环气中氨的分离。权利要求仅仅涉及到该氨基金属络合物的制备工艺过程。 The patent application number is CN200710156866.1, the invention of 'an amino complex and its preparation method and application' discloses an amino complex, its preparation method and application. The composition of the amino complex is MX m (NH3) n , and the invention is used for the separation of ammonia in the circulating gas used in the ammonia synthesis process. The claims only relate to the preparation process of the amino metal complex.
专利申请号为CN200680005886.2的‘氨的高密度存储’的专利包含氨吸收/解吸固体材料的固体氨存储和输送材料,所述已被压实到密度大于理论骨架密度的50%的存储和输送材料提供固体氨存储材料,该专利所述的金属盐固体料也是直接模压成型,声明采用了粘结剂,仅仅声明了可能是采用了二氧化硅纤维粘结剂,也并没有加量比例,没有明确说明其它所采用的成分的细项,本专业的技术人员几乎无法实施。 Patent application number CN200680005886.2 for 'High Density Storage of Ammonia' contains solid ammonia storage and delivery materials of ammonia absorbing/desorbing solid materials that have been compacted to a density greater than 50% of the theoretical skeletal density for storage and The conveying material provides a solid ammonia storage material. The metal salt solid material described in this patent is also directly molded. It is stated that a binder is used. It only states that a silica fiber binder may be used, and there is no addition ratio , without clearly stating the details of other ingredients used, it is almost impossible for skilled personnel in this field to implement.
上述专利的检索和分析表明,以活性储氨化合物来吸附和解析氨,形成了在车辆上应用的后处理系统还没见报道。 The retrieval and analysis of the above-mentioned patents show that the use of active ammonia storage compounds to adsorb and decompose ammonia to form an aftertreatment system applied to vehicles has not been reported yet.
发明内容 Contents of the invention
本发明的目的在于提供一种单级余热方式储氨供氨的后处理控制单元,其采用了活性材料、多孔材料以及粘结剂组成的组合物作为储氨和放氨的载体;发动机冷却液的余热进行加热,依靠控制单元和一组电磁阀或比例阀,实现氨的剂量输送并方便的导入SCR后处理系统,实现对NOX的去除;提高了充放氨的效率,简化系统,提高可靠性,也大幅度的降低成本,消除大规模工业推广应用的障碍。 The object of the present invention is to provide a post-processing control unit for ammonia storage and supply in a single-stage waste heat mode, which uses a composition composed of active materials, porous materials and binders as the carrier for ammonia storage and release; engine coolant Relying on the control unit and a set of solenoid valves or proportional valves, the dosage of ammonia can be delivered and easily introduced into the SCR post-treatment system to realize the removal of NOX; the efficiency of ammonia charging and discharging is improved, the system is simplified, and the reliability is improved. It also greatly reduces costs and eliminates obstacles to large-scale industrial promotion and application.
本发明的技术方案是这样实现的:一种单级余热方式储氨供氨的后处理控制单元,由发动机、防冻液输送管、电磁阀、耐压罐、固体储氨材料、空气过滤器、加料口、压力传感器、备用管阀、耐压罐温度传感器、还原气体输送管、电子控制单元、比例阀、尾气入口温度传感器、 NOX传感器、还原剂导管、尾气进入管、尾气排出管、 SCR后处理器组成,其特征在于:电子控制单元信号输出端通过信号线与电磁阀、比例阀连接,压力传感器、耐压罐温度传感器、尾气入口温度传感器、 NOX传感器通过信号线与电子控制单元信号输入端连接,防冻液输送管与发动机的防冻液系统上串联或并联, 防冻液输送管从耐压罐穿过,防冻液输送管位于耐压罐内部部分呈现盘管分布,电磁阀位于防冻液输送管管路上,耐压罐内填充固体储氨材料罐体体积容量的40%,耐压罐顶端有空气过滤器、加料口、压力传感器、备用管阀、耐压罐温度传感器,其中耐压罐温度传感器感应端插入固体储氨材料中,压力传感器感应端位于耐压罐内但不与固体储氨材料接触,空气过滤器通过还原气体输送管与还原剂导管连接,还原剂导管喷嘴端探入尾气进入管管内,比例阀位于还原气体输送管管路上,尾气入口温度传感器、 NOX传感器连接在尾气进入管上,尾气入口温度传感器、 NOX传感器的感应端探入尾气进入管管路内,尾气进入管连接SCR后处理器进气端,SCR后处理器出气端连接尾气排出管。 The technical solution of the present invention is achieved in the following way: a post-processing control unit for ammonia storage and supply in a single-stage waste heat mode, which consists of an engine, an antifreeze delivery pipe, a solenoid valve, a pressure tank, a solid ammonia storage material, an air filter, Feeding port, pressure sensor, spare pipe valve, pressure tank temperature sensor, reducing gas delivery pipe, electronic control unit, proportional valve, exhaust gas inlet temperature sensor, NOX sensor, reducing agent conduit, exhaust gas inlet pipe, exhaust gas discharge pipe, after SCR Composed of a processor, it is characterized in that: the signal output end of the electronic control unit is connected with the solenoid valve and the proportional valve through the signal line, and the pressure sensor, the pressure tank temperature sensor, the exhaust gas inlet temperature sensor, and the NOX sensor are input with the electronic control unit signal through the signal line The antifreeze delivery pipe is connected in series or in parallel with the antifreeze system of the engine. The antifreeze delivery pipe passes through the pressure tank. The antifreeze delivery pipe is located inside the pressure tank and presents a coil distribution. On the pipeline, the pressure tank is filled with 40% of the volume capacity of the solid ammonia storage material tank, and the top of the pressure tank is equipped with an air filter, a feeding port, a pressure sensor, a spare pipe valve, and a pressure tank temperature sensor. The sensing end of the temperature sensor is inserted into the solid ammonia storage material, the sensing end of the pressure sensor is located in the pressure tank but not in contact with the solid ammonia storage material, the air filter is connected to the reducing agent conduit through the reducing gas delivery pipe, and the nozzle end of the reducing agent conduit is inserted The exhaust gas enters the pipe, the proportional valve is located on the reducing gas delivery pipeline, the exhaust gas inlet temperature sensor and the NOX sensor are connected to the exhaust gas inlet pipe, the sensing end of the exhaust gas inlet temperature sensor and the NOX sensor is inserted into the exhaust gas inlet pipe, and the exhaust gas enters The pipe is connected to the inlet end of the SCR after-processor, and the outlet end of the SCR after-processor is connected to the exhaust pipe.
所述的固体储氨材料制备与填充方法如下:按重量份数采用工业的无水氯化镁58份,膨胀石墨2份,去离子水15份,工业乙醇10份和工业球粘土15份,通过机械的和面机搅拌均匀成湿态的粉料,混合时间5~15min,通过加料口填充到耐压罐中,采用机械震荡的方法震荡该耐压罐体5~10min,去除其中的空气间隙,固体储氨材料填充致罐体体积容量的40%即可;整个罐体放入真空烘箱中,常压下从室温25℃开始加热,平均5℃/10min,升温到70℃,加热时敞开加料口排出水蒸汽和酒精蒸汽,70℃保持30min,然后在70℃下启动真空泵,逐步抽真空,分三次使真空度达到550mabr,保温保压30min。 The preparation and filling method of the described solid ammonia storage material is as follows: adopt 58 parts by weight of industrial anhydrous magnesium chloride, 2 parts of expanded graphite, 15 parts of deionized water, 10 parts of industrial ethanol and 15 parts of industrial ball clay, through mechanical The dough mixer is used to stir evenly into wet powder. The mixing time is 5-15 minutes. Fill it into the pressure tank through the feeding port. Vibrate the pressure tank body by mechanical vibration for 5-10 minutes to remove the air gap. The solid ammonia storage material can be filled to 40% of the volume capacity of the tank; the whole tank is placed in a vacuum oven, heated from room temperature 25°C under normal pressure, with an average temperature of 5°C/10min, and the temperature is raised to 70°C, and the feed is opened during heating Exhaust water vapor and alcohol vapor from the outlet, keep at 70°C for 30 minutes, then start the vacuum pump at 70°C, gradually evacuate, and make the vacuum degree reach 550mabr three times, and keep the temperature and pressure for 30 minutes.
所述的无水氯化镁也可以采用其它能形成络合物的无机盐替代,可以是氯化锶、氯化镍、氯化铜或氯化钙能和NH3形成络合物的氯化物。 The anhydrous magnesium chloride can also be replaced by other inorganic salts that can form complexes, such as strontium chloride, nickel chloride, copper chloride or calcium chloride that can form complexes with NH3.
所述的耐压罐是不锈钢材质的耐压罐体,罐体的厚度为4~5mm,圆柱形,罐体内部热喷涂一层尼龙保温层。 The pressure tank is a pressure tank body made of stainless steel, the thickness of the tank body is 4-5 mm, cylindrical, and a nylon insulation layer is thermally sprayed inside the tank body.
本发明的积极效果是完成一次充氨后,可以保证车辆行驶的里程为20000~40000km,提高了充放氨的效率,简化系统,提高可靠性,也大幅度的降低成本,具有很高的实用性、经济性和先进性。 The positive effect of the present invention is that after completing one ammonia charging, the mileage of the vehicle can be guaranteed to be 20,000-40,000 km, the efficiency of ammonia charging and discharging is improved, the system is simplified, the reliability is improved, and the cost is also greatly reduced, which has high practicality. sex, economy and advancement.
附图说明 Description of drawings
图1是本发明的附图。 Fig. 1 is the accompanying drawing of the present invention.
具体实施方式 Detailed ways
下面通过附图与实施例对本发明作进一步说明:如图1所示,一种单级余热方式储氨供氨的后处理控制单元,由发动机1、防冻液输送管2、电磁阀3、耐压罐4、固体储氨材料5、空气过滤器6、加料口7、压力传感器8、备用管阀9、耐压罐温度传感器10、还原气体输送管11、电子控制单元12、比例阀13、尾气入口温度传感器14、 NOX传感器15、还原剂导管16、尾气进入管17、尾气排出管18、 SCR后处理器19组成,其特征在于:电子控制单元12信号输出端通过信号线与电磁阀3、比例阀13连接,压力传感器8、耐压罐温度传感器10、尾气入口温度传感器14、 NOX传感器15通过信号线与电子控制单元12信号输入端连接,防冻液输送管2与发动机1的防冻液系统上串联或并联, 防冻液输送管2从耐压罐4穿过,防冻液输送管2位于耐压罐4内部部分呈现盘管分布,电磁阀3位于防冻液输送管2管路上,耐压罐4内填充固体储氨材料5罐体体积容量的40%,耐压罐4顶端有空气过滤器6、加料口7、压力传感器8、备用管阀9、耐压罐温度传感器10,其中耐压罐温度传感器10感应端插入固体储氨材料5中,压力传感器8感应端位于耐压罐4内但不与固体储氨材料5接触,空气过滤器6通过还原气体输送管11与还原剂导管16连接,还原剂导管16喷嘴端探入尾气进入管17管内,比例阀13位于还原气体输送管11管路上,尾气入口温度传感器14、 NOX传感器15连接在尾气进入管17上,尾气入口温度传感器14、 NOX传感器15的感应端探入尾气进入管17管路内,尾气进入管17连接SCR后处理器19进气端,SCR后处理器19出气端连接尾气排出管18。
The present invention will be further described below by accompanying drawings and embodiments: As shown in Fig. Pressure tank 4, solid ammonia storage material 5, air filter 6, feeding port 7, pressure sensor 8, spare pipe valve 9, pressure tank temperature sensor 10, reducing gas delivery pipe 11, electronic control unit 12, proportional valve 13, Exhaust gas inlet temperature sensor 14, NOX sensor 15, reducing agent conduit 16, exhaust gas inlet pipe 17, exhaust gas discharge pipe 18, SCR post-processor 19, is characterized in that: the signal output end of the electronic control unit 12 passes through the signal line and the solenoid valve 3 , the proportional valve 13 is connected, the pressure sensor 8, the pressure tank temperature sensor 10, the exhaust gas inlet temperature sensor 14, the NOX sensor 15 are connected with the signal input end of the electronic control unit 12 through the signal line, and the antifreeze liquid delivery pipe 2 is connected with the antifreeze liquid of the engine 1 The system is connected in series or in parallel, the antifreeze delivery pipe 2 passes through the pressure tank 4, the antifreeze delivery pipe 2 is located inside the pressure tank 4 and presents a coil distribution, the solenoid valve 3 is located on the antifreeze delivery pipe 2, and the pressure resistance The tank 4 is filled with 40% of the solid ammonia storage material 5 tank volume capacity, and the top of the pressure tank 4 has an air filter 6, a feeding port 7, a pressure sensor 8, a spare pipe valve 9, and a pressure tank temperature sensor 10. The sensing end of the pressure
所述的固体储氨材料5制备与填充方法如下:按重量份数采用工业的无水氯化镁58份,膨胀石墨2份,去离子水15份,工业乙醇10份和工业球粘土15份,通过机械的和面机搀和均匀成为湿态的粉料,混合时间5~15min,通过加料口7填充到耐压罐4中,采用机械震荡的方法震荡该耐压罐体5~10min,去除其中的空气间隙,固体储氨材料5填充致罐体体积容量的40%即可;整个罐体放入真空烘箱中,常压下从室温25℃开始加热,平均5℃/10min,升温到70℃,加热时敞开加料口7排出水蒸汽和酒精蒸汽,70℃保持30min,然后在70℃下启动真空泵,逐步抽真空,分三次使真空度达到550mabr,保温保压30min;
The preparation and filling method of the described solid ammonia storage material 5 are as follows: adopt 58 parts of industrial anhydrous magnesium chloride in parts by weight, 2 parts of expanded graphite, 15 parts of deionized water, 10 parts of industrial ethanol and 15 parts of industrial ball clay, through The mechanical noodle mixer mixes evenly into wet powder, the mixing time is 5-15 minutes, and it is filled into the
所述的无水氯化镁也可以采用其它能形成络合物的无机盐替代,例如氯化锶、氯化镍、氯化铜或氯化钙等能和NH3形成络合物的氯化物。 The anhydrous magnesium chloride can also be replaced by other inorganic salts capable of forming complexes, such as strontium chloride, nickel chloride, cupric chloride or calcium chloride, etc., which can form complexes with NH3.
所述的耐压罐是不锈钢材质的耐压罐体,罐体的厚度为4~5mm,圆柱形,罐体内部热喷涂一层尼龙保温层。 The pressure tank is a pressure tank body made of stainless steel, the thickness of the tank body is 4-5 mm, cylindrical, and a nylon insulation layer is thermally sprayed inside the tank body.
实施例1Example 1
选择厚度为4mm的SUS304板首先焊接成内径为300mm,高度为330mm的不锈钢桶,顺序完成冷却液循环管路以及盘管的焊接,完成底部的焊接,桶的内壁热喷涂尼龙粉一次,注意加热盘管不喷涂尼龙;完成上部封盖的焊接,并在上部封盖上完成加料口7、压力传感器8、备用管阀9、耐压罐温度传感器10、还原气体输送管11和过滤器6,完成了耐压罐4相关部分的连接;打压试漏,确保密封和焊接质量满足要求;
Select a SUS304 plate with a thickness of 4mm and first weld it into a stainless steel barrel with an inner diameter of 300mm and a height of 330mm, complete the welding of the cooling liquid circulation pipeline and the coil, and complete the welding of the bottom. The inner wall of the barrel is thermally sprayed with nylon powder once, pay attention to heating The coil is not sprayed with nylon; the welding of the upper cover is completed, and the feeding port 7, pressure sensor 8,
按重量份数采用工业的无水氯化镁58份,膨胀石墨2份,去离子水15份,工业乙醇10份和工业球粘土15份,制备混合物10kg;采用机械的和面机搀和均匀成为湿态的粉料,混合时间10min,通过加料口7逐步填充到耐压罐4中,期间采用机械震荡的方法震荡该耐压罐体5~10min;把整个罐体放入真空烘箱中,常压下从室温25℃开始加热,平均5℃/10min,升温到70℃,加热干燥时加料口7是敞开的;此温度下保持30min,然后在此温度下启动真空泵,逐步抽真空,分三次使真空度达到550mabr,保温保压30min;完成固体储氨材料5的制作和装填。
Adopt 58 parts by weight of industrial anhydrous magnesium chloride, 2 parts of expanded graphite, 15 parts of deionized water, 10 parts of industrial ethanol and 15 parts of industrial ball clay to prepare 10 kg of mixture; The powder, mixed for 10 minutes, is gradually filled into the
完成固体储氨材料5加装的耐压罐4,通过备用管阀9采用高纯工业氨瓶,进行充氨;在自然通风的环境下进行,事先把耐压罐4放入一个水量足够大的冷却水的水槽中,连接氨钢瓶,通过减压阀和干燥系统,在0.1Mpa的出口压力范围内缓缓的进行充氨,充氨时间为3h;在进行充氨前后称重耐压罐4,确认充入的氨的净质量大于8kg;完成充氨后,整个系统的阀门关闭,确保不泄露;
Complete the
然后连接相关的电子控制单元12、比例阀13、NOX传感器15、还原剂导管16、尾气入口17、尾气排出口18、SCR后处理器19;并与一台8.6L的国4发动机试验台架相连接,冷却液管并联到冷却系统,启动上述系统,发动机运转5min后,系统压力显示为0.15Mpa,启动系统,设定氨气的供给量为理论需求量的90%,开始测试,在6个工况下测试发动机的NOX转化率,在氨泄漏量小于10ppm的情况下,NOX转化率维持在61~87%范围内。
Then connect the relevant
防冻液输送管2是和发动机1冷却液循环的管路并联方式为主,对于轻型车也可以使用的串联方式;防冻液输送管2的加热盘管是不锈钢钢管,在耐压罐4罐体制备的期间和罐体焊接在一起;防冻液输送管2流经耐压罐4的防冻液的量由耐压罐温度传感器10反馈到电子控制单元12的信号来控制,当温度超过90℃关闭,氨的解析速度达到最大值,在罐中产生过量的氨无法消耗掉,此时通过电子控制单元12的信号来关闭电磁阀3,停止发动机冷却液的流动,防止热量的继续输入;停车时,SCR后处理器19停止工作,不再需要氨,此时通过电子控制单元12的信号来关闭电磁阀3,停止发动机冷却液的流动,防止热量的继续输入;另外,当耐压罐4罐体内的压力超过压力传感器8的限压0.8Mpa时,也是通过电子控制单元12的信号来关闭电磁阀3,停止发动机冷却液的流动,防止热量的继续输入;
The antifreeze delivery pipe 2 is mainly connected in parallel with the coolant circulation pipeline of the
耐压罐4罐体上部的氨出口方向安装了空气过滤器6,确保罐体内的无机粉料不会进入管路系统而堵塞精密器件;罐体在加入固体储氨材料5后拧紧加料口7;压力传感器8也是一个自动的限压阀,确保过压系统的自动泄压;
An air filter 6 is installed in the direction of the ammonia outlet on the upper part of the
在罐体上完成安装备用管阀9,活性气体的通入和吸附的完成是通过备用管阀9进行的;可以采用高纯工业氨瓶,在自然通风的环境下,考虑到氨的吸附是放热过程,把系统的热量及时的移出是保证氨快速吸附的关键,因此,事先把耐压罐4放入一个水量足够大的水槽中,连接氨钢瓶,通过减压阀和干燥系统,在0.02~0.2Mpa的出口压力范围内缓缓的进行充氨,充氨时间为2~3h;在进行充氨前后称重耐压罐4,确认充入的氨的净质量在预定范围内;完成充氨后,整个系统的阀门关闭,确保不泄露;
Complete the installation of
耐压罐4完成充氨后,安装位置是和SCR后处理器19在车辆的一侧,以便减少管路的长度,减少系统响应的时间,增加系统响应灵敏度;
After the
当发动机的排温或NOX水平达到某一水平时,电子控制单元12控制比例阀13的开度,实现氨到SCR后处理器19的输送变化,满足车辆不同工况下对NOX脱除的需求。
When the exhaust temperature of the engine or the NOX level reaches a certain level, the
同样,把上述系统装配到一台重型卡车上,根据车辆正常运行和该机型的NOX排放的MAP图,设定氨气的供给量为理论需求量的80%,冷却液管并联到冷却系统,在17000km时,该系统仍有氨供应,实车测量满载时NOX转化率结果在38~53%范围内,满足设计要求。 Similarly, assemble the above system on a heavy-duty truck, and set the supply of ammonia to 80% of the theoretical demand according to the normal operation of the vehicle and the MAP map of NOX emissions of this model, and connect the coolant pipe to the cooling system in parallel , at 17,000km, the system still has ammonia supply, and the NOX conversion rate of the real vehicle measured at full load is in the range of 38-53%, which meets the design requirements.
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CN107355284A (en) * | 2017-06-27 | 2017-11-17 | 中国第汽车股份有限公司 | The solid ammonia ammonia Automatic Provisioning System and its method of engine exhaust heat mode of heating |
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CN108487975B (en) * | 2018-03-28 | 2023-09-01 | 东风商用车有限公司 | Ammonia storage and ammonia metering injection system with electric heating and engine waste heat heating functions |
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