CN102719485B - A kind of method of Starch Conversion ethanol in root tuber using Momordica grosvenori - Google Patents
A kind of method of Starch Conversion ethanol in root tuber using Momordica grosvenori Download PDFInfo
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Abstract
将罗汉果块根洗净、切片、绞碎、石油醚萃取、糖化过滤、生物发酵、蒸馏得乙醇成品。本发明方法操作简单,极大的降低了乙醇的生产成本,简化了生产过程;大大提高了罗汉果块根中淀粉的利用率,节约了淀粉资源。本发明所用的试剂均为无毒、廉价、量产的化学试剂,整个过程中可利用成熟的试剂回收常规技术,这极大地降低了向环境排放废弃物。Wash the roots of Luo Han Guo, slice, mince, extract with petroleum ether, saccharify and filter, bio-ferment, and distill to obtain ethanol products. The method of the invention is simple to operate, greatly reduces the production cost of ethanol, simplifies the production process, greatly improves the utilization rate of starch in the Luo Han Guo tuber, and saves starch resources. The reagents used in the present invention are all non-toxic, cheap and mass-produced chemical reagents, and mature conventional reagent recovery techniques can be used in the whole process, which greatly reduces waste discharge to the environment.
Description
技术领域technical field
本发明涉及了一种利用罗汉果块根中淀粉转化乙醇的方法,更具体地说是涉及了一种直接采用罗汉果块根微生物转化为乙醇的方法。The invention relates to a method for converting ethanol from starch in Luo Han Guo root tubers, and more specifically relates to a method for directly converting Luo Han Guo tuber root microorganisms into ethanol.
背景技术Background technique
基于我国国情和酒精工业的现状,目前酒精工业面临着来自原料、生产成本、清洁生产工艺等3个问题的挑战。过去几年,我国大量利用陈化粮即谷物粮食生产酒精,但是,值得注意的是,我国人口众多,人均耕地面积较少,粮食剩余只是暂时现象。以甘薯为原料生产酒精受种植面积的限制,而以木薯为原料,在我国除极个别省外,木薯完全依赖进口,成本高,不现实。Based on my country's national conditions and the current situation of the alcohol industry, the alcohol industry is currently facing three challenges from raw materials, production costs, and clean production processes. In the past few years, my country has used a large amount of aged grains, that is, grains, to produce alcohol. However, it is worth noting that our country has a large population and a small area of cultivated land per capita. The surplus of grain is only a temporary phenomenon. The production of ethanol from sweet potatoes is limited by the planting area, while cassava is used as raw material. Except for a few provinces in my country, cassava is completely dependent on imports, which is costly and unrealistic.
选用罗汉果块根作为生产酒精的原料,一是符合国家发改委提出的生产酒精应做到不与人争粮,不与粮争地的方针政策;二是罗汉果块根中淀粉含量高;三是罗汉果块根目前主要作为废弃物处理,没有充分得到利用。The selection of Luo Han Guo tubers as raw materials for the production of ethanol is in line with the National Development and Reform Commission’s policy that the production of alcohol should not compete with others for food and land; second, the starch content in the roots of Luo Han Guo is high; It is mainly treated as waste and not fully utilized.
现主要从罗汉果的果实中分离得到罗汉果甙Ⅴ、罗汉果甙Ⅳ、罗汉果甙Ⅲ、罗汉果甙ⅡE、罗汉果甙ⅢE、罗汉果甙Ⅵ、罗汉果甙A、罗汉果新甙、赛门甙Ⅰ、11-氧化罗汉果甙11 -oxomogroside、罗汉果二醇苯甲酸脂、氨基酸、山奈酚-3,7-α-L二鼠李糖甙(Ⅱ)、罗汉果素、不饱和脂肪、法尼醇、甘露醇、罗汉果酸甲、罗汉果酸乙、罗汉果酸丙、罗汉果酸丁等物质。Mogroside Ⅴ, mogroside Ⅳ, mogroside Ⅲ, mogroside ⅡE, mogroside ⅢE, mogroside Ⅵ, mogroside A, mogroside, simonoside Ⅰ, 11-oxidized mogroside are mainly isolated from the fruit of Luo Han Guo. Glycoside 11 -oxomogroside, mogroside diol benzoate, amino acid, kaempferol-3,7-α-L dirhamnoside (Ⅱ), mogroside, unsaturated fat, farnesol, mannitol, mogroside A , Mogrosin B, Mogrosin C, Mogrosin D and other substances.
公开号为CN1397539的中国专利介绍了一种从罗汉果残渣中提取多种有效成份的方法:以提取过罗汉果甜甙后的残渣为原料,通过提取种子油,再从种子油中萃取、分馏得到法尼醇,从种子油萃取的水相中再萃取得到脂肪醛,从皮壳或提取种子油后的混合渣中用化学法或酶法制得膳食纤维。本发明的方法简单方便,收得率高,为法尼醇的生产开发了新的原料来源,同时也对罗汉果产业带来极大的促进作用,有着良好的经济效益和社会效益。The Chinese patent with the publication number CN1397539 introduces a method for extracting various active ingredients from the residue of Luo Han Guo: the residue after extraction of mogroside is used as raw material, and the method is obtained by extracting seed oil, extracting and fractionating from the seed oil Nisolin is extracted from the water phase extracted from seed oil to obtain fatty aldehyde, and dietary fiber is prepared from the hull or mixed residue after extracting seed oil by chemical or enzymatic methods. The method of the invention is simple and convenient, has a high yield, develops a new raw material source for the production of farnesol, and also greatly promotes the Luo Han Guo industry, and has good economic and social benefits.
公开号为CN1436786的中国专利介绍了一种从罗汉果中提取罗汉果甜甙的方法:以鲜罗汉果为原料,以水为提取溶媒,采用微滤、超滤、纳滤为主要提取工艺,其中微滤膜采用0.05μm~0.3μm孔径的微孔滤膜;超滤膜采用截流相对分子量为20000~80000的中空纤维超滤膜;纳滤采用截流相对分子量为100~400的纳滤膜或RO反渗透设备进行浓缩。The Chinese patent with the publication number CN1436786 introduces a method for extracting mogroside from Luo Han Guo: fresh Luo Han Guo is used as raw material, water is used as the extraction solvent, and microfiltration, ultrafiltration and nanofiltration are used as the main extraction processes, wherein microfiltration The membrane adopts microporous membrane with a pore size of 0.05 μm to 0.3 μm; the ultrafiltration membrane adopts a hollow fiber ultrafiltration membrane with a cut-off relative molecular weight of 20,000 to 80,000; the nanofiltration adopts a nanofiltration membrane with a cut-off relative molecular weight of 100 to 400 or RO reverse osmosis equipment for concentration.
公开号为CN87101850的中国专利介绍了一种罗汉果甜味素的提取方法:用罗汉果生果研碎、打浆,温水50-60℃萃取,过滤.通过DA-201丙烯酸型吸附剂分离,50%(V/V)乙醇溶解,经D-211丙烯酸型阴树脂脱色、脱盐、去杂质.蒸馏法回收乙醇,经真空泵减压浓缩,冷冻干燥,即得白色结晶状罗汉果甜味素。The Chinese patent with publication number CN87101850 introduces a method for extracting Luo Han Guo sweetener: use Luo Han Guo fruit to grind, beat, extract with warm water at 50-60 ° C, filter. Separation by DA-201 acrylic acid type adsorbent, 50% ( V/V) Dissolve in ethanol, decolorize, desalt, and remove impurities with D-211 acrylic anion resin. Recover ethanol by distillation, concentrate under reduced pressure with a vacuum pump, and freeze-dry to obtain white crystalline monk fruit sweetener.
公开号为CN1181908的中国专利介绍了一种鲜罗汉果浓缩汁生产新工艺:用螺旋压榨机破碎鲜罗汉果,以四级蒸煮工艺将破碎了的鲜罗汉果蒸煮浸提取汁、运用复合酶使蒸煮得的果汁中的果胶酶解沉淀,使果汁澄清、然后用板框硅藻土压滤机对澄清后的果汁过滤,再以高温瞬时灭菌法将果汁灭菌、并以离心薄膜法和真空浓缩锅将果汁浓缩至25Be,最后使成品冷却至常温进行包装。The Chinese patent with the publication number CN1181908 introduces a new process for the production of fresh Luo Han Guo concentrated juice: use a screw press to crush the fresh Luo Han Guo, cook the broken fresh Luo Han Guo to extract the juice with a four-stage cooking process, and use a compound enzyme to make the cooked The pectin in the juice is enzymatically hydrolyzed and precipitated, the juice is clarified, and then the clarified juice is filtered with a plate-and-frame diatomite filter press, and then the juice is sterilized by high-temperature instantaneous sterilization, and concentrated by centrifugal membrane method and vacuum The pot concentrates the juice to 25Be, and finally cools the finished product to room temperature for packaging.
公开号为CN1611498的中国专利介绍了一种罗汉果黄酮及其制备工艺:利用水或乙醇为溶剂,采用回流提取方法,将黄酮类化合物从罗汉果的叶和藤中提取出来,再采用树脂吸附方法将提取液中的黄酮类化合物富集,又用乙醇溶液洗脱、浓缩、干燥,制得含黄酮量大于25%的粗品;将粗品再用乙醇萃取、过滤、浓缩、干燥,即制得黄酮含量大于50%的精品罗汉果黄酮。The Chinese patent whose publication number is CN1611498 introduces a kind of Luo Han Guo flavonoids and its preparation process: using water or ethanol as solvent, adopting reflux extraction method, flavonoids are extracted from the leaves and vines of Luo Han Guo, and then resin adsorption method is used to extract the flavonoids The flavonoids in the extract are enriched, eluted with ethanol solution, concentrated, and dried to obtain a crude product containing more than 25% flavonoids; the crude product is extracted with ethanol, filtered, concentrated, and dried to obtain the flavonoid content More than 50% of high-quality Luo Han Guo flavonoids.
公开号为CN1634814的中国专利介绍了一种罗汉果三萜烯的制备方法:先将从鲜罗汉果中提取的罗汉果三萜烯置于常温下存放三年以上,使其自然醇化,然后将醇化后的罗汉果三萜烯置于-10~10℃下冷冻5~40分钟后取出,将其将其在常温下解冻后再置于80~120℃下,加热5~40分钟后取出在常温下晾凉即可。The Chinese patent with the publication number CN1634814 introduces a preparation method of Luo Han Guo triterpenes: first, the Luo Han Guo triterpenes extracted from fresh Luo Han Guo are stored at room temperature for more than three years to allow them to age naturally, and then the alcoholized The Luo Han Guo triterpenes were frozen at -10-10°C for 5-40 minutes and taken out, thawed at room temperature and then placed at 80-120°C, heated for 5-40 minutes, taken out and allowed to cool at room temperature That's it.
公开号为CN1508139的中国专利介绍了一种罗汉果甜甙提取工艺:将罗汉果破碎,加入乙醇溶液,在30~60℃温度下,浸泡5~15小时。过滤得滤液,温度降至20~35℃,滤液经压力泵在0.01~0.2MPa工作压力下顺序送入三种膜分离组件;第一级截留分离出浓缩的罗汉果纤维、蛋白质、果胶及杂质,用于制作有机肥料;第二级为浓缩的罗汉果甜甙溶液,经真空干燥,得罗汉果甜甙产品;第三级为浓缩的罗汉果多糖及微量元素,为罗汉果糖膏;剩余滤液回收循环使用。The Chinese patent with the publication number CN1508139 introduces a mogroside extraction process: crush the Luo Han Guo, add ethanol solution, and soak for 5-15 hours at a temperature of 30-60°C. The filtrate is filtered, the temperature drops to 20-35°C, and the filtrate is sequentially sent to three membrane separation modules through a pressure pump at a working pressure of 0.01-0.2 MPa; the first stage intercepts and separates the concentrated Luo Han Guo fiber, protein, pectin and impurities , used to make organic fertilizers; the second stage is concentrated mogroside solution, which is vacuum dried to obtain mogroside products; the third stage is concentrated mogroside polysaccharides and trace elements, which is mogroside sugar paste; the remaining filtrate is recovered and recycled .
公开号为CN1683384的中国专利介绍了一种鲜罗汉果甜苷提取方法及设备:将鲜罗汉果洗净,破碎榨汁;将所得的鲜罗汉果汁置于高压精密过滤分离设备中进行处理;所得的鲜罗汉果浓缩液干燥,即得鲜罗汉果甜苷。本发明所述的方法是采用纯机械式的设备对鲜罗汉甜苷进行提取,其中所采用的榨汁提取设备只会将鲜罗汉果的果肉进行打碎,并不会将其果仁一同打碎,使得所提取的罗汉果甜苷不会含有罗汉果果仁的成分和味道,可得到高纯度的罗汉果汁液。The Chinese patent with the publication number CN1683384 introduces a method and equipment for extracting fresh grosvenor glycosides: wash the fresh grosvenor fruit, crush and squeeze the juice; place the obtained fresh grosvenor fruit juice in a high-pressure precision filtration separation device for processing; the obtained fresh grosvenor fruit The concentrated liquid of Luo Han Guo is dried to obtain fresh mogroside. The method of the present invention uses purely mechanical equipment to extract fresh mogroside, wherein the juice extracting equipment used will only crush the pulp of fresh Luo Han Guo, and will not crush its kernels together , so that the extracted mogroside does not contain the ingredients and taste of the monk fruit kernel, and high-purity monk fruit juice can be obtained.
公开号为 CN1683387的中国专利介绍了一种从罗汉果中提取罗汉果甜甙的方法:以罗汉果为原料,经提取溶媒提取、浓缩、分离纯化提取罗汉果甜甙的方法,它以水或低碳醇为溶媒;提取的方法为水加热提取或超声波提取或微波提取;分离纯化为柱层析分离纯化或膜分离纯化,提取物中罗汉果甜甙重量含量为40~80%、或者罗汉果甜甙V重量含量为20~40%。The Chinese patent with the publication number CN1683387 introduces a method for extracting mogroside from Luo Han Guo: using Luo Han Guo as raw material, extracting, concentrating, separating and purifying the method of extracting mogroside with water or low-carbon alcohol Solvent; the extraction method is water heating extraction or ultrasonic extraction or microwave extraction; separation and purification are column chromatography separation and purification or membrane separation and purification, and the weight content of mogroside in the extract is 40-80%, or the weight content of mogroside V 20-40%.
公开号为CN1706861的中国专利介绍了一种高纯度罗汉果甜苷V的制备方法和用途:先将罗汉果粉碎,用乙醇加热回流提取,再将提取物用D101型大孔树脂柱分离,先去离子水和乙醇分别洗脱至无色,再收集其洗脱液,减压浓缩至浸膏状,然后用正相硅胶柱分离,加入氯仿、甲醇、水为洗脱剂,收集洗脱液,减压浓缩,再用反相硅胶C-18柱分离,并对所收集的每一份洗脱液利用HPLC检测,合并保留时间相同而且纯度在90%~98%之间和98%以上的罗汉果甜苷V组分,减压浓缩,即可分别得到纯度在90%~98%之间的罗汉果甜苷V和纯度大于 98%的罗汉果甜苷V组分。The Chinese patent with the publication number CN1706861 introduces a preparation method and application of high-purity mogroside V: first crush the grosvenoria grosvenori, heat and reflux with ethanol to extract, then separate the extract with a D101 macroporous resin column, and deionize it first. Water and ethanol were eluted to colorless, and then the eluate was collected, concentrated under reduced pressure to an extract, and then separated by a normal-phase silica gel column, adding chloroform, methanol, and water as eluents, collecting the eluate, and reducing Concentrate under high pressure, then separate with reversed-phase silica gel C-18 column, and use HPLC detection for each eluate collected, combine the same retention time and the purity between 90% ~ 98% and more than 98% of Luo Han Guo The glycoside V component is concentrated under reduced pressure to obtain mogroside V with a purity of 90% to 98% and a mogroside V component with a purity greater than 98%.
公开号为 CN1854149的中国专利介绍了一种罗汉果甜甙V的提取方法:以罗汉果鲜果为原料,经清洗、破碎、水煮提取后,再浓缩水煮提取液,用大孔型树脂进行吸附分离,对大孔型树脂进行梯度清洗,对最终的清洗液进行减压回收乙醇得浸膏,干燥浸膏即可获得本发明的产品。以罗汉果鲜果的重量为基数,提取物的产出率可达1.1%以上,在提取物总量中,罗汉果甜甙V的含量可达30%-65%。The Chinese patent with the publication number CN1854149 introduces a method for extracting mogroside V: take the fresh fruit of Luo Han Guo as raw material, after cleaning, crushing, boiling and extracting, then concentrate the boiling extract, and use macroporous resin for adsorption and separation , carry out gradient cleaning to the macroporous resin, decompress the final cleaning solution to recover ethanol to obtain extract, and dry the extract to obtain the product of the present invention. Taking the weight of the fresh fruit of Luo Han Guo as the base, the output rate of the extract can reach more than 1.1%, and the content of mogroside V in the total amount of the extract can reach 30%-65%.
公开号为 CN101100481的中国专利介绍了一种罗汉果四环三萜的提取方法:先温水浸提鲜罗汉果果皮中的黄色素,再加热使罗汉果果实细胞内的蛋白质胶状固化不能溶出,然后破碎,再用60-90℃热水浸提,浸提液经果胶酶脱胶,过滤、浓缩、干燥得到四环三萜粗品。The Chinese patent with the publication number CN101100481 has introduced a method for extracting tetracyclic triterpenes from Luo Han Guo: first extract the yellow pigment in the fresh Luo Han Guo pericarp with warm water, then heat to make the protein colloidal solidification in the Luo Han Guo fruit cells unable to dissolve, and then break it, It is then extracted with hot water at 60-90°C, the extract is degummed with pectinase, filtered, concentrated, and dried to obtain the crude tetracyclic triterpene.
公开号为 CN101327244的中国专利介绍了一种脱色、脱苦罗汉果提取物及其制备方法:将罗汉果洗净,破碎榨汁,果汁离心,上清液进大孔吸附树脂,依次用水、碱性溶剂和水洗树脂,水洗至流出液呈中性,再用30%~65%的乙醇洗脱,收集乙醇洗脱液,回收乙醇,干燥,即得。The Chinese patent with the publication number CN101327244 introduces a decolorized and debittered Luo Han Guo extract and its preparation method: wash the Luo Han Guo, crush and squeeze the juice, centrifuge the juice, put the supernatant into a macroporous adsorption resin, and then water and alkaline solvent Wash the resin with water until the effluent is neutral, then elute with 30% to 65% ethanol, collect the ethanol eluate, recover the ethanol, and dry it to obtain the product.
公开号为 CN101386636的中国专利介绍了一种罗汉果甜甙的提取方法:包括罗汉果破碎—提取—提取液用大孔吸附树脂吸附—洗脱树脂—收集洗脱液—浓缩、干燥;其中,所述大孔吸附树脂为ADS-21型号,或ADS-17 型号,或ADS-7型号,或ADS-F8型号的强极性大孔吸附树脂。The Chinese patent with the publication number CN101386636 introduces a method for extracting mogroside: including crushing Luo Han Guo - extracting - absorbing the extract with a macroporous adsorption resin - eluting the resin - collecting the eluate - concentrating and drying; wherein, the The macroporous adsorption resin is ADS-21 type, or ADS-17 type, or ADS-7 type, or ADS-F8 type strong polar macroporous adsorption resin.
公开号为CN101440118的中国专利介绍了一种从罗汉果根中提取的皂苷类化合物、其制备方法及其用途:从罗汉果根中提取分离得到的皂苷类化合物Siraitic acid IIB和Siraitic acid IIC,其制备方法及其在抗肿瘤药物中的应用。上述两种化合物的分子式分别为C40H60O14和C40H60O15,经多种现代光谱分析,特别是应用二维核磁共振谱的综合解析,确定了这两种化合物的化学结构。The Chinese patent with the publication number CN101440118 introduces a saponin compound extracted from the root of Luo Han Guo, its preparation method and its use: the saponin compound Siraitic acid IIB and Siraitic acid IIC extracted and separated from the root of Luo Han Guo, and its preparation method and its application in anticancer drugs. The molecular formulas of the above two compounds are respectively C 40 H 60 O 14 and C 40 H 60 O 15 . The chemical structures of these two compounds have been confirmed by a variety of modern spectral analysis, especially the comprehensive analysis of two-dimensional nuclear magnetic resonance spectrum. .
公开号为CN101444333的中国专利介绍了一种罗汉果提取物的制备方法及其应用:1.干罗汉果粉碎过40-100目筛;使用混合溶剂提取,浓缩;浓缩液进行第一次分子蒸馏,得到轻组分1#和重组分2#;重组分2#进行第二次分子蒸馏,得到轻组分3#和重组分4#,4#为目标组分;称取4#组分,用75%乙醇溶解,均匀喷加到空白烟丝中,制成卷烟评吸;2.提取,乙醇、丙二醇、水以按重量比2∶3∶5 组成混合溶剂,用量为干罗汉果粉的6~20倍,提取时间为1~5h,提取2~4次; 3.浓缩,温度为90℃,真空度为0.098MPa;4.分子蒸馏,温度为50℃,真空度为3000Pa;5.分子蒸馏,温度为80℃,真空度为46Pa;6.添加量为0.01%。The Chinese patent with publication number CN101444333 introduces a preparation method and application of Luo Han Guo extract: 1. dried Luo Han Guo is crushed through a 40-100 mesh sieve; extracted with a mixed solvent and concentrated; the concentrate is subjected to molecular distillation for the first time to obtain Light component 1# and heavy component 2#; heavy component 2# carries out molecular distillation for the second time to obtain light component 3# and heavy component 4#, 4# is the target component; weigh 4# component, use 75 Dissolve % ethanol, spray evenly into blank shredded tobacco, and make cigarettes for smoking; 2. Extraction, ethanol, propylene glycol, and water are mixed solvents in a weight ratio of 2:3:5, and the dosage is 6 to 20 times that of dried Luo Han Guo powder , the extraction time is 1-5h, and the extraction time is 2-4 times; 3. Concentration, the temperature is 90°C, the vacuum degree is 0.098MPa; 4. Molecular distillation, the temperature is 50°C, the vacuum degree is 3000Pa; 5. Molecular distillation, the temperature 80°C, vacuum 46Pa; 6. Addition amount is 0.01%.
公开号为CN101690573A的中国专利介绍了一种罗汉果苷V含量大于60%的罗汉果提取物生产方法:将新鲜罗汉果经过:破碎→糖化→水提取→浓缩→沉降离心→离子交换树脂精制→大孔树脂精制→浓缩→氧化铝精制→浓缩→喷雾干燥→成品的工艺流程。The Chinese patent with the publication number CN101690573A introduces a production method of Luo Han Guo extract with mogroside V content greater than 60%: fresh Luo Han Guo undergoes: crushing → saccharification → water extraction → concentration → sedimentation centrifugation → ion exchange resin refining → macroporous resin Refining → concentration → alumina refining → concentration → spray drying → finished product process.
公开号为 CN101851265A的中国专利介绍了一种从干罗汉果中提取多种活性成分的方法:将干罗汉果去核,再将果皮和果肉进行加水闪提、离心得沉淀物和上清。上清分别经两次XAD层析,或上聚酰胺-XAD层析,D213柱脱色,得甜苷、多酚;上述沉淀物经酸性溶液提取,D113柱分离得生物碱;废液浓缩,乙醇分级沉淀得多糖、低聚糖;废渣用胃酶水解得多糖、低聚糖、氨基酸。The Chinese patent with the publication number CN101851265A introduces a method for extracting various active ingredients from dried Luo Han Guo: removing the core of the dried Luo Han Guo, then adding water to the peel and pulp, and centrifuging to obtain the sediment and supernatant. The supernatant was subjected to XAD chromatography twice, or polyamide-XAD chromatography, decolorized on the D213 column to obtain sweet glycosides and polyphenols; The polysaccharides and oligosaccharides are precipitated by fractionation; the waste residue is hydrolyzed with polysaccharides, oligosaccharides, and amino acids with gastric enzymes.
公开号为CN101863946A的中国专利介绍了一种从干罗汉果中提取高含量罗汉果甜甙V的方法:提取工艺包括如下步骤:提取、浓缩、过滤、吸附、脱色、浓缩干燥得含罗汉果甜甙V产品。The Chinese patent with publication number CN101863946A introduces a method for extracting high-content mogroside V from dried Luo Han Guo: the extraction process includes the following steps: extraction, concentration, filtration, adsorption, decolorization, concentration and drying to obtain a product containing mogroside V .
公开号为CN1375499的中国专利介绍了一种从罗汉果中提取分离多种成份的方法:用水之后再用碱水处理破碎的罗汉果得到提取液,再经脂肪醇处理得到沉淀物(I)和溶解液(II),沉淀物(I)经阴离子树脂柱再结合脂肪醇处理纯化得到罗汉果多糖。溶解液(II)经过聚酰胺树脂柱,从柱中的流出液再经大孔树脂柱结合脂肪醇处理纯化得到罗汉果甜甙。被聚酰胺树脂柱吸附的成份,经碱性脂肪醇洗出后浓缩干燥即得到罗汉果黄酮。The Chinese patent with the publication number CN1375499 introduces a method for extracting and separating various components from Luo Han Guo: using water and then treating the broken Luo Han Guo with alkaline water to obtain an extract, and then treating it with fatty alcohol to obtain a precipitate (I) and a solution (II), the precipitate (I) is purified through an anion resin column combined with fatty alcohol treatment to obtain Luo Han Guo polysaccharide. The solution (II) is passed through a polyamide resin column, and the effluent from the column is purified through a macroporous resin column combined with fatty alcohol to obtain mogroside. The components adsorbed by the polyamide resin column are washed out with alkaline fatty alcohol, concentrated and dried to obtain Luo Han Guo flavonoids.
公开号为CN1907091的中国专利介绍了一种除去罗汉果提取物回苦味的方法:包括:①将含有60%到99 %罗汉果苷的罗汉果提取物粗品加入纯水,溶解混匀,得到罗汉果提取物溶液;②将此溶液依次通过阴离子交换树脂和阳离子交换树脂,或混合型离子交换树脂,或依次通过阴离子交换膜和阳离子交换膜以去除不纯物质,由于大部分的不纯物质被吸附在离子交换树脂或离子交换膜上,所得到的浅色的含有罗汉果苷的洗脱液已脱去全部的苦味物质;③最后通过喷雾干燥得到罗汉果提取物的粉末。The Chinese patent with the publication number CN1907091 introduces a method for removing the bitterness of the Luo Han Guo extract: ① adding the crude product of the Luo Han Guo extract containing 60% to 99% mogroside into pure water, dissolving and mixing to obtain the Luo Han Guo extract solution ; ② Pass this solution through anion exchange resin and cation exchange resin, or mixed ion exchange resin, or through anion exchange membrane and cation exchange membrane in turn to remove impure substances, because most of the impure substances are adsorbed on the ion exchange On the resin or ion exchange membrane, the obtained light-colored eluent containing mogroside has removed all bitter substances; ③Finally, the powder of Luo Han Guo extract is obtained by spray drying.
公开号为 CN101147751的中国专利介绍了一种从罗汉果植株提取生物活性组分的方法:将干的罗汉果植株的叶、藤、根、茎和果实进行机械粉碎得到粗粉,或将新鲜的罗汉果植株压碎得到湿的碎块,用清水、或乙醇水溶液、或甲醇水溶液浸泡上述粗粉和碎块,并加热进行提取,得到提取物;接着将提取混合物过滤,滤液在室温下通过大孔吸附树脂以层析方法进行分离,大孔吸附树脂柱经过洗脱,分别收集洗脱液,得到所需的活性部分;或将滤液通过硅胶柱层析分离,通过氯仿/乙醇/水梯度洗脱收集得到活性组分;最后分离活性组分,干燥得到活性物质。The Chinese patent with the publication number CN101147751 introduces a method for extracting biologically active components from Luo Han Guo plants: mechanically pulverize the leaves, vines, roots, stems and fruits of the dried Luo Han Guo plants to obtain coarse powder, or grind fresh Luo Han Guo plants Crush to obtain wet fragments, soak the above coarse powder and fragments with water, or ethanol aqueous solution, or methanol aqueous solution, and heat for extraction to obtain the extract; then filter the extraction mixture, and the filtrate passes through the macroporous adsorption resin at room temperature Separation is carried out by chromatography, and the macroporous adsorption resin column is eluted, and the eluent is collected separately to obtain the desired active part; or the filtrate is separated by silica gel column chromatography, and collected by chloroform/ethanol/water gradient elution. Active components; finally the active components are separated and dried to obtain active substances.
公开号为CN101177444的中国专利介绍了一种从罗汉果中提取罗汉果甜甙的方法:以罗汉果鲜果或干果为原料,以水为提取介质,经多级逆流提取、酶解、膜分离和柱层析分离纯化工艺完成,解决了罗汉果甜甙分离中的除杂、分离问题,具有可连续化生产、省时节能、大孔树脂寿命长、产品纯度高的特点。按照本发明方法,以鲜果为原料,提取得率可以达到0.8%以上,干果的得率可以达到1.8%以上,产品纯度60-90%。The Chinese patent with the publication number CN101177444 introduces a method for extracting mogroside from Luo Han Guo: fresh or dried Luo Han Guo fruit is used as raw material, water is used as the extraction medium, and multi-stage countercurrent extraction, enzymatic hydrolysis, membrane separation and column chromatography are carried out. The separation and purification process is completed, which solves the problem of impurity removal and separation in the separation of mogroside. It has the characteristics of continuous production, time saving and energy saving, long life of macroporous resin and high product purity. According to the method of the invention, fresh fruit is used as raw material, the extraction yield can reach more than 0.8%, the yield of dried fruit can reach more than 1.8%, and the product purity is 60-90%.
公开号为CN101200753的中国专利介绍了一种罗汉果苷V含量≥40%的罗汉果提取物及其制备方法:以鲜罗汉果为原料,经水提取→浓缩→酶解→ 大孔吸附树脂精制→离子交换树脂脱色→浓缩→喷雾干燥制得。The Chinese patent with publication number CN101200753 introduces a Luo Han Guo extract with mogroside V content ≥ 40% and its preparation method: fresh Luo Han Guo is used as raw material, extracted with water → concentrated → enzymatic hydrolysis → refined by macroporous adsorption resin → ion exchange Resin decolorization→concentration→spray drying.
公开号为 CN101007042的中国专利介绍了一种脱色、脱苦的罗汉果提取物的制备方法:用水作溶剂,采用回流提取方法,将提取液过滤、浓缩,用脱色树脂脱色后用乙醇洗脱,用脱味剂脱味,回收乙醇后再经过浓缩、喷雾干燥,粉碎,得到脱色、脱苦的罗汉果提取物,该提取物为白色、结晶状的粉末,甜味纯正,无传统的中药味、后苦味,其中罗汉果甜甙重量含量为90%以上、或者罗汉果甜甙V重量含量为60%以上。The Chinese patent with publication number CN101007042 has introduced a kind of preparation method of decolorized and debittered Luo Han Guo extract: use water as a solvent, adopt the reflux extraction method, filter and concentrate the extract, elute with ethanol after decolorizing with decolorizing resin, and use The deodorizing agent deodorizes, recovers ethanol, concentrates, sprays and dries, and pulverizes to obtain decolorized and debittered Luo Han Guo extract. The extract is a white, crystalline powder with pure sweetness and no traditional Chinese medicine taste. Bitter taste, wherein the weight content of mogroside is more than 90%, or the weight content of mogroside V is more than 60%.
公开号为 CN101029071的中国专利介绍了一种从罗汉果中制备高纯度罗汉果苷V的方法:步骤为:(1)先将罗汉果粉碎成粗粉,加入乙醇回流提取,滤过,得醇浸膏;(2)将醇浸膏悬浮于水,用乙酸乙酯萃取1次-3次,回收乙酸乙酯母液; (3)继用正丁醇萃取1次-3次母液,回收正丁醇得正丁醇浸膏;(4)将正丁醇浸膏通过聚酰胺柱,水洗液浓缩得粗皂苷;(5)粗皂苷进行硅胶柱层析,氯仿- 甲醇-水洗脱,收集得罗汉果苷v粗品;(6)取罗汉果苷v粗品进行层析,水洗,乙醇洗脱,收集纯度大于95%以上的罗汉果苷V。The Chinese patent with the publication number CN101029071 introduces a method for preparing high-purity mogroside V from Luo Han Guo: the steps are: (1) first crush the Luo Han Guo into a coarse powder, add ethanol for reflux extraction, and filter to obtain an alcoholic extract; (2) Suspend the alcoholic extract in water, extract 1-3 times with ethyl acetate, and reclaim the ethyl acetate mother liquor; butanol extract; (4) pass the n-butanol extract through a polyamide column, and concentrate the washing solution to obtain crude saponin; (5) conduct silica gel column chromatography on the crude saponin, elute with chloroform-methanol-water, and collect mogroside v Crude product; (6) The crude product of mogroside V was subjected to chromatography, washed with water, and eluted with ethanol to collect mogroside V with a purity greater than 95%.
公开号为CN101033244的中国专利介绍了一种罗汉果醇的提纯制备方法:包括步骤:(1)先将罗汉果粉碎,加入乙醇提取得醇浸膏;(2)醇浸膏悬浮于水,乙酸乙酯萃取,回收乙酸乙酯,得乙酸乙酯浸膏,取母液;(3)母液中加入盐酸溶液和乙酸乙酯,加热进行酸水解;水解后分取乙酸乙酯层,用碱液调节至中性,分离乙酸乙酯,减压回收溶剂,得到含罗汉果醇的浸膏;(4)将浸膏进行硅胶柱层析,氯仿洗脱,回收氯仿;再用氯仿-甲醇洗脱,收集洗脱液,回收溶剂,得罗汉果醇粗品;(5)取罗汉果醇粗品进行重结晶,即得纯度大于95%以上的罗汉果醇。The Chinese patent with the publication number CN101033244 introduces a method for the purification and preparation of Luo Han Guo alcohol: it includes steps: (1) first crushing Luo Han Guo, adding ethanol to extract to obtain alcoholic extract; (2) suspending the alcoholic extract in water, ethyl acetate Extract and recover ethyl acetate to obtain ethyl acetate extract, and take mother liquor; (3) add hydrochloric acid solution and ethyl acetate to mother liquor, heat for acid hydrolysis; after hydrolysis, separate ethyl acetate layer, adjust to neutral with lye properties, separate ethyl acetate, recover the solvent under reduced pressure, and obtain an extract containing mogrosin; (4) carry out silica gel column chromatography on the extract, elute with chloroform, and recover chloroform; then elute with chloroform-methanol, collect and elute liquid, recovering the solvent to obtain the crude product of mogrosinol; (5) recrystallizing the crude product of mogrosin to obtain mogrosanol with a purity greater than 95%.
公开号为CN101050230的中国专利介绍了一种罗汉果提取物的提取制备工艺:一种在40℃及以下温度条件下提取并利用多级精密过滤和多元醇萃取相结合的方法同时制备富含维生素C等营养成分为主的食品用原辅料提取物和罗汉果甜苷为主的甜味剂提取物的制备工艺,其中低温提取及多级精密过滤和多元醇萃取相结合是涉及本发明的关键技术。The Chinese patent with publication number CN101050230 introduces an extraction and preparation process of Luo Han Guo extract: a method of extracting at 40°C and below and using a combination of multi-stage precision filtration and polyol extraction to simultaneously prepare vitamin C-rich The preparation process of extracts of raw and auxiliary materials for food with main nutritional components and sweetener extracts with main content of mogroside, in which the combination of low-temperature extraction, multi-stage precision filtration and polyol extraction is the key technology related to the present invention.
公开号为CN101244112的中国专利介绍了一种 从罗汉果植株中提取的降血糖活性成分的应用方法:将从罗汉果植株中提取的降血糖活性成分制备成降血糖、治疗糖尿病的药物,或制备成对高血糖、糖尿病人有保健作用的食品,使降血糖活性成分在上述产品中的含量不低于0.001%。所提取的降血糖活性成分是指从罗汉果的全植株各个部位中提取出的生物活性成分的总和,或是从植株的单个部位中提取出的生物活性成分。药品或保健食品的配方有降血糖活性成分、添加剂和用于该产品形式的载体,并按照这些产品的常规生产方法制备而成。The Chinese patent with the publication number CN101244112 introduces an application method of the hypoglycemic active ingredient extracted from the Luo Han Guo plant: the hypoglycemic active ingredient extracted from the Luo Han Guo plant is prepared into a drug for lowering blood sugar and treating diabetes, or prepared as a pair Foods with health care effects for hyperglycemia and diabetes patients, the content of hypoglycemic active ingredients in the above products shall not be less than 0.001%. The extracted hypoglycemic active ingredients refer to the sum of the bioactive ingredients extracted from various parts of the whole plant of Luo Han Guo, or the bioactive ingredients extracted from a single part of the plant. The formulation of medicine or health food has hypoglycemic active ingredients, additives and carriers for the product form, and is prepared according to the conventional production methods of these products.
公开号为 CN101168556的中国专利介绍了一种纯化罗汉果苷并提取生物活性物质的方法:采用溶剂提取法纯化罗汉果苷、同时提取“罗汉果素”,包括制液、用中度非极性溶剂进行萃取、用中等极性的有机溶剂提取、喷雾干燥等步骤。The Chinese patent with the publication number CN101168556 introduces a method for purifying mogroside and extracting biologically active substances: using solvent extraction to purify mogroside and extract "mogroside" at the same time, including liquid preparation and extraction with a moderate non-polar solvent , extraction with medium polar organic solvent, spray drying and other steps.
公开号为CN1582701的中国专利介绍了一种低热量罗汉果糖及其制造方法:选果、破碎——水提——过滤——吸附——洗脱——浓缩——干燥——混合——包合重结晶——干燥,得成品。由于发明低热量罗汉果糖,是将罗汉果经过水提,分离去掉不溶性等杂质后,再通过洗脱、浓缩、干燥等工序,得到一种罗汉果甜甙含量相对较高的罗汉果提取物,然后再与植物多元糖醇包合重结晶而成。The Chinese patent with the publication number CN1582701 introduces a low-calorie Luo Han fructose and its manufacturing method: fruit selection, crushing—water extraction—filtering—adsorption—elution—concentration—drying—mixing—packaging Combined crystallization—drying to obtain finished products. Due to the invention of low-calorie monk fructose, Luo Han Guo was extracted with water, separated and removed from insoluble impurities, and then eluted, concentrated, and dried to obtain a Luo Han Guo extract with a relatively high content of mogrosides, and then combined with It is formed by inclusion and recrystallization of plant polysaccharide alcohols.
公开号为CN102464685A的中国专利介绍了一种从罗汉果叶中提取黄酮甙成分的方法及其产品:取罗汉果叶,加水煮沸提取2~3次,每次50~100min,过滤,合并滤液,进大孔树脂吸附,水洗树脂至流出液无色,再用乙醇或无水甲醇洗脱,收集洗脱液并除去乙醇或甲醇,于冰箱中放置20~30h,析出沉淀,沉淀用无水乙醇溶解,过滤,滤液蒸干,即得山奈酚-3,7-a-L-二鼠李糖甙粗提物。The Chinese patent with the publication number CN102464685A introduces a method for extracting flavonoid glycosides from the leaves of Luo Han Guo and its products: take the leaves of Luo Han Guo, add water and boil to extract 2 to 3 times, each time for 50 to 100 minutes, filter, combine the filtrates, and enter the large Pore resin adsorption, wash the resin until the effluent is colorless, then elute with ethanol or anhydrous methanol, collect the eluate and remove ethanol or methanol, put it in the refrigerator for 20-30h, precipitate out, dissolve the precipitate with anhydrous ethanol, After filtering, the filtrate was evaporated to dryness to obtain the crude extract of kaempferol-3,7-a-L-dirhamnoside.
公开号为 CN102408463A的中国专利介绍了一种罗汉果甜甙的提取方法:利用HPD-100型大孔树脂吸附罗汉果提取液中其它成分和罗汉果甜甙能力的强弱不同,用特定的速度上样,以不同浓度的乙醇溶液、以不同洗脱速度进行洗冲洗后,合并所有洗脱后剩余药液,经喷雾干燥制得罗汉果甜甙成品。其中罗汉果总甙重量含量高达95%以上,罗汉果甜甙V重量含量达到65%以上。The Chinese patent with the publication number CN102408463A introduces a method for extracting mogroside: use HPD-100 type macroporous resin to absorb other components in the Luo Han Guo extract and the strength of mogroside is different, and the sample is loaded at a specific speed. After washing with ethanol solutions of different concentrations and different elution speeds, all the remaining medicinal liquids after elution are combined and spray-dried to obtain the finished product of mogroside. Among them, the weight content of mogrosides is as high as more than 95%, and the weight content of mogroside V is more than 65%.
公开号为CN102138958A的中国专利介绍了一种罗汉果植株黄酮类成分的提取纯化工艺:采用乙醇作为提取溶媒,提取液通过大孔吸附树脂纯化。其特征在于包括以下步骤:干燥、切碎、乙醇回流提取、过滤并浓缩、柱吸附、水洗脱、乙醇洗脱、浓缩并干燥、乙醇溶解和过滤后浓缩干燥。The Chinese patent with the publication number CN102138958A introduces a process for extracting and purifying the flavonoids of Luo Han Guo plant: ethanol is used as the extraction solvent, and the extract is purified through a macroporous adsorption resin. It is characterized in that it comprises the following steps: drying, chopping, ethanol reflux extraction, filtration and concentration, column adsorption, water elution, ethanol elution, concentration and drying, ethanol dissolution and filtration, concentration and drying.
公开号为 CN102321503A的中国专利介绍了一种罗汉果浓缩物的制备方法及其应用:原料预处理;两次石油醚回流萃取:将罗汉果和石油醚投入带有搅拌装置的萃取器中,进行两次石油醚回流萃取;烘干:收集萃取器中的经石油醚两次萃取后的罗汉果,并将罗汉果烘干;两次微波回流萃取:将经烘干处理后的罗汉果投到带有搅拌装置的微波萃取器中,加入去离子水,进行两次微波回流萃取;过滤:将第一、第二次微波回流萃取液混合后,过滤,除掉沉淀;浓缩:将经过滤后的两次微波回流萃取液的混合液减压浓缩,得到产品罗汉果浓缩物。The Chinese patent with the publication number CN102321503A introduces a preparation method and application of Luo Han Guo concentrate: raw material pretreatment; two petroleum ether reflux extractions: put Luo Han Guo and petroleum ether into an extractor with a stirring device, and perform two extractions. Petroleum ether reflux extraction; drying: collect the Luo Han Guo that has been extracted twice with petroleum ether in the extractor, and dry the Luo Han Guo; twice microwave reflux extraction: throw the dried Luo Han Guo into a mixing device In the microwave extractor, add deionized water and carry out two microwave reflux extractions; Filtration: After mixing the first and second microwave reflux extracts, filter to remove the precipitate; Concentration: The filtered two microwave reflux extracts The mixed solution of the extract is concentrated under reduced pressure to obtain the product Luo Han Guo concentrate.
公开号为CN101085991A的中国专利介绍了一种利用马铃薯生产酒精的方法: 公开了一种利用马铃薯生产酒精的方法,其包括以下步骤:(1)马铃薯原料处理;(2)同步液化糖化:加入由米曲霉和根霉按质量配比1∶1.5-2.5 的比例混合制成的麸曲,加入量为0.02-0.10g/g原料,同步蒸煮糖化温度60-85 ℃,时间30-100min;(3)发酵:每100毫升发酵醪加酒用活性干酵母或酒用鲜酵母0.04-0.12克,硫酸铵0.06-0.14克,硫酸镁0.001-0.15克,在温度28-42℃ 下发酵48-60hr;(4)发酵结束后,按常规方法进行蒸馏,即得成品酒精。Publication number is that the Chinese patent of CN101085991A has introduced a kind of method utilizing potato to produce alcohol: discloses a kind of method utilizing potato to produce alcohol, and it comprises the following steps: (1) potato raw material processing; (2) synchronous liquefaction saccharification: add by Bran koji made by mixing Aspergillus oryzae and Rhizopus in a mass ratio of 1:1.5-2.5, the addition amount is 0.02-0.10g/g raw material, the simultaneous cooking and saccharification temperature is 60-85°C, and the time is 30-100min; (3 ) fermentation: add 0.04-0.12 grams of active dry yeast for wine or fresh yeast for wine, 0.06-0.14 grams of ammonium sulfate, and 0.001-0.15 grams of magnesium sulfate per 100 milliliters of fermented mash, and ferment at a temperature of 28-42 ° C for 48-60 hours; (4) After the fermentation is over, distill according to the conventional method to obtain the finished alcohol.
采用上述工艺,存在以下缺陷:一是能量消耗大,每吨酒精平均消耗标煤为0.8-1.0吨;二是淀粉利用率较低,一般在80-84%左右;三是不适合利用罗汉果块根生产酒精,其原因是罗汉果块根中含有一些抑菌物质,其中淀粉不同于主要作物淀粉,其糊化时吸水保水力大,糊浆粘度大,加水比为1:1.8-2.5,势必影响罗汉果淀粉的糊化,进而影响后续工序。Using the above process, there are the following defects: one is that the energy consumption is large, and the average consumption of standard coal per ton of alcohol is 0.8-1.0 tons; the other is that the utilization rate of starch is low, generally around 80-84%; the third is that it is not suitable to use Luo Han Guo tubers The reason for the production of alcohol is that there are some antibacterial substances in the roots of Luo Han Guo. The starch is different from the starch of the main crops. It has a strong water absorption and water retention during gelatinization, and the viscosity of the paste is high. The ratio of adding water to water is 1:1.8-2.5, which will inevitably affect the starch of Luo Han Guo. Gelatinization, which in turn affects subsequent processes.
发明内容Contents of the invention
本发明采用的技术方案包括:将罗汉果块根洗净、切片、绞碎、石油醚萃取、糖化过滤、生物发酵、蒸馏得乙醇成品。The technical scheme adopted in the invention comprises: washing the Luo Han Guo tubers, slicing, mincing, petroleum ether extraction, saccharification and filtration, biological fermentation, and distillation to obtain ethanol products.
因此,本发明提供一种利用罗汉果块根中淀粉转化乙醇的方法,步骤包括:Therefore, the present invention provides a kind of method utilizing the starch conversion ethanol in Luo Han Guo tuber root, and step comprises:
(1)将罗汉果块根用水洗净,进行切片,用绞碎机进行绞碎;(1) Wash the Luo Han Guo tuber with water, slice it, and grind it with a grinder;
(2)将罗汉果块根和石油醚按一定比例进行混合,静止放置3小时以上;(2) Mixing Luo Han Guo tuber and sherwood oil in a certain proportion, and standing still for more than 3 hours;
(3)去除上层石油醚部分,加入米曲霉和根霉发酵液,同时加入复合纤维素酶进行淀粉降解,得淀粉和纤维素水解液;(3) remove the upper stratum petroleum ether part, add aspergillus oryzae and rhizopus fermented liquid, add compound cellulase to carry out starch degradation simultaneously, obtain starch and cellulose hydrolyzate;
(4)向其水解液中加入一定活性干酵母,再加入0.04%的磷酸氢二钾和0.05%的氯化铵进行发酵;(4) Add a certain amount of active dry yeast to its hydrolyzate, then add 0.04% dipotassium hydrogen phosphate and 0.05% ammonium chloride to ferment;
(5)发酵结束后,将发酵液按着常规方法进行蒸馏,得乙醇成品。(5) After the fermentation is finished, the fermented liquid is distilled according to the conventional method to obtain the finished product of ethanol.
在一个实施方案中,步骤(3)、(4)中所用的米曲霉、根霉和活性干酵母都是公知常用微生物,同类微生物都可以达到上述效果。In one embodiment, the Aspergillus oryzae, Rhizopus and active dry yeast used in steps (3) and (4) are all well-known commonly used microorganisms, and all similar microorganisms can achieve the above effects.
在另一个实施方案中,步骤2中加入石油醚的体积,其体积(L)/ 罗汉果块根(kg)比=2-5:1。In another embodiment, the volume of sherwood oil is added in step 2, and its volume (L)/Mogros grosvenori tuber (kg) ratio=2-5:1.
在另一个实施方案中,步骤3中加入米曲霉发酵液的体积,其体积(L)/ 罗汉果块根(kg)比=5-30:100;加入根霉发酵液的体积,其体积(L)/ 罗汉果块根(kg)比=10-40:100。In another embodiment, add the volume of Aspergillus oryzae fermented liquid in step 3, its volume (L)/ Luo Han Guo tuber root (kg) ratio=5-30:100; Add the volume of Rhizopus fermented liquid, its volume (L) / Mangosteen root (kg) ratio=10-40:100.
在另一个实施方案中,步骤4中加入活性干酵母的重量,其重量(kg)/ 罗汉果块根(kg)比=5-25:100。In another embodiment, the weight of active dry yeast is added in step 4, and its weight (kg)/Fructus Luo Han Guo tuber (kg) ratio=5-25:100.
所述米曲霉、根霉也可用公知方法:从试管菌种到三角瓶种曲,再到发酵罐发酵液的方法进行自行制备。自行制备的米曲霉、根霉中酶活力应达到12U/mL发酵液。活性干酵母和复合纤维素酶可以直接从市场购买,其中活性干酵母个数109/g以上,复合纤维素酶酶活力应达到5000U/g干重。The Aspergillus oryzae and Rhizopus can also be prepared by known methods: from the test tube strains to the Erlenmeyer flask to plant koji, and then to the fermentation liquid of the fermenter for self-preparation. The enzyme activity in self-prepared Aspergillus oryzae and Rhizopus should reach 12U/mL fermentation broth. Active dry yeast and compound cellulase can be purchased directly from the market, wherein the number of active dry yeast is more than 10 9 /g, and the enzyme activity of compound cellulase should reach 5000U/g dry weight.
技术效果:Technical effect:
1、本发明方法中所用的原料、设备均为常见的普通原料、设备,避免了工业化生产过程中对于昂贵原材料、仪器的依赖,大大地降低了生产成本;1. The raw materials and equipment used in the method of the present invention are common common raw materials and equipment, which avoids the dependence on expensive raw materials and instruments in the industrialized production process, and greatly reduces the production cost;
2、大大提高了罗汉果块根中淀粉的利用率,节约了淀粉资源。2. The utilization rate of starch in Luo Han Guo tubers is greatly improved, and starch resources are saved.
3、本发明方法操作简单,极大的降低了乙醇的生产成本,简化了生产过程。3. The method of the present invention is simple to operate, greatly reduces the production cost of ethanol, and simplifies the production process.
4、本发明所用的试剂均为无毒、廉价、量产的化学试剂,整个过程中可利用成熟的试剂回收常规技术,这极大地降低了向环境排放废弃物。4. The reagents used in the present invention are all non-toxic, cheap and mass-produced chemical reagents, and mature reagent recovery conventional technology can be utilized in the whole process, which greatly reduces the discharge of waste to the environment.
具体实施方式Detailed ways
下面,本发明将用实施例进行进一步的说明,但是它并不限于这些实施例的任一个或类似实例。Hereinafter, the present invention will be further described with examples, but it is not limited to any one of these examples or similar examples.
实施例1Example 1
鲜罗汉果块根洗净去杂后取200kg,切片用绞碎后,加入700L的石油醚进行混合,静止放置4小时;去除上层石油醚部分,加入20L米曲霉和30L根霉发酵液在30℃下进行淀粉降解,同时加入4kg复合纤维素酶进行纤维素降解,得淀粉和纤维素水解液;向其水解液中加入20kg活性干酵母及0.04%的磷酸氢二钾和0.05%的氯化铵进行在30℃下发酵60小时,得到的发酵液酒精度15%,淀粉和纤维素利用率达到83%;将发酵液按着常规方法进行蒸馏,得乙醇成品。Take 200kg of fresh Luo Han Guo roots after washing and removing impurities, slice and mince, add 700L of petroleum ether to mix, and let it stand still for 4 hours; remove the upper layer of petroleum ether, add 20L of Aspergillus oryzae and 30L of Rhizopus fermentation broth at 30°C Carry out starch degradation, add 4kg compound cellulase to carry out cellulose degradation at the same time, obtain starch and cellulose hydrolyzate; Add 20kg active dry yeast and 0.04% dipotassium hydrogen phosphate and 0.05% ammonium chloride to its hydrolyzate to carry out Fermented at 30°C for 60 hours, the alcohol content of the obtained fermented liquid is 15%, and the utilization rate of starch and cellulose reaches 83%. The fermented liquid is distilled according to the conventional method to obtain the finished product of ethanol.
实施例2Example 2
鲜罗汉果块根洗净去杂后取400kg,切片用绞碎后,加入1200L的石油醚进行混合,静止放置4小时;去除上层石油醚部分,加入40L米曲霉和50L根霉发酵液在30℃下进行淀粉降解,同时加入5kg复合纤维素酶进行纤维素降解,得淀粉和纤维素水解液;向其水解液中加入30kg活性干酵母及0.04%的磷酸氢二钾和0.05%的氯化铵进行在30℃下发酵60小时,得到的发酵液酒精度19%,淀粉和纤维素利用率达到85%;将发酵液按着常规方法进行蒸馏,得乙醇成品。Wash and remove impurities from the fresh Luo Han Guo tubers and take 400kg, slice and mince, add 1200L of petroleum ether to mix, and let it stand for 4 hours; remove the upper layer of petroleum ether, add 40L of Aspergillus oryzae and 50L of Rhizopus fermentation broth at 30°C Carry out starch degradation, add 5kg compound cellulase to carry out cellulose degradation at the same time, obtain starch and cellulose hydrolyzate; Add 30kg active dry yeast and 0.04% dipotassium hydrogen phosphate and 0.05% ammonium chloride to its hydrolyzate to carry out Fermented at 30°C for 60 hours, the alcohol content of the obtained fermented liquid is 19%, and the utilization rate of starch and cellulose reaches 85%. The fermented liquid is distilled according to the conventional method to obtain the finished product of ethanol.
实施例3Example 3
鲜罗汉果块根洗净去杂后取600kg,切片用绞碎后,加入2500L的石油醚进行混合,静止放置4小时;去除上层石油醚部分,加入100L米曲霉和150L根霉发酵液在30℃下进行淀粉降解,同时加入5kg复合纤维素酶进行纤维素降解,得淀粉和纤维素水解液;向其水解液中加入60kg活性干酵母及0.04%的磷酸氢二钾和0.05%的氯化铵进行在30℃下发酵60小时,得到的发酵液酒精度25%,淀粉和纤维素利用率达到89%;将发酵液按着常规方法进行蒸馏,得乙醇成品。Take 600kg of fresh Luo Han Guo root after washing and removing impurities, slice and mince, add 2500L of petroleum ether to mix, and let it stand for 4 hours; remove the upper layer of petroleum ether, add 100L of Aspergillus oryzae and 150L of Rhizopus fermentation broth at 30°C Carry out starch degradation, add 5kg compound cellulase to carry out cellulose degradation at the same time, get starch and cellulose hydrolyzate; Add 60kg active dry yeast and 0.04% dipotassium hydrogen phosphate and 0.05% ammonium chloride to its hydrolyzate to carry out Fermented at 30°C for 60 hours, the alcohol content of the obtained fermented liquid is 25%, and the utilization rate of starch and cellulose reaches 89%; the fermented liquid is distilled according to the conventional method to obtain the finished product of ethanol.
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