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CN102715960A - Dental implant and preparation method thereof - Google Patents

Dental implant and preparation method thereof Download PDF

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Publication number
CN102715960A
CN102715960A CN201210179625XA CN201210179625A CN102715960A CN 102715960 A CN102715960 A CN 102715960A CN 201210179625X A CN201210179625X A CN 201210179625XA CN 201210179625 A CN201210179625 A CN 201210179625A CN 102715960 A CN102715960 A CN 102715960A
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dental implant
powder
implant
porous structure
rapid prototyping
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李祥
王成焘
罗云
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Shanghai Jiao Tong University
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Shanghai Jiao Tong University
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Abstract

一种牙种植体及其制备方法,该牙种植体包括种植体本体和多孔结构体,种植体本体内部设有与基台连接的内螺纹孔,外表面设有与牙槽骨连接的外螺纹,多孔结构体连接于种植体本体的底部,其孔隙之间相互完全连通,孔隙尺寸为300-1000微米,孔隙率为60-90%;所述制备方法步骤如下:利用公知CAD软件设计牙种植体结构,并将CAD设计数据存储为STL文件格式;将CAD设计数据输入到快速成形系统中,该快速成形系统进行分层切片处理,获取二维信息数据,并进行所述牙种植体的快速成形制造;在牙种植体的种植体本体上加工内螺纹孔和外螺纹。本发明的底部构造了适合骨长入的多孔结构且表面为粗糙表面,从而提高了牙种植体与牙槽骨的结合强度。

Figure 201210179625

A dental implant and a preparation method thereof, the dental implant includes an implant body and a porous structure, the implant body is provided with an internal thread hole connected to the abutment, and the external surface is provided with an external thread connected with the alveolar bone , the porous structure is connected to the bottom of the implant body, and its pores are completely connected to each other, the pore size is 300-1000 microns, and the porosity is 60-90%; the steps of the preparation method are as follows: use known CAD software to design the dental implant body structure, and the CAD design data is stored as an STL file format; the CAD design data is input into the rapid prototyping system, and the rapid prototyping system performs layered slice processing, obtains two-dimensional information data, and performs rapid prototyping of the dental implant Forming manufacturing; machining of internally threaded holes and external threads on the implant body of dental implants. The bottom of the invention has a porous structure suitable for bone ingrowth and has a rough surface, thereby improving the bonding strength between the dental implant and the alveolar bone.

Figure 201210179625

Description

A kind of tooth implant and preparation method thereof
Technical field
The present invention relates to the tooth-planting tooth in a kind of biomedical engineering technology field and preparation method thereof, what be specifically related to is a kind of tooth implant and preparation method thereof.
Background technology
In recent years, the Dental Implant The Application of Technology has caused showing great attention to of people, and the tooth of plantation not only can solve the puzzlement that traditional artificial tooth is repaired; Also broken away from the inconvenience that detachable dental prostheses brings; Dental Implant is attractive in appearance, effect is natural, feels comfortable, and gmatjpdumamics is near natural tooth.Multiple factor is depended in the good performance of the success of implant operation and repair function, and the effect that combines of implantation body and alveolar bone is one of key factor wherein.In order to promote combining of implantation body and alveolar bone; Tooth implant with rough surface has obtained extensive use, and zoopery and clinical practice research surface are compared with smooth surface; Rough surface can increase the synosteosis surface area, and helps combining of implantation body and alveolar bone.But; Have the implantation body of rough surface and the bond strength of alveolar bone and reach ideal clinical effectiveness far away, how further to increase the bond strength of implantation body and alveolar bone, improve the effectiveness at a specified future date of implantation body; Promoting the success rate of implant operation, is problem demanding prompt solution.
Retrieval through to the prior art document is found; The porous surface tooth implant (www.leaderitalia.com) of LEADER ITALIA company exploitation; Be a kind of porous surface implantation body that adopts the molten technology preparation of laser micro, its surface pore is of a size of the 2-200 micron.Yet, it has been generally acknowledged that be fit to pore-size that bone grows into should be greater than 300 microns, and the porous surface structure of this technical method preparation, its porosity is lower, interpore connectedness is difficult to control, these all are unfavorable for growing into of new bone.
Summary of the invention
The objective of the invention is to overcome existing tooth implant and the not good defective of alveolar bone bond strength; A kind of novel tooth implant and preparation method thereof is provided; Be fit to the loose structure that bone is grown at the substructure of tooth implant, grow into through bone that to reach tooth implant chimeric firmly with alveolar bone for loose structure, with the bond strength of increase tooth implant and alveolar bone; Improve the effectiveness at a specified future date of tooth implant, promote the success rate of implant operation.
The present invention realizes through following technical scheme:
A kind of tooth implant; It comprises: implantation body's body and cell structure, and this implantation body's body interior is provided with the internal thread hole that is connected with base station, and outer surface is provided with the external screw thread that is connected with alveolar bone; This cell structure is connected in the embedded structure of the bottom of said implantation body body with grow into new bone formation and alveolar bone; Be communicated with fully each other between the hole of said cell structure, and its pore-size is the 300-1000 micron that porosity is 60-90%.
A kind of method for preparing that is used for said tooth implant, it comprises the steps:
The first step; Utilize the said tooth implant structure of known CAD software design; Be communicated with fully each other between the hole of the cell structure of this tooth implant; Its pore-size is the 300-1000 micron, and porosity is 60%-90%, and the CAD design data of said tooth implant is stored as the stl file form;
Second step; The CAD design data of said tooth implant is input to the rapid forming system that is used for controlling the electron beam scanning path; This rapid forming system carries out hierarchy slicing to the CAD design data of said tooth implant to be handled; Obtain the two-dimensional signal data, and carry out the quick shaping manufacturing of said tooth implant;
In the 3rd step, adopt known machining process on implantation body's body of said tooth implant, to make internal thread hole that is connected with base station and the external screw thread that is connected with alveolar bone.
Described known CAD software is Unigraphix, Pro/E or Catia.
The concrete steps of described quick shaping manufacturing are: powder feeding mechanism is delivered to presumptive area with powder body material, and powder mechanism paves powder body and compacting by the shop; Electron beam scans according to the two-dimensional signal data that obtained under computer control then, fusing sintering powder body material; Repeat above-mentioned powder feeding, spread powder and melt agglomerating process, comprise the tooth implant of the integral body of implantation body's body and cell structure until formation; The tooth implant of processing is placed on slowly cooling in the powder body heap in the vacuum chamber, takes out and further be cooled to room temperature then, removes and is stained with the unnecessary powder body that is bonded on the tooth implant.
The technological parameter that described quick shaping is made is following: processing bed thickness 0.1mm, scanning speed 300m/s, beam power 4kW, vacuum 5 * 10 -4MBar.
Described powder body material is titanium, titanium alloy or vitallium.
Cooling in the described vacuum chamber is meant that temperature reduces to 150 ℃.
Compare with existing tooth implant; The novel tooth implant of the present invention's preparation; The loose structure of its bottom is to design and make according to being beneficial to the principle that cell and bone grow into; Thereby can promote the cell structure growth inside of new bone, form the embedded structure of alveolar bone and tooth implant, realize the firm binding of tooth implant and alveolar bone to the tooth implant bottom; In addition; Adopt the part of quick shaping manufacturing technology electron-beam melting preparation, its surface is a rough surface, and rough surface can increase the synosteosis surface area; Thereby further improve the bond strength of tooth implant and alveolar bone, realize that the perfection of tooth implant and alveolar bone links.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 is the microstructure sketch map of cell structure.
The specific embodiment
As shown in Figure 1, tooth implant of the present invention comprises: implantation body's body 1 and cell structure 4.The inside of said implantation body body 1 is provided with internal thread hole 2, and outer surface is provided with external screw thread 3, and this external screw thread 3 is connected with alveolar bone, and this internal thread hole 2 is connected with base station.Said cell structure 4 is connected in the bottom of this implantation body's body 1, and growing into for new bone provides the space; Be communicated with fully each other between the hole of this cell structure 4, and its pore-size is the 300-1000 micron that porosity is 60-90%, its microstructure can be consulted Fig. 2.Said external screw thread 3 is a kind of common mechanical connection with being connected of alveolar bone; Be used to implant the fixing of initial stage tooth implant and alveolar bone; Said cell structure at a specified future date 4 inside have a large amount of new bones to grow in implantation; Thereby form the embedded structure of cell structure 4 and alveolar bone, can obtain the biological fixation of tooth implant and alveolar bone, the clinical bone synergy of realizing ideal.
The method for preparing of novel porous structure tooth implant according to the invention comprises the steps:
The first step is utilized known commercialization CAD software, as: Unigraphix, Pro/E, Catia etc.; Design the overall structure of said tooth implant; And according to helping cell, organize the principle of growing into, the structure of design cell structure 4: connection fully each other between its hole, pore-size is designed to the 300-1000 micron; Designed porosity is 60%-90%, and the CAD design data that described bottom is had a tooth implant of loose structure is stored as the stl file form.
Second step; The cad model design data of above-mentioned tooth implant is input in the rapid forming system; This rapid forming system is mainly used in the scanning pattern of control electron beam; Utilize the Materialise's Magics software in this system that the CAD design data of said tooth implant is carried out the hierarchy slicing processing, obtain the two-dimensional signal data of said tooth implant, and carry out the quick shaping manufacturing of tooth implant;
The concrete steps of described quick shaping manufacturing are: powder feeding mechanism is powder body material, as: titanium and alloy powder thereof, vitallium powder, deliver to presumptive area, powder mechanism paves powder body and compacting by the shop; Electron beam scans according to the two-dimensional signal data that obtained under computer control then, fusing sintering powder body material; Repeat the process of above-mentioned powder feeding, shop powder and fusing sintering powder body afterwards, comprise the tooth implant of the integral body of implantation body's body 1 and cell structure 4 until formation; The tooth implant of processing is placed on slowly cooling in the powder body heap in the vacuum chamber, and temperature is reduced to 150 ℃, takes out and further be cooled to room temperature then, removes and is stained with the unnecessary powder body that is bonded on the tooth implant.
The basic technology parameter that said quick shaping is made is following: processing bed thickness 0.1mm, and scanning speed 300m/s, beam power 4kW, vacuum is 5 * 10 -4MBar.
The 3rd step, adopt known traditional mechanical method for processing, on implantation body's body 1 of said tooth implant, make internal thread hole 2 and external screw thread 3, internal thread hole 2 is used to connect base station, and external screw thread 3 is used for being connected with alveolar bone.
Above-mentioned quick shaping manufacturing technology is existing known a kind of advanced manufacturing technology.Wherein, rapid forming system is a control system, mainly is to be used for that cad data is carried out hierarchy slicing to handle and control the electron beam scanning path.
Below in conjunction with embodiment technical scheme of the present invention is elaborated, embodiment is that prerequisite has provided detailed embodiment and concrete operating process with technical scheme of the present invention, but protection scope of the present invention is not limited only to following embodiment.
Embodiment 1
At first utilize the overall structure of known commercialization CAD software Unigraphix design tooth implant; Then according to helping cell, organizing the basic principle of growing into; At implantation body's tip designs diamond point minor structure cell structure 4, its pore-size is 300 microns, and porosity is 60%; Be communicated with fully each other between the hole, the cell structure CAD design data that is designed is with the stl file format; The STL data are input to rapid forming system, carry out hierarchy slicing and handle, obtain the two-dimensional signal data of tooth implant; Carry out the manufacturing of direct metal quick shaping then, by powder feeding mechanism the Ti metal powder material is delivered to presumptive area, shop powder mechanism paves powder body and compacting; Then, electron beam scans according to the two-dimensional signal data that obtained under computer control, fusing sintering powder body material; And then the process that repeats powder feeding, spreads powder, melts the sintering powder body; Comprise the whole tooth implant test specimen of implantation body's body 1 and cell structure 4 up to formation, the basic technology parameter of manufacture process is following: processing bed thickness 0.1mm, scanning speed 300m/s; Beam power 4kW, vacuum is 5 * 10 – 4MBar.Make good tooth implant and be placed on slowly cooling in the powder body heap in the vacuum chamber; Treat to take out after temperature is reduced to 150 ℃; Further be cooled to remove after the room temperature to be stained with and be bonded on implantation body's body 1 and unnecessary powder body that cell structure 4 is inner, thereby obtain the tooth implant that the bottom has loose structure; At last, utilize the traditional mechanical method for processing, at the implantation body's body 1 inner internal thread hole 2 and external screw thread 3 made of tooth implant, internal thread hole 2 is used to connect base station, and external screw thread 3 is connected with alveolar bone.
Embodiment 2
At first utilize the overall structure of business-like CAD software Pro/E design tooth implant; Then according to helping cell, organizing the basic principle of growing into; At the cell structure 4 of implantation body's bottom design diamond point minor structure, its pore-size is 650 microns, and porosity is 75%; Be communicated with fully each other between the hole, the tooth implant cad model that is designed is with the stl file format; The STL data are input to rapid forming system, carry out hierarchy slicing and handle, obtain the two-dimensional signal data of tooth implant; Directly carry out the manufacturing of metal quick shaping then, by powder feeding mechanism the vitallium powder body material is delivered to presumptive area, shop powder mechanism paves powder body and compacting; Then, electron beam scans according to the two-dimensional signal data that obtained under computer control, fusing sintering powder body material; And then the process that repeats powder feeding, spreads powder, melts the sintering powder body; Up to forming whole tooth implant test specimen, the basic technology parameter of manufacture process is following: processing bed thickness 0.1mm, scanning speed 300m/s; Beam power 4kW, vacuum is 5 * 10 -4MBar.Make good tooth implant and be placed on slowly cooling in the powder body heap in the vacuum chamber; Treat to take out after temperature is reduced to 150 ℃; Further be cooled to remove after the room temperature to be stained with and be bonded on implantation body's body 1 and unnecessary powder body that cell structure 4 is inner, thereby obtain the tooth implant that the bottom has loose structure; At last, utilize the traditional mechanical method for processing, at implantation body's body 1 inner internal thread hole 2 and external screw thread 3 made, internal thread hole 2 is used to connect base station, and external screw thread 3 is connected with alveolar bone.
Embodiment 3
At first utilize the overall structure of commercialization CAD software Catia design tooth implant; Then according to helping cell, organizing the basic principle of growing into; At the cell structure 4 of tooth implant bottom design diamond point minor structure, its pore-size is 1000 microns, and porosity is 90%; Be communicated with fully each other between the hole, the tooth implant CAD design data that is designed is with the stl file format; The STL data are input to rapid forming system, carry out hierarchy slicing and handle, obtain the two-dimensional signal data of tooth implant; Carry out the manufacturing of direct metal quick shaping then, by powder feeding mechanism Ti6Al4V titanium alloy powder body material is delivered to presumptive area, shop powder mechanism paves powder body and compacting; Then, electron beam scans according to the two-dimensional signal data that obtained under computer control, fusing sintering powder body material; And then the process that repeats powder feeding, spreads powder, melts the sintering powder body; Up to forming whole tooth implant test specimen, the basic technology parameter of manufacture process is following: processing bed thickness 0.1mm, scanning speed 300m/s; Beam power 4kW, vacuum is 5 * 10 -4MBar.Make good tooth implant and be placed on slowly cooling in the powder body heap in the vacuum chamber; Treat to take out after temperature is reduced to 150 ℃; Further be cooled to remove after the room temperature to be stained with and be bonded on implantation body's body 1 and unnecessary powder body that cell structure 4 is inner, thereby obtain the tooth implant that the bottom has loose structure; At last, utilize the traditional mechanical method for processing, on implantation body's body 1, make internal thread hole 2 and external screw thread 3, internal thread hole 2 is used to connect base station, and external screw thread 3 is connected with alveolar bone.

Claims (7)

1.一种牙种植体,其特征在于,该牙种植体包括:种植体本体和多孔结构体,该种植体本体内部设有与基台连接的内螺纹孔,外表面设有与牙槽骨连接的外螺纹,该多孔结构体连接于所述种植体本体的底部以长入新骨形成与牙槽骨的嵌合结构,所述多孔结构体的孔隙之间相互完全连通,并且其孔隙尺寸为300-1000微米,孔隙率为60-90%。1. A dental implant, characterized in that the dental implant comprises: an implant body and a porous structure, the implant body is internally provided with an internally threaded hole connected to the abutment, and the outer surface is provided with an alveolar bone Connected external threads, the porous structure is connected to the bottom of the implant body to grow into new bone to form a chimeric structure with the alveolar bone, the pores of the porous structure are completely connected to each other, and the pore size It is 300-1000 microns, and the porosity is 60-90%. 2.一种用于权利要求1所述牙种植体的制备方法,其特征在于,包括如下步骤:2. a preparation method for the dental implant described in claim 1, is characterized in that, comprises the steps: 第一步,利用公知的CAD软件设计所述牙种植体结构,该牙种植体的多孔结构体的孔隙之间相互完全连通,其孔隙尺寸为300-1000微米,孔隙率为60%-90%,并将所述牙种植体的CAD设计数据存储为STL文件格式;In the first step, the structure of the dental implant is designed using known CAD software. The pores of the porous structure of the dental implant are completely connected to each other, the pore size is 300-1000 microns, and the porosity is 60%-90%. , and store the CAD design data of the dental implant as an STL file format; 第二步,将所述牙种植体的CAD设计数据输入到用于控制电子束扫描路径的快速成形系统中,该快速成形系统对所述牙种植体的CAD设计数据进行分层切片处理,获取二维信息数据,并且进行所述牙种植体的快速成形制造;In the second step, the CAD design data of the dental implant is input into the rapid prototyping system for controlling the scanning path of the electron beam, and the rapid prototyping system performs hierarchical slice processing on the CAD design data of the dental implant to obtain two-dimensional information data, and performing rapid prototyping of said dental implant; 第三步,采用公知的机械加工方法在所述牙种植体的种植体本体上制造与基台连接的内螺纹孔和与牙槽骨连接的外螺纹。The third step is to manufacture an internal thread hole connected with the abutment and an external thread connected with the alveolar bone on the implant body of the dental implant by using a known machining method. 3.根据权利要求2所述的牙种植体的制备方法,其特征在于,所述的公知CAD软件为Unigraphix、Pro/E或Catia。3. the preparation method of dental implant according to claim 2 is characterized in that, described known CAD software is Unigraphix, Pro/E or Catia. 4.根据权利要求2所述的牙种植体的制备方法,其特征在于,所述的快速成形制造的具体步骤为:送粉机构将粉体材料送至预定区域,由铺粉机构将粉体铺平并压实;然后电子束在计算机控制下按照所获得的二维信息数据进行扫描,熔化烧结粉体材料;重复上述送粉、铺粉及熔化烧结的过程,直至形成包括种植体本体和多孔结构体的整体的牙种植体;制成的牙种植体放置在真空室中的粉体堆里缓慢冷却,然后取出并进一步冷却至室温,去除沾粘在牙种植体上的多余粉体。4. The preparation method of dental implant according to claim 2, characterized in that, the specific steps of the rapid prototyping are: the powder feeding mechanism sends the powder material to a predetermined area, and the powder spreading mechanism sends the powder material to a predetermined area. Pave and compact; then the electron beam scans according to the obtained two-dimensional information data under the control of the computer to melt and sinter the powder material; repeat the above process of powder feeding, powder laying and melting and sintering until the implant body and An integral dental implant with a porous structure; the finished dental implant is placed in a powder pile in a vacuum chamber to cool slowly, and then taken out and further cooled to room temperature to remove excess powder stuck to the dental implant. 5.根据权利要求2或4所述的牙种植体的制备方法,其特征在于,所述的快速成形制造的工艺参数如下:加工层厚0.1mm,扫描速度300m/s,电子束功率4kW,真空度5×10–4mBar。5. The preparation method of the dental implant according to claim 2 or 4, characterized in that, the process parameters of the rapid prototyping are as follows: the processing layer thickness is 0.1mm, the scanning speed is 300m/s, the electron beam power is 4kW, The vacuum degree is 5× 10-4 mBar. 6.根据权利要求4所述的牙种植体的制备方法,其特征在于,所述的粉体材料为钛、钛合金或钴铬钼合金。6. The method for preparing a dental implant according to claim 4, wherein the powder material is titanium, titanium alloy or cobalt-chromium-molybdenum alloy. 7.根据权利要求4所述的牙种植体的制备方法,其特征在于,所述的真空室中的冷却是指温度降至150℃。7. The method for preparing a dental implant according to claim 4, wherein the cooling in the vacuum chamber means that the temperature drops to 150°C.
CN201210179625XA 2012-06-01 2012-06-01 Dental implant and preparation method thereof Pending CN102715960A (en)

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CN105662621A (en) * 2016-02-23 2016-06-15 浙江工业大学 Porous dental implant capable of carrying drug sustained release system and manufacturing method thereof
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CN111227965A (en) * 2020-01-17 2020-06-05 北京大学口腔医学院 Design and manufacturing method of surface structure of artificial periodontal ligament dental implant
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