CN102710174B - Multistage temperature difference assembly, Blast Furnace Top Gas Recovery Turbine Unit (TRT) and electricity generation system - Google Patents
Multistage temperature difference assembly, Blast Furnace Top Gas Recovery Turbine Unit (TRT) and electricity generation system Download PDFInfo
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Abstract
本发明公开了一种多级温差发电组件、发电装置和发电系统,该多级温差发电组件包括:第一导热安装板和第二导热安装板,相互平行间隔设置,第一导热安装板靠近热源侧;位于第一导热安装板和第二导热安装板之间的多个第一级热电模块和位于第二导热安装板的远离第一导热安装板一侧的多个第二级热电模块;第一导热开关,设置在第一导热安装板和第二导热安装板之间,具有热导通第一导热安装板和第二导热安装板的第一位置及与第一导热安装板和/或第二导热安装板热断开的第二位置。本发明通过对各级温差发电模块进行热管理,使整体的热负载能够最大程度上跟踪和匹配热源温度或热流密度的变化。
The invention discloses a multi-stage thermoelectric power generation assembly, a power generation device and a power generation system. The multi-stage thermoelectric power generation assembly includes: a first heat conduction installation plate and a second heat conduction installation plate, which are arranged in parallel with each other at intervals, and the first heat conduction installation plate is close to the heat source side; a plurality of first-level thermoelectric modules located between the first heat-conducting mounting plate and the second heat-conducting mounting plate and a plurality of second-level thermoelectric modules located on the side of the second heat-conducting mounting plate away from the first heat-conducting mounting plate; the second A heat conduction switch, arranged between the first heat conduction mounting plate and the second heat conduction mounting plate, has a first position for thermal conduction between the first heat conduction mounting plate and the second heat conduction mounting plate and is connected with the first heat conduction mounting plate and/or the second heat conduction mounting plate Second position of the thermal disconnection of the second thermally conductive mounting plate. The present invention enables the overall thermal load to track and match changes in heat source temperature or heat flux density to the greatest extent by performing thermal management on thermoelectric power generation modules at all levels.
Description
技术领域 technical field
本发明涉及温差发电领域,尤其涉及多级温差发电组件、发电装置和发电系统。The invention relates to the field of thermoelectric power generation, in particular to a multi-stage thermoelectric power generation component, a power generation device and a power generation system.
背景技术 Background technique
随着化石能源的日趋枯竭和地球气候变化的日趋剧烈,如何加大可再生能源的利用率、减少温室气体的排放量,成为一个全球性的能源课题和技术挑战。With the depletion of fossil energy and the increasingly severe change of the earth's climate, how to increase the utilization rate of renewable energy and reduce the emission of greenhouse gases has become a global energy issue and technical challenge.
温差发电(热电)技术是一种利用半导体热电材料中微观粒子(电子或空穴)的迁移,将温差产生的热流直接转变为电能的技术。该技术成熟于二十世纪50年代,初期主要为航天器和野战通讯设备供电,后来也被民用化。Thermoelectric power generation (thermoelectric) technology is a technology that uses the migration of microscopic particles (electrons or holes) in semiconductor thermoelectric materials to directly convert heat flow generated by temperature differences into electrical energy. This technology matured in the 1950s, and it was mainly used to power spacecraft and field communication equipment in the early stage, and it was also used for civilian use later.
温差发电机仅由固体结构组成,不含气、液循环工质,而且没有移动部件,可以被制成任意大小和形状,安装于各种需要的场合。温差发电技术的另一个优势在于可以利用低品质热源,理论上只要存在温差便可发电,同时适应性强,温度参数在200℃内变化都不会影响温差发电机的正常工作。因此,温差发电技术有望被广泛应用于电厂或化工厂的余热回收,以及地热、海洋能、太阳能等可再生能源的利用。The thermoelectric generator is only composed of a solid structure, does not contain gas and liquid circulating fluids, and has no moving parts. It can be made into any size and shape and installed in various occasions. Another advantage of thermoelectric power generation technology is that it can use low-quality heat sources. In theory, as long as there is a temperature difference, it can generate electricity. At the same time, it has strong adaptability. Changes in temperature parameters within 200°C will not affect the normal operation of the thermoelectric generator. Therefore, thermoelectric power generation technology is expected to be widely used in waste heat recovery of power plants or chemical plants, as well as utilization of renewable energy such as geothermal energy, ocean energy, and solar energy.
理论上温差发电机的效率和功率都随着冷热端温差的提高而明显提交,但是在实际中,由于一种热电材料的使用温区范围有限,故通常采用多级组件,即由多个不同热电材料构成的温差发电模块串联起来的复合组件。Theoretically, the efficiency and power of the thermoelectric generator increase significantly with the increase of the temperature difference between the hot and cold ends, but in practice, due to the limited temperature range of a thermoelectric material, multi-level components are usually used, that is, multiple A composite assembly in which thermoelectric power generation modules made of different thermoelectric materials are connected in series.
目前,行业中惯常做法是按照额定工作条件设计各级的功率匹配,再将设计、加工好的多级模块直接叠置安装。经过研究,申请人发现:现有技术的多级温差发电装置采用的是固定热负载的方式,这种方式对于稳定热源的利用是高效率的,但是对于经常周期性或随机变化的太阳能等可再生热源,这种温差发电机的平均运行效率将大幅下降。At present, the common practice in the industry is to design the power matching of all levels according to the rated working conditions, and then directly stack and install the designed and processed multi-level modules. After research, the applicant found that: the multi-stage thermoelectric power generation device in the prior art adopts the method of fixed heat load, which is highly efficient for the utilization of stable heat sources, but it can be used for solar energy that often changes periodically or randomly. Without a regenerative heat source, the average operating efficiency of such a thermoelectric generator will drop significantly.
发明内容 Contents of the invention
本发明的目的在于提供一种多级温差发电组件,以提高在利用不稳定热源时的运行效率。本发明的目的还在于提供一种具有该多级温差发电组件的发电装置和发电系统。The purpose of the present invention is to provide a multi-stage thermoelectric power generation assembly to improve the operating efficiency when using an unstable heat source. The purpose of the present invention is also to provide a power generation device and a power generation system having the multi-stage thermoelectric power generation assembly.
为此,根据本发明的一方面,提供了一种多级温差发电组件,包括:第一导热安装板和第二导热安装板,相互平行间隔设置,第一导热安装板靠近热源侧;位于第一导热安装板和第二导热安装板之间的多个第一级热电模块和位于第二导热安装板的远离第一导热安装板一侧的多个第二级热电模块;第一导热开关,设置在第一导热安装板和第二导热安装板之间,具有热导通第一导热安装板和第二导热安装板的第一位置及与第一导热安装板和/或第二导热安装板热断开的第二位置。Therefore, according to one aspect of the present invention, a multi-stage thermoelectric power generation assembly is provided, including: a first heat conduction mounting plate and a second heat conduction mounting plate, arranged in parallel with each other at intervals, the first heat conduction mounting plate is close to the heat source side; A plurality of first-level thermoelectric modules between a heat-conducting mounting plate and a second heat-conducting mounting plate and a plurality of second-level thermoelectric modules located on a side of the second heat-conducting mounting plate away from the first heat-conducting mounting plate; a first heat-conducting switch, It is arranged between the first heat conduction mounting plate and the second heat conduction mounting plate, and has a first position for thermally conducting the first heat conduction mounting plate and the second heat conduction mounting plate and is connected with the first heat conduction mounting plate and/or the second heat conduction mounting plate Second position for thermal disconnect.
进一步地,上述多级温差发电组件还包括第一驱动器,驱动第一导热开关在第一位置和第二位置之间切换。Further, the above-mentioned multi-stage thermoelectric power generation assembly further includes a first driver, which drives the first heat conduction switch to switch between the first position and the second position.
进一步地,上述第一导热安装板和第二导热安装板上设有一体贯穿的安装孔,第一导热开关围绕与第一导热安装板的板面相垂直的轴线可转动地设置在安装孔中,第一位置和第二位置分别为第一转动位置和第二转动位置。Further, the above-mentioned first heat conduction mounting plate and the second heat conduction mounting plate are provided with an integrally penetrated mounting hole, and the first heat conduction switch is rotatably arranged in the mounting hole around an axis perpendicular to the surface of the first heat conduction mounting plate, The first position and the second position are respectively a first rotational position and a second rotational position.
进一步地,上述第一导热开关包括第一转轴和在第一转轴外周的第一组热接触凸部,其中,第一导热安装板的安装孔中设置有与第一组热接触凸部相配合的热接触凹部。Further, the above-mentioned first heat conduction switch includes a first rotating shaft and a first group of thermal contact protrusions on the outer periphery of the first rotation shaft, wherein the installation hole of the first heat conduction mounting plate is provided with The thermal contact recess.
进一步地,上述第一导热开关还包括在第一转轴外周的第二组热接触凸部,其中,第二导热安装板的安装孔中设置有与第二组热接触凸部相配合的热接触凹部,第一导热开关与第一导热安装板和第二导热安装板同时热导通或断开。Further, the above-mentioned first heat conduction switch also includes a second group of thermal contact protrusions on the outer circumference of the first rotating shaft, wherein the installation hole of the second heat conduction mounting plate is provided with a thermal contact that matches the second group of thermal contact protrusions. In the concave part, the first heat conduction switch is thermally conducted or disconnected with the first heat conduction mounting plate and the second heat conduction mounting plate at the same time.
进一步地,上述第一转轴的两端分别设有支撑轴承。Further, both ends of the above-mentioned first rotating shaft are respectively provided with support bearings.
进一步地,上述第一驱动器为电磁继电器,电磁继电器包括电磁铁主体、位于电磁铁主体中的推杆、以及位于推杆端部的卡棍,其中,第一转轴的外周上设有扭杆,卡棍与扭杆活动连接。Further, the above-mentioned first driver is an electromagnetic relay, and the electromagnetic relay includes an electromagnet body, a push rod located in the electromagnet body, and a stick at the end of the push rod, wherein a torsion bar is provided on the outer circumference of the first rotating shaft, The stick is flexibly connected with the torsion bar.
进一步地,上述第一导热开关包括第一转轴和在第一转轴外周设置的第二组热接触凸部,其中,第二导热安装板的安装孔中设置有与第二组热接触凸部相配合的热接触凹部。Further, the above-mentioned first heat conduction switch includes a first rotating shaft and a second group of thermal contact protrusions arranged on the outer periphery of the first rotation shaft, wherein, the installation hole of the second heat conduction mounting plate is provided with Fitting thermal contact recess.
进一步地,上述多级温差发电组件还包括位于第二导热安装板的远离第一导热安装板的一侧的第三导热安装板、位于第三导热安装板的远离第一导热安装板的一侧的第三级热电模块、以及第二导热开关,其中,第二导热开关与第一导热开关始终热导通,并且与第三导热安装板选择性热导通。Further, the above-mentioned multi-stage thermoelectric power generation assembly also includes a third heat-conducting mounting plate located on a side of the second heat-conducting mounting plate away from the first heat-conducting mounting plate, and a third heat-conducting mounting plate located on a side of the third heat-conducting mounting plate The third-level thermoelectric module and the second heat conduction switch, wherein the second heat conduction switch is always in thermal conduction with the first heat conduction switch, and is in selective thermal conduction with the third heat conduction mounting plate.
进一步地,上述第三导热安装板上设有安装孔,第三导热安装板上的安装孔与第一导热安装板的安装孔和第二导热安装板上的安装孔一体贯通,第二导热开关围绕与第一导热安装板的板面相垂直的轴线可转动地设置在安装孔中,第二导热开关具有与第三导热安装板热导通的第三转动位置和与第三导热安装板断开热导通的第四转动位置。Further, the third heat conduction mounting plate is provided with a mounting hole, the mounting hole on the third heat conduction mounting plate is integrated with the mounting hole on the first heat conduction mounting plate and the mounting hole on the second heat conduction mounting plate, and the second heat conduction switch It is rotatably arranged in the mounting hole around an axis perpendicular to the plate surface of the first heat conduction mounting plate, and the second heat conduction switch has a third rotation position in thermal conduction with the third heat conduction mounting plate and disconnected from the third heat conduction mounting plate Fourth rotational position of thermal conduction.
进一步地,上述第二导热开关包括第二转轴和在第二转轴外周设置的第三组热接触凸部,其中,第三导热安装板的安装孔中设置有与第三组热接触凸部相配合的热接触凹部。Further, the above-mentioned second heat conduction switch includes a second rotating shaft and a third group of thermal contact protrusions arranged on the outer periphery of the second rotational shaft, wherein, the installation hole of the third heat conduction mounting plate is provided with Fitting thermal contact recess.
进一步地,上述多级温差发电组件还包括驱动第二导热开关在第三转动位置和第四转动位置之间切换的第二驱动器。Further, the above-mentioned multi-stage thermoelectric power generation assembly further includes a second driver for driving the second heat conduction switch to switch between the third rotation position and the fourth rotation position.
进一步地,上述多个第一级热电模块和多个第二级热电模块以安装孔为中心排列在安装孔的周围。Further, the plurality of first-level thermoelectric modules and the plurality of second-level thermoelectric modules are arranged around the installation hole centered on the installation hole.
根据本发明的另一方面,提供了一种多级温差发电装置,包括底板、靠近热源侧的顶板、在顶板和底板之间的根据上面所描述的多级温差发电组件、以及在多级温差发电组件外周设置的绝热侧壁。According to another aspect of the present invention, a multi-stage thermoelectric power generation device is provided, including a base plate, a top plate near the heat source side, a multi-stage thermoelectric power generation assembly as described above between the top plate and the bottom plate, and a multi-stage temperature difference The heat-insulating side wall arranged on the outer periphery of the power generation component.
本发明还提供了一种多级温差发电系统,包括:根据上面所描述的多级温差发电装置;温度检测装置,检测多级温差发电装置的热源侧的顶板的温度;控制器,与温度检测装置和多级温差发电装置的驱动器电连接,根据温度检测装置检测到的温度控制多级温差发电装置中的多级温差发电组件的第一导热开关的动作。The present invention also provides a multi-stage thermoelectric power generation system, including: the multi-stage thermoelectric power generation device described above; a temperature detection device for detecting the temperature of the top plate on the heat source side of the multi-stage thermoelectric power generation device; The device is electrically connected to the driver of the multi-stage thermoelectric power generation device, and controls the action of the first heat conduction switch of the multi-stage thermoelectric power generation assembly in the multi-stage thermoelectric power generation device according to the temperature detected by the temperature detection device.
本发明通过对各级温差发电模块进行热管理,即通过导热开关实时改变各级温差发电模块的接入状态,从而使整体的热负载能够最大程度上跟踪和匹配热源温度或热流密度的变化。The present invention performs thermal management on the thermoelectric power generation modules at all levels, that is, changes the connection status of the thermoelectric power generation modules at all levels in real time through the heat conduction switch, so that the overall thermal load can track and match the change of the heat source temperature or heat flux density to the greatest extent.
除了上面所描述的目的、特征、和优点之外,本发明具有的其它目的、特征、和优点,将结合附图作进一步详细的说明。In addition to the purposes, features, and advantages described above, other purposes, features, and advantages of the present invention will be further described in detail with reference to the accompanying drawings.
附图说明 Description of drawings
构成本说明书的一部分、用于进一步理解本发明的附图示出了本发明的优选实施例,并与说明书一起用来说明本发明的原理。图中:The accompanying drawings, which are included to provide a further understanding of the invention and constitute a part of this specification, illustrate preferred embodiments of the invention and together with the description serve to explain the principle of the invention. In the picture:
图1是根据本发明第一实施例的多级温差发电组件的示意图;Fig. 1 is a schematic diagram of a multi-stage thermoelectric power generation assembly according to a first embodiment of the present invention;
图2是根据本发明的多级温差发电组件在第二导热安装板移除后的示意图,其中,导热开关与第一导热安装板处于热导通状态;Fig. 2 is a schematic diagram of the multi-stage thermoelectric power generation assembly according to the present invention after the second heat-conducting mounting plate is removed, wherein the heat-conducting switch is in a state of thermal conduction with the first heat-conducting mounting plate;
图3是根据本发明的多级温差发电组件在第二导热安装板移除后的示意图,其中,导热开关与第一导热安装板处于断开状态;Fig. 3 is a schematic diagram of the multi-stage thermoelectric power generation assembly according to the present invention after the second heat conduction mounting plate is removed, wherein the heat conduction switch is disconnected from the first heat conduction mounting plate;
图4是根据本发明的多级温差发电组件在导热开关移除后的结构示意图;Fig. 4 is a structural schematic diagram of the multi-stage thermoelectric power generation assembly according to the present invention after the heat conduction switch is removed;
图5是图4所示多级温差发电组件的平面布局图;Fig. 5 is a plane layout diagram of the multi-stage thermoelectric power generation assembly shown in Fig. 4;
图6是根据本发明的导热开关的结构示意图;Fig. 6 is a structural schematic diagram of a heat conduction switch according to the present invention;
图7是图6所示的导热开关的俯视结构示意图;FIG. 7 is a schematic top view of the heat conduction switch shown in FIG. 6;
图8是根据本发明的多级温差发电装置的结构示意图;Fig. 8 is a structural schematic diagram of a multi-stage thermoelectric power generation device according to the present invention;
图9是根据本发明的导热开关的驱动器的布局示意图;Fig. 9 is a schematic layout diagram of a driver of a heat conduction switch according to the present invention;
图10是根据本发明第二实施例的多级温差发电组件在导电开关移除后的结构示意图;Fig. 10 is a schematic structural view of the multi-stage thermoelectric power generation assembly according to the second embodiment of the present invention after the conductive switch is removed;
图11是与图10所示多级温差发电组件相适配的导热开关的结构示意图;以及Fig. 11 is a structural schematic diagram of a heat conduction switch adapted to the multi-stage thermoelectric power generation assembly shown in Fig. 10; and
图12是根据本发明的多级温差发电系统的示意图。Fig. 12 is a schematic diagram of a multi-stage thermoelectric power generation system according to the present invention.
附图标记说明Explanation of reference signs
10多级温差发电组件11第一导热安装板10 multi-stage thermoelectric power generation components 11 first heat conduction mounting plate
12第二导热安装板13安装孔12 Second heat conduction mounting plate 13 Mounting hole
14第一级热电模块15第二级热电模块14 First stage thermoelectric module 15 Second stage thermoelectric module
16第一导热开关17电磁继电器16 The first heat conduction switch 17 Electromagnetic relay
18底板19顶板18 bottom plate 19 top plate
21绝热侧壁22支撑轴承21 Insulation side wall 22 Support bearing
23隔热垫24第三导热安装板23 heat insulation pad 24 third heat conduction mounting plate
25第三级热电模块26第二导热开关25 third stage thermoelectric module 26 second heat conduction switch
100多级温差发电装置100 multi-stage thermoelectric power generation device
200温度检测装置300控制器200 temperature detection device 300 controller
161第一转轴162第一组热接触凸部161 The first rotating shaft 162 The first group of thermal contact protrusions
163第二组热接触凸部164扭杆163 second set of thermal contact protrusions 164 torsion bar
165热界面材料层171电磁铁主体165 thermal interface material layer 171 electromagnet body
172推杆173卡棍172 push rod 173 card stick
261第二转轴262第三组热接触凸部261 The second rotating shaft 262 The third group of thermal contact protrusions
111/121/241热接触凹部13a/13b/13c安装孔。111/121/241 thermal contact recesses 13a/13b/13c mounting holes.
具体实施方式 Detailed ways
以下结合附图对本发明的实施例进行详细说明,但是本发明可以由权利要求限定和覆盖的多种不同方式实施。The embodiments of the present invention will be described in detail below with reference to the accompanying drawings, but the present invention can be implemented in many different ways defined and covered by the claims.
图1至图3是根据本发明第一实施例的多级温差发电组件的示意图,如图1至图3所示,多级温差发电组件10包括:第一导热安装板11和第二导热安装板12,相互平行间隔设置,其中,第一导热安装板11和第二导热安装板12上设有一体贯穿的安装孔13,第一导热安装板11靠近热源侧;位于第一导热安装板11和第二导热安装板12之间的多个第一级热电模块14和位于第二导热安装板11外侧的多个第二级热电模块15;第一导热开关16,围绕与第一导热安装板11的板面相垂直的轴线可转动地设置在安装孔13中,具有热导通第一导热安装板11和第二导热安装板12的第一转动位置及断开热导通的第二转动位置;以及驱动器(在图8和图9中示出),驱动第一导热开关16在第一转动位置和第二转动位置之间切换。1 to 3 are schematic diagrams of a multi-stage thermoelectric power generation assembly according to the first embodiment of the present invention. As shown in FIGS. The plates 12 are arranged parallel to each other at intervals, wherein, the first heat conduction mounting plate 11 and the second heat conduction mounting plate 12 are provided with an integrally penetrated mounting hole 13, and the first heat conduction mounting plate 11 is close to the heat source side; located on the first heat conduction mounting plate 11 A plurality of first-level thermoelectric modules 14 between the second heat-conducting mounting plate 12 and a plurality of second-level thermoelectric modules 15 located outside the second heat-conducting mounting plate 11; the first heat-conducting switch 16 surrounds the first heat-conducting mounting plate The axis perpendicular to the plate surface of 11 is rotatably arranged in the mounting hole 13, and has a first rotational position where the first heat conduction mounting plate 11 and the second heat conduction mounting plate 12 are thermally connected and a second rotational position where the thermal conduction is disconnected. ; and a driver (shown in FIGS. 8 and 9 ), which drives the first heat conduction switch 16 to switch between the first rotational position and the second rotational position.
本发明通过一个可以热导通或断开第一导热安装板11和第二导热安装板12之间的第一导热开关16,实现第一级热电模块14的短路和断开,从而具有根据热源的温度和热流密度的变化实时改变各级热负载的接入状态的能力。The present invention realizes the short-circuit and disconnection of the first-stage thermoelectric module 14 through a first heat-conducting switch 16 that can be thermally conducted or disconnected between the first heat-conducting mounting plate 11 and the second heat-conducting mounting plate 12, thereby having a function according to the heat source The ability to change the access status of heat loads at all levels in real time with changes in temperature and heat flux.
图4和图5是根据本发明的多级温差发电组件在导热开关移除后的结构示意图。如图4和图5所示,多个第一级热电模块14和多个第二级热电模块15以安装孔13为中央排列在安装孔13的四周。Fig. 4 and Fig. 5 are structural schematic diagrams of the multi-stage thermoelectric power generation assembly according to the present invention after the heat conduction switch is removed. As shown in FIG. 4 and FIG. 5 , a plurality of first-level thermoelectric modules 14 and a plurality of second-level thermoelectric modules 15 are arranged around the installation hole 13 with the installation hole 13 as the center.
在其他实施例中,安装孔13所在区域的位置和大小可以根据需要调整。In other embodiments, the location and size of the area where the mounting hole 13 is located can be adjusted as required.
图6和图7是根据本发明的导热开关的结构示意图。如图6和图7所示,第一导热开关16包括转轴161、位于转轴外周的第一组热接触凸部162和第二组热接触凸部163。其中,第一导热安装板11的安装孔13a中设置有与第一组热接触凸部162相配合的热接触凹部111。第二导热安装板12的安装孔13b中设置有与第二组热接触凸部163相配合的热接触凹部121。6 and 7 are structural schematic diagrams of a heat conduction switch according to the present invention. As shown in FIGS. 6 and 7 , the first heat conduction switch 16 includes a rotating shaft 161 , a first group of thermal contact protrusions 162 and a second group of thermal contact protrusions 163 located on the outer periphery of the rotating shaft. Wherein, the installation hole 13 a of the first heat conduction mounting plate 11 is provided with a thermal contact recess 111 matched with the first group of thermal contact protrusions 162 . The mounting hole 13 b of the second heat conducting mounting plate 12 is provided with a thermal contact recess 121 matching with the second group of thermal contact protrusions 163 .
其中,第一组热接触凸部162和第二组热接触凸部163的位置满足:第一导热开关16与第一导热安装板11和第二导热安装板12同时热导通或断开。Wherein, the positions of the first group of thermal contact protrusions 162 and the second group of thermal contact protrusions 163 meet the requirement that the first heat conduction switch 16 is thermally connected or disconnected from the first heat conduction mounting plate 11 and the second heat conduction mounting plate 12 at the same time.
优选地,第一组热接触凸部162和热接触凹部111具有热界面材料层165,以保证各热接触凸部和热接触凹部的紧密配合和良好的热接触,同时具备耐磨损、抗高温、抗氧化能力,可以使用例如铸铁、陶瓷等通用的耐高温热界面材料,也可以使用石墨、紫铜等软性高热导材料加工制成。优选地,在第一组热接触凸部162和热接触凹部111的接触部位涂覆硅脂,以增加第一组热接触凸部162和热接触凹部111之间的导热性能。Preferably, the first group of thermal contact protrusions 162 and thermal contact recesses 111 have a thermal interface material layer 165 to ensure the tight fit and good thermal contact of each thermal contact protrusion and thermal contact recess, and at the same time have wear resistance, resistance For high temperature and oxidation resistance, it can be made of common high temperature resistant thermal interface materials such as cast iron and ceramics, or it can be made of soft high thermal conductivity materials such as graphite and copper. Preferably, silicone grease is applied to the contact portion between the first group of thermal contact protrusions 162 and the thermal contact recess 111 to increase the thermal conductivity between the first group of thermal contact protrusions 162 and the thermal contact recess 111 .
当转动第一导热开关,使第一组热接触凸部和第二组热接触凸部与对应的热接触凹部分离时,热流沿着第一导热安装板、第一级热电模块、第二导热安装板、第二级热电模块的顺序依次通过,两个模块均对外输出功率,当第一组热接触凸部和第二组热接触凸部与对应的热接触凹点闭合时,由于第一导热开关的热导率很低,第一级热电模块被热短路,热流将沿着第一导热安装板、第一导热开关、第二导热安装板、第二级热电模块顺序流动,仅有第二级热电模块对外输出功率。When the first heat conduction switch is turned to separate the first group of thermal contact protrusions and the second group of thermal contact protrusions from the corresponding thermal contact recesses, the heat flows along the first heat conduction mounting plate, the first stage thermoelectric module, the second heat conduction The order of the mounting plate and the second-stage thermoelectric module passes through sequentially, and both modules output power to the outside. The thermal conductivity of the heat conduction switch is very low, the first-stage thermoelectric module is thermally short-circuited, and the heat flow will flow sequentially along the first heat conduction mounting plate, the first heat conduction switch, the second heat conduction mounting plate, and the second-stage thermoelectric module. The secondary thermoelectric module outputs external power.
当热源温度较高、热流量较大时,将第一导热开关16置于断开热导通状态,此时,第一级热电模块和第二级热电模块均处于工作状态;当热源的温度较低、热流量较小时,将第一导热开关16置于热导通状态,此时,第一级热电模块热短路、停止工作,有利于温度区间的优化分配并能够减少内电阻,从而提高效率。When the temperature of the heat source is high and the heat flow rate is large, the first heat conduction switch 16 is placed in the state of disconnecting heat conduction. At this time, the first-stage thermoelectric module and the second-stage thermoelectric module are all in working state; When the heat flow rate is low and the heat flow rate is small, the first heat conduction switch 16 is placed in the thermal conduction state. At this time, the first-stage thermoelectric module is thermally short-circuited and stops working, which is conducive to the optimal distribution of the temperature range and can reduce the internal resistance, thereby improving efficiency.
在本实施例中,第一组热接触凸部162和第二组热接触凸部163分别包括4个在转轴外周均布的热接触凸部111。当转轴摆动45°时,第一导热开关在热导通状态和断开状态之间切换。In this embodiment, the first group of thermal contact protrusions 162 and the second group of thermal contact protrusions 163 respectively include four thermal contact protrusions 111 uniformly distributed on the outer circumference of the rotating shaft. When the rotating shaft swings by 45°, the first heat conduction switch is switched between the heat conduction state and the heat conduction state.
在一其他实施例中,第一组热接触凸部162和第二组热接触凸部163的数量分别为3个。当转轴摆动60°时,第一导热开关16在热导通状态和断开状态之间切换。在另一其他实施例中,第一组热接触凸部162和第二组热接触凸部163的数量分别为2个,此时当转轴转动90°时,第一导热开关16在热导通状态和断开状态之间切换。In another embodiment, the numbers of the first group of thermal contact protrusions 162 and the second group of thermal contact protrusions 163 are three respectively. When the rotating shaft swings by 60°, the first heat conduction switch 16 is switched between the heat conduction state and the heat conduction state. In another other embodiment, the number of the first group of thermal contact protrusions 162 and the number of the second group of thermal contact protrusions 163 is 2 respectively. At this time, when the rotating shaft rotates 90°, the first heat conduction switch 16 is in thermal conduction. switch between the off state and off state.
在又一其他实施例中,第一组热接触凸部162和第二组热接触凸部163的数量分别为1个,此时当转轴转动180°时,第一导热开关16在热导通状态和断开状态之间切换。In yet another embodiment, the number of the first group of thermal contact protrusions 162 and the second group of thermal contact protrusions 163 is one respectively. At this time, when the rotating shaft rotates 180°, the first heat conduction switch 16 is in thermal conduction. switch between the off state and off state.
在上述实施例中,第一导热开关16与第一导热安装板11和第二导热安装板12同时热导通或断开。在其他实施例中,第一导热开关与第一导热安装板或第二导热安装板二者中的一个始终保持热导通,与另一个选择性地热导通或断开。In the above embodiments, the first heat conduction switch 16 is thermally connected or disconnected from the first heat conduction mounting plate 11 and the second heat conduction mounting plate 12 at the same time. In other embodiments, the first heat conduction switch is always in thermal conduction with one of the first heat conduction mounting plate or the second heat conduction mounting plate, and is selectively in heat conduction or disconnection with the other.
在本发明中,第一级热电模块适应的温度比第二级热电模块适应的温度区间高,例如第一级热电模块适应的温度区间为200~150℃、第二级热电模块适应的温度区间为150~100℃。In the present invention, the temperature adapted to the first-stage thermoelectric module is higher than the temperature range adapted to the second-stage thermoelectric module. It is 150~100℃.
图8是根据本发明的具有多级温差发电组件的发电装置的结构示意图。如图8所示,发电装置100包括底板18、靠近热源侧的顶板19、多级温差发电组件10、以及在底板18、顶板19和多级温差发电组件10四周设置的绝热侧壁21。Fig. 8 is a structural schematic diagram of a power generation device with multi-stage thermoelectric power generation components according to the present invention. As shown in FIG. 8 , the power generation device 100 includes a bottom plate 18 , a top plate 19 close to the heat source side, a multi-stage thermoelectric power generation assembly 10 , and an adiabatic side wall 21 arranged around the bottom plate 18 , top plate 19 and the multi-stage thermoelectric power generation assembly 10 .
在本实施例中,第一导热开关16的两端分别有支撑轴承22,以增加第一导热开关16绕自身轴线转动的灵活性。顶板和底板上安装支撑轴承22的部位设有隔热垫23。In this embodiment, the two ends of the first heat conduction switch 16 respectively have support bearings 22 to increase the flexibility of the first heat conduction switch 16 to rotate around its own axis. The positions where the support bearings 22 are installed on the top plate and the bottom plate are provided with heat insulating pads 23 .
在其他实施例中,第一导热开关16的两端分别为锥形头,顶板和底板上分别设有隔热块,隔热块上设有与锥形头定位配合的凹坑。以便第一导热开关16能够自由转动。当然,该锥形头和凹坑的位置也可以互换。In other embodiments, the two ends of the first heat conduction switch 16 are conical heads respectively, the top plate and the bottom plate are respectively provided with heat insulating blocks, and the heat insulating blocks are provided with pits for positioning and matching with the tapered heads. So that the first heat conduction switch 16 can rotate freely. Of course, the positions of the conical head and the dimple can also be interchanged.
第一导热开关、底板、第一导热安装板、第二导热安装板、顶板均由高热导率材料,例如铜、铝、氮化铝等材料加工制成。在第一导热开关处于热导通状态时热阻要小于任意一级热电模块总热阻的1/100,这样可保证有效的热短路。The first heat conduction switch, the bottom plate, the first heat conduction mounting plate, the second heat conduction mounting plate, and the top plate are all made of materials with high thermal conductivity, such as copper, aluminum, aluminum nitride and other materials. When the first thermal conduction switch is in the thermal conduction state, the thermal resistance is less than 1/100 of the total thermal resistance of any one-stage thermoelectric module, so as to ensure an effective thermal short circuit.
隔热垫和绝热侧壁优选采用玻璃纤维-铝箔复合膜等热导率低于0.1W/mk的材料制成。The heat insulation pad and the heat insulation side wall are preferably made of materials such as glass fiber-aluminum foil composite film with a thermal conductivity lower than 0.1W/mk.
图9是根据本发明的导热开关的驱动器的布局示意图。如图9所示,第一驱动器为电磁继电器17,电磁继电器17包括电磁铁主体171、位于电磁铁主体171中的推杆172、以及位于推杆172端部的卡棍173,其中,转轴161的外周上设有扭杆164,卡棍173与扭杆164活动连接。Fig. 9 is a schematic layout diagram of a driver of a heat conduction switch according to the present invention. As shown in Figure 9, the first driver is an electromagnetic relay 17, and the electromagnetic relay 17 includes an electromagnet body 171, a push rod 172 positioned in the electromagnet body 171, and a stick 173 positioned at the end of the push rod 172, wherein the rotating shaft 161 A torsion bar 164 is arranged on the outer periphery of the torsion bar 164, and the stick 173 is movably connected with the torsion bar 164.
在其他实施例中,推杆上形成齿条,转轴上形成齿轮,推杆和转轴之间形成了齿条齿轮传动副,以通过摆杆的伸缩运动而驱动转轴转动,此时,转轴摆动的角度可以加大,例如90°或180°。In other embodiments, a rack is formed on the push rod, a gear is formed on the rotating shaft, and a rack and pinion transmission pair is formed between the push rod and the rotating shaft to drive the rotating shaft to rotate through the telescopic movement of the pendulum. The angle can be increased, for example 90° or 180°.
在根据本发明的上述各实施例中,第一导热开关在安装孔中转动,实现与第一导热安装板和第二导热安装板的热导通或热断开,在其他实施例中,第一导热开关在与第一导热安装板相垂直的方向上下移动,实现了第一导热安装板和第二导热安装板的热导通或热断开。In the above-mentioned embodiments of the present invention, the first heat conduction switch rotates in the mounting hole to achieve thermal conduction or thermal disconnection with the first heat conduction mounting plate and the second heat conduction mounting plate. In other embodiments, the first heat conduction switch A heat conduction switch moves up and down in a direction perpendicular to the first heat conduction mounting plate, realizing thermal conduction or thermal disconnection between the first heat conduction mounting plate and the second heat conduction mounting plate.
本发明不仅适用二级热电模块,三级或三级以上的发电模块也可以使用。下面对三级发电模块的温差发电组件进行详细说明。The present invention is not only applicable to two-stage thermoelectric modules, but also three-stage or above power generation modules. The thermoelectric power generation components of the three-level power generation module will be described in detail below.
图10是根据本发明第二实施例的多级温差发电组件在导电开关移除后的结构示意图。如图10所示,在本实施例中,多级温差发电组件还包括位于第二导热安装板12外侧的第三导热安装板24、位于第三导热安装板24外侧的第三级热电模块25、以及第二导热开关26,其中,第二导热开关26与第一导热开关16始终热导通,并且与第三导热安装板24选择性热导通。Fig. 10 is a schematic structural diagram of the multi-stage thermoelectric power generation assembly according to the second embodiment of the present invention after the conductive switch is removed. As shown in FIG. 10 , in this embodiment, the multi-stage thermoelectric power generation assembly further includes a third heat-conducting mounting plate 24 located outside the second heat-conducting mounting plate 12 , and a third-stage thermoelectric module 25 located outside the third heat-conducting mounting plate 24 , and the second heat conduction switch 26 , wherein the second heat conduction switch 26 is always in thermal conduction with the first heat conduction switch 16 , and is in selective heat conduction with the third heat conduction mounting plate 24 .
优选地,该第三导热安装板24上设有安装孔13c,第三导热安装板24上的安装孔13c与第一导热安装板11和第二导热安装板12上的安装孔13a、13b一体贯通,第二导热开关26围绕与第一导热安装板的板面相垂直的轴线可转动地设置在安装孔中,第二导热开关26具有与第三导热安装板24热导通的第三转动位置和与第三导热安装板24断开热导通的第四转动位置。Preferably, the third heat conducting mounting plate 24 is provided with mounting holes 13c, and the mounting holes 13c on the third heat conducting mounting plate 24 are integrated with the mounting holes 13a, 13b on the first heat conducting mounting plate 11 and the second heat conducting mounting plate 12 Through, the second heat conduction switch 26 is rotatably arranged in the installation hole around the axis perpendicular to the plate surface of the first heat conduction mounting plate, and the second heat conduction switch 26 has a third rotation position in thermal conduction with the third heat conduction mounting plate 24 And the fourth rotational position where the thermal conduction with the third heat conducting mounting plate 24 is disconnected.
在本实施例中,实现了三种工作模式:第一级、第二级和第三级热电模块同时工作;第二级和第三级热电模块同时工作;第三级热电模块单独工作。In this embodiment, three working modes are realized: the first-level, second-level and third-level thermoelectric modules work simultaneously; the second-level and third-level thermoelectric modules work simultaneously; and the third-level thermoelectric modules work independently.
图11是与图10所示多级温差发电组件相适配的导热开关的结构示意图。如图11所示,第二导热开关26包括转轴261和在转轴261外周设置的第三组热接触凸部262,其中,第三导热安装板24的安装孔13c中设置有与第三组热接触凸部262相配合的热接触凹部241。优选地,第二导热开关26的转轴261和第一导热开关16的转轴161形成套筒结构。Fig. 11 is a structural schematic diagram of a heat conduction switch adapted to the multi-stage thermoelectric power generation assembly shown in Fig. 10 . As shown in FIG. 11 , the second heat conduction switch 26 includes a rotating shaft 261 and a third group of thermal contact protrusions 262 arranged on the outer periphery of the rotating shaft 261 , wherein the mounting hole 13c of the third heat conducting mounting plate 24 is provided with a third group of heat contact protrusions 262 . The thermal contact recess 241 is mated with the contact protrusion 262 . Preferably, the shaft 261 of the second heat conduction switch 26 and the shaft 161 of the first heat conduction switch 16 form a sleeve structure.
该第二导热开关26由另一驱动器单独驱动,该驱动器优选也采用电磁继电器,该电磁继电器的结构可与第一导热开关26的结构相同,在此不再详细赘述。The second heat conduction switch 26 is independently driven by another driver, and the driver preferably also adopts an electromagnetic relay. The structure of the electromagnetic relay can be the same as that of the first heat conduction switch 26 , which will not be described in detail here.
图12是根据本发明的多级温差发电系统的示意图。如图12所示,多级温差发电系统包括:多级温差发电装置100;检测多个温差发电装置热源侧的顶板温度的温度检测装置200;以及与温度检测装置200和多个温差发电装置100的驱动器电连接的控制器300,根据顶板的温度变化来控制驱动器的动作。Fig. 12 is a schematic diagram of a multi-stage thermoelectric power generation system according to the present invention. As shown in Figure 12, the multi-stage thermoelectric power generation system includes: a multi-stage thermoelectric power generation device 100; a temperature detection device 200 that detects the top plate temperature on the heat source side of multiple thermoelectric power generation devices; The driver electrically connected to the controller 300 controls the action of the driver according to the temperature change of the top plate.
温度检测装置200例如热电偶检测顶板的温度变化。控制器根据各级模块的电、热学参数计算出判定该级模块是否在工作的温度阈值。在运动时根据顶板温度的变化控制各级热电模块的热导通或断开,从而起到总体效率最大化的目的。The temperature detection device 200, such as a thermocouple, detects the temperature change of the top plate. The controller calculates the temperature threshold for judging whether the modules of this level are working according to the electrical and thermal parameters of the modules of each level. During the movement, the thermal conduction or disconnection of the thermoelectric modules at all levels is controlled according to the change of the top plate temperature, so as to maximize the overall efficiency.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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