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CN102709355B - Rapid clamping structure of photovoltaic system - Google Patents

Rapid clamping structure of photovoltaic system Download PDF

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Publication number
CN102709355B
CN102709355B CN201210207229.3A CN201210207229A CN102709355B CN 102709355 B CN102709355 B CN 102709355B CN 201210207229 A CN201210207229 A CN 201210207229A CN 102709355 B CN102709355 B CN 102709355B
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China
Prior art keywords
clamping
edge
bayonet
track
photovoltaic system
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CN201210207229.3A
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Chinese (zh)
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CN102709355A (en
Inventor
陈锋
金彪
陈志锦
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Qingyuan Technology Co ltd
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Clenergy Xiamen Technology Co Ltd
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/60Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
    • F24S25/63Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing modules or their peripheral frames to supporting elements
    • F24S25/634Clamps; Clips
    • F24S25/636Clamps; Clips clamping by screw-threaded elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/30Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the supporting surface, e.g. for covering buildings with solar heat collectors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/30Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the supporting surface, e.g. for covering buildings with solar heat collectors
    • F24S25/33Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the supporting surface, e.g. for covering buildings with solar heat collectors forming substantially planar assemblies, e.g. of coplanar or stacked profiles
    • F24S25/35Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the supporting surface, e.g. for covering buildings with solar heat collectors forming substantially planar assemblies, e.g. of coplanar or stacked profiles by means of profiles with a cross-section defining separate supporting portions for adjacent modules
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S2025/80Special profiles
    • F24S2025/801Special profiles having hollow parts with closed cross-section
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S2025/80Special profiles
    • F24S2025/803Special profiles having a central web, e.g. I-shaped, inverted T- shaped
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • Y02E10/47Mountings or tracking
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Photovoltaic Devices (AREA)
  • Roof Covering Using Slabs Or Stiff Sheets (AREA)

Abstract

The invention discloses a rapid clamping structure of a photovoltaic system, which comprises a clamping rail and a clamping block, wherein a first clamping edge and a second clamping edge are arranged on the clamping rail; the clamping block comprises a first side wall and a second side wall, wherein bottom ends of the first side wall and the second side wall are respectively provided with a first bayonet and a second bayonet which are matched with the first clamping edge and the second clamping edge, the first side wall is provided with a first abdicating groove which enables the first bayonet and the second bayonet to be sleeved into the clamping rail when the clamping block is in an oblique state, and the first abdicating groove is in inclined-surface or arc-shaped transition connection with the first bayonet. Due to arrangement of the first abdicating groove, the first bayonet and the second bayonet can be sleeved into the clamping rail when the clamping block is in the oblique state, and the clamping block is straightened by pressing downwards and rotating to realize clamping fit between the clamping block and the clamping rail. The rapid clamping structure disclosed by the invention is disassembled and assembled manually, and the disassembling and assembling steps are simple and convenient; and the time consumed by the photovoltaic system in the installation process can be effectively prolonged, therefore the installation cost is reduced.

Description

一种光伏系统的快速卡装结构A fast clamping structure for photovoltaic system

技术领域 technical field

本发明涉及光伏系统部件的安装技术领域,尤其涉及一种光伏系统中的快速卡装结构。The invention relates to the technical field of installation of photovoltaic system components, in particular to a fast clamping structure in a photovoltaic system.

背景技术 Background technique

在太阳能光伏系统部件进行安装固定时,为了便于拆装以及提高安装时的速度,简化安装的过程,许多部位需要采用卡装结构来实现相邻部件之间的固定。When installing and fixing solar photovoltaic system components, in order to facilitate disassembly and assembly, increase the speed of installation, and simplify the installation process, many parts need to use snap-fit structures to achieve fixation between adjacent components.

卡装结构一般是通过导轨以及与该导轨相适应的卡块来实现,例如在太阳能电池板与电池板支架在安装时,一般是通过压块系统将太阳能电池板压紧于电池板支架上,而压块结构的一端与太阳能电池板接触,另一端需要卡装结构卡装于电池板支架上的导轨上。The clamping structure is generally realized by a guide rail and a block that is compatible with the guide rail. For example, when installing a solar panel and a panel bracket, the solar panel is generally pressed onto the panel bracket by a pressing block system. One end of the briquetting structure is in contact with the solar panel, and the other end needs to be clamped on the guide rail on the battery panel support by a clamping structure.

公开号为20100269447A1的美国专利中公开了一种卡装结构,该卡装结构主要通过在导轨的两侧壁内部设置内卡槽,并在卡块上设置与内卡槽适配的凸沿,在安装过程中使卡块一侧的凸沿插入与其对应的卡槽内,通过施加压力使卡块撑开导轨侧壁,并使另一侧卡入与其相对应的卡槽内。该种结构通过导轨两侧壁的弹性形变将卡块卡住,虽然可以实现快速的安装,但是,在拆卸过程中必需借助其他工具撬动导轨的两侧壁才能进行拆卸,拆卸过程非常繁琐。对于目前越来越高的人工费用来说,采用该种结构的光伏系统在拆卸过程中无疑增加了人工成本。The U.S. Patent Publication No. 20100269447A1 discloses a clamping structure. The clamping structure is mainly provided with internal clamping grooves inside the two side walls of the guide rail, and a convex edge adapted to the internal clamping grooves is provided on the clamping block. During the installation process, insert the convex edge on one side of the block into the corresponding slot, apply pressure to make the block stretch the side wall of the guide rail, and make the other side snap into the corresponding slot. This structure clamps the blocks through the elastic deformation of the two side walls of the guide rail. Although it can be installed quickly, it must be disassembled by prying the two side walls of the guide rail with other tools during the disassembly process. The disassembly process is very cumbersome. In view of the increasingly high labor cost at present, the photovoltaic system adopting this structure will undoubtedly increase the labor cost during the disassembly process.

同时该申请文件还同时公开了一种在卡块上设置卡槽,在导轨上设置与卡槽适配的卡边结构,卡块套装于导轨上实现卡块卡槽与导轨的卡边的卡装。但是该种结构在安装时,必须将卡块从导轨的一端套入,并将卡块滑动至安装位置进行安装,对于较长的导轨来讲,这种安装方式的安装速度较慢,因此同样增加了安装成本。At the same time, the application document also discloses a card slot on the card block, a card edge structure adapted to the card slot on the guide rail, and the card block is set on the guide rail to realize the card slot and the card edge of the guide rail. Pack. However, when installing this structure, the clamping block must be inserted from one end of the guide rail, and the clamping block must be slid to the installation position for installation. For a longer guide rail, the installation speed of this installation method is slower, so the same Increased installation costs.

因此,如何开发一种能够实现快速安装和拆卸的光伏系统卡装结构,以降低安装成本,是目前本领域技术人员亟需解决的技术问题。Therefore, how to develop a photovoltaic system clamping structure capable of quick installation and disassembly to reduce the installation cost is a technical problem urgently needed to be solved by those skilled in the art.

发明内容 Contents of the invention

本发明的目的是提供一种光伏系统的快速卡装结构,以实现光伏系统的快速安装和拆卸,提高拆装速度,降低安装费用。The object of the present invention is to provide a fast clamping structure of a photovoltaic system to realize rapid installation and disassembly of the photovoltaic system, improve disassembly speed and reduce installation cost.

为实现上述目的,本发明提供一种光伏系统的快速卡装结构,所述光伏系统的快速卡装结构包括:In order to achieve the above purpose, the present invention provides a quick clamping structure of a photovoltaic system, the quick clamping structure of the photovoltaic system includes:

卡装轨道,所述卡装轨道上设置有第一卡边和第二卡边;A clamping track, the clamping track is provided with a first clamping edge and a second clamping edge;

卡块,所述卡块包括第一侧壁、第二侧壁和分别与第一侧壁和第二侧壁相连的顶壁,所述第一侧壁的底端设置有与所述第一卡边适配的第一卡口,所述第二侧壁的底端设置有与所述第二卡边适配的第二卡口,且所述第一侧壁上设置有可使所述卡块在倾斜状态下其第一卡口和第二卡口都套入所述卡装轨道的第一让位凹槽,所述第一让位凹槽与所述第一卡口采用斜面或者弧形过渡连接。A block, the block includes a first side wall, a second side wall and a top wall connected to the first side wall and the second side wall respectively, the bottom end of the first side wall is provided with a The first bayonet that fits the card edge, the bottom end of the second side wall is provided with the second bayonet that is adapted to the second card edge, and the first side wall is provided with the Both the first bayonet and the second bayonet of the clamping block are inserted into the first relief groove of the clamping track in the inclined state, and the first relief groove and the first bayonet adopt an inclined plane or Arc transition connection.

优选的,所述第一卡边与第二卡边关于所述卡装轨道对称。Preferably, the first clamping edge and the second clamping edge are symmetrical about the clamping track.

优选的,还包括设置于所述第二侧壁上的可使所述卡块在倾斜状态下其第一卡口和第二卡口都套入所述卡装轨道的第二让位凹槽,且所述第二让位凹槽与所述第二卡口采用斜面或者弧形过渡连接。Preferably, it also includes a second relief groove arranged on the second side wall so that both the first bayonet and the second bayonet of the clamping block can be inserted into the clamping track in the inclined state , and the second relief groove is connected with the second bayonet using a slope or an arc transition.

优选的,所述第一卡边和第二卡边的底部设置有凹槽,所述第一卡口和第二卡口上设置有与所述凹槽适配的凸起。Preferably, the bottoms of the first and second card edges are provided with grooves, and the first bayonet and the second bayonet are provided with protrusions adapted to the grooves.

优选的,所述卡块为铝合金卡块或碳钢卡块。Preferably, the block is an aluminum alloy block or a carbon steel block.

优选的,所述卡装轨道为铝合金轨道或碳钢轨道。Preferably, the clamping track is an aluminum alloy track or a carbon steel track.

优选的,所述第一卡边和第二卡边的边缘部位为斜面或者弧形过渡结构。Preferably, the edge portions of the first card edge and the second card edge are beveled or arc-shaped transition structures.

优选的,所述第一卡边和第二卡边为相连的一体式结构。Preferably, the first card edge and the second card edge are connected integral structures.

优选的,所述第一卡边和第二卡边为分体式结构。Preferably, the first card edge and the second card edge are split structures.

由以上技术方案可以看出,本发明所提供的光伏系统的快速卡装结构,包括卡装轨道和卡块,卡装轨道上设置有第一卡边和第二卡边,卡块包括第一侧壁、第二侧壁和分别与第一侧壁和第二侧壁相连的顶壁,第一侧壁、第二侧壁和顶壁形成套装于安装导轨上的卡装腔,并且第一侧壁的底部设置有与第一卡边适配的第一卡口,第二侧壁的底部设置有与第二卡边适配的第二卡口,且第一侧壁上设置有可使卡块在倾斜状态下其第一卡口和第二卡口都套入卡装轨道的第一让位凹槽,且第一让位凹槽与第一卡口采用斜面或者弧形过渡连接。It can be seen from the above technical solutions that the fast clamping structure of the photovoltaic system provided by the present invention includes a clamping track and a clamping block, the clamping track is provided with a first clamping edge and a second clamping edge, and the clamping block includes a first The side wall, the second side wall and the top wall connected to the first side wall and the second side wall respectively, the first side wall, the second side wall and the top wall form a snap-in cavity that is sleeved on the installation guide rail, and the first The bottom of the side wall is provided with a first bayonet fit with the first card edge, the bottom of the second side wall is provided with a second bayonet fit with the second card edge, and the first side wall is provided with a Both the first bayonet and the second bayonet of the clamping block are inserted into the first relief groove of the clamping track when the block is tilted, and the first relief groove and the first bayonet are connected by an inclined plane or an arc transition.

该光伏系统的快速卡装结构的安装和拆卸的方法为:将卡块倾斜一定角度,并使卡块的第一卡口和第二卡口都套入卡装轨道,此时卡装轨道的第一卡边位于第一让位凹槽内,由于第一让位凹槽与第一卡口之间通过斜面或者圆弧过渡连接,因此在使卡块转正的过程中稍微施加向下的压力即可使卡块的第一卡口和第二卡口分别卡装于卡装轨道的第一卡边和第二卡边上,此时就完成了安装;当需要拆卸时,仅需下压卡块并以相反的方向旋转相同角度,使第一卡边重新回到第一让位凹槽中,并取出卡块即完成了拆卸过程。The installation and disassembly method of the fast clamping structure of the photovoltaic system is as follows: tilt the clamping block at a certain angle, and make the first bayonet and the second bayonet of the clamping block fit into the clamping track. The first card edge is located in the first relief groove. Since the first relief groove and the first bayonet are connected by a slope or a circular arc transition, a slight downward pressure is applied during the process of turning the block to the right. That is to say, the first bayonet and the second bayonet of the clamping block are respectively clamped on the first clamping edge and the second clamping edge of the clamping track, and the installation is completed at this time; when it needs to be disassembled, only need to press down The clamping block is rotated at the same angle in the opposite direction, so that the first clamping edge returns to the first relief groove, and the disassembly process is completed by taking out the clamping block.

由于第一卡口与第二卡口分别与第一卡边和第二卡边适配,因此在卡块由倾斜状态转正的之后可以稳定的卡配于卡装轨道上,不会晃动,由以上操作步骤可见,本发明所提供的光伏系统的快速卡装结构其拆装过程仅采用手工即可完成,并且拆装步骤简便,可有效减少光伏系统在安装过程中所耗费的时间,从而降低安装费用。Since the first bayonet and the second bayonet are adapted to the first and second bayonets respectively, they can be stably fitted on the bayonet mounting track after the bayonet turns from the tilted state without shaking. It can be seen from the above operation steps that the disassembly and assembly process of the fast clamping structure of the photovoltaic system provided by the present invention can be completed only by hand, and the disassembly and assembly steps are simple, which can effectively reduce the time spent in the installation process of the photovoltaic system, thereby reducing installation fee.

附图说明 Description of drawings

图1为本发明实施例所提供的光伏系统的快速卡装结构中的卡块结构示意图;Fig. 1 is a schematic diagram of the clamping block structure in the quick clamping structure of the photovoltaic system provided by the embodiment of the present invention;

图2为本发明实施例所提供的光伏系统的快速卡装结构的整体示意图;Fig. 2 is an overall schematic diagram of the fast clamping structure of the photovoltaic system provided by the embodiment of the present invention;

图3为图2中所提供的光伏系统的快速卡装结构的安装示意图;Fig. 3 is a schematic diagram of the installation of the fast clamping structure of the photovoltaic system provided in Fig. 2;

图4为本发明实施例所提供的光伏系统的快速卡装结构的整体示意图;Fig. 4 is an overall schematic diagram of the fast clamping structure of the photovoltaic system provided by the embodiment of the present invention;

图5为本发明实施例所提供的光伏系统的快速卡装结构的整体示意图;Fig. 5 is an overall schematic diagram of the quick clamping structure of the photovoltaic system provided by the embodiment of the present invention;

图6为本发明实施例所提供的光伏系统的快速卡装结构的整体示意图;Fig. 6 is an overall schematic diagram of the fast clamping structure of the photovoltaic system provided by the embodiment of the present invention;

图7为本发明实施例所提供的光伏系统的快速卡装结构的整体示意图。Fig. 7 is an overall schematic diagram of a quick clamping structure of a photovoltaic system provided by an embodiment of the present invention.

具体实施方式 Detailed ways

本发明的核心是提供一种光伏系统的快速卡装结构,该快速卡状结构通过在卡块内设置让位凹槽,使卡块在倾斜状态下套入卡装轨道内,并通过旋转和施加压力的方式使卡块摆正并通过卡块上的卡口与卡装轨道上的卡边卡紧。The core of the present invention is to provide a fast clamping structure for a photovoltaic system. The fast clamping structure sets a relief groove in the clamping block so that the clamping block can be inserted into the clamping track in an inclined state, and through rotation and The way of applying pressure is to make the clamping block straight and fasten through the bayonet on the clamping block and the clamping edge on the clamping track.

为了使本技术领域的人员更好地理解本发明的方案,下面结合附图和具体实施方式对本发明作进一步的详细说明。In order to enable those skilled in the art to better understand the solutions of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

请同时参考图1至图7,图1为为本发明实施例所提供的光伏系统的快速卡装结构中的卡块结构示意图,图2、图4、图5、图6和图7为本发明实施例所提供的光伏系统的快速卡装结构的整体示意图,图3为图2中所提供的光伏系统的快速卡装结构的安装示意图。Please refer to Figures 1 to 7 at the same time. Figure 1 is a schematic diagram of the clamping block structure in the fast clamping structure of the photovoltaic system provided by the embodiment of the present invention, and Figures 2, 4, 5, 6 and 7 are the basic An overall schematic diagram of the quick clamping structure of the photovoltaic system provided by the embodiment of the invention, and FIG. 3 is an installation schematic diagram of the quick clamping structure of the photovoltaic system provided in FIG. 2 .

本发明所公开的光伏系统的快速卡装结构包括:The fast clamping structure of the photovoltaic system disclosed in the present invention includes:

卡装轨道B,卡装轨道B上设置有第一卡边9和第二卡边7,第一卡边9和第二卡边7分别位于卡装轨道B的两侧;The clamping track B is provided with a first clamping edge 9 and a second clamping edge 7 on the clamping track B, and the first clamping edge 9 and the second clamping edge 7 are respectively located on both sides of the clamping track B;

卡块A,卡块A包括第一侧壁2、第二侧壁3和分别与第一侧壁2和第二侧壁3相连的顶壁1,第一侧壁2、第二侧壁3和顶壁1形成套装于卡装轨道B上的卡腔,第一侧壁2的底端设置有与第一卡边9适配的第一卡口10,第二侧壁3的底端设置有与第二卡边7适配的第二卡口6,第一卡口10和第二卡口6分别用来卡装第一卡边9和第二卡边7,且第一侧壁2上设置有可使卡块A在倾斜状态下其第一卡口10和第二卡口6都套入卡装轨道B的第一让位凹槽11,第一让位凹槽11与第一卡口10采用斜面或者弧形过渡连接,采用斜面或者弧形过渡连接后卡块A可以在卡装轨道B上由倾斜状态旋转到摆正的状态,并且使第一卡口10和第二卡口6分别与第一卡边9和第二卡边7卡装到位。Block A, Block A includes a first side wall 2, a second side wall 3 and a top wall 1 connected to the first side wall 2 and the second side wall 3 respectively, the first side wall 2, and the second side wall 3 and the top wall 1 to form a card cavity set on the card track B, the bottom end of the first side wall 2 is provided with a first bayonet 10 adapted to the first card edge 9, and the bottom end of the second side wall 3 is provided with a There is a second bayonet 6 adapted to the second card edge 7, the first bayonet 10 and the second bayonet 6 are used to snap the first card edge 9 and the second card edge 7 respectively, and the first side wall 2 The first bayonet 10 and the second bayonet 6 of the card block A are provided with the first bayonet 10 and the second bayonet 6 in the inclined state, and the first relief groove 11 is inserted into the mounting track B. The first relief groove 11 and the first bayonet The bayonet socket 10 adopts an inclined plane or an arc-shaped transition connection. After adopting an inclined plane or an arc-shaped transition connection, the block A can rotate from an inclined state to a straight state on the mounting track B, and make the first bayonet socket 10 and the second bayonet The opening 6 is snapped into place with the first clamping edge 9 and the second clamping edge 7 respectively.

本实施例中所提供的光伏系统的快速卡装结构的安装和拆卸的过程请参考图2:Please refer to Figure 2 for the installation and disassembly process of the quick clamping structure of the photovoltaic system provided in this embodiment:

将卡块A倾斜一定角度,并使卡块A的第一卡口10和第二卡口6都套入卡装轨道B,此时卡装轨道B的第一卡边9位于第一让位凹槽11内部,由于第一让位凹槽11与第一卡口10之间通过斜面或者圆弧过渡连接,因此在使卡块A摆正的过程中稍微施加向下的压力即可使卡块A的第一卡口10和第二卡口6分别卡装于卡装轨道B的第一卡边9和第二卡边7上,此时就完成了安装;当需要拆卸时,仅需下压卡块A并以相反的方向旋转相同角度,使第一卡边9重新回到第一让位凹槽11中,并取出卡块A即完成了拆卸过程。Tilt the block A at a certain angle, and make the first bayonet 10 and the second bayonet 6 of the block A fit into the mounting track B. At this time, the first locking edge 9 of the mounting track B is in the first position Inside the groove 11, since the first relief groove 11 and the first bayonet socket 10 are connected through a slope or a circular arc transition, a slight downward pressure can be applied during the process of making the card block A right. The first bayonet 10 and the second bayonet 6 of the block A are snapped on the first bayonet 9 and the second bayonet 7 of the fastening track B respectively, and the installation is now completed; when it needs to be disassembled, only need Press down the clamping block A and rotate in the opposite direction at the same angle, so that the first clamping edge 9 returns to the first relief groove 11, and take out the clamping block A to complete the disassembly process.

由以上实施例中的操作步骤可以看出本发明所提供的光伏系统的快速卡装结构其拆装过程均采用手工即可实现,无需借助其他工具,并且拆装步骤非常简单,与现有技术相比,在快速安装的同时实现了快速拆卸,并且无需从卡装轨道B的端部进行安装,仅需将卡块A在安装位置通过第一让位凹槽11套入卡装轨道B并进行旋转摆正即可完成安装,这可以有效减少光伏系统在安装过程中所耗费的时间,从而降低光伏系统的安装费用。From the operation steps in the above embodiments, it can be seen that the disassembly and assembly process of the quick snap-fit structure of the photovoltaic system provided by the present invention can be realized by hand without using other tools, and the disassembly and assembly steps are very simple, which is different from the prior art. In contrast, quick installation and fast disassembly are realized, and there is no need to install from the end of the clamping track B, only the clamping block A needs to be inserted into the clamping track B through the first relief groove 11 at the installation position and The installation can be completed by rotating and aligning, which can effectively reduce the time spent in the installation process of the photovoltaic system, thereby reducing the installation cost of the photovoltaic system.

该快速卡装结构可应用于在卡装轨道B上安装光伏组件,例如在卡装轨道B上安装太阳能电池板,此时,只要在卡块A的顶壁1处安装一锁紧螺栓5,并在锁紧螺栓5上安装一压块4,将太阳能电池板放置于卡装轨道B上并由压块4将其压住,通过旋紧锁紧螺栓5即可实现太阳能电池板的安装。此时卡装轨道B所受的力为向下的压力,卡块A所受的力为锁紧螺栓5对其施加的向上的拉力。当然,该快速卡装结构不仅适用于太阳能电池板与卡装轨道B的安装,还可用于光伏系统中其他需要实现快速拆装的卡装连接中。This fast clamping structure can be applied to installing photovoltaic modules on the clamping track B, such as installing solar panels on the clamping track B. At this time, as long as a locking bolt 5 is installed on the top wall 1 of the clamping block A, And install a pressing block 4 on the locking bolt 5, place the solar panel on the clamping track B and press it down by the pressing block 4, and the installation of the solar panel can be realized by tightening the locking bolt 5. At this time, the force on the clamping track B is downward pressure, and the force on the clamping block A is the upward pulling force applied to it by the locking bolt 5 . Of course, the fast clamping structure is not only applicable to the installation of the solar panel and the clamping track B, but also can be used in other clamping connections in the photovoltaic system that need to be quickly disassembled and assembled.

上述实施例中的卡块A中由第一侧壁2第二侧壁3和顶壁1所构成的卡腔的形状可以任意,只要保证第一侧壁2和第二侧壁3的底端设置有与第一卡边9和第二卡边7适配的卡口,并且在第一侧壁2上设置有可以给卡装轨道B上的第一卡边9和第二卡边7让位的第一让位凹槽11,并可以实现第一卡边9由第一让位凹槽11可旋转至第一卡口10处,实现卡装即可,本发明中对卡腔的具体形状不做限制。The shape of the card cavity formed by the first side wall 2, the second side wall 3 and the top wall 1 in the block A in the above embodiment can be arbitrary, as long as the bottom ends of the first side wall 2 and the second side wall 3 are guaranteed A bayonet socket adapted to the first card edge 9 and the second card edge 7 is provided, and the first card edge 9 and the second card edge 7 on the first side wall 2 are provided to give way to the first card edge 9 and the second card edge 7 on the card installation track B. The first relief groove 11 of the position, and can realize that the first card edge 9 can be rotated to the first bayonet socket 10 by the first relief groove 11, and it is enough to realize the card installation. The specific details of the card cavity in the present invention The shape is not limited.

上述实施例中的卡装轨道B的形式也可以有多种变化,只要保证轨道的两侧分别设置有用于与卡块A中的第一卡口10和第二卡口6适配的第一卡边9和第二卡边7即可,卡装轨道B的第一卡边9和第二卡边7可以为相连在一起的一体式结构,如图2、图3、图4、图6和图7中所示的卡装轨道B,当然,第一卡边9和第二卡边7也可为分体式结构,即第一卡边9与第二卡边7不接触,如图5中所示,第一卡边9和第二卡边7即可以为向卡装轨道B两侧延伸的平面,也可为向轨道B两侧延伸的曲面,如图7中的第一卡边9和第二卡边7即为向卡装轨道B两侧延伸的曲面。卡装轨道B的底座8也可以有多种形式的变化,其纵截面的形状可以为三角形,也可以为矩形,本发明对于卡装轨道B的具体形状不作限制。卡装轨道B的底座8与卡装轨道B可以为一体式结构,如图4和图5中所示,也可为分体式结构,并且卡装轨道B与其底座8通过支撑板固定连接。本发明中提供了多种形状的卡装轨道B及其底座8,请参考图2、图4、图5、图6和图7。The form of the clamping track B in the above embodiment can also be changed in many ways, as long as the two sides of the track are respectively provided with the first bayonet 10 and the second bayonet 6 in the clamping block A. The card edge 9 and the second card edge 7 are sufficient, and the first card edge 9 and the second card edge 7 of the clamping track B can be an integral structure connected together, as shown in Figure 2, Figure 3, Figure 4, and Figure 6 With the clamping track B shown in Figure 7, of course, the first clamping edge 9 and the second clamping edge 7 can also be a split structure, that is, the first clamping edge 9 and the second clamping edge 7 do not contact, as shown in Figure 5 As shown in , the first clamping edge 9 and the second clamping edge 7 can be planes extending to both sides of the clamping track B, or curved surfaces extending to both sides of the track B, as shown in the first clamping edge in Figure 7 9 and the second clamping edge 7 are curved surfaces extending to both sides of the clamping track B. The base 8 of the clamping track B can also be changed in various forms, and the shape of its longitudinal section can be a triangle or a rectangle. The present invention does not limit the specific shape of the clamping track B. The base 8 of the clamping track B and the clamping track B can be an integral structure, as shown in Figure 4 and Figure 5, or a split structure, and the clamping track B and its base 8 are fixedly connected by a support plate. The present invention provides clamping rails B of various shapes and their bases 8 , please refer to FIG. 2 , FIG. 4 , FIG. 5 , FIG. 6 and FIG. 7 .

优选的,上述实施例中的第一卡边9与第二卡边7关于卡装轨B道的中心线对称,即两卡边的形状大小完全一致,这样,第一卡边9也可以第二卡口6卡配,第二卡边7也可与第一卡口10实现卡配,即卡块A旋转180°之后,仍可与卡装轨道B卡配,从而使该光伏系统快速卡装结构的安装更为简便。Preferably, the first clamping edge 9 and the second clamping edge 7 in the above-mentioned embodiment are symmetrical about the centerline of the clamping rail B track, that is, the shapes and sizes of the two clamping edges are exactly the same. In this way, the first clamping edge 9 can also be The second bayonet 6 is snapped together, and the second bayonet 7 can also be snapped with the first bayonet 10, that is, after the block A rotates 180°, it can still be snapped with the snapping track B, so that the photovoltaic system can be snapped quickly The installation of the installation structure is easier.

为了进一步提高本发明所提供的光伏系统的快速卡装结构的便捷性,本实施例中还在第二侧壁3上设置了可使卡块A在倾斜状态下其第一卡口10和第二卡口6都套入卡装轨道B的第二让位凹槽,且第二让位凹槽与第二卡口6采用斜面或弧形过渡连接。此时,卡块A的第一侧壁2和第二侧壁3上分别设置了第一让位凹槽11和第二让位凹槽,因此在安装过程中不必使卡块A朝一个方向倾斜,向卡装轨道B的两侧倾斜均可使卡块A套入卡装轨道B上,同时在拆卸的过程当中,也可朝卡装轨道B的任意一侧施加向下的压力,并旋转将卡块A拆下。这使得该种卡装结构在实际操作过程中更加方便。In order to further improve the convenience of the fast clamping structure of the photovoltaic system provided by the present invention, in this embodiment, the first bayonet 10 and the second bayonet 10 of the clamping block A are provided on the second side wall 3 in an inclined state. The two bayonet sockets 6 are both inserted into the second relief groove of the mounting track B, and the second relief groove and the second bayonet socket 6 are connected by an inclined plane or an arc transition. At this time, the first side wall 2 and the second side wall 3 of the block A are respectively provided with a first relief groove 11 and a second relief groove, so it is not necessary to make the block A face in one direction during the installation process. Tilting, tilting to both sides of the clamping track B can make the clamping block A fit on the clamping track B, and at the same time, during the disassembly process, it can also apply downward pressure to any side of the clamping track B, and Rotate to remove block A. This makes the clamping structure more convenient during actual operation.

为了增加本发明所提供的快速卡装结构的稳定性,本实施例中优选的在第一卡边2和第二卡边3的底部设置了凹槽12,并在第一卡口10和第二卡口6相对应的位置设置了与凹槽12适配的凸起13,在卡块A承受向上的拉力时防止卡块A从卡装轨道B上脱出,使卡块A与卡装轨道B的配合更加牢固可靠。In order to increase the stability of the fast clamping structure provided by the present invention, in this embodiment, grooves 12 are preferably provided at the bottoms of the first clamping edge 2 and the second clamping edge 3, and grooves 12 are provided at the bottoms of the first bayonet opening 10 and the second clamping edge 3. The position corresponding to the two bayonet sockets 6 is provided with a protrusion 13 adapted to the groove 12 to prevent the block A from detaching from the mounting track B when the block A bears an upward pulling force, so that the block A and the mounting track The fit of B is more firm and reliable.

上述实施例中所提供的光伏系统的快速卡装结构中的卡块A和卡装轨道B均可采用铝合金材料或者碳钢材料,当然还可以采用强度满足要求的其他材料制作,本发明对此不作限制。Both the clamping block A and the clamping track B in the fast clamping structure of the photovoltaic system provided in the above embodiments can be made of aluminum alloy or carbon steel, and of course other materials whose strength meets the requirements can also be used. This is not limited.

为了进一步优化本发明中的技术方案,本实施例中优选的将第一卡边9和第二卡边7的边缘部位设置成为斜面或者圆弧过渡结构,以使得在安装或者拆卸过程中可以使卡块A更容易实现由倾斜状态摆正或者由摆正状态转化为倾斜状态进行拆卸。In order to further optimize the technical solution in the present invention, in this embodiment, it is preferable to set the edge portions of the first card edge 9 and the second card edge 7 as a bevel or a circular arc transition structure, so that it can be used during installation or disassembly. It is easier for the clamping block A to be disassembled from the tilted state to the right or from the straightened state to the tilted state.

本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。In this paper, specific examples are used to illustrate the principle and implementation of the present invention, and the descriptions of the above embodiments are only used to help understand the method and core idea of the present invention. It should be pointed out that for those skilled in the art, without departing from the principle of the present invention, some improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.

Claims (7)

1. a rapid card assembling structure for photovoltaic system, is characterized in that, comprising:
Clamp track (B), described in clamp and on track (B), be provided with the first edge (9) and the second edge (7);
Fixture block (A), described fixture block (A) comprises the first side wall (2), the second sidewall (3) and the roof (1) being connected with the second sidewall (3) with described the first side wall (2) respectively, the bottom of described the first side wall (2) is provided with first bayonet socket (10) adaptive with described the first edge (9), the bottom of described the second sidewall (3) is provided with second bayonet socket (6) adaptive with described the second edge (7), described the first bayonet socket (10) and the second bayonet socket (6) are about described track (B) symmetry that clamps, and on described the first side wall (2), be provided with and can make described fixture block (A) its first bayonet socket (10) and second bayonet socket (6) under heeling condition clamp first of track (B) groove (11) of stepping down described in being all inserted in, the described first step down groove (11) and described the first bayonet socket (10) adopts inclined-plane or arc-shaped transition to be connected, on described the second sidewall (3), be also provided with and can make described fixture block (A) its first bayonet socket (10) and second bayonet socket (6) under heeling condition clamp second of track (B) groove of stepping down described in being all inserted in, and the described second step down groove and described the second bayonet socket (6) adopts inclined-plane or arc-shaped transition to be connected.
2. the rapid card assembling structure of photovoltaic system according to claim 1, it is characterized in that, the bottom of described the first edge (9) and the second edge (7) is provided with groove (12), is provided with the projection (13) with described groove adaptation on described the first bayonet socket and the second bayonet socket.
3. the rapid card assembling structure of photovoltaic system according to claim 1, is characterized in that, described fixture block (A) is aluminium alloy fixture block or carbon steel fixture block.
4. the rapid card assembling structure of photovoltaic system according to claim 1, is characterized in that, described in to clamp track (B) be aluminum alloy rail or carbon steel track.
5. according to the rapid card assembling structure of the photovoltaic system described in claim 1-4 any one, it is characterized in that, the edge of described the first edge (9) and the second edge (7) is inclined-plane or arc-shaped transition structure.
6. according to the rapid card assembling structure of the photovoltaic system described in claim 1-4 any one, it is characterized in that described the first edge (9) and the integral structure of the second edge (7) for being connected.
7. according to the rapid card assembling structure of the photovoltaic system described in claim 1-4 any one, it is characterized in that, described the first edge (9) and the second edge (7) are split-type structural.
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US11296648B1 (en) 2021-05-14 2022-04-05 Sunmodo Corporation Solar panel racking system and devices for the same
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