CN102702481A - Low dielectric resin composition, prepreg and film, copper foil laminate and printed circuit board - Google Patents
Low dielectric resin composition, prepreg and film, copper foil laminate and printed circuit board Download PDFInfo
- Publication number
- CN102702481A CN102702481A CN2011100764261A CN201110076426A CN102702481A CN 102702481 A CN102702481 A CN 102702481A CN 2011100764261 A CN2011100764261 A CN 2011100764261A CN 201110076426 A CN201110076426 A CN 201110076426A CN 102702481 A CN102702481 A CN 102702481A
- Authority
- CN
- China
- Prior art keywords
- component
- low dielectric
- dielectric resin
- resin composition
- weight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 0 CCC(CC)(C1C(C2)C(CC(C3)c(cccc4)c4OC4OCC4)C3C2C1)c(cc(*)cc1C(CC2C(C3)C4)CC2C3C4c2ccccc2OCC2OC2)c1OCC1OC1 Chemical compound CCC(CC)(C1C(C2)C(CC(C3)c(cccc4)c4OC4OCC4)C3C2C1)c(cc(*)cc1C(CC2C(C3)C4)CC2C3C4c2ccccc2OCC2OC2)c1OCC1OC1 0.000 description 3
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
- Epoxy Resins (AREA)
Abstract
Description
技术领域 technical field
本发明涉及一种低诱电树脂组合物、预浸材及胶片、铜箔积层板及其印刷电路板,尤其涉及一种将低诱电树脂与环氧树脂混合成主树脂,以提高胶片与积层板的电气特性的低诱电树脂组合物。 The present invention relates to a kind of low dielectric resin composition, prepreg and film, copper foil laminated board and its printed circuit board, especially relates to a kind of main resin that mixes low dielectric resin and epoxy resin, in order to improve film A low dielectric resin composition with the electrical characteristics of a laminate. the
背景技术 Background technique
目前,印刷电路板所应用的范围及领域相当广泛,一般电子产品内的电子元件都插设在印刷电路板上,而现今的印刷电路板为了符合高功率及高热量的元件的应用范围,故在印刷电路板的散热功效上进行开发及研究,以提高电路板的散热效率及高功率。 At present, printed circuit boards are used in a wide range of fields and fields. Electronic components in general electronic products are inserted on printed circuit boards. Today's printed circuit boards are designed to meet the application range of high-power and high-calorie components. Conduct development and research on the heat dissipation effect of printed circuit boards to improve the heat dissipation efficiency and high power of circuit boards. the
由于近年来环保意识的兴起,许多消费性电子品已逐渐不使用含有卤素的铜箔基板,而改用无卤素铜箔基板。无卤素铜箔基板多添加有含磷成分以补偿阻燃的效果,传统上,磷材料的添加可以使用主树脂成分结构上含磷的材料,或是以额外添加含磷化合物于树脂配方内的方式加以实现,以增益阻燃的效果。 Due to the rise of environmental protection awareness in recent years, many consumer electronics products have gradually replaced halogen-free copper foil substrates instead of halogen-containing copper foil substrates. Halogen-free copper foil substrates often add phosphorus-containing components to compensate for the flame-retardant effect. Traditionally, phosphorus-containing materials can be added in the main resin composition structure, or by adding additional phosphorus-containing compounds to the resin formulation. way to achieve, to gain the effect of flame retardancy. the
台湾发明专利第I297346号披露了一种氰酸酯基树脂、二环戊二烯基环氧树脂、熏硅石以及热塑性树脂的热固性树脂的组成,此种热固性树脂的组成具有低介电常数与低耗散系数特性。然而此制造方法于制作时必须使用含有卤素(如Br)成份的阻燃剂,例如四溴环己烷、六溴环癸烷以及 2,4,6-三(三溴苯氧基)-1,3,5-三氮杂苯,而这些含有溴成份的阻燃剂于产品制造、使用甚至回收或丢弃时都很容易对环境造成污染。 Taiwan Invention Patent No. I297346 discloses a thermosetting resin composition of cyanate ester resin, dicyclopentadienyl epoxy resin, fumed silica and thermoplastic resin. The composition of this thermosetting resin has low dielectric constant and low Dissipation coefficient properties. However, this manufacturing method must use flame retardants containing halogens (such as Br), such as tetrabromocyclohexane, hexabromocyclodecane, and 2,4,6-tris(tribromophenoxy)-1 , 3,5-Triazabenzene, and these bromine-containing flame retardants are easy to cause pollution to the environment when the product is manufactured, used, or even recycled or discarded. the
另外,许多研究人员会以苯乙烯马来酸酐(styrene-maleic anhydrides,SMA)树脂作为环氧树脂的硬化剂,由此提高电子印刷板的玻璃化转变温度(Tg);但是,当以苯乙烯马来酸酐树脂作为硬化剂时,当其用量较高时反而会降低电子的传送效率并使工艺复杂度提高;又一种传统方法是将SMA树脂直接掺混于该联苯酚A(双酚A,bisphenol A)型环氧树脂中,接着加入催化剂使反应活化,但以类似的方法可能导致树脂组合物的寿命(使用期限,lifetime)短、层间结合力较弱等问题。如美国专利US6509414中揭示使用苯乙烯与马来酸酐的共聚物(SMA)作为树脂硬化剂(固化剂,curing agent),可使一般双官能团的环氧树脂改善材料的耐热性,再利用共交联剂的方法,例如使用苯乙烯与马来酸酐的共聚物(SMA)与共交联剂四溴双酚A(TBBA)、四溴双酚A二缩水甘油醚(TBBADGE),提高板材玻璃化转变温度(Tg)。由其所揭示的内容可知,在当量比由70%增至110%时,DSC玻璃化转变温度(Tg)由122℃增至155℃,再将当量比由110%增至150%时,DSC玻璃化转变温度(Tg)反而由155℃降至137℃。由此现象得知当量比超过110%左右,交联剂将无法再提升交联密度使DSC玻璃化转变温度(Tg)提高。 In addition, many researchers use styrene-maleic anhydride (styrene-maleic anhydrides, SMA) resin as a hardener for epoxy resin, thereby increasing the glass transition temperature (Tg) of electronic printed boards; however, when using styrene When maleic anhydride resin is used as hardener, it will reduce the transmission efficiency of electrons and increase the complexity of the process when its consumption is high; another traditional method is to directly blend SMA resin into the bisphenol A (bisphenol A , bisphenol A) type epoxy resin, and then add a catalyst to activate the reaction, but similar methods may lead to problems such as short life (service life, lifetime) of the resin composition and weak interlayer bonding. As disclosed in U.S. Patent No. 6,509,414, the use of a copolymer of styrene and maleic anhydride (SMA) as a resin hardener (curing agent, curing agent) can make a general bifunctional epoxy resin improve the heat resistance of the material, and then use a co-polymer to improve the heat resistance of the material. The method of crosslinking agent, such as the use of styrene-maleic anhydride copolymer (SMA) and co-crosslinking agent tetrabromobisphenol A (TBBA), tetrabromobisphenol A diglycidyl ether (TBBADGE), to improve the vitrification of the plate Transition temperature (Tg). It can be seen from the disclosed content that when the equivalence ratio increases from 70% to 110%, the DSC glass transition temperature (Tg) increases from 122°C to 155°C, and when the equivalence ratio increases from 110% to 150%, the DSC The glass transition temperature (Tg) decreased from 155°C to 137°C instead. From this phenomenon, it can be known that the equivalent ratio exceeds about 110%, and the cross-linking agent will no longer be able to increase the cross-linking density to increase the DSC glass transition temperature (Tg). the
发明内容 Contents of the invention
本发明的目的之一,在于提供一种低诱电树脂组合物(低介电树脂组合物,low dielectric resin composition),其中的主树脂由低诱电树脂与环氧树脂所搭配组成,因此利用低诱电树脂取代部分的环氧树脂,以提升使用该低诱电树脂组合物所制成的胶片/积层板(层压板,laminated plate)的电气特性,例如降低逸散系数。 One of the purposes of the present invention is to provide a low dielectric resin composition (low dielectric resin composition, low dielectric resin composition), wherein the main resin is composed of low dielectric resin and epoxy resin, so using The low dielectric resin replaces part of the epoxy resin to improve the electrical properties of the film/laminated plate (laminated plate) made of the low dielectric resin composition, such as reducing the dissipation factor. the
本发明实施例提供一种低诱电树脂组合物,包含:组分(A):主树脂,其包括:组分(A-1):无卤素环氧树脂;以及组分(A-2):低诱电树 脂,其中,组分(A-2)与组分(A-1)的比值可介于0至20之间;组分(B):无卤素硬化剂;以及组分(C):链延伸剂。 The embodiment of the present invention provides a low dielectric resin composition, comprising: component (A): main resin, which includes: component (A-1): halogen-free epoxy resin; and component (A-2) : low dielectric resin, wherein the ratio of component (A-2) to component (A-1) can be between 0 and 20; component (B): halogen-free hardener; and component ( C): Chain extenders. the
其中组分(A-2):低诱电树脂为下式(1)所示化合物: Wherein component (A-2): low dielectric resin is the compound shown in following formula (1):
式(1) Formula 1)
其中,n为0至3,R1为H或一个以上碳的碳链。 Wherein, n is 0 to 3, and R is H or a carbon chain with more than one carbon.
组分(B)为含磷酚醛树脂硬化剂,其为下式(2)的化合物: Component (B) is phosphorus-containing phenolic resin hardening agent, and it is the compound of following formula (2):
式(2) Formula (2)
其中n、m均为0或1;R1为氢或烷基;HCA为式(2-1)化合物: Wherein n, m are all 0 or 1; R 1 is hydrogen or alkyl; HCA is formula (2-1) compound:
式(2-1) Formula (2-1)
其中R2为H或0至5个碳的经取代的基团。 wherein R is H or a substituted group of 0 to 5 carbons.
根据本发明的低诱电树脂组合物,在一种实施方式中,以组分(A)、组分(B)及组分(C)的固含量的总和为100重量份,组分(B)的含量为5至60重量%,组分(C)的含量为5至75重量%。 According to the low dielectric resin composition of the present invention, in one embodiment, the sum of the solid content of component (A), component (B) and component (C) is 100 parts by weight, component (B ) content is 5 to 60% by weight, and the content of component (C) is 5 to 75% by weight. the
根据本发明的低诱电树脂组合物,在一种实施方式中,以组分(A)、组分(B)及组分(C)的固含量的总和为100重量份,组分(B)的含量为10至45重量%,组分(C)的含量为5至50重量%。 According to the low dielectric resin composition of the present invention, in one embodiment, the sum of the solid content of component (A), component (B) and component (C) is 100 parts by weight, component (B ) content is 10 to 45% by weight, and the content of component (C) is 5 to 50% by weight. the
根据本发明的低诱电树脂组合物,在一种实施方式中,以组分(A)、组分(B)及组分(C)的固含量的总和为100重量份,组分(B)的含量为15至30重量%,组分(C)的含量为5至25重量%。 According to the low dielectric resin composition of the present invention, in one embodiment, the sum of the solid content of component (A), component (B) and component (C) is 100 parts by weight, component (B ) content is 15 to 30% by weight, and the content of component (C) is 5 to 25% by weight. the
根据本发明的低诱电树脂组合物,在一种实施方式中,还包括组分(D):无机粉料,以组分(A)、组分(B)及组分(C)的固含量的总和为100重量份,组分(D)的添加量为5至75重量%。 According to the low-dielectric resin composition of the present invention, in one embodiment, it also includes component (D): inorganic powder, with the solid of component (A), component (B) and component (C) The sum of the contents is 100 parts by weight, and component (D) is added in an amount of 5 to 75% by weight. the
根据本发明的低诱电树脂组合物,在一种实施方式中,组分(A-2)的低诱电树脂为下式(1)所示的化合物: According to the low dielectric resin composition of the present invention, in one embodiment, the low dielectric resin of component (A-2) is the compound shown in the following formula (1):
式(1) Formula 1)
其中n为0至3,R1为H。 Wherein n is 0 to 3, R 1 is H.
根据本发明的低诱电树脂组合物,组分(C)为双氰胺、二胺基二苯砜、酚醛树脂、三聚氰胺酚醛树脂、苯并恶嗪树脂、双酚A/F型苯并恶嗪树脂、双/多官能团聚苯醚树脂中的一种或两种以上的组合。 According to the low dielectric resin composition of the present invention, component (C) is dicyandiamide, diaminodiphenyl sulfone, phenolic resin, melamine phenolic resin, benzoxazine resin, bisphenol A/F type benzoxazine One or a combination of two or more of oxazine resins and bis/multifunctional polyphenylene ether resins. the
根据本发明的低诱电树脂组合物,组分(D)可为结晶型、球型、熔融型及不含结晶水型态的二氧化硅、氮化铝、氢氧化铝、硼酸铝、氢氧化镁、氮化硼、碳酸钙、滑石粉、硼酸锌、煅烧高岭土、三氧化二铝、二氧化钛玻璃粉、云母粉中的一种或两种以上的组合,粉料粒径约为0.1至40μm。 According to the low dielectric resin composition of the present invention, component (D) can be silicon dioxide, aluminum nitride, aluminum hydroxide, aluminum borate, hydrogen Magnesium oxide, boron nitride, calcium carbonate, talcum powder, zinc borate, calcined kaolin, aluminum oxide, titanium dioxide glass powder, mica powder or a combination of two or more, the particle size of the powder is about 0.1 to 40 μm . the
本发明另一实施例提供一种低诱电树脂组合物,包含:组分(A):主树脂,其包括:组分(A-1):含卤素环氧树脂;以及组分(A-2):低诱电树脂,其中,组分(A-2)与组分(A-1)的比值可介于0至20之间;以及组分(C):链延伸剂。 Another embodiment of the present invention provides a low dielectric resin composition, comprising: component (A): main resin, which includes: component (A-1): halogen-containing epoxy resin; and component (A- 2): low dielectric resin, wherein the ratio of component (A-2) to component (A-1) can be between 0 and 20; and component (C): chain extender. the
其中组分(A-2):低诱电树脂为下式(1)所示化合物: Wherein component (A-2): low dielectric resin is the compound shown in following formula (1):
式(1) Formula 1)
其中,n为0至3,R1为H或一个以上碳的碳链。 Wherein, n is 0 to 3, and R is H or a carbon chain with more than one carbon.
根据本发明的低诱电树脂组合物,在一种实施方式中,以组分(A)及组分(C)的固含量的总和为100重量份,组分(C)的含量为5至75重量%。 According to the low dielectric resin composition of the present invention, in one embodiment, the total solid content of component (A) and component (C) is 100 parts by weight, and the content of component (C) is 5 to 75% by weight. the
根据本发明的低诱电树脂组合物,在一种实施方式中,以组分(A)及组分(C)的固含量的总和为100重量份,组分(C)的含量为15至60重量%。 According to the low dielectric resin composition of the present invention, in one embodiment, the total solid content of component (A) and component (C) is 100 parts by weight, and the content of component (C) is 15 to 60% by weight. the
根据本发明的低诱电树脂组合物,在一种实施方式中,以组分(A)及组分(C)的固含量的总和为100重量份,组分(C)的含量为30至45重量%。 According to the low dielectric resin composition of the present invention, in one embodiment, the total solid content of component (A) and component (C) is 100 parts by weight, and the content of component (C) is 30 to 45% by weight. the
根据本发明的低诱电树脂组合物,在一种实施方式中,还包括组分(D):无机粉料,以组分(A)及组分(C)的固含量的总和为100重量份,组分(D)的添加量为5至75重量%。 According to the low dielectric resin composition of the present invention, in one embodiment, it also includes component (D): inorganic powder, with the sum of the solid content of component (A) and component (C) being 100 weight parts, component (D) is added in an amount of 5 to 75% by weight. the
根据本发明的低诱电树脂组合物,在一种实施方式中,组分(A-2)的低诱电树脂为下式(1)所示的化合物: According to the low dielectric resin composition of the present invention, in one embodiment, the low dielectric resin of component (A-2) is the compound shown in the following formula (1):
式(1) Formula 1)
其中n为0至3,R1为H。 Wherein n is 0 to 3, R 1 is H.
根据本发明的低诱电树脂组合物,组分(C)包含双氰胺、二胺基二苯砜、酚醛树脂、三聚氰胺酚醛树脂、苯并恶嗪树脂、双酚A/F型苯并恶嗪树脂、双/多官能团聚苯醚树脂中的一种或两种以上的组合。 According to the low dielectric resin composition of the present invention, component (C) comprises dicyandiamide, diaminodiphenyl sulfone, phenolic resin, melamine phenolic resin, benzoxazine resin, bisphenol A/F type benzoxazine One or a combination of two or more of oxazine resins and bis/multifunctional polyphenylene ether resins. the
根据本发明的低诱电树脂组合物,在一种实施方式中,组分(D)可为结晶型、球型、熔融型及不含结晶水型态的二氧化硅、氮化铝、氢氧化铝、硼酸铝、氢氧化镁、氮化硼、碳酸钙、滑石粉、硼酸锌、煅烧高岭土、 三氧化二铝、二氧化钛玻璃粉、云母粉中的一种或两种以上的组合,粉料粒径约为0.1至40μm。 According to the low dielectric resin composition of the present invention, in one embodiment, component (D) can be silicon dioxide, aluminum nitride, hydrogen One or more combination of alumina, aluminum borate, magnesium hydroxide, boron nitride, calcium carbonate, talc, zinc borate, calcined kaolin, aluminum oxide, titanium dioxide glass powder, mica powder, powder The particle size is about 0.1 to 40 μm. the
本发明还提供一种将基材浸渍或涂布于上述的低诱电树脂组合物中,并经固化、干燥等步骤后,所形成的胶片及预浸材(预浸料,prepreg)。 The present invention also provides a film and a prepreg (prepreg) formed by impregnating or coating the base material in the above-mentioned low-dielectric resin composition, followed by curing and drying. the
本发明还提供一种利用上述胶片及预浸材经由压合工艺(如热压工艺)所制成的积层板,例如一种铜箔积层板。本发明还提供一种利用前述铜箔积层板至少利用热压工艺及湿工艺所制作的印刷电路板。 The present invention also provides a laminate made of the film and the prepreg through a pressing process (such as a hot pressing process), such as a copper foil laminate. The present invention also provides a printed circuit board manufactured by using the aforementioned copper foil laminate at least by hot pressing process and wet process. the
本发明具有以下有益的效果:本发明主要利用低诱电树脂取代无卤或含卤主树脂,以达到较佳的电气特性。另外,本发明还将具有阻燃特性的磷或氮原子的主要供应途径由环氧树脂转移至硬化剂或链延伸剂,因此可选用无卤素的环氧树脂,其具有广泛的玻璃化转变温度适用性,进而改善所制成的胶片/积层板的特性。 The present invention has the following beneficial effects: the present invention mainly uses low dielectric resin to replace halogen-free or halogen-containing main resin to achieve better electrical characteristics. In addition, the present invention also transfers the main supply route of phosphorus or nitrogen atoms with flame retardant properties from epoxy resin to hardener or chain extender, so halogen-free epoxy resin can be selected, which has a wide range of glass transition temperatures Applicability, thereby improving the characteristics of the film/laminate produced. the
为使能更进一步了解本发明的特征及技术内容,请参阅以下有关本发明的详细说明与附图,然而附图仅提供参考与说明的用途,并非用来对本发明加以限制。 In order to further understand the features and technical contents of the present invention, please refer to the following detailed description and accompanying drawings of the present invention. However, the accompanying drawings are provided for reference and illustration purposes only, and are not intended to limit the present invention. the
具体实施方式 Detailed ways
本发明提供一种低诱电树脂组合物,其选用适当的低诱电树脂来取代部分环氧树脂,以具有良好电气特性如低逸散系数;并且,环氧树脂与低诱电树脂的组合可解决环氧树脂所制作的无卤基板的玻璃化转变温度(Tg)较低,及低诱电树脂所制作的基板的层间结合力不佳的问题。另外,本发明使用特定的无卤素硬化剂,具有良好的阻燃特性,更具有高尺寸稳定性、低吸湿性等优点;配合选用适当的环氧树脂及链延伸剂,更具有其它优异特性,如良好的电气特性,如低逸散系数;良好的加工特性,适用于冲床(punchable)工艺;良好的散热特性,适用于散热基材。 The present invention provides a kind of low dielectric resin composition, and it selects suitable low dielectric resin to replace part of epoxy resin, so as to have good electrical characteristics such as low dissipation coefficient; And, the combination of epoxy resin and low dielectric resin It can solve the problems of low glass transition temperature (Tg) of the halogen-free substrate made of epoxy resin and poor interlayer bonding force of the substrate made of low dielectric resin. In addition, the present invention uses a specific halogen-free hardener, which has good flame retardant properties, and has the advantages of high dimensional stability and low hygroscopicity; it also has other excellent properties with the selection of appropriate epoxy resin and chain extender. Such as good electrical characteristics, such as low dissipation coefficient; good processing characteristics, suitable for punchable process; good heat dissipation characteristics, suitable for heat dissipation substrates. the
本发明所提供的低诱电树脂组合物包括组分(A):主树脂、组分(B):无卤素硬化剂及组分(C):链延伸剂,其中组分(A):主树脂由组分(A-1):环氧树脂以及组分(A-2):低诱电树脂所组成,而本发明的主树脂利用化学式(1)的低诱电树脂取代环氧树脂,进而达到较佳的电气特性。 The low dielectric resin composition provided by the present invention includes component (A): main resin, component (B): halogen-free hardener and component (C): chain extender, wherein component (A): main Resin is made up of component (A-1): epoxy resin and component (A-2): low dielectric resin, and main resin of the present invention utilizes the low dielectric resin of chemical formula (1) to replace epoxy resin, In order to achieve better electrical characteristics. the
由于本发明通过将具有阻燃特性的磷或氮原子的主要供应途径由环氧树脂转移至硬化剂(组分(B))或链延伸剂(组分(C)),因此组分(A-1)的环氧树脂并无特别限制,例如应用于积层板的不含卤素的环氧树脂,优选实例包含但不限于:双酚型(bisphenol)环氧树脂、酚醛清漆型(novolac)环氧树脂、四官能团环氧树脂、含磷环氧树脂,其可单独使用或组合二种或多种混合使用;组分(A-1)的环氧树脂也可为含卤的环氧树脂(如表2的实验例5、6)。 Since the present invention transfers the main supply route of phosphorus or nitrogen atoms having flame retardant properties from the epoxy resin to the hardener (component (B)) or the chain extender (component (C)), the component (A -1) The epoxy resin is not particularly limited, for example, the halogen-free epoxy resin used in laminated boards, preferred examples include but not limited to: bisphenol epoxy resin, novolak type (novolac) Epoxy resin, four-functional epoxy resin, phosphorus-containing epoxy resin, which can be used alone or in combination of two or more; the epoxy resin of component (A-1) can also be a halogen-containing epoxy resin (as experimental example 5,6 of table 2). the
其中,所谓双酚型环氧树脂,是指使用分子中具有双酚结构的化合物,例如:双酚A环氧树脂、双酚F环氧树脂、溴化的双酚型环氧树脂。 Wherein, the so-called bisphenol epoxy resin refers to the use of compounds with bisphenol structure in the molecule, for example: bisphenol A epoxy resin, bisphenol F epoxy resin, brominated bisphenol epoxy resin. the
其中,所谓酚醛清漆型环氧树脂,是指使用分子中具有酚醛清漆型结构的化合物,例如:苯酚酚醛型环氧树脂、甲酚酚醛型环氧树脂、萘酚酚醛型环氧树脂、双酚A酚醛型环氧树脂。 Among them, the so-called novolak type epoxy resin refers to the use of compounds with novolak type structure in the molecule, such as: phenol novolak type epoxy resin, cresol novolak type epoxy resin, naphthol novolak type epoxy resin, bisphenol A phenolic epoxy resin. the
其中,所谓含磷环氧树脂,可以使用任何环氧树脂与有机环状磷化物(HCA)进行反应而得到的侧链含磷的环氧树脂,例如:双酚A环氧树脂、双酚F环氧树脂、苯酚酚醛型环氧树脂、甲酚酚醛型环氧树脂、萘酚酚醛型环氧树脂、双酚A酚醛型环氧树脂等,与有机环状磷化物(HCA)进行反应而得到的侧链含磷的环氧树脂。 Among them, the so-called phosphorus-containing epoxy resin can use any epoxy resin and organic cyclic phosphide (HCA) to react with the side chain phosphorus-containing epoxy resin, such as: bisphenol A epoxy resin, bisphenol F Epoxy resin, phenol novolac type epoxy resin, cresol novolac type epoxy resin, naphthol novolac type epoxy resin, bisphenol A novolac type epoxy resin, etc., obtained by reacting with organic cyclic phosphide (HCA) The side chain of phosphorus-containing epoxy resin. the
其中,所谓四官能团环氧树脂,例如:1,1,2,2-四(对羟基苯基)乙烷四缩水甘油醚、N,N,N,N-二胺基二苯甲烷四缩水甘油醚。 Among them, the so-called four-functional epoxy resin, for example: 1,1,2,2-tetra(p-hydroxyphenyl)ethane tetraglycidyl ether, N,N,N,N-diaminodiphenylmethane tetraglycidyl ether ether. the
而组分(A-2):低诱电树脂可选用日本大油墨化学工业公司所生产的环氧树脂,商品型号为“EPI-CLON HP-7200系列”,为下式(1)所示的化合物, And component (A-2): low dielectric resin can select the epoxy resin produced by Japan's Dai Ink Chemical Industry Co., Ltd., and the product model is "EPI-CLON HP-7200 series", which is shown in the following formula (1): compound,
式(1) Formula 1)
其中,n为0至3(但不以此为限,其可根据官能度(Functionality)的不同而调整),R1为H。但在其它供货商所提供的产品中,式(1)的R1可为一个以上碳的碳链。 Wherein, n is 0 to 3 (but not limited thereto, it can be adjusted according to the difference in functionality), R 1 is H. However, in products provided by other suppliers, R in formula ( 1 ) can be a carbon chain with more than one carbon.
请参考下表1,其显示EPI-CLON HP-7200系列产品的特性,其中可知本发明所选用的低诱电树脂的平均官能度(每分子,per molecular)为2.6、2.9及3.3,但只要介于2.6至4之间均可,优选范围则为大于3而小于4有较佳的表现。另外,组分(A-2)的低诱电树脂的软化点温度可介于70至120度(℃)之间,优选地,软化点温度大于100度(℃)而小于120度(℃)有较佳的表现。 Please refer to the following table 1, which shows the characteristics of EPI-CLON HP-7200 series products, wherein it can be seen that the average functionality (per molecule, per molecular) of the selected low dielectric resin of the present invention is 2.6, 2.9 and 3.3, but as long as It can be between 2.6 and 4, and the preferred range is greater than 3 but less than 4 for better performance. In addition, the softening point temperature of the low dielectric resin of component (A-2) can be between 70 and 120 degrees (°C), preferably, the softening point temperature is greater than 100 degrees (°C) and less than 120 degrees (°C) have better performance. the
表1 Table 1
另一方面,根据下文所记载的实施例,组分(A-2)与组分(A-1)的比值可介于0至20之间。 On the other hand, according to the examples described below, the ratio of component (A-2) to component (A-1) may be between 0 and 20. the
组分(B):无卤素硬化剂为下式(2)化合物: Component (B): The halogen-free hardener is a compound of the following formula (2):
式(2) Formula (2)
其中n、m均为0或1,当n、m均为0时,代表化学键所连接的为氢;R1为氢或烷基;HCA则为下式(2-1)化合物: Among them, n and m are both 0 or 1. When n and m are both 0, it means that the chemical bond is connected to hydrogen; R1 is hydrogen or alkyl; HCA is the compound of the following formula (2-1):
式(2-1) Formula (2-1)
其中R2为H或0至5个碳的经取代的基团。 wherein R is H or a substituted group of 0 to 5 carbons.
在一个实施例中,组分(B)为无卤素硬化剂,例如可通过双酚A酚醛树脂或双酚F酚醛树脂与HCA进行反应所得,具体而言,所述含磷酚醛树脂硬化剂可使用SHIN-A T&C公司生产的无卤素硬化剂,分子量为700至2200g/mol;磷含量可为5至12%,优选约为9.4%。 In one embodiment, component (B) is a halogen-free hardener, for example, it can be obtained by reacting bisphenol A phenolic resin or bisphenol F phenolic resin with HCA, specifically, the phosphorus-containing phenolic resin hardener can be Use the halogen-free hardener produced by SHIN-A T&C company, the molecular weight is 700 to 2200g/mol; the phosphorus content can be 5 to 12%, preferably about 9.4%. the
组分(C)的链延伸剂也可作为具有阻燃特性的磷或氮原子的主要供应组分,其可作为辅助的硬化剂,具体而言,常应用于积层板的链延伸剂均可应用于本发明,优选实例包含但非限于:双氰胺(dicyandiamide)、二胺基二苯砜(diphenyl diamino sulfone)、酚醛树脂(novolac resin)、三聚氰胺酚醛树脂(蜜胺酚醛树脂,melamine phenol novolac resin)、苯并恶嗪树脂(benzoxazine resin)、双酚A/F型苯并恶嗪树脂、双/多官能团聚苯醚树脂(polyphenylene oxide)。 The chain extender of component (C) can also be used as the main supply component of phosphorus or nitrogen atoms with flame retardant properties, which can be used as an auxiliary hardener. Specifically, the chain extenders commonly used in laminated boards are all Applicable to the present invention, preferred examples include but are not limited to: dicyandiamide (dicyandiamide), diphenyl diphenyl sulfone (diphenyl diamino sulfone), phenolic resin (novolac resin), melamine phenolic resin (melamine phenolic resin, melamine phenol novolac resin), benzoxazine resin, bisphenol A/F type benzoxazine resin, bis/multifunctional polyphenylene oxide resin (polyphenylene oxide). the
本发明的低诱电树脂组合物还可包含组分(D):无机粉料,组分(D)的添加量为5至75重量%,其以组分(A)、(B)及(C)为100重量份,优选为20至60重量%。上述无机粉料可为结晶型、球型及熔融型或不含结晶水的型态粉料中的一种或其组合,更具体地说,本发明所选用的无机粉料可为二氧化硅、氮化铝、氢氧化铝、硼酸铝、氢氧化镁、氮化硼、碳酸钙、滑石粉、硼酸锌、煅烧高岭土、三氧化二铝、二氧化钛玻璃粉、云母粉,粉料粒径约为0.1至40μm。 The low-dielectric resin composition of the present invention may also include component (D): inorganic powder, and the addition amount of component (D) is 5 to 75% by weight, which is based on components (A), (B) and ( C) is 100 parts by weight, preferably 20 to 60% by weight. The above-mentioned inorganic powders can be one or a combination thereof in crystalline, spherical, molten or crystalline water-free powders. More specifically, the selected inorganic powders in the present invention can be silicon dioxide , aluminum nitride, aluminum hydroxide, aluminum borate, magnesium hydroxide, boron nitride, calcium carbonate, talcum powder, zinc borate, calcined kaolin, aluminum oxide, titanium dioxide glass powder, mica powder, the powder particle size is about 0.1 to 40 μm. the
本发明还可将基材含浸于前述低诱电树脂组合物所调配而得到的胶液(varnish),并于基材加热干燥后获得预浸体(预浸料,prepreg),且多片预浸体还可叠合制成层压板体(也称胶片),更可于层压板体的一面或两面放置铜箔,在加压加热条件下进一步制成复合材料积层板。其中,前述基材的实例包含但不限于:纤维基材,如玻璃纤维、金属纤维、碳纤维、芳香族聚酰胺纤维、PBO纤维、LCP纤维、Kevlar纤维及纤维素等;纤维席(纤维毡片,Mat)基材,如玻璃纤维席;以及纸基材,如芳香族聚酰胺纤维纸、LCP纸以及Kevlar纸等等。 In the present invention, the base material can also be impregnated with the varnish prepared from the aforementioned low-dielectric resin composition, and a prepreg (prepreg) can be obtained after the base material is heated and dried. The immersion body can also be stacked to make a laminate body (also called a film), and copper foil can be placed on one or both sides of the laminate body, and further made into a composite material laminate under pressure and heating conditions. Wherein, the example of aforementioned base material includes but not limited to: fiber base material, as glass fiber, metal fiber, carbon fiber, aramid fiber, PBO fiber, LCP fiber, Kevlar fiber and cellulose etc.; , Mat) substrates, such as glass fiber mats; and paper substrates, such as aramid fiber paper, LCP paper and Kevlar paper, etc. the
以下将针对上述低诱电树脂组合物进行多组实施例的描述,以说明通过低诱电树脂组合物的组成比例调配而达成最佳的胶片/积层板特性。请参考下表2: Several sets of embodiments will be described below with respect to the above-mentioned low-dielectric resin composition, in order to illustrate that the optimal film/laminate properties can be achieved by adjusting the composition ratio of the low-dielectric resin composition. Please refer to Table 2 below:
表2 Table 2
由表2所述的实验例1~3,上述低诱电树脂组合物并未添加有组分(A-2)的低诱电环氧树脂(DCPD),即组分(A-2)与组分(A-1)的比值为零,但通过调整组分(D):无机粉料的组成,如添加合成粉料、熔融粉料,也可改善所制成的基板/胶片的Dk/Df特性;而表2所述的实验例4、7,则为以低诱电树脂取代部分的无卤环氧树脂的具体实施例,其中实验例4中的组分(A-2)与组分(A-1)的比值为0.4;实验例7中的组分(A-2)与组分(A-1)的比值为20,根据实验结果,所制成的基板/胶片的Dk/Df特性均大幅提升。另一方面,表2所述的实验例5、6,则为以低诱电树脂与含溴环氧树脂的具体实施例,其中实验例5中的组分(A-2)与组分(A-1)的比值为1.0;实验例6中的组分(A-2)与组分(A-1)的比值为19.6,根据实验结果,所制成的基板/胶片的Dk/Df特性均可大幅提升。 From the experimental examples 1 to 3 described in Table 2, the above-mentioned low dielectric resin composition does not add the low dielectric epoxy resin (DCPD) of component (A-2), that is, component (A-2) and The ratio of component (A-1) is zero, but by adjusting component (D): the composition of inorganic powder, such as adding synthetic powder, melting powder, can also improve the Dk/ Df characteristic; And experimental example 4,7 described in table 2, then be the specific embodiment that replaces the halogen-free epoxy resin of part with low dielectric resin, wherein the component (A-2) in the experimental example 4 and group The ratio of point (A-1) is 0.4; The ratio of component (A-2) and component (A-1) in Experimental Example 7 is 20, according to the experimental results, the Dk/ Df characteristics are greatly improved. On the other hand, experimental examples 5 and 6 described in table 2 are specific examples of low dielectric resin and bromine-containing epoxy resin, wherein component (A-2) and component (A-2) in experimental example 5 and component ( The ratio of A-1) is 1.0; the ratio of component (A-2) and component (A-1) in Experimental Example 6 is 19.6, according to the experimental results, the Dk/Df characteristics of the made substrate/film can be substantially increased. the
综上所述,根据本发明的具体实施例,如下表3(a)所整理,上述低诱电树脂组合物应用于无卤环氧树脂时,组分(B)的含量为5至60重量%,优选为10至45重量%,最优选为15至30重量%,组分(C)的含量为5至75重量%,优选为5至50重量%,最优选为5至25重量%,其中组分(A)、(B)及(C)的固含量的总和为100重量份。另外,组分(A-2)与组分(A-1)的比值可介于0~20,因此可利用组分(A-2)的低诱电树脂取代部分的环氧树脂,使所制成的基板/胶片具有较佳的电气特性;另外,组分(D):无机粉料,相对于组分(A)及组分(B)与组分(C)的固含量的总和为100重量份,组分(D)的添加量为5至75重量%。而如下表3(b)所整理,上述低诱电树脂组合物应用于含溴环氧树脂时,不需添加组分(B),组分(C)的含量则为5至75重量%,优选为15至60重量%,最优选为30至45重量%,其中组分(A)及(C)的固含量的总和为100重量份。同样地,组分(A-2)与组分(A-1)的比值可介于0~20,因此可利用组分(A-2)的低诱电树脂取代部分的环氧树脂,使所制成的基板/胶片具有较佳的电气特性;另外,组分(D):无机粉料,相对于组分(A)及组分(C)的固含量的总和为100重量份,组分(D)的添加量为5至75重量%。 In summary, according to specific embodiments of the present invention, as summarized in Table 3(a) below, when the above-mentioned low-dielectric resin composition is applied to a halogen-free epoxy resin, the content of component (B) is 5 to 60 wt. %, preferably 10 to 45% by weight, most preferably 15 to 30% by weight, the content of component (C) is 5 to 75% by weight, preferably 5 to 50% by weight, most preferably 5 to 25% by weight, Wherein the sum of the solid contents of components (A), (B) and (C) is 100 parts by weight. In addition, the ratio of component (A-2) to component (A-1) can be between 0 and 20, so the low dielectric resin of component (A-2) can be used to replace part of the epoxy resin, so that all The substrate/film made has better electrical properties; In addition, component (D): inorganic powder, relative to the sum of the solid content of component (A) and component (B) and component (C) is Component (D) is added in an amount of 5 to 75% by weight per 100 parts by weight. As shown in Table 3(b) below, when the above-mentioned low dielectric resin composition is applied to bromine-containing epoxy resin, there is no need to add component (B), and the content of component (C) is 5 to 75% by weight. It is preferably 15 to 60% by weight, most preferably 30 to 45% by weight, wherein the total solid content of components (A) and (C) is 100 parts by weight. Similarly, the ratio of component (A-2) to component (A-1) can be between 0 and 20, so the low dielectric resin of component (A-2) can be used to replace part of the epoxy resin, so that The prepared substrate/film has better electrical properties; in addition, component (D): inorganic powder, relative to the sum of the solid content of component (A) and component (C) is 100 parts by weight, the composition Component (D) is added in an amount of 5 to 75% by weight. the
表3(a) Table 3(a)
表3(b) Table 3(b)
综上所述,本发明至少具有下列诸项优点: In summary, the present invention has at least the following advantages:
1、本发明利用低诱电树脂取代部分的环氧树脂,以提升使用该低诱电树脂组合物所制成的胶片/积层板的电气特性。并且,本发明的低诱电树脂组合物可解决单独使用低诱电树脂所导致层间结合力(peeling strength)不佳的问题,并可延长树脂组合物的寿命。 1. The present invention uses a low-dielectric resin to replace part of the epoxy resin to improve the electrical properties of the film/laminate made of the low-dielectric resin composition. Moreover, the low-dielectric resin composition of the present invention can solve the problem of poor interlayer bonding strength (peeling strength) caused by using the low-dielectric resin alone, and can prolong the life of the resin composition. the
2、另一方面,本发明利用树脂硬化剂或链延伸剂提供具有阻燃特性的磷或氮原子,故组分(A-1)可使用不含具有阻燃特性(如不含磷)的环氧树脂,其玻璃转化温度的适用性广泛,举例而言,任何具有普通或高玻璃转化温度的环氧树脂均可被采用。 2. On the other hand, the present invention utilizes resin hardeners or chain extenders to provide phosphorus or nitrogen atoms with flame-retardant properties, so component (A-1) can be used without flame-retardant properties (such as no phosphorus) The glass transition temperature of the epoxy resin is widely applicable, for example, any epoxy resin with normal or high glass transition temperature can be used. the
3、承上,由于可选用的环氧树脂范围广泛,故可通过使用特定种类的环氧树脂来改善所形成胶片/积层板的特性,如制造适用于冲床工艺的胶片/积层板。 3. As mentioned above, due to the wide range of epoxy resins that can be used, the characteristics of the formed film/laminated board can be improved by using a specific type of epoxy resin, such as manufacturing a film/laminated board suitable for the punching process. the
以上所述仅为本发明的较佳可行实施例,并非以此限制本发明的保护范围,因此凡是运用本发明说明书及附图内容所进行的等同替换或修改,均应包含在本发明的范围内。 The above descriptions are only preferred feasible embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, all equivalent replacements or modifications made by using the description of the present invention and the accompanying drawings should be included in the scope of the present invention. Inside. the
Claims (20)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2011100764261A CN102702481A (en) | 2011-03-28 | 2011-03-28 | Low dielectric resin composition, prepreg and film, copper foil laminate and printed circuit board |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2011100764261A CN102702481A (en) | 2011-03-28 | 2011-03-28 | Low dielectric resin composition, prepreg and film, copper foil laminate and printed circuit board |
Publications (1)
Publication Number | Publication Date |
---|---|
CN102702481A true CN102702481A (en) | 2012-10-03 |
Family
ID=46895561
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN2011100764261A Pending CN102702481A (en) | 2011-03-28 | 2011-03-28 | Low dielectric resin composition, prepreg and film, copper foil laminate and printed circuit board |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN102702481A (en) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TW200951174A (en) * | 2008-06-09 | 2009-12-16 | Taiwan Union Technology Corp | Material composition of Low-dielectric loss and halogen-free printed circuit board and producing method thereof |
EP2226346A1 (en) * | 2007-12-25 | 2010-09-08 | Panasonic Electric Works Co., Ltd | Epoxy resin composition, prepreg, metal clad laminate and multilayer printed wiring board |
CN102234363A (en) * | 2010-05-06 | 2011-11-09 | 宏泰电工股份有限公司 | Halogen-free flame-retardant resin composition |
-
2011
- 2011-03-28 CN CN2011100764261A patent/CN102702481A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2226346A1 (en) * | 2007-12-25 | 2010-09-08 | Panasonic Electric Works Co., Ltd | Epoxy resin composition, prepreg, metal clad laminate and multilayer printed wiring board |
TW200951174A (en) * | 2008-06-09 | 2009-12-16 | Taiwan Union Technology Corp | Material composition of Low-dielectric loss and halogen-free printed circuit board and producing method thereof |
CN102234363A (en) * | 2010-05-06 | 2011-11-09 | 宏泰电工股份有限公司 | Halogen-free flame-retardant resin composition |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
TWI593746B (en) | Halogen-free epoxy resin composition and prepreg, laminate and printed circuit board therewith | |
CN101684191B (en) | Halogen-free high-frequency resin composition and prepreg and laminated board prepared from same | |
JP5306844B2 (en) | Resin composition having high thermal conductivity and high glass transition temperature (Tg) and used for printed circuit board, and prepreg and coating using the same | |
TWI598402B (en) | Halogen-free epoxy resin composition and prepreg, laminate and printed circuit board therewith | |
US8198347B2 (en) | High thermal-conductive, halogen-free, flame-retardant resin composition, and prepreg and coating thereof | |
US10336875B2 (en) | Halogen-free resin composition and prepreg and laminate prepared therefrom | |
JP5923590B2 (en) | Thermosetting epoxy resin composition, prepreg and laminate | |
CN110204862B (en) | Resin composition, prepreg, laminate, metal-clad laminate, and printed wiring board | |
WO2012150661A1 (en) | Thermosetting resin composition, prepreg, laminate, metal foil-clad laminate, and circuit board | |
US20120129414A1 (en) | Thermosetting resin composition and prepreg or laminate using the same | |
US20140353004A1 (en) | Insulation resin composition for printed circuit board having improved thermal conductivity and electrical properties, insulating film, prepreg and printed circuit board | |
TW201116588A (en) | Thermosetting resin compositions and articles | |
CN105086365A (en) | A kind of epoxy resin composition and application thereof for copper clad laminate | |
JP2014058592A (en) | Thermosetting resin composition, resin film in b-stage, metal foil, copper-clad plate, and multilayer buildup substrate | |
WO2015101233A1 (en) | Halogen-free epoxy resin composition and use thereof | |
CN109694555B (en) | A thermosetting resin composition and prepreg, laminate and high frequency circuit substrate comprising the same | |
CN102453225A (en) | Thermosetting resin composition and application thereof in prepreg or laminated plate | |
JP6604564B2 (en) | Resin composition for printed wiring board, prepreg, metal-clad laminate, printed wiring board | |
KR20140086517A (en) | Prepreg, Preparing Method Thereof, and Copper Clad Laminate Using The Same | |
TW201623362A (en) | Halogen-Free Thermosetting Resin Composition, Prepreg and Laminate for Printed Circuit Prepared From the Same | |
JP2016113592A (en) | Resin composition, prepreg, metal foil-clad laminate sheet and printed wiring board | |
CN111138809B (en) | Halogen-free resin composition | |
JP5144583B2 (en) | Sheet material and printed wiring board | |
CN1962753A (en) | Phosphorus-containing epoxy resin composition | |
JP2006089595A (en) | Build-up resin composition and use thereof |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
C06 | Publication | ||
PB01 | Publication | ||
C10 | Entry into substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20121003 |