CN102700984A - Circular disc feeding device - Google Patents
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- CN102700984A CN102700984A CN2012101727828A CN201210172782A CN102700984A CN 102700984 A CN102700984 A CN 102700984A CN 2012101727828 A CN2012101727828 A CN 2012101727828A CN 201210172782 A CN201210172782 A CN 201210172782A CN 102700984 A CN102700984 A CN 102700984A
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Abstract
本发明提供一种圆形碟片供料装置,包括碟片加工设备,所述碟片加工设备设有第一旋转工作台,所述第一旋转工作台设有两个以上的碟片槽,还包括第二旋转工作台,所述第二旋转工作台上设有一个以上的托盘,所述第一旋转工作台和所述第二旋转工作台之间设有步进电机和固定步进电机的机架,所述机架上设有可水平旋转的支架,所述支架的中心与步进电机相连接,所述支架的下表面的两端分别设有一吸盘,还包括一控制系统,所述步进电机与所述控制系统相连接。本发明的优点在于提供一种圆形碟片供料装置,有效提高了工作效率,简化了装配过程,加工过程中不会损毁碟片,提高了产品合格率,可以方便快捷地传送或运输。
The present invention provides a circular disc feeding device, comprising disc processing equipment, the disc processing equipment is provided with a first rotary table, and the first rotary table is provided with more than two disc slots, It also includes a second rotary table, on which more than one pallet is arranged, and a stepper motor and a fixed stepper motor are arranged between the first rotary table and the second rotary table The frame is provided with a horizontally rotatable bracket, the center of which is connected to the stepper motor, and a suction cup is respectively provided at both ends of the lower surface of the bracket, and a control system is also included. The stepping motor is connected with the control system. The invention has the advantages of providing a circular disk feeding device, which effectively improves the work efficiency, simplifies the assembly process, does not damage the disk during processing, improves the qualified rate of products, and can be conveniently and quickly conveyed or transported.
Description
技术领域 technical field
本产品涉及一种圆形碟片生产设备,特别涉及一种圆形碟片供料装置。 This product relates to a circular disk production equipment, in particular to a circular disk feeding device.
背景技术 Background technique
随着光存储载体信息容量的不断扩大,光存储载体的生产技术也在不断改进,但其外形始终为圆形碟片,便于媒体设备的读取。圆形碟片表面光滑、不能磨损、碟片厚度小、容易断裂,因此,在生产加工过程中,圆形碟片易损毁、合格率低,而且无法方便快捷地传送或运输,严重影响了生产线速度和生产效率。 With the continuous expansion of the information capacity of optical storage carriers, the production technology of optical storage carriers is also constantly improving, but its shape is always a circular disc, which is convenient for media devices to read. The surface of the circular disc is smooth, not wearable, the thickness of the disc is small, and it is easy to break. Therefore, in the process of production and processing, the circular disc is easily damaged, the pass rate is low, and it cannot be conveyed or transported conveniently and quickly, which seriously affects the production line. Speed and productivity.
发明内容 Contents of the invention
本发明的目的在于解决圆形碟片在生产过程中易损毁、合格率低、无法方便快捷地传送或运输等诸多问题。 The purpose of the present invention is to solve many problems such as easy damage, low qualified rate, and inability to conveniently and quickly convey or transport the circular disk during the production process.
为实现上述目的,本发明提供如下技术方案: To achieve the above object, the present invention provides the following technical solutions:
圆形碟片供料装置,包括碟片加工设备,所述碟片加工设备设有第一旋转工作台,所述第一旋转工作台设有两个以上的碟片槽,还包括第二旋转工作台,所述第二旋转工作台上设有一个以上的托盘,所述第一旋转工作台和所述第二旋转工作台之间设有步进电机和固定步进电机的机架,所述机架上设有可水平旋转的支架,所述支架的中心与步进电机相连接,所述支架的下表面的两端分别设有一吸盘,还包括一控制系统,所述步进电机与所述控制系统相连接。 The circular disc feeding device includes disc processing equipment, the disc processing equipment is provided with a first rotary table, and the first rotary table is provided with more than two disc slots, and also includes a second rotary table. workbench, the second rotary workbench is provided with more than one pallet, and a stepper motor and a frame for fixing the stepper motor are arranged between the first and second rotary workbenches. The frame is provided with a horizontally rotatable support, the center of the support is connected to the stepping motor, the two ends of the lower surface of the support are respectively provided with a suction cup, and a control system is also included, and the stepping motor is connected to the The control system is connected.
圆形碟片供料装置还包括机械手、为所述机械手提供动力的气缸和用于控制所述机械手的伺服电机。 The circular disk feeding device also includes a manipulator, an air cylinder for powering the manipulator, and a servo motor for controlling the manipulator.
所述机械手上设有与所述第二旋转工作台的托盘大小相应的活动卡扣。 The manipulator is provided with a movable buckle corresponding to the size of the pallet of the second rotary table.
所述气缸和所述伺服电机分别与所述控制系统相连接。 The cylinder and the servo motor are respectively connected with the control system.
所述机架上设有正对所述第二旋转工作台的漫反射型传感器,所述漫反射型传感器通过导线与所述控制系统相连接。 A diffuse reflection sensor facing the second rotary table is arranged on the frame, and the diffuse reflection sensor is connected with the control system through wires.
所述控制系统为逻辑可编程控制器。 The control system is a logic programmable controller. the
所述支架中心到所述第一旋转工作台上一个碟片槽中心的距离与所述支架中心到所述第二旋转工作台上一个托盘中心的距离相等。 The distance from the center of the support to the center of a disc slot on the first rotary table is equal to the distance from the center of the support to the center of a tray on the second rotary table.
所述托盘中心设有与所述托盘垂直的圆杆。 The center of the tray is provided with a round bar perpendicular to the tray.
本发明的优点在于提供一种圆形碟片供料装置,以流水线生产方式代替原始的手工装配方式,有效降低工人的工作量,有效提高了工作效率,简化了装配过程,可以大幅提高产能,加工过程中不会损毁碟片,提高了产品合格率,可以方便快捷地传送或运输。 The advantage of the present invention is to provide a circular disk feeding device, which replaces the original manual assembly method with an assembly line production method, effectively reduces the workload of workers, effectively improves work efficiency, simplifies the assembly process, and can greatly increase production capacity. The disc will not be damaged during processing, which improves the qualified rate of the product and can be transferred or transported conveniently and quickly.
附图说明 Description of drawings
图1为本发明的结构示意图; Fig. 1 is a structural representation of the present invention;
图中标记如下:1、碟片加工设备,2、第一旋转工作台,3、碟片槽,4、第二旋转工作台,5、托盘,6、步进电机,7、机架,8、支架,9、吸盘,10、机械手,11、气缸,12、伺服电机,13、活动卡扣,14、漫反射型传感器,15、圆杆,16、圆形碟片。 The markings in the figure are as follows: 1. Disc processing equipment, 2. First rotary table, 3. Disc slot, 4. Second rotary table, 5. Tray, 6. Stepper motor, 7. Rack, 8 , bracket, 9, suction cup, 10, manipulator, 11, cylinder, 12, servo motor, 13, movable buckle, 14, diffuse reflection sensor, 15, round rod, 16, circular disc.
具体实施方式 Detailed ways
以下结合附图详细说明本发明的具体实施方式,使本领域的技术人员更清楚地理解如何实践本发明。应当理解,尽管结合其优选的具体实施方案描述了本发明,但这些实施方案拟阐述,而不是限制本发明的范围。 The specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings, so that those skilled in the art can more clearly understand how to practice the present invention. It should be understood that while the invention has been described in connection with preferred specific embodiments thereof, these embodiments are intended to illustrate, not limit, the scope of the invention.
如图1所示,图中包括碟片加工设备1,碟片加工设备1设有第一旋转工作台2,第一旋转工作台2设有两个以上的碟片槽3,还包括第二旋转工作台4,第二旋转工作台4上设有一个以上的托盘5,第一旋转工作台2和第二旋转工作台4之间设有步进电机6和固定步进电机6的机架7,机架7上设有可水平旋转的支架8,支架8的中心与步进电机6的转子相连接,支架8的下表面的两端分别设有一吸盘9。本发明还包括一控制系统(图未示),步进电机5与控制系统相连接。支架7中心到第一旋转工作台2上一个碟片槽3中心的距离与支架7中心到第二旋转工作台4上一个托盘5中心的距离相等,托盘5中心设有与托盘5垂直的光滑圆杆15。圆形碟片供料装置还包括机械手10、为机械手10提供动力的气缸11和用于控制机械手10的伺服电机12。机械手10上设有与第二旋转工作台4的托盘5大小相应的活动卡扣13。气缸11和伺服电机12分别与控制系统(图未示)相连接。机械手10上表面为水平平面,可以将碟片运走。机架6上设有正对第二旋转工作台4的漫反射型传感器14,漫反射型传感器14通过导线与所述控制系统相连接,所述控制系统为逻辑可编程控制器(PLC)。
As shown in Figure 1, the figure includes a disc processing equipment 1, the disc processing equipment 1 is provided with a first rotary table 2, the first rotary table 2 is provided with more than two
本发明在工作中,碟片加工设备1启动后,本发明也随之启动,控制系统控制步进电机5启动,带动机架7上的支架8水平旋转,支架8旋转到第一旋转工作台2的上方,支架8一端的吸盘9与碟片槽3相对应,吸盘9将碟片槽3中制成的圆形碟片16吸附住,步进电机5继续带动支架8旋转,支架8将圆形碟片16带到第二旋转工作台4上,同时支架8另一端的吸盘转到碟片槽3上方吸附圆形碟片16。吸盘9吸附圆形碟片16到达托盘5的上方,圆形碟片16中央的圆孔正对托盘5的圆杆15上,吸盘9放松圆形碟片16,则圆形碟片16落下,套在托盘5的圆杆15上。
In the work of the present invention, after the disc processing equipment 1 is started, the present invention is also started, and the control system controls the stepper motor 5 to start, which drives the support 8 on the frame 7 to rotate horizontally, and the support 8 rotates to the first rotary table 2, the
支架8两端的吸盘在步进电机的带动下轮流工作,很快托盘5就会被叠满圆形碟片,漫反射型传感器14监控累积碟片的高度,当累积碟片的高度到达某一数值时,漫反射型传感器14向所述控制系统输送电信号,所述控制系统控制第二旋转工作台4旋转,将另一个空的托盘置于支架8的吸盘下方,同时满载圆形碟片的托盘5靠近机械手10,控制系统通过伺服电机11和气缸12控制机械手10工作,机械手10可以在气缸12的带动下改变位置,左右移动或上下移动,伺服电机11可以对机械手10进行微调整,使得机械手10 靠近满载圆形碟片的托盘5,带动托盘5上的圆形碟片向上移动、待脱离光滑圆杆15后,机械手10将托盘5上的圆形碟片一起移动走,进入下一道工序。
The suction cups at both ends of the bracket 8 work in turn under the drive of the stepping motor, and soon the tray 5 will be filled with circular disks. The
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。 The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications should also be considered Be the protection scope of the present invention.
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CN103358008A (en) * | 2013-05-17 | 2013-10-23 | 苏州方林科技股份有限公司 | Horizontal rotating device |
CN106914868A (en) * | 2015-12-27 | 2017-07-04 | 天津市鑫源泓达科技有限公司 | A kind of automatic control type rotating workbench |
CN111573385A (en) * | 2020-05-30 | 2020-08-25 | 河北泽恒纸塑包装制品有限公司 | Environment-friendly paper products arrangement counting assembly |
CN114084649A (en) * | 2021-10-29 | 2022-02-25 | 北京英特信网络科技有限公司 | Carousel formula CD loads conveyer |
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