CN102700521A - Semi-automatic error correction braking system of inner-rotating fixed-angle solenoid valve - Google Patents
Semi-automatic error correction braking system of inner-rotating fixed-angle solenoid valve Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明属于汽车的刹车技术领域,特别是能将误踏油门的人为操作,转变成能自动刹车的纠错刹车系统。 The invention belongs to the technical field of braking of automobiles, in particular, it can transform the human operation of stepping on the accelerator by mistake into an error-correcting braking system capable of automatic braking.
背景技术 Background technique
中国专利200510022077.X《带有信号器的油门系统装置》中,提供了一种具有判断油门动作正确或错误后才确定是否补救进行刹车的装置,使油门成为可制动又可加速两用的机动车油门踏板系统。其特征是在油门踏板、联动装置、车体装置的任何一个装置上设置信号器。信号器与可切断发动机油路的电阀门和车轮刹车上的电阀门连接。该技术是提出了用电子设置去感知误踏油门动作,并输出刹车信号到油路上的电阀门和车轮刹车上的电阀门实现补救性刹车。该技术不足之处一是启动汽车刹车的机械装置部分可实用性不强。 Chinese patent 200510022077.X "Accelerator System Device with Annunciator" provides a device that can judge whether the accelerator action is correct or wrong before determining whether to remedy and brake, so that the accelerator can be used for both braking and acceleration. Motor vehicle accelerator pedal system. It is characterized in that an annunciator is arranged on any one of the accelerator pedal, the linkage device and the vehicle body device. The annunciator is connected with the electric valve that can cut off the engine oil circuit and the electric valve on the wheel brake. This technology proposes to use electronic settings to perceive the action of misstepping the accelerator, and output the brake signal to the electric valve on the oil circuit and the electric valve on the wheel brake to realize remedial braking. One of the weak points of this technology is that the practicability of the mechanical device part of starting the automobile brake is not strong.
中国专利申请201001130092.4 《电器和机械配合将误踏油门自动纠正为刹车的装置》中,公开了包括传感器、信号分析器和刹车启动机构的装置,其不足之处一是获得误踏油门信号的微电子器材较多,可靠性下降;不足之处二是刹车启动机构中,将电磁阀的圆周运动变为刹车拉绳的往复运动,用直形齿条进行变换运动方式,因为要保直形齿条定位的往复运动,需要有固定电磁阀和直形齿条相对位置的框架,这种框架体积大,难以找到合适的位置安装,而且结构复杂、成本高和可靠性不佳,实用性不强,而刹车启动机构中电磁阀保持刹车的堵转状态很易损坏电磁阀。 Chinese patent application 201001130092.4 "A Device for Automatically Correcting Misstepped Accelerators into Brakes with Electric Appliances and Machinery" discloses a device including a sensor, a signal analyzer and a brake activation mechanism. There are many electronic devices, and the reliability is reduced; the second disadvantage is that in the brake activation mechanism, the circular motion of the solenoid valve is changed into the reciprocating motion of the brake cable, and the straight rack is used to change the motion mode, because the straight tooth must be kept The reciprocating motion of the bar positioning requires a frame to fix the relative position of the solenoid valve and the straight rack. This frame is bulky and difficult to find a suitable location for installation. Moreover, the structure is complex, the cost is high, the reliability is not good, and the practicability is not strong. , and the solenoid valve in the brake activation mechanism maintains the locked-rotor state of the brake and is easy to damage the solenoid valve.
发明内容 Contents of the invention
本发明的目的是提供将纠正误踏油门为刹车动作的响应速度快、刹车动作精确、刹车状态时纠错的动力部件没有堵转问题、可长时间处于纠错刹车状态的纠错刹车系统。 The purpose of the present invention is to provide an error-correcting brake system that corrects a wrong step on the accelerator as a braking action, has a fast response speed, accurate braking action, no stalling problem in the power components of the error correction in the braking state, and can be in the error-correcting braking state for a long time.
本发明的结构是: Structure of the present invention is:
内转式固定转角电磁阀的半自动纠错刹车系统,包括依次相连接的传感器9---传感信号分析器10---控制信号功放器11---电源控制器12,其特征在于:电源控制器12连接有内叉形转动体为固定转角的电磁阀14和驱动内叉形转动体为固定转角的电磁阀14的直流电源15;
The semi-automatic error correction brake system of the inner-rotating fixed-angle solenoid valve includes a sensor 9 connected in sequence---
传感器9是压力传感器、速度传感器或加速度传感器的某一种;传感器9将传感信号传输给传感信号分析器10;
The sensor 9 is one of a pressure sensor, a speed sensor or an acceleration sensor; the sensor 9 transmits the sensing signal to the
传感信号分析器10中设定有压力阈值开关、速度阈值开关或加速度阈值开关的某一种;开关值是用于与传感信号比较的己设定值,当传感信号小于开关值时,传感信号分析器10不输出信号,当传感信号大于开关值时,传感信号分析器10向控制信号功放器11输出启动刹车信号;
One of the pressure threshold switch, speed threshold switch or acceleration threshold switch is set in the
控制信号功放器11包括依次相连的三极管---功率放大器;三极管的基极连接传感信号分析器10的信号输出端,三极管的集电极和发射极连接功率放大器的控制信号输入端;
The control signal power amplifier 11 includes triodes---power amplifiers connected in sequence; the base of the triodes is connected to the signal output end of the
电源控制器12包括启动电磁阀工作的电磁开关18、使电磁阀复位的手动式自动回档开关19和直流电源15;电磁开关18和手动式自动回档开关19分别与直流电源15连通;功率放大器控制电磁开关18的导通或断开;
电源控制器12与内叉形转动体为固定转角的电磁阀14的连接方是:直流电源15分两组导线以正负极相反的方式分别与内叉形转动体为固定转角的电磁阀14连通,两组导线中,第一组导线上设有启动电磁阀工作的电磁开关18,第二组导线上设有使电磁阀复位的手动式自动回档开关19;使电磁开关18用直流电源15向内叉形转动体为固定转角的电磁阀14提供正向转动的电源,手动式自动回档开关19向内叉形转动体为固定转角的电磁阀14提供反向复位转动的电源;
The
内叉形转动体为固定转角的电磁阀14是转动角限止在180度范围内执行正转---保持正转最大角度---回转---保持回转最大角度的电磁阀,内叉形转动体为固定转角的电磁阀14的结构为:包括内叉形转动体1和外套固定体2,内叉形转动体1在外套固定体2内,内叉形转动体1的中心转轴3与外套固定体2转动连接,;外套固定体2弧形内壁的相对面设有一对永磁铁块4,这一对永磁铁块4是以一个永磁铁块4的磁极南极相对另一个永磁铁块4的磁极北极;这一对永磁铁块4之间设有内叉形转动体1;内叉形转动体1包括“十”字形铁芯5和线圈6,“十”字形铁芯5中同一直线的铁芯上所绕的线圈6绕向相同,即同一个直形铁芯7上所绕的线圈6绕向相同。
The inner fork-shaped rotating body is a solenoid valve with a
本发明的纠错刹车系统是用传感器9获取人们在对汽车进行紧急刹车时,对踩刹踏板的压力、速度或加速度呈过大过猛,而不同于任何情况下踩油门踏块的压力、速度或加速度,作为区别正常踩油门与应紧急刹车而误踏了油门踏板的判断要素。传感器9是用于获取油门踏块压力、速度或加速度的部件。传感信号分析器10是对传感器9获得的压力、速度或加速度电信号进行视别和判断是否属于应该紧急刹车时,误踏了油门踏板的问题。传感器9只获取油门踏块的动作信号,而传感信号分析器10是对踏块的动作信号进行分析判断,只有出存在误踏了油门踏板时,传感信号分析器10才向控制信号功放器11输出信号。一旦传感信号分析器10向控制信号功放器11输出信号,说明有误踏油门踏板的动作需要纠正为刹车动作,所以控制信号功放器11向电源控制器12的电磁开关18输出足够启动电磁开关18成闭合状态的电能,使直流电源15向内叉形转动体为固定转角的电磁阀14提供刹车需要的电能,内叉形转动体为固定转角的电磁阀14产生刹车需要的正转动作。如用拉绳8将内叉形转动体为固定转角的电磁阀14的的中心转轴3与汽车的刹车机构连接,该电磁阀就能执行拉动刹车踏板或刹车的其它系统进行一整套紧急刹车的动作。当汽车被刹住后,司机认为危险已解除,可正常行驶,司机只能搬动使电磁阀复位的手动式自动回档开关19,直流电源15向内叉形转动体为固定转角的电磁阀14反向供电,则内叉形转动体为固定转角的电磁阀14就被复位,使刹车踏板或刹车的其它系统也复位到不刹车的位置,汽车又可正常行驶。另外,由于启动电磁阀工作的电磁开关18和手动式自动回档开关19都是采用常断开的开关,控制信号功放器11对电磁开关18的启动电流结束后,电磁开关18自动回到断开状态,直流电源15与内叉形转动体为固定转角的电磁阀14断开,但内叉形转动体为固定转角的电磁阀14还保持在刹车需要的状态;当司机手动搬动使电磁阀复位的手动式自动回档开关19,使内叉形转动体为固定转角的电磁阀14复位到不需要刹车的状态后,手动式自动回档开关19又自动回到断开状态,直流电源15与内叉形转动体为固定转角的电磁阀14断开,使整个纠错刹车系统又回复到处于待命的状态。
The error correction brake system of the present invention uses sensor 9 to acquire people's pressure, speed or acceleration on the brake pedal when they brake the car in an emergency, which is different from the pressure, Speed or acceleration is used as a judgment factor to distinguish normal stepping on the gas pedal and accidental stepping on the gas pedal in response to emergency braking. The sensor 9 is a component for acquiring the accelerator pedal pressure, speed or acceleration. The
本发明的纠错刹车系统核心部件内叉形转动体为固定转角的电磁阀14的结构说明如下:
The structure of the fork-shaped rotating body in the core component of the error correction braking system of the present invention is a
外套固定体2弧形内壁的相对面设有一对永磁铁块4的相对面意思是:这一对永磁铁块4在外套固定体2的某一直径的相对面。
The opposite surface of a pair of
在全部线圈6都不导电时,“十”字形铁芯5中总有一个直形铁芯7的两端被外套固定体2内相对面的两块永磁铁块4吸引,使这个直形铁芯7的两端离两块永磁铁块4很近。而“十”字形铁芯5中另一个直形铁芯7的两端两端离两块永磁铁块4较远。
When all
内叉形转动体1转角为固定值的原理是:由于“十”字形铁芯5中,成“十”字交叉的两个直形铁芯7上的线圈6在导电后,使两个直形铁芯7的两极都成为电磁铁的磁极端。如果在静止状态被两块永磁铁块4吸引的第一个直形铁芯7上面的线圈6导电后,使该直形铁芯7的两电磁磁极与两块永磁铁块4的磁极成北极对南极,由于异性磁极相吸引,则内叉形转动体1与外套固定体2就不会作相对转动,即内叉形转动体1不会转动。但在静止状态被两块永磁铁块4吸引的第一个直形铁芯7上面的线圈6导电后,使该直形铁芯7的两电磁磁极与两块永磁铁块4的磁极成一端是北极对北极,另一端是南极对南极,由于同性磁极相排斥,而固定在外套固定体2内面的两块南北极相对的永磁铁块4则会排斥第一个直形铁芯7,而吸引第二个直形铁芯7,使第二个直形铁芯7的磁极南极与磁极为北极的永磁铁块4接近,同时使第二个直形铁芯7的磁极北极与磁极为南极的永磁铁块4接近。这样,外套固定体2内的两块南北极相对的永磁铁块4将第一个直形铁芯7排斥推远,又同时吸引磁极相吸的第二个直形铁芯7,从而使内叉形转动体1的“十”字形铁芯5与外套固定体2内的两块永磁铁块4产生相对转动,达到内叉形转动体1被转动的目的。由于外套固定体2被固定在其它不动的物件上,则内叉形转动体1可作为动力源带动其它可运动物体,如可作为拉动汽车刹车踏板的动力源。
The principle that the inner fork-shaped rotating body 1 rotation angle is a fixed value is: because in the "ten" shaped iron core 5, the
在全部线圈6都不导电时,第一个直形铁芯7与第二个直形铁芯7的相反磁极端所在的直形铁芯7之间的夹角,就是内叉形转动体1的恒定转动角。因为一个“十”字形铁芯5中的两个直形铁芯7夹角不变,则内叉形转动体1的转动角就是这个夹角的数值,不会改变。一个“十”字形铁芯5使内叉形转动体1的转动角是一个定值,不同夹角“十”字形铁芯5使内叉形转动体1的转动角不同。如果要改变内叉形转动体1的输出转动角,则必需要改变“十”字形铁芯5内两个直形铁芯7的夹角。
When all the
如果在内叉形转动体1的中心转轴3上连接拉绳8,拉绳8另一端可输出直线运动,如果在中心转轴3上设齿轮,可输出直线位移或圆周运动。
If the
对于不同的内叉形转动体为固定转角的电磁阀14,“十”字形铁芯5的两个直形铁芯7成1 ~ 179度夹角均可,则不同的内叉形转动体为固定转角的电磁阀14两个直形铁芯7外面的内叉形转动体1可转动角为1 ~ 179度均可。也就是不同的内叉形转动体为固定转角的电磁阀14,两个直形铁芯7成1 ~ 179度夹角范围内的某一个值均可,内叉形转动体1可转动角为1 ~ 179度范围内的某一个值均可。
For the
直形铁芯7为“工”字形。使直形铁芯7的两端较宽大,防止线圈6从直形铁芯7的端头滑出。
同一个直形铁芯7上有两个或多个线圈6,这两个或多个线圈6的绕向相同。直形铁芯7上的线圈6是使直形铁芯7产生电磁铁的作用,为了使一个直形铁芯7上的全部线圈6在相同导电量的条件,让该直形铁芯7产生最多的磁通量,则全部线圈6的绕向就应当相同。
There are two or
内叉形转动体为固定转角的电磁阀14内叉形转动体1的中心转轴3外表面与拉绳8的一端连接。拉绳8是内叉形转动体1输出转动位移和转动力量的装置。
The inner fork-shaped rotating body is an
外套固定体2的“固定” 二字含义是在工作状态,外套固定体2是与本发明以外的其它固定不动的物体固定连接,使外套固定体2不会因为对本发明供电而发生运动,其它固定不动的物体如汽车壳体、大地地面等。
The meaning of "fixed" of the overcoat fixed
本发明的内叉形转动体为固定转角的电磁阀14优选结构如下:
Inner fork-shaped rotating body of the present invention is the
内叉形转动体为固定转角的电磁阀14的“十”字形铁芯5的两个直形铁芯7成1 ~ 179度夹角。
Inner fork-shaped rotating body is two
对于不同的内叉形转动体为固定转角的电磁阀14,“十”字形铁芯5的两个直形铁芯7成1 ~ 179度夹角均可,则不同的内叉形转动体为固定转角的电磁阀14内叉形转动体1可转动角为1 ~ 179度均可。也就是不同的内叉形转动体为固定转角的电磁阀14,两个直形铁芯7成1 ~ 179度夹角范围内的某一个值均可,内叉形转动体1可转动角为1 ~ 179度范围内的某一个值均可。
For the
内叉形转动体为固定转角的电磁阀14的直形铁芯7为“工”字形;内叉形转动体为固定转角的电磁阀14的同一个直形铁芯7上有两个或多个线圈6,这两个或多个线圈6的绕向相同。
The inner fork-shaped rotating body is the
使直形铁芯7的两端较宽大,防止线圈6从直形铁芯7的端头滑出。直形铁芯7上的线圈6是使直形铁芯7产生电磁铁的作用,为了使一个直形铁芯7上的全部线圈6在相同导电量的条件,让该直形铁芯7产生最多的磁通量,则全部线圈6的绕向就应当相同。
Make the two ends of
内叉形转动体为固定转角的电磁阀14内叉形转动体1的中心转轴3外表面与拉绳8的一端连接。
The inner fork-shaped rotating body is an
如果在内叉形转动体1的中心转轴3上连接拉绳8,拉绳8另一端可输出直线运动,如果在中心转轴3上设齿轮,可输出直线位移或圆周运动。
If the
本发明的优点:将本发明的传感器安装在能获取汽车油门踏板或油门系统动作动作信号的位置,将本发明的内叉形转动体为固定转角的电磁阀的内叉形转动体的中心转轴用拉绳或其它方式与汽车刹车踏板或刹车系统连接,就使该汽车成为可将司机在应紧急刹车时,误踏了油门踏板转换成紧急刹车动作的安全性汽车。从发现误踏油门到纠正为刹车动作的响应速度快、驱动刹车的电磁阀动作精确、没有堵转问题、可长时间处于刹车状态,能实现全自动纠错启动刹车和手动复位,手动复位使刹车状态的时间不受限止。 Advantages of the present invention: the sensor of the present invention is installed in the position that can obtain the action signal of automobile accelerator pedal or accelerator system, and the inner fork-shaped rotating body of the present invention is the central rotating shaft of the inner fork-shaped rotating body of the electromagnetic valve with fixed rotation angle Be connected with automobile brake pedal or braking system with stay rope or other means, just make this automobile become the safety automobile that can change the driver's stepping on the accelerator pedal into emergency braking action when the driver should brake in an emergency. The quick response from finding the wrong step on the accelerator to correcting the brake action, the solenoid valve driving the brake is accurate, there is no problem of stalling, and it can be in the braking state for a long time. It can realize automatic error correction, start the brake and manual reset. The time in the braking state is unlimited.
本发明能自动的将误踏油门信号转换成拉动驱动刹车踏板或其机构的机械动作,即可自动复位,为下一次使用作好准备,又可人工复位,以保证有人为需要的刹车时间。而且自动纠错刹车,与自动复位和人工复位等都有同一个系统。 The invention can automatically convert the signal of mistakenly stepping on the accelerator into a mechanical action of pulling and driving the brake pedal or its mechanism, which can be automatically reset to prepare for the next use, and can be manually reset to ensure the braking time required by humans. Moreover, the automatic error correction brake has the same system as the automatic reset and manual reset.
本发明用电磁阀作为动力机构,比用电动机作为动力机构的优点是:本发明的电磁阀动力输出曲线为0.01~0.05秒钟瞬间突升后保持程平稳直线,正好适合紧急刹车时刹车踏板或其机构需要的动力曲线,也就是电磁阀的工作曲线与刹车动作需要的工作曲线相同,便可以最好的完成紧急刹车动作。而现有误踏油门的纠错刹车系统技术中都是用电动机作为动力机构,而电动机动力输出曲线为要1.50~2.50秒钟缓慢的弧形上升后才能达到紧急刹车需要力量,电动机的工作曲线与刹车动作需要的工作曲线不相同,不能很好的实现紧急的需要,使刹车时间较长、刹车距离延长,从而发生事故的可能性更高。 The present invention uses electromagnetic valve as power mechanism, and the advantage of using electric motor as power mechanism is: the power output curve of electromagnetic valve of the present invention is 0.01~0.05 seconds and then maintains a steady straight line after instantaneous sudden rise, which is just suitable for brake pedal or brake during emergency braking. The power curve required by the mechanism, that is, the working curve of the solenoid valve is the same as the working curve required by the braking action, so that the emergency braking action can be best completed. However, in the existing error-correcting brake system technology of mistakenly stepping on the accelerator, the electric motor is used as the power mechanism, and the power output curve of the electric motor is that it takes 1.50 to 2.50 seconds for a slow arc-shaped rise to reach the force required for emergency braking. The working curve of the electric motor It is not the same as the working curve required by the braking action, and it cannot meet the urgent needs well, so that the braking time is longer and the braking distance is extended, so the possibility of accidents is higher.
本发明内叉形转动体为固定转角的电磁阀的优点是一种响应速度快的、能有动、静两种工作状态的、限止转动角的、有固定起始点和远动轨迹、没有堵转问题的、功率输出接近于恒定值的弧线运动电磁阀: The electromagnetic valve whose internal fork-shaped rotating body is a fixed rotation angle has the advantages of fast response speed, two working states of dynamic and static, limited rotation angle, fixed starting point and telemotion track, and no blockage. Arc motion solenoid valve with power output close to constant value for rotation problem:
[1]响应速度快:所以用本发明的纠错刹车系统的汽车在启动紧急刹车并使刹车踏板达到完全刹车状态所需要的时间仅仅0.01~0.05秒钟,其原因是电磁阀的内叉形转动体的中心转轴可用拉绳直接与刹车踏板或刹车系统连接,而现有的各种误踏油门纠错刹车系统都是用电动机的转动轴通过变速器、位移限止装置等机械装置作为中间运动传递,而耗用了最保贵的启动刹车踏板的时间。本发明内叉形转动体为固定转角的电磁阀的内叉形转动体中心转轴之所以能在0.01~0.05秒钟启动刹车踏板,是因为通电后,电磁阀中的线圈能在0.01秒钟内产生电磁效应,而使内叉形转动体受磁力作用而转动。 [1]Response speed is fast: so the time required for the automobile using the error correction brake system of the present invention to start the emergency brake and make the brake pedal reach the full braking state is only 0.01~0.05 seconds, the reason is that the inner fork shape of the solenoid valve The central rotating shaft of the rotating body can be directly connected with the brake pedal or the braking system with a pull rope, while the existing various misstepping accelerator error correction braking systems use the rotating shaft of the motor as an intermediate motion transmission through mechanical devices such as transmissions and displacement limiting devices. , and consume the most precious time to start the brake pedal. The reason why the central shaft of the inner fork-shaped rotating body of the electromagnetic valve with the inner fork-shaped rotating body of the present invention can start the brake pedal within 0.01 to 0.05 seconds is because after the power is turned on, the coil in the electromagnetic valve can start the brake pedal within 0.01 seconds. The electromagnetic effect is generated, and the inner fork-shaped rotating body is rotated by the magnetic force.
[2]有动、静两种工作状态:动工作状态指启动紧急刹车时,电源使电磁阀的转动体迅速转动从而驱动刹车踏板或其它刹车机构。静工作状态指电磁阀驱动刹车踏板或其它刹车机构在刹车位置后,电磁阀可以不要电源仍然能保持载货工作状态,即不要电源仍然能使刹车踏板或其它刹车机构可无限时的保持在刹车状态。因为电磁阀在一次通电后,无论是保持通电还是断电,电磁阀的转动体保持不动,可以使被驱动物体永远保持在固定位置。如果让电磁阀断电,长时间保持某一种状态则不需要耗电,是一种节能机械设计。而现有电机在通电状态则必需保持转动,如果被限止转动则产生堵转问题,不仅耗电,而且可能在几秒钟内发热烧坏电机。本发明的电磁阀是可以不用耗电也输出一定力量保持物体处于某一种位置状态而又没有堵转问题。 [2] There are two working states: dynamic and static: the dynamic working state means that when the emergency brake is activated, the power supply makes the rotating body of the solenoid valve rotate rapidly to drive the brake pedal or other braking mechanisms. The static working state means that after the solenoid valve drives the brake pedal or other brake mechanisms to the braking position, the solenoid valve can still maintain the load working state without power supply, that is, without power supply, the brake pedal or other brake mechanisms can still be kept at the brake position indefinitely. state. Because after the solenoid valve is energized once, whether it is kept energized or de-energized, the rotating body of the solenoid valve remains motionless, which can keep the driven object in a fixed position forever. If the solenoid valve is powered off, it does not need to consume power if it maintains a certain state for a long time, which is an energy-saving mechanical design. However, the existing motor must keep rotating in the energized state. If the rotation is restricted, the problem of stalling will occur, which not only consumes power, but also may generate heat and burn out the motor within a few seconds. The solenoid valve of the present invention can output a certain force without consuming power to keep the object in a certain position without the problem of stalling.
[3]适合紧急刹车需要的动力输出曲线:电磁阀在开始通电的0.01~0.05秒钟瞬间,输出功率可接近最大输出功率值,整个运动区间的输出功率值接近于恒定值,也就是说基本成一条平稳直线工作。而现有电机的输出功率值是从小变大的弧形工作曲线。这两种输出功率的方式各有用途,本发明的电磁阀适用应急驱动机械类的问题。 [3] The power output curve suitable for emergency braking: the output power of the solenoid valve can be close to the maximum output power value at the instant of 0.01~0.05 seconds when the solenoid valve starts to be energized, and the output power value of the entire motion range is close to a constant value, that is to say, the basic Work in a smooth straight line. However, the output power value of the existing motor is an arc-shaped working curve that changes from small to large. These two output power modes have their own purposes, and the electromagnetic valve of the present invention is suitable for emergency drive machinery.
[4]电可只作为改变运动方向之用,而不用于负载:叉形固定体上绕的线圈在导电的初始状态所产生磁力的作用,主要是使转动体从一个静止位置转动到另一个静止位置,即线圈产生的力主要作用是改变转动体的运动方向,线圈产生的力不是主要用于驱动负载,所以输入很小的能量就可以借用永磁体的力量,使转动体获得很大的转动力。再由于本电磁阀在保持稳定力量输出状态可以不通电不耗能,所以本电磁阀是节约能源、有环保意义、快速启动、快速输出大功率、功率输出稳恒、转动角度精确、输出位移长短精确的电磁阀。 [4] Electricity can only be used to change the direction of motion, not for load: the coil wound on the fork-shaped fixed body in the initial state of conduction produces the magnetic force, mainly to make the rotating body rotate from one static position to another In the static position, the main function of the force generated by the coil is to change the direction of motion of the rotating body. The force generated by the coil is not mainly used to drive the load, so the force of the permanent magnet can be borrowed with a small input of energy to make the rotating body obtain a large force. turning force. Furthermore, because the solenoid valve can maintain a stable power output state without power consumption and energy consumption, the solenoid valve is energy-saving, environmentally friendly, quick start, fast output of high power, stable power output, precise rotation angle, and output displacement length. Precise solenoid valve.
[5]工作行程精确:在一次通电后,电磁阀的转动体只转动1 ~ 179度的某一个角度,即一个电磁阀的转动角是一个固定不变的值,并且范围在1 ~ 179度以内,这对于一些要求限定位移量的机械是最好的动力源。省去了限位转动电动机以附加机械限止电动机转动的机构或使机械传动产生打滑限止转动的机构。 [5] Accurate working stroke: After one power-on, the rotating body of the solenoid valve only rotates at an angle of 1 to 179 degrees, that is, the rotation angle of a solenoid valve is a fixed value, and the range is 1 to 179 degrees Within, this is the best power source for some machines that require limited displacement. The limit rotation motor is omitted to add a mechanism for mechanically limiting the rotation of the motor or a mechanism for causing the mechanical transmission to slip and limit rotation.
[6]体积小重量轻:如果行程达到6厘米,启动负载50公斤,则重量只要2公斤,体积只要直径10厘米 * 长15厘米,成本极低,而且静态负载不耗电,在汽车上能有安装位置,实用性强。但普遍电磁阀如果行程达到6厘米,启动负载50公斤,则重量要100公斤以上,体积要直径20厘米 * 长30厘米以上,成本高,而且静态负载耗电,在汽车没有如此大的安装位置,不能作为纠错刹车系统使用。 [6] Small in size and light in weight: If the stroke reaches 6 cm and the starting load is 50 kg, then the weight is only 2 kg, the volume is only 10 cm in diameter * 15 cm in length, the cost is extremely low, and the static load does not consume power. There is an installation position and strong practicability. However, if the general solenoid valve has a stroke of 6 cm and a starting load of 50 kg, the weight must be more than 100 kg, the volume should be 20 cm in diameter * 30 cm in length, the cost is high, and the static load consumes power. There is no such a large installation position in the car. , cannot be used as an error correction braking system.
附图说明 Description of drawings
图1是本发明的主体结构示意图; Fig. 1 is a schematic diagram of the main structure of the present invention;
图2是内叉形转动体为固定转角的电磁阀的纵剖面结构示意图; Fig. 2 is a longitudinal sectional structure schematic diagram of a solenoid valve whose internal fork-shaped rotating body is a fixed rotation angle;
图3是内叉形转动体为固定转角的电磁阀的横剖面结构示意图; Fig. 3 is a cross-sectional structural schematic diagram of a solenoid valve with a fixed rotation angle for the inner fork-shaped rotating body;
图中1是内叉形转动体、2是外套固定体、3中心转轴、4是永磁铁块、5是“十”字形铁芯、6是线圈、7是直形铁芯、8是拉绳、9是传感器、10是传感信号分析器、11是控制信号功放器、12是电源控制器、14是电磁阀、15是直流电源、18是电磁阀开关、19是手动式自动回档开关。 In the figure, 1 is the inner fork-shaped rotating body, 2 is the outer fixed body, 3 is the central rotating shaft, 4 is the permanent magnet block, 5 is the "ten" shaped iron core, 6 is the coil, 7 is the straight iron core, and 8 is the drawstring , 9 is a sensor, 10 is a sensor signal analyzer, 11 is a control signal power amplifier, 12 is a power controller, 14 is a solenoid valve, 15 is a DC power supply, 18 is a solenoid valve switch, 19 is a manual automatic return switch .
具体实施方式 Detailed ways
实施例1、内转式固定转角电磁阀的半自动纠错刹车系统 Embodiment 1. Semi-automatic error correction braking system for internally rotating fixed angle solenoid valve
如图1、2、3,包括为了传递电信号而依次相连接的传感器9---传感信号分析器10---控制信号功放器11---电源控制器12,和为了把电能转化成机械能,而用电源控制器12连接有内叉形转动体为固定转角的电磁阀14和电源控制器12连接驱动内叉形转动体为固定转角的电磁阀14的直流电源15。
As shown in Figures 1, 2, and 3, it includes a sensor 9 connected in order to transmit electrical signals---
下面是对各部件的说明: The following is a description of each part:
传感器9是压力传感器、速度传感器或加速度传感器的某一种或者其结合;传感器9将传感信号传输给传感信号分析器10。就是说,传感器9是用压力传感器、速度传感器或加速度传感器中的某一种,也可以是压力传感器、速度传感器和加速度传感器都使用,甚至还可以有坡度传感器和测定与阻碍物距离的距离传感器,把这些不同的传感器的输出信号都分别传输给传感信号分析器10,传感信号分析器10对各种传感器的信号进行分析,判断是否属于应刹车时而误踏了油门。
The sensor 9 is one of a pressure sensor, a speed sensor or an acceleration sensor or a combination thereof; the sensor 9 transmits a sensing signal to a
传感信号分析器10用能接收信号、能运算处理信号和能输出信号的单片机。传感信号分析器10中设定有压力阈值开关、速度阈值开关或加速度阈值开关的某一种;当用单因素判断是否有误踏油门行为时,每一种开关值是用于与对应的传感信号值进行比较,如压力阈值开关只接收压力传感器输入的压力信号。当传感信号小于开关值时,如压力信号值小于压力开关的阈值时,传感信号分析器10视为没有误踏油门行为,传感信号分析器10不输出信号;当传感信号大于开关值时,如压力信号值大于压力开关的阈值时,传感信号分析器10视为有误踏油门行为,传感信号分析器10向控制信号功放器11输出启动刹车信号。但如果用压力、速度、加速度、坡度和距离进行多因素判断是否有误踏油门行为时,传感信号分析器10中应设有这些因素作为变量的函数模型,把各种传感器输入的这些因素用已设定的函数模型进行运算,判断是否有误踏油门行为,判断没有误踏油门行为就不输出信号,但当判断有误踏油门行为时,传感信号分析器10向控制信号功放器11输出启动刹车信号。
The
控制信号功放器11是将传感信号分析器10输入的只有信号作用的弱信号进行功率放大成能驱动电磁开关18的强信号的部件,所以控制信号功放器11用依次相连的三极管---功率放大器组成;三极管的基极连接传感信号分析器10的信号输出端,三极管的集电极和发射极连接功率放大器的控制信号输入端。
The control signal power amplifier 11 is a component that amplifies the weak signal input by the
电源控制器12是用两个开关对一个电源的供电方式进控制的部件,其中第一个开关为电磁开关18,电磁开关18是受控制信号功放器11控制的自动开关,电磁开关18用于控制直流电源15是否向内叉形转动体为固定转角的电磁阀14提供正向转动产生刹车功能的开关;第一个开关为手动式自动回档开关19,用于在电磁开关18断开后,手动式自动回档开关19控制直流电源15向内叉形转动体为固定转角的电磁阀14提供友向转动复位解除刹车功能的开关。电源控制器12的结构是:电源控制器12包括启动电磁阀工作的电磁开关18、使电磁阀复位的手动式自动回档开关19和直流电源15;电磁开关18和手动式自动回档开关19分别与直流电源15连通;功率放大器控制电磁开关18的导通或断开。电源控制器12与内叉形转动体为固定转角的电磁阀14的连接方是:直流电源15分两组导线以正负极相反的方式分别与内叉形转动体为固定转角的电磁阀14连通,两组导线中,第一组导线上设有启动电磁阀工作的电磁开关18,第二组导线上设有使电磁阀复位的手动式自动回档开关19;使电磁开关18用直流电源15向内叉形转动体为固定转角的电磁阀14提供正向转动的电源,手动式自动回档开关19向内叉形转动体为固定转角的电磁阀14提供反向复位转动的电源。这样,可利用控制信号功放器11的信号,把电源控制器12的电磁开关18进行自动开关,实现自动刹车;而又可用电源控制器12的手动式自动回档开关19将内叉形转动体为固定转角的电磁阀体式驱动固定转角电磁阀14反向转动复位到不刹车的位置,为下一次刹车作好准备。
The
内叉形转动体为固定转角的电磁阀14是一个受直流电源15电能而转动的机械部件,其转动用于驱动汽车的刹车踏板或其联动的机构。内叉形转动体为固定转角的电磁阀14是转动角限止在180度范围内执行正转---保持正转最大角度---回转---保持回转最大角度的电磁阀,内叉形转动体为固定转角的电磁阀14的结构为:包括内叉形转动体1和外套固定体2,内叉形转动体1在外套固定体2内,内叉形转动体1的中心转轴3与外套固定体2转动连接,;外套固定体2弧形内壁的相对面设有一对永磁铁块4,这一对永磁铁块4是以一个永磁铁块4的磁极南极相对另一个永磁铁块4的磁极北极;这一对永磁铁块4之间设有内叉形转动体1;内叉形转动体1包括“十”字形铁芯5和线圈6,“十”字形铁芯5中同一直线的铁芯上所绕的线圈6绕向相同,即同一个直形铁芯7上所绕的线圈6绕向相同。内叉形转动体为固定转角的电磁阀14的具体制造方法是:
The inner fork-shaped rotating body is a
用硅钢材料片冲压成多张“十”字形片,“十”字形片的最小夹角为80度。把多块硅钢材料片“十”字形片叠合成5.0厘米厚的“十”字形铁芯5。在“十”字形铁芯5上绕线圈6,“十”字形铁芯5中同一直线的铁芯上所绕的线圈6绕向相同,即同一个直形铁芯7上所绕的线圈6绕向相同。注意同一个直形铁芯7上有两个线圈6,这两个线圈6的绕向相同,把这两个线圈6分别从端头穿入后在“十”中心位置连接导通成一个线圈,制成内叉形转动体1。内叉形转动体1两端中心有转动轴3。
The silicon steel material sheet is stamped into multiple "ten" shaped sheets, and the minimum included angle of the "ten" shaped sheet is 80 degrees. A "ten" shaped iron core 5 with a thickness of 5.0 centimeters is formed by stacking a plurality of silicon steel material sheets in the shape of a "ten".
用两个永磁铁块4磁极相对的方式,即一个永磁铁块4的磁极南极相对另一个永磁铁块4的磁极北极的方式,把这两个永磁铁块4分别固定在一个圆形短管内的相对面成为外套固定体2。
In the way that the magnetic poles of two permanent magnet blocks 4 are opposite, that is, the magnetic pole south pole of one
把绕有线圈6的“十”字形铁芯5组成的内叉形转动体1放在有两个永磁铁块4圆形短管的外套固定体2之中,内叉形转动体1两端中心有转动轴3与外套固定体2的两端转动连接。制成内叉形转动体为固定转角的弧线电磁阀。
Put the inner fork-shaped rotating body 1 composed of a "ten"-shaped iron core 5 wound with a
直流电源15用12伏~36伏的汽车用储电池。
The
本实施例传感信号分析器10向控制信号功放器11输出的信号波形为矩形波。传感信号分析器10向控制信号功放器11输出矩形波的作用是:矩形波具有开关功能和延时功能,利用矩形波的开关功能使控制信号功放器11驱动电源控制器12的电磁开关18导通,利用矩形波的延时功能使控制信号功放器11驱动电源控制器12的电磁开关18导通状态能延时,延时作用是使电磁开关18确实能达到导通状态的位置。
In this embodiment, the signal waveform output from the
实施例2、内转式固定转角电磁阀的半自动纠错刹车系统
如实施例1,把绕向相同的两个线圈6分别从一个直形铁芯7的两个端头穿入后,在这个直形铁芯7的两个端头分别固定一个大于直形铁芯7横截面、与直形铁芯7材料相同的档线圈块,使这个直形铁芯7成为“工”字形。对另一个直形铁芯7也进行相同处理,也成为“工”字形直形铁芯7。
As in embodiment 1, after the two
内叉形转动体1转动轴3的外表面与一条拉绳8的一端固定连接,拉绳8的另一端连接被驱的物体。当内叉形转动体1被转动80度角时,拉绳8被拉动80度角对应转动轴3表面的弧形长度。也就是本电磁阀输出的直线位移长度,本电磁阀就输出这个固定的直线位移长度。
The outer surface of the
实施例3、内转式固定转角电磁阀的半自动纠错刹车系统
如实施例1,但仅内叉形转动体为固定转角的电磁阀14的“十”字形片的最小夹角改为10度。
As embodiment 1, but only the inner fork-shaped rotating body is the minimum included angle of the "cross" shaped piece of the
实施例4、内转式固定转角电磁阀的半自动纠错刹车系统
如实施例1,但仅内叉形转动体为固定转角的电磁阀14的“十”字形片的最小夹角改为30度。
As in embodiment 1, but only the inner fork-shaped rotating body is changed to 30 degrees for the minimum included angle of the "cross" shaped sheet of the
实施例5、内转式固定转角电磁阀的半自动纠错刹车系统 Embodiment 5, semi-automatic error correction braking system of internal rotation fixed angle solenoid valve
如实施例1,但仅内叉形转动体为固定转角的电磁阀14的“十”字形片的最小夹角改为50度。
As in embodiment 1, but only the inner fork-shaped rotating body is changed to 50 degrees for the minimum included angle of the "cross" shaped sheet of the
实施例6、内转式固定转角电磁阀的半自动纠错刹车系统
如实施例1,但仅内叉形转动体为固定转角的电磁阀14的“十”字形片的最小夹角改为160度。
As embodiment 1, but only the minimum included angle of the "cross" shaped piece of the
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CN201210023500.8A CN102700521B (en) | 2011-11-28 | 2012-02-03 | Semi-automatic error correction braking system of internal rotation type fixed-rotation-angle electromagnetic valve |
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CN2012200334437U Expired - Lifetime CN202481075U (en) | 2011-11-28 | 2012-02-03 | Error Correction Braking System of Inner Turning Fixed Angle Solenoid Valve |
CN2012200334827U Expired - Lifetime CN202481060U (en) | 2011-11-28 | 2012-02-03 | Semi-automatic error correction braking system of inner-rotating fixed-angle solenoid valve |
CN201210023491.2A Active CN102700524B (en) | 2011-11-28 | 2012-02-03 | Cars with semi-automatic error-correcting braking system with internally turned fixed-angle solenoid valves |
CN201210023502.7A Expired - Fee Related CN102700528B (en) | 2011-11-28 | 2012-02-03 | Error correction braking system of internal rotation type fixed-rotation-angle electromagnetic valve and control method |
CN2012200334812U Expired - Lifetime CN202481059U (en) | 2011-11-28 | 2012-02-03 | Cars with semi-automatic error-correcting braking system with internally turned fixed-angle solenoid valves |
CN201210023500.8A Active CN102700521B (en) | 2011-11-28 | 2012-02-03 | Semi-automatic error correction braking system of internal rotation type fixed-rotation-angle electromagnetic valve |
CN201210023499.9A Expired - Fee Related CN102700527B (en) | 2011-11-28 | 2012-02-03 | Automobile with error correction braking system of internal rotation type fixed-rotation-angle electromagnetic valve |
CN 201220033472 Expired - Lifetime CN202593488U (en) | 2011-11-28 | 2012-02-03 | Vehicles with Corrective Braking System with Inward-Turning Fixed Angle Solenoid |
CN2012200334846U Expired - Fee Related CN202418829U (en) | 2011-11-28 | 2012-02-03 | The inner fork rotating body is a solenoid valve with fixed rotation angle |
CN2012100234946A Pending CN102705562A (en) | 2011-11-28 | 2012-02-03 | The inner fork rotating body is a solenoid valve with fixed rotation angle |
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CN2012200334437U Expired - Lifetime CN202481075U (en) | 2011-11-28 | 2012-02-03 | Error Correction Braking System of Inner Turning Fixed Angle Solenoid Valve |
CN2012200334827U Expired - Lifetime CN202481060U (en) | 2011-11-28 | 2012-02-03 | Semi-automatic error correction braking system of inner-rotating fixed-angle solenoid valve |
CN201210023491.2A Active CN102700524B (en) | 2011-11-28 | 2012-02-03 | Cars with semi-automatic error-correcting braking system with internally turned fixed-angle solenoid valves |
CN201210023502.7A Expired - Fee Related CN102700528B (en) | 2011-11-28 | 2012-02-03 | Error correction braking system of internal rotation type fixed-rotation-angle electromagnetic valve and control method |
CN2012200334812U Expired - Lifetime CN202481059U (en) | 2011-11-28 | 2012-02-03 | Cars with semi-automatic error-correcting braking system with internally turned fixed-angle solenoid valves |
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CN201210023499.9A Expired - Fee Related CN102700527B (en) | 2011-11-28 | 2012-02-03 | Automobile with error correction braking system of internal rotation type fixed-rotation-angle electromagnetic valve |
CN 201220033472 Expired - Lifetime CN202593488U (en) | 2011-11-28 | 2012-02-03 | Vehicles with Corrective Braking System with Inward-Turning Fixed Angle Solenoid |
CN2012200334846U Expired - Fee Related CN202418829U (en) | 2011-11-28 | 2012-02-03 | The inner fork rotating body is a solenoid valve with fixed rotation angle |
CN2012100234946A Pending CN102705562A (en) | 2011-11-28 | 2012-02-03 | The inner fork rotating body is a solenoid valve with fixed rotation angle |
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CN202481075U (en) * | 2011-11-28 | 2012-10-10 | 黄强 | Error Correction Braking System of Inner Turning Fixed Angle Solenoid Valve |
CN103407370A (en) * | 2013-07-26 | 2013-11-27 | 湖北汽车工业学院 | Electrohydraulic automobile emergency braking mistakenly-stepping prevention accelerator pedal device |
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CN102700527B (en) | 2015-04-22 |
CN102705562A (en) | 2012-10-03 |
CN202593488U (en) | 2012-12-12 |
CN102700527A (en) | 2012-10-03 |
CN202481075U (en) | 2012-10-10 |
CN102700524B (en) | 2014-11-05 |
CN202481059U (en) | 2012-10-10 |
CN102700521B (en) | 2014-10-08 |
CN102700528B (en) | 2014-10-01 |
CN202481060U (en) | 2012-10-10 |
CN202418829U (en) | 2012-09-05 |
CN102700524A (en) | 2012-10-03 |
CN102700528A (en) | 2012-10-03 |
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Effective date of registration: 20171110 Address after: 225600 Hanzhoung Road, Han Town, Yangzhou, Jiangsu, Gaoyou Patentee after: JIANGSU FULAISHI MACHINERY CO., LTD. Address before: Chenghua District Peihua road Chengdu city Sichuan province 610000 1 No. 16 Building 2 unit 6 Building No. 12 Co-patentee before: Gao Song Patentee before: Huang Qiang Co-patentee before: Ouyang Yanxiong |