CN102699993A - Material distribution method for polished tile - Google Patents
Material distribution method for polished tile Download PDFInfo
- Publication number
- CN102699993A CN102699993A CN2012101873383A CN201210187338A CN102699993A CN 102699993 A CN102699993 A CN 102699993A CN 2012101873383 A CN2012101873383 A CN 2012101873383A CN 201210187338 A CN201210187338 A CN 201210187338A CN 102699993 A CN102699993 A CN 102699993A
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- China
- Prior art keywords
- feed supplement
- interlayer
- interlayer material
- bucket
- polished bricks
- Prior art date
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- 239000000463 material Substances 0.000 title claims abstract description 154
- 238000000034 method Methods 0.000 title claims abstract description 33
- 239000011229 interlayer Substances 0.000 claims abstract description 69
- 239000004744 fabric Substances 0.000 claims abstract description 26
- 239000006052 feed supplement Substances 0.000 claims description 73
- 239000011449 brick Substances 0.000 claims description 29
- 239000003595 mist Substances 0.000 claims description 22
- 150000001875 compounds Chemical class 0.000 claims description 3
- 230000007423 decrease Effects 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 5
- 239000010410 layer Substances 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 229910052500 inorganic mineral Inorganic materials 0.000 abstract description 3
- 239000011707 mineral Substances 0.000 abstract description 3
- 239000000843 powder Substances 0.000 abstract description 2
- 230000001502 supplementing effect Effects 0.000 abstract 4
- 229910010293 ceramic material Inorganic materials 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 6
- 239000002994 raw material Substances 0.000 description 4
- 238000003754 machining Methods 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 241000195622 Astasia Species 0.000 description 1
- 206010010947 Coordination abnormal Diseases 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
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- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention relates to a material distribution method for a polished tile. The method comprises the following steps that: (A) a micro powder material of a fabric is discharged into a grid; (B) a front side interlayer material is formed; (C) the grid drives a material supplementing hopper to move back to the rear end of a die, the interlayer material is distributed to the left and right sides of the fabric in a die frame through two material supplementing holes of the material supplementing hopper to form left and right side interlayer materials, and a thin layer of interlayer material is distributed to a fabric layer; and (D) a die core of the die descends for the second time, and the interlayer material in the material supplementing hopper is filled in the rear end of the die core to form a rear side interlayer material. A three-time material distribution process is adopted, and the interlayer material is added, so that the requirements of the polished tile on surface effects such as whiteness, transparency and texture are met; the problem existing in chamfering is solved; and meanwhile, natural mineral resources are reasonably utilized to the greatest extent, and the method is easily applied to the conventional material distribution system, and can be easily implemented in the conventional polished tile production process.
Description
Technical field
The present invention relates to the ceramic fabrication technique field, particularly relate to a kind of polished bricks distributing method.
Background technology
Existing polished bricks all is to adopt the high raw material of whiteness to produce texture as lining; The raw material of whiteness difference is as bed material; With conservation and the abundant decorative pattern of generation, this distributing mode can reduce the polished bricks production cost, and can not reduce its decorative effect and quality.Market proposes increasingly high requirement to polished bricks surface whiteness, transparency, texture, pattern etc. on the one hand; On the other hand, because natural mineral resources barren day by day, require we use the whiteness difference as far as possible in polished bricks is produced raw material as bed material.Like this, make that the surface of polished bricks and the whiteness difference at the interior end are increasing, cause defectives such as produce leaking the end, pass through look, be not penetrating easily.Especially when the polished bricks product is carried out chamfer machining, the situation that bed material reveals can be produced, serious complaint can be caused.If promote but bed material is all carried out whiteness, can cause cost significantly to rise again, quicken the barren of natural mineral resources, be unfavorable for environmental protection.
Summary of the invention
A kind of polished bricks distributing method that the objective of the invention is to avoid weak point of the prior art and provide; Make the polished bricks of producing to present penetrating texture; Produce abundant decorative pattern; And can directly recycle lining, reduce the cost of bed material raw material, and solve the problem that appears bed material when leaking the end, the problem of passing through look and polished bricks chamfer machining in the production.
The object of the invention is realized through following technical measures.
A kind of polished bricks distributing method, step comprises:
A. with the micro mist material cloth forward space grid of lining; Add the feed supplement bucket between said grid and the funnel and base material; Said feed supplement bucket is used for the cloth clamp layered material, and the lower edge near the baffle plate of press direction of said feed supplement bucket offers two feed supplement holes, and the spacing in two said feed supplement holes is the width of polished bricks;
When the micro mist material that B. said grid drives the good said lining of cloth moves to the framed top of mould; The core rod of mould descends for the first time; Make the micro mist material of the said lining in the said grid fall into said framed in, the interlayer material between said feed supplement bucket and the funnel and base material stay said framed outside;
C. said grid drives said feed supplement bucket and retreats; Make said feed supplement bucket stop back-end location to said mould; Two feed supplement holes of the bucket of feed supplement described in the fallback procedures form left side interlayer material and the right interlayer material with the right and left position of interlayer material cloth at the micro mist material of said said lining in framed; While cloth skim interlayer material on the micro mist material of said lining;
D. said core rod descends for the second time, and the interlayer material in the feed supplement bucket described in the decline process is filled in the rear end of said core rod, forms back interlayer material;
E. after said core rod descended for the second time, said funnel and base material moved backward, pushed the said framed interior front interlayer material that forms with staying said framed outer interlayer material among the step B;
F. said funnel and base material is retreated the filling bed material.
Said feed supplement bucket is a funnel structure, comprises the front apron, backboard and the left baffle that are centered around together, and underframe; The bolt that passes said front apron and backboard is fixed in said feed supplement bucket with said underframe; Said front apron and backboard lower edge are each other near forming shrinkage joint; The lower edge of said front apron is higher than the lower edge of said underframe, and said feed supplement hole is opened in the lower edge near the frame of front apron of said underframe.
Said feed supplement hole is coated with the block of scalable height.
The width in said feed supplement hole is 2-6cm.
The height in said feed supplement hole is 1-3cm.
Said interlayer material is for monochromatic white material or by wherein one or more compound material that constitute of lining reclaimed materials, milkiness material, color material.
Said interlayer material be common spraying material or grind after one or more of micro mist material.
Said front baffle board is an adjustable-height.
The present invention adopts cloth technology three times, be original anti-beat distributing technique be taken in lower mold core descend accomplish the lining discharging after, bed material gets into before the die cavity, increases the technology of executing cloth one layer interlayer material.Through the way the same the interlayer material well is attached between bed material and the lining with common twice cloth; Because the interlayer material has good screening look ability; Again can be well and the bottom surface material between mate, satisfy the aspect requirements such as whiteness, transparency, texture of polished bricks surface effect simultaneously; And make 5 colourless degree of adobe consistent, what solve that chamfer machining faces appears the bed material problem; This technology, not subsidiary other condition of technology are easy in existing cloth system, install additional simultaneously, can in existing polished bricks is produced, obtain at an easy rate to implement, and obtain effect, are worth using and promoting.
Description of drawings
Utilize accompanying drawing that the present invention is further specified, but the content in the accompanying drawing does not constitute any restriction of the present invention.
System schematic when Fig. 1 is the steps A of one embodiment of the present of invention.
Fig. 2 is the step B system schematic before of one embodiment of the present of invention.
Fig. 3 is the step B system schematic afterwards of one embodiment of the present of invention.
Fig. 4 is the step C system schematic afterwards of one embodiment of the present of invention.
Fig. 5 is the step D system schematic afterwards of one embodiment of the present of invention.
Fig. 6 is the step e system schematic afterwards of one embodiment of the present of invention.
Fig. 7 is the step F system schematic afterwards of one embodiment of the present of invention.
Fig. 8 is the Facad structure sketch map of the feed supplement bucket of one embodiment of the present of invention.
Fig. 9 is the A-A sectional view of Fig. 8.
Figure 10 is the A-A sectional view of another embodiment of the feed supplement bucket of one embodiment of the present of invention.
Figure 11 is the partial sectional view of the polished bricks blank that finally obtains of one embodiment of the present of invention.
Reference numeral:
The specific embodiment
In conjunction with following examples the present invention is described further.
The preparation technology of polished bricks comprises cloth, fires and polishes three big steps.Burden distributing procedure comprises with material distributing machine 6 and being sprinkled upon in the grid 5 through the ceramic material of hopper with the powder state, and grid 5 is the fixed in shape of ceramic material, and ceramic material is brought in the mould of press 1, and press 1 gets into the cellar for storing things stove again after with the ceramic material compacting and fires.Conventional hopper is a funnel structure, and material distributing machine 6 pours into the hopper top with ceramic material, and ceramic material bleeds from feed hopper bottom in the grid 5.
A kind of polished bricks distributing method of present embodiment, step comprises:
A. like Fig. 1; Micro mist material 11 cloth forward space grid 5 with lining; Add feed supplement bucket 4 between said grid 5 and the funnel and base material 3; Said feed supplement bucket 4 is used for the cloth clamp layered material, and the lower edge of the front apron 41 of said feed supplement bucket 4 is higher than the lower edge of backboard 42, and the right ends of the lower edge of said front apron 41 respectively offers a feed supplement hole 43; Before in the present embodiment being near the direction of press 1, away from the direction of press 1 be after, like Fig. 2.
When the micro mist material 11 that B. said grid 5 drives the good said lining of cloth moves to framed 7 tops of mould; The core rod 2 of mould descends for the first time; The micro mist material 11 of the said lining in the said grid 5 is fallen in said framed 7; Interlayer material between said feed supplement bucket 4 and the funnel and base material 3 is stayed outside said framed 7, like Fig. 3;
C. said grid 5 drives said feed supplement bucket 4 and retreats; Make said feed supplement bucket 4 stop back-end location to said mould; Two feed supplement holes 43 of the bucket of feed supplement described in the fallback procedures 4 form left side interlayer material and the right interlayer material 12 with the right and left position on the micro mist material 11 of the said lining of interlayer material cloth in said framed 7; While cloth skim interlayer material on the micro mist material 11 of said lining is like Fig. 4;
Because the lower edge of front apron 41 is lower than the lower edge of backboard 42, so in the process that feed supplement bucket 4 is retreated, the interlayer material spills from the lower edge of front apron 41; Because said interlayer material is a whiteness ceramic material preferably, so if micro mist material 11 clothes of lining are slipped up when causing leaking the background color defective, the interlayer material can supply a gap;
Simultaneously, in the fallback procedures of feed supplement bucket 4, the interlayer material spills from feed supplement hole 43, and cloth is in the right and left position of the micro mist material 11 of said lining;
D. said core rod 2 descends for the second time, and the interlayer material in the feed supplement bucket described in the decline process 4 is filled in the rear end of said core rod 2, forms back interlayer material 13, like Fig. 5;
E. after said core rod 2 descended for the second time, said funnel and base material 3 moved backward, pushed the said framed 7 interior front interlayer material 14 that form with staying said framed 7 outer interlayer material among the step B, like Fig. 6;
F. said funnel and base material 3 is retreated and is filled bed material 15, like Fig. 7.
The polished bricks blank that final cloth forms is a three-decker; Shown in figure 11; The bottom is the micro mist material 11 of lining; The left side interlayer material that constitutes for the interlayer material around the intermediate layer and the right interlayer material 12, back interlayer material 13 and front interlayer material 14, middle part then are the bed materials 15 that is fenced up by left side interlayer material and the right interlayer material 12, back interlayer material 13 and front interlayer material 14.Top layer is a bed material 15.The polished bricks blank of this spline structure, when firing back polishing chamfering, what polish four edges is the good interlayer material of whiteness, can bed material 15 not spilt.
Like Fig. 8, Fig. 9 or Figure 10, the feed supplement bucket 4 of present embodiment is a funnel structure, comprises the front apron 41, backboard 42 and the left baffle that are centered around together, and underframe 44; The bolt 46 that passes said front apron 41 and backboard 42 is fixed in said feed supplement bucket 4 with said underframe 44; Said front apron 41 and backboard 42 lower edges are each other near forming shrinkage joint; The lower edge of said front apron 41 is higher than the lower edge of said underframe 44, and said feed supplement hole 43 is opened in the lower edge near the frame of front apron 41 of said underframe 44.The interlayer material enters into the inside of feed supplement bucket 4 by the top of feed supplement bucket 4, and the shrinkage joint that the lower edge through front apron 41 and backboard 42 forms spills.In the feed supplement process (said grid 5 drives in said feed supplement bucket 4 fallback procedures); The lower edge of underframe 44 can be floating with the interlayer material that feed supplement bucket 4 cloth go out in moving process; This moment, the interlayer material entered between underframe 44 and the front apron 41, so can form left side interlayer material and the right interlayer material 12 through feed supplement hole 43 feed supplements that are opened in underframe 44.
Because feed supplement bucket 4 is a structure wide at the top and narrow at the bottom; Make the feed supplement of interlayer material that the time of buffering arranged; Feed supplement is stable and controllable more; But structure wide at the top and narrow at the bottom makes feed supplement bucket 4 astasias, and underframe 44 outlines are greater than front apron 41 and backboard 42, so underframe 44 can also play the effect of the posture of stablizing feed supplement bucket 4.Underframe 44 is a square frame, around said front apron 41, backboard 42 and left baffle.
The front apron 41 of said feed supplement bucket 4 is the front apron 41 of scalable height.Through regulating front apron 41 height, make feed supplement bucket 4 interlayer material in the feed supplement process fall within the place ahead of front apron 41 more easily.
Said feed supplement hole 43 is coated with the block 45 of scalable height.Through regulating the position height of block 45, can adjust the thickness of the interlayer material that spills from feed supplement hole 43.
Like Fig. 9, said front apron 41 and all bendings relatively of backboard 41 form shrinkage joint.Perhaps like Figure 10, said front apron 41 forms shrinkage joint to backboard 41 bendings.
The width in said feed supplement hole 43 is 2-6cm, highly is 1-3cm.
Said interlayer material is for monochromatic white material or by wherein one or more compound material that constitute of lining reclaimed materials, milkiness material, color material.Perhaps, said interlayer material be common spraying material or grind after one or more of micro mist material.
Should be noted that at last; Above embodiment only is used to technical scheme of the present invention is described but not to the restriction of protection domain of the present invention; Although the present invention has been done detailed description with reference to preferred embodiment; Those of ordinary skill in the art should be appreciated that and can make amendment or be equal to replacement technical scheme of the present invention, and do not break away from the essence and the scope of technical scheme of the present invention.
Claims (8)
1. polished bricks distributing method, it is characterized in that: step comprises:
A. with the micro mist material cloth forward space grid of lining; Add the feed supplement bucket between said grid and the funnel and base material; Said feed supplement bucket is used for the cloth clamp layered material, and the lower edge near the baffle plate of press direction of said feed supplement bucket offers two feed supplement holes, and the spacing in two said feed supplement holes is the width of polished bricks;
When the micro mist material that B. said grid drives the good said lining of cloth moves to the framed top of mould; The core rod of mould descends for the first time; Make the micro mist material of the said lining in the said grid fall into said framed in, the interlayer material between said feed supplement bucket and the funnel and base material stay said framed outside;
C. said grid drives said feed supplement bucket and retreats; Make said feed supplement bucket stop back-end location to said mould; Two feed supplement holes of the bucket of feed supplement described in the fallback procedures form left side interlayer material and the right interlayer material with the right and left position of interlayer material cloth at the micro mist material of said said lining in framed; While cloth skim interlayer material on the micro mist material of said lining;
D. said core rod descends for the second time, and the interlayer material in the feed supplement bucket described in the decline process is filled in the rear end of said core rod, forms back interlayer material;
E. after said core rod descended for the second time, said funnel and base material moved backward, pushed the said framed interior front interlayer material that forms with staying said framed outer interlayer material among the step B;
F. said funnel and base material is retreated the filling bed material.
2. a kind of polished bricks distributing method according to claim 1 is characterized in that: said feed supplement bucket is a funnel structure, comprises the front apron, backboard and the left baffle that are centered around together, and underframe; The bolt that passes said front apron and backboard is fixed in said feed supplement bucket with said underframe; Said front apron and backboard lower edge are each other near forming shrinkage joint; The lower edge of said front apron is higher than the lower edge of said underframe, and said feed supplement hole is opened in the lower edge near the frame of front apron of said underframe.
3. a kind of polished bricks distributing method according to claim 1 is characterized in that: said feed supplement hole is coated with the block of scalable height.
4. according to claim 1 and 3 described a kind of polished bricks distributing methods, it is characterized in that: the width in said feed supplement hole is 2-6cm.
5. according to claim 1 and 3 described a kind of polished bricks distributing methods, it is characterized in that: the height in said feed supplement hole is 1-3cm.
6. a kind of polished bricks distributing method according to claim 1 is characterized in that: said interlayer material is for monochromatic white material or by wherein one or more compound material that constitute of lining reclaimed materials, milkiness material, color material.
7. a kind of polished bricks distributing method according to claim 1 is characterized in that: said interlayer material be common spraying material or grind after one or more of micro mist material.
8. according to claim 1 and 2 described a kind of polished bricks distributing methods, it is characterized in that: the front apron of said feed supplement bucket is an adjustable-height.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210187338.3A CN102699993B (en) | 2012-06-07 | 2012-06-07 | Material distribution method for polished tile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210187338.3A CN102699993B (en) | 2012-06-07 | 2012-06-07 | Material distribution method for polished tile |
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| Publication Number | Publication Date |
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| CN102699993A true CN102699993A (en) | 2012-10-03 |
| CN102699993B CN102699993B (en) | 2014-11-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210187338.3A Active CN102699993B (en) | 2012-06-07 | 2012-06-07 | Material distribution method for polished tile |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103273557A (en) * | 2013-06-06 | 2013-09-04 | 广东东鹏陶瓷股份有限公司 | Material distribution device and method for polished tiles |
| CN103302729A (en) * | 2013-06-06 | 2013-09-18 | 广东东鹏陶瓷股份有限公司 | Material distribution system and method of ceramic tile |
| CN108544646A (en) * | 2018-05-04 | 2018-09-18 | 佛山市赛普飞特机械有限公司 | A kind of Ceramic Tiles flat plate decorating machine |
| CN110434983A (en) * | 2019-08-12 | 2019-11-12 | 中车大连机车车辆有限公司 | A kind of hydraulic brick making machine and brick-making method |
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|---|---|---|---|---|
| US3970223A (en) * | 1974-04-04 | 1976-07-20 | Longinotti S.P.A. | Material metering units |
| CN1785636A (en) * | 2005-11-03 | 2006-06-14 | 唐君 | Material distribution method of marbling imitated ceramic brick and material distribution equipment |
| CN1788961A (en) * | 2005-12-05 | 2006-06-21 | 萧华 | Ceramic brick material distribution method |
| CN101134340A (en) * | 2007-09-26 | 2008-03-05 | 广东科达机电股份有限公司 | Cloth device and method |
-
2012
- 2012-06-07 CN CN201210187338.3A patent/CN102699993B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3970223A (en) * | 1974-04-04 | 1976-07-20 | Longinotti S.P.A. | Material metering units |
| CN1785636A (en) * | 2005-11-03 | 2006-06-14 | 唐君 | Material distribution method of marbling imitated ceramic brick and material distribution equipment |
| CN1788961A (en) * | 2005-12-05 | 2006-06-21 | 萧华 | Ceramic brick material distribution method |
| CN101134340A (en) * | 2007-09-26 | 2008-03-05 | 广东科达机电股份有限公司 | Cloth device and method |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103273557A (en) * | 2013-06-06 | 2013-09-04 | 广东东鹏陶瓷股份有限公司 | Material distribution device and method for polished tiles |
| CN103302729A (en) * | 2013-06-06 | 2013-09-18 | 广东东鹏陶瓷股份有限公司 | Material distribution system and method of ceramic tile |
| CN103302729B (en) * | 2013-06-06 | 2015-08-05 | 广东东鹏陶瓷股份有限公司 | A kind of cloth system of Ceramic Tiles and method |
| CN108544646A (en) * | 2018-05-04 | 2018-09-18 | 佛山市赛普飞特机械有限公司 | A kind of Ceramic Tiles flat plate decorating machine |
| CN110434983A (en) * | 2019-08-12 | 2019-11-12 | 中车大连机车车辆有限公司 | A kind of hydraulic brick making machine and brick-making method |
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| Publication number | Publication date |
|---|---|
| CN102699993B (en) | 2014-11-05 |
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Owner name: QINGYUAN NAFUNA CERAMICS CO., LTD. GUANGDONG DONGP Free format text: FORMER OWNER: QINGYUAN NAFUNA CERAMICS CO., LTD. GUANGDONG DONGPENG CERAMIC CO., LTD. FOSHAN DONGPENG CERAMICS CO., LTD. Effective date: 20130531 Owner name: GUANGDONG DONGPENG CERAMIC CO., LTD. Free format text: FORMER OWNER: GUANGDONG DONGPENG HOLDING CO., LTD. Effective date: 20130531 |
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Effective date of registration: 20130531 Address after: 528031 Chancheng, Foshan, Jiangwan District, No. three, No. 8, No. layer on the first floor, No. 1 Applicant after: Guangdong Dongpeng Ceramic Co., Ltd. Applicant after: Qingyuan Nafuna Ceramics Co.,Ltd. Applicant after: Guangdong Dongpeng Holdings Co., Ltd. Applicant after: Foshan Dongpeng Ceramic Co., Ltd. Applicant after: Foshan Huashengchang Ceramic Co., Ltd. Address before: 511533 Qingyuan high tech Development Zone Ceramic Industrial City Dongpeng ceramics (Qingyuan) Co., Ltd. Applicant before: Guangdong Dongpeng Holdings Co., Ltd. Applicant before: Qingyuan Nafuna Ceramics Co.,Ltd. Applicant before: Guangdong Dongpeng Ceramic Co., Ltd. Applicant before: Foshan Dongpeng Ceramic Co., Ltd. |
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Effective date of registration: 20170512 Address after: 528031 Chancheng, Foshan District, Jiangwan, No. three, No., layer 8, layer two Co-patentee after: Guangdong Dongpeng Holdings Co., Ltd. Patentee after: Foshan Dongpeng Ceramic Co., Ltd. Co-patentee after: Qingyuan Nafuna Ceramics Co.,Ltd. Co-patentee after: Donghua Foshan New Material Co., Ltd. Address before: 528031 Chancheng, Foshan, Jiangwan District, No. three, No. 8, No. layer on the first floor, No. 1 Co-patentee before: Qingyuan Nafuna Ceramics Co.,Ltd. Patentee before: Guangdong Dongpeng Ceramic Co., Ltd. Co-patentee before: Guangdong Dongpeng Holdings Co., Ltd. Co-patentee before: Foshan Dongpeng Ceramic Co., Ltd. Co-patentee before: Foshan Huashengchang Ceramic Co., Ltd. |