CN102699975B - Box tire processing machine and box tire processing method thereof - Google Patents
Box tire processing machine and box tire processing method thereof Download PDFInfo
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- CN102699975B CN102699975B CN201110130773.8A CN201110130773A CN102699975B CN 102699975 B CN102699975 B CN 102699975B CN 201110130773 A CN201110130773 A CN 201110130773A CN 102699975 B CN102699975 B CN 102699975B
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- 238000003672 processing method Methods 0.000 title claims abstract description 12
- 230000007246 mechanism Effects 0.000 claims abstract description 68
- 238000004806 packaging method and process Methods 0.000 claims description 26
- 230000005540 biological transmission Effects 0.000 claims description 19
- 239000000725 suspension Substances 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims 4
- 238000007493 shaping process Methods 0.000 claims 3
- 230000007306 turnover Effects 0.000 abstract description 3
- 230000032258 transport Effects 0.000 description 21
- 239000000463 material Substances 0.000 description 9
- 238000000034 method Methods 0.000 description 5
- 210000001161 mammalian embryo Anatomy 0.000 description 4
- 239000007921 spray Substances 0.000 description 3
- 238000012856 packing Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000001568 sexual effect Effects 0.000 description 1
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- 239000002023 wood Substances 0.000 description 1
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Abstract
Description
技术领域 technical field
本发明涉及机械领域,其具体涉及一种加工高档木质包装盒盒胎的盒胎加工机及其盒胎的加工方法。 The invention relates to the field of machinery, in particular to a tire processing machine for processing high-grade wooden packaging box tires and a tire processing method thereof. the
背景技术 Background technique
目前,高档木质包装盒要求成品盖子和盒体在木质纹理上有连续性和一致性,所以现行的加工方法都是先做出六面封闭的盒胚,再使用单片锯,沿盒胚的围边逐边剖开,并在盒盖和盒体上分别记录流水号,以便后续加工。这种方法效率太低,精度不能保证,产品的一致性不好,且存在加工时容易引发工伤。所以现在急需一种可以全自动加工木质包装盒盒胎的盒胎加工机及其盒胎的加工方法。 At present, high-grade wooden packaging boxes require that the finished lid and box body have continuity and consistency in the wood texture, so the current processing method is to first make a six-sided closed box embryo, and then use a single saw to cut along the edge of the box embryo. The perimeter is cut side by side, and the serial numbers are recorded on the box cover and box body for subsequent processing. The efficiency of this method is too low, the accuracy cannot be guaranteed, the consistency of the product is not good, and it is easy to cause work-related injuries during processing. So be badly in need of a kind of box tire processing machine and the processing method of box tire thereof that can fully automatic process wooden packing box box tire now.
发明内容 Contents of the invention
针对上述问题,本发明的目的是提出一种以流水线的方式实现剖盒打码的盒胎加工机及其盒胎的加工方法。 In view of the above problems, the object of the present invention is to propose a box tire processing machine and a box tire processing method that realizes box cutting and coding in an assembly line manner.
一种盒胎加工机,包含:自动输送台、倒角剖盒机构、剖盒翻转机构、打码机构和控制台,倒角剖盒机构、剖盒翻转机构和打码机构依次设置在自动输送台上;所述控制台与自动输送台、倒角剖盒机构、剖盒翻转机构和打码机构的驱动马达连接,控制马达的运转。 A box tire processing machine, comprising: an automatic conveying table, a chamfering box-cutting mechanism, a box-cutting turning mechanism, a coding mechanism and a console, and the chamfering box-cutting mechanism, the box-cutting turning mechanism and the coding mechanism are sequentially arranged on the automatic conveying On the platform; the console is connected with the driving motor of the automatic conveying platform, the chamfering box cutting mechanism, the box cutting turning mechanism and the coding mechanism to control the operation of the motor.
所述自动输送台分为多个传送段,设置于倒角剖盒机构、剖盒翻转机构和打码机构间和送料口与出料口位置,采用皮带传动。 The automatic conveying platform is divided into a plurality of conveying sections, which are arranged between the chamfering box-cutting mechanism, the box-cutting turning mechanism and the coding mechanism, as well as at the positions of the feeding port and the discharging port, and are driven by belts.
所述倒角剖盒机构设有一工作台、至少一个V槽成型刀、左右横切锯和悬挂式送料装置,所述V槽成型刀通过传动轴连接设于所述工作台的一侧;所述左右横切锯通过传动轴连接设于工作台上的两侧;所述悬挂式送料装置通过支架设于工作台上,其设有皮带传动机构和送料挡齿。 The chamfering box-cutting mechanism is provided with a workbench, at least one V-groove forming knife, left and right cross-cutting saws and a hanging feeding device, and the V-groove forming knife is connected to one side of the workbench through a transmission shaft; The left and right cross-cutting saws are connected and arranged on both sides of the workbench through a transmission shaft; the suspended feeding device is arranged on the workbench through a bracket, and is provided with a belt transmission mechanism and a feeding gear.
所述V槽成型刀和左右横切锯通过燕尾座与传动轴连接。 The V-groove forming knife and the left and right cross-cutting saws are connected with the transmission shaft through a dovetail seat.
所述剖盒翻转机构设有一工作台、左右横切锯、悬挂式送料装置和自动翻料运输台,所述左右横切锯通过传动轴连接设于工作台的两侧;所述悬挂式送料装置通过支架设于工作台上,其设有皮带传动机构和送料挡齿;所述自动翻料运输台设于悬挂式送料装置加工末端。 The box-cutting turning mechanism is provided with a workbench, a left and right cross-cutting saw, a hanging feeding device and an automatic material turning transport table, and the left and right cross-cutting saws are connected to both sides of the workbench through a transmission shaft; the hanging feeding The device is set on the workbench through a bracket, which is provided with a belt drive mechanism and a feeding gear; the automatic material turning transport platform is set at the processing end of the hanging feeding device.
所述自动翻料运输台设有水平运输台和斜面运输台,所述工作台与水平运输台连接,所述水平运输台与斜面运输台连接位置呈向下的坡度。 The automatic material turning transport platform is provided with a horizontal transport platform and an inclined transport platform, the workbench is connected with the horizontal transport platform, and the connecting position between the horizontal transport platform and the inclined transport platform is a downward slope.
所述左右横切锯通过燕尾座与传动轴连接。 The left and right cross-cutting saws are connected with the drive shaft through a dovetail seat.
所述打码机构设于斜面运输台的一侧。 The coding mechanism is arranged on one side of the inclined transport platform.
一种使用所述盒胎加工机的盒胎的加工方法,包括如下步骤: A kind of processing method of the box tire that uses described box tire processing machine, comprises the steps:
A、在控制台上设置木质包装盒盒胎的基本数据,将木质包装盒盒胎放置于自动输送台上; A. Set the basic data of the wooden packaging box tire on the console, and place the wooden packaging box tire on the automatic conveying table;
B、自动输送台将盒胎传送到倒角剖盒机构进行倒角和两侧面分割; B. The automatic conveying table transfers the box tires to the chamfering and box cutting mechanism for chamfering and splitting on both sides;
C、经倒角和两侧面分割的盒胎经自动输送台传送到剖盒翻转机构切割另两侧面; C. The box tires that have been chamfered and divided on both sides are sent to the box cutting and turning mechanism to cut the other two sides through the automatic conveying table;
D、自动翻料运输台将分割开的木质包装盒盒胎的上切割分离部分吸住翻转进入打码机构中,打码机构将产品信息喷打于木质包装盒的内部。 D. The automatic material turning transport platform absorbs and turns the upper cut and separated part of the divided wooden packaging box tire into the coding mechanism, and the coding mechanism sprays the product information on the inside of the wooden packaging box.
所述产品信息包括产品的货单号、流水号、班组号和日期时间。 The product information includes the product order number, serial number, shift number and date and time of the product.
盒胎的基本数据为盒胎的尺寸,即加工数据。 The basic data of the box tire is the size of the box tire, that is, the processing data.
本发明由于采取以上技术方案,具有以下优点: The present invention has the following advantages due to the adoption of the above technical scheme:
本发明一种盒胎加工机及其盒胎的加工方法通过采用数控自动V槽成型刀和左右横切锯两次切割来完成对盒胚周边的切割和一侧面中间倒角切割,使盒胚在保证高精度和一致性的情况下的产量大大提高,同时打码采用数字喷码的方式,可以喷产品货单号、流水号、班组号、日期时间等信息,并增加了产品的可追溯性信息。 A box tire processing machine and a box tire processing method of the present invention use a numerical control automatic V-groove forming knife and a left and right cross-cutting saw to cut twice to complete the cutting of the periphery of the box embryo and the chamfering of one side, so that the box embryo In the case of ensuring high precision and consistency, the output is greatly improved. At the same time, the coding adopts the method of digital coding, which can spray the product order number, serial number, team number, date and time and other information, and increases the traceability of the product. sexual information.
附图说明 Description of drawings
图1是本发明一种盒胎加工机的整体结构示意图。 Fig. 1 is a schematic diagram of the overall structure of a tire box processing machine of the present invention.
图2是本发明一种盒胎加工机未加工的木质包装盒盒胎的结构示意图。 Fig. 2 is the structural representation of the unprocessed wooden packaging box tire of a kind of box tire processing machine of the present invention.
图3是本发明一种盒胎加工机加工后的木质包装盒盒胎的结构示意图。 Fig. 3 is a schematic structural view of a box tire of a wooden packaging box processed by a box tire processing machine of the present invention.
图4是本发明盒胎的加工方法的流程图。 Fig. 4 is the flowchart of the processing method of box tire of the present invention.
具体实施方式 Detailed ways
下面结合附图和实施例对本发明进行详细的描述。 The present invention will be described in detail below in conjunction with the accompanying drawings and embodiments.
如图1所示,为本发明一种盒胎加工机的结构示意图,其包含:自动输送台1、倒角剖盒机构2、剖盒翻转机构3、打码机构4和控制台5,所述自动输送台1分为多个传送段,设置于倒角剖盒机构2、剖盒翻转机构3和打码机构间4和送料口与出料口位置,采用皮带传动;所述控制台5与多个自动输送台1、倒角剖盒机构2、剖盒翻转机构3和打码机构4的驱动马达连接,控制马达的运转,从而控制整机的运行。 As shown in Figure 1, it is a schematic structural view of a box tire processing machine of the present invention, which includes: an automatic conveying platform 1, a chamfering box-cutting mechanism 2, a box-cutting turning mechanism 3, a coding mechanism 4 and a console 5. The automatic conveying platform 1 is divided into a plurality of transmission sections, which are arranged between the chamfering box-cutting mechanism 2, the box-cutting turning mechanism 3 and the coding mechanism 4 and the position of the feeding port and the discharging port, and is driven by a belt; the console 5 It is connected with the driving motors of multiple automatic conveying tables 1, chamfering box cutting mechanism 2, box cutting turning mechanism 3 and coding mechanism 4 to control the operation of the motors, thereby controlling the operation of the whole machine.
所述倒角剖盒机构2设有一工作台21、至少一个V槽成型刀22、左右横切锯23和悬挂式送料装置26,所述V槽成型刀22通过燕尾座与传动轴连接设于所述工作台21的一侧;所述左右横切锯23通过燕尾座与传动轴连接设于工作台上的两侧;所述悬挂式送料装置26通过支架设于工作台21上,其设有皮带传动机构261和送料挡齿262,送料挡齿262通过皮带传动机构261来运送木质包装盒盒胎进行加工。 The chamfering and box-cutting mechanism 2 is provided with a workbench 21, at least one V-groove forming knife 22, left and right cross-cutting saws 23 and a suspension feeding device 26, and the V-groove forming knife 22 is connected to the transmission shaft through a dovetail seat and is located on One side of the workbench 21; the left and right cross-cutting saws 23 are connected to the two sides of the workbench through the dovetail seat and the transmission shaft; the suspended feeding device 26 is arranged on the workbench 21 through a support, Have belt transmission mechanism 261 and feeding gear 262, feeding gear 262 carries wooden packing box box tire by belt transmission mechanism 261 and processes.
所述剖盒翻转机构3设有一工作台31、左右横切锯32、悬挂式送料装置35和自动翻料运输台36,所述左右横切锯32通过燕尾座与传动轴连接设于工作台31的两侧;所述悬挂式送料装置35通过支架设于工作台31上,其设有皮带传动机构351和送料挡齿352,送料挡齿352通过皮带传动机构351来运送木质包装盒盒胎进行加工;所述自动翻料运输台36设有水平运输台361和斜面运输台362,设于悬挂式送料装置35加工末端,工作台31与水平运输台361连接,水平运输台361与斜面运输台362连接位置呈向下的坡度,利用盒胎自身的重力来完成盒胎切割后上下部分的自动翻转,再由斜面运输台362输送出。 The box-cutting turning mechanism 3 is provided with a workbench 31, a left and right cross-cutting saw 32, a hanging feeding device 35 and an automatic material turning transport table 36, and the left and right cross-cutting saw 32 is connected to the workbench through a dovetail seat and a transmission shaft. 31 on both sides; the suspended feeding device 35 is located on the workbench 31 through a bracket, and it is provided with a belt transmission mechanism 351 and a feeding gear 352, and the feeding gear 352 transports the wooden packaging box box tire through the belt transmission mechanism 351 Carry out processing; Described automatic material turning transport platform 36 is provided with horizontal transport platform 361 and inclined-plane transport platform 362, is located at suspension feeder 35 processing ends, and workbench 31 is connected with horizontal transport platform 361, and horizontal transport platform 361 is transported with inclined plane. The connection position of the platform 362 is a downward slope, and the gravity of the box tire is used to complete the automatic turnover of the upper and lower parts after the box tire is cut, and then transported out by the inclined plane transport platform 362.
所述打码机构4设于斜面运输台362的一侧;所述自动翻料运输台36将加工后的木质包装盒翻转后,所述打码机构4将产品的货单号、流水号、班组号和日期时间等信息打印于木质包装盒的内部。 The coding mechanism 4 is located on one side of the inclined plane transport platform 362; after the automatic material turning transportation platform 36 turns over the processed wooden packaging box, the coding mechanism 4 will record the product's manifest number, serial number, Information such as team number and date and time are printed on the inside of the wooden packaging box.
由于加工的木质包装盒盒胎的尺寸不同,可根据实际需要制作不同规格的盒胎加工机,常用的分为两种规格:盒胎加工宽度为100-230mm以内和盒胎加工宽度为230-350mm以内。 Due to the different sizes of the processed wooden packaging box tires, different specifications of tire processing machines can be made according to actual needs. The commonly used ones are divided into two specifications: the processing width of the box tire is within 100-230mm and the processing width of the box tire is 230-230mm. Within 350mm.
如图2和图3所示,当本发明一种盒胎加工机工作时,首先根据木质包装盒盒胎的尺寸设定参数数据,然后将木质包装盒盒胎放置于自动输送台上,传送到倒角剖盒机构2上,通过悬挂式送料装置26固定木质包装盒盒胎,V槽成型刀22和左右横切锯23进行倒角和分割工作;然后使倒角和两个侧面被分割的木质包装盒盒胎再次通过自动输送台输送到剖盒翻转机构3上进行另外两个侧面的切割,切割后通过自动翻料运输台36将分割开的木质包装盒盒胎翻转进入打码机构4中,打码机构4将产品的货单号、流水号、班组号和日期时间等信息打印于木质包装盒的内部,然后通过自动输送台输送切割完成。 As shown in Fig. 2 and Fig. 3, when a kind of box tire processing machine of the present invention works, first set parameter data according to the size of the wooden packaging box tire, then place the wooden packaging box tire on the automatic conveying platform, and send On the chamfering box cutting mechanism 2, the wooden packaging box tire is fixed by the hanging feeding device 26, the V-groove forming knife 22 and the left and right cross-cutting saws 23 perform chamfering and dividing work; then the chamfering and two sides are divided The wooden packaging box tires are transported to the split box turning mechanism 3 by the automatic conveying platform again for cutting on the other two sides. After cutting, the separated wooden packaging box tires are turned over by the automatic material turning transport platform 36 and enter the coding mechanism In 4, the coding mechanism 4 prints information such as the product's bill number, serial number, team number and date and time on the inside of the wooden packaging box, and then conveys and cuts through the automatic conveying table.
如图4所示,是本发明盒胎的加工方法的流程图,其具体步骤如下: As shown in Figure 4, be the flow chart of the processing method of box tire of the present invention, its concrete steps are as follows:
A、在控制台上设置木质包装盒盒胎的基本数据,将木质包装盒盒胎放置于自动输送台上; A. Set the basic data of the wooden packaging box tire on the console, and place the wooden packaging box tire on the automatic conveying table;
B、自动输送台将盒胎传送到倒角剖盒机构进行倒角和两侧面分割; B. The automatic conveying table transfers the box tires to the chamfering and box cutting mechanism for chamfering and splitting on both sides;
C、经倒角和两侧面分割的盒胎经自动输送台传送到剖盒翻转机构切割另两侧面; C. The box tires that have been chamfered and divided on both sides are sent to the box cutting and turning mechanism to cut the other two sides through the automatic conveying table;
D、自动翻料运输台将分割开的木质包装盒盒胎的上切割分离部分吸住翻转进入打码机构中,打码机构将产品信息喷打于木质包装盒的内部。 D. The automatic material turning transport platform absorbs and turns the upper cut and separated part of the divided wooden packaging box tire into the coding mechanism, and the coding mechanism sprays the product information on the inside of the wooden packaging box.
本发明仅以上述实施例进行示意说明,各部件的结构、设置位置、及其连接都是可以有所变化的,在本发明技术方案的基础上,凡根据本发明原理对个别部件进行的改进和等同变换,均不应排除在本发明的保护范围之外。 The present invention is only schematically illustrated with the above-mentioned embodiments, and the structure, setting position, and connection of each component can be changed. On the basis of the technical solution of the present invention, any improvement to individual components according to the principles of the present invention and equivalent transformations shall not be excluded from the protection scope of the present invention.
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CN113894874B (en) * | 2021-11-01 | 2022-07-19 | 湖南名选机电有限公司 | Multifunctional wood processing system and method |
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JP2008105759A (en) * | 2006-10-23 | 2008-05-08 | Yamato Scale Co Ltd | Supply device for aligning conveyor, its operating method and boxing device |
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JPH10329812A (en) * | 1997-05-28 | 1998-12-15 | Kanebo Ltd | Packaging box aligning equipment and cumulative packaging equipment |
CN2681876Y (en) * | 2003-12-22 | 2005-03-02 | 霍伟滨 | Wood paper product corner slot processing machine |
US20080047232A1 (en) * | 2006-08-22 | 2008-02-28 | Lloyd Kovacs | Infeed assembly for a continuous motion wrapping assembly |
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