CN102699678B - Fast assembly device for micro-seal ring - Google Patents
Fast assembly device for micro-seal ring Download PDFInfo
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- CN102699678B CN102699678B CN201210178982.4A CN201210178982A CN102699678B CN 102699678 B CN102699678 B CN 102699678B CN 201210178982 A CN201210178982 A CN 201210178982A CN 102699678 B CN102699678 B CN 102699678B
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Abstract
A fast assembly device for a micro-seal ring comprises a frame, a multi-station rotary table and a rotary table climbing mechanism, wherein the multi-station rotary table is fixed on an index driving device, and comprises a loading station, a micro-seal ring assembly station and a blanking station; each station of the multi-station rotary table is fixedly connected with a clamping air claw through a fine-tuning device; the rotary table climbing mechanism is fixed on the frame; the index driving device is fixed on the rotary table climbing mechanism; a placing plate is mounted on a placing plate cylinder; ring supporting sleeves are symmetrically fixed at two ends of the placing plate, and are thin-walled sleeve pieces; a cross recess is formed in the upper end of the ring supporting sleeve; a micro-seal ring ferrule structure comprises a ring supporting tapered point rod and a cross pressure head; a cross recess is formed in the ring supporting tapered point rod; the ring supporting tapered point rod is connected with a tapered point rod cylinder; and the cross pressure head is arranged above the ring supporting tapered point rod, and is connected with a pressure head cylinder. The fast assembly device has the advantages that the structure is simple; the realization method is smart; the operation is reliable; and fatigue rupture on the micro-seal ring can be avoided.
Description
Technical field
The invention belongs to automatic assembly machine field, especially a kind of micro sealing circle quick-fitting device.
Background technology
Along with the fast development of China's economy, the continuous lifting of domestic labor cost has become a significant consideration of enterprise cost accounting, the difficult important restriction factor that becomes medium-sized and small enterprises maintenance steady production of recruitment.Meanwhile, production from enormous quantities, super large in batches to the transition of many kinds, small batch, and improving constantly product quality requirement, the manufacture assembly system that make to adapt to many kinds, small batch, can produce in groups assembling has become a kind of trend of development, progressively by the domestic a lot of medium-sized and small enterprises of China, is accepted.Research has the automation mounting technology of independent intellectual property right and the Extended Technology of associated core module, meanwhile, by the developmental research of relative commonality key technology, will contribute to the tremendous development of China's flexible automation mounting technology.
According to the author, investigate discovery, there are family more than 300 in warm Tai Area industrial pipeline, plumbing valve class enterprise, and the output value surpasses 20,000,000,000 yuan, and wherein hot-water heating class ceramic cartridge manufacturing enterprise be take as main in Taizhou Prefecture.The Yi Jia enterprise that the annual value of production of take reaches more than 100,000,000 is example, the production of its spool parts has substantially realized automation and has manufactured with semi-automatic, and the 80% even above direct labor of enterprise completes the assembly work of hot-water heating spool, assembling cost of labor drops into and has accounted for the more than 30% of mass customization; And manual assembly efficiency and product assembly quality can not guarantee, assemble the fast beat that is difficult to catch up with manufacture; Add " recruitment waste " that continue to bring out in recent years and China and enter the rapid growth of cost of labor after middle income country, lacking corresponding efficient automatic flexible assembly equipment has become the important bottleneck that product yield, quality improve in restriction enterprise.
Automation assembly technology for hot-water heating spool decomposes rear discovery, two quick mounting technologies of O RunddichtringO of valve-rod body are one of core key technologies of flexible spool automatic assembling machine, the difficult point of valve-rod body O RunddichtringO mounting technology is: first, O type circle small-sized, be miniature O type circle, bulging is difficult compared with stock size O type circle; The second, realize efficiently the assembling of O type circle; The 3rd, assembling process can not produce and destroy O type circle.Based on this, the author has also done a large amount of market surveys and literature query, find to have on market the high-speed micro sealing ring automatic mounting machine of sale import, but this kind of device structure complexity, expensive, the maintenance and repair job requirement in later stage is higher, is not suitable for the job requirement of flexible spool automatic assembling machine, and at home, the quick mounting technology of micro sealing circle is not settled properly always.
Summary of the invention
In order to overcome the various shortcoming of Traditional Man assembling micro sealing circle, simultaneously in order to make up domestic micro sealing circle mounting technology, slowly fail the situation being effectively resolved, the present invention proposes a kind of simple in structure, implementation is ingenious, reliable, the micro sealing circle quick-fitting device that can not cause fatigue rupture to micro sealing circle.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of micro sealing circle quick-fitting device, comprise frame, station dial, rotating disk lifting body, described station dial is fixed on drive device of index, described station dial comprises a feeding station, a micro sealing circle assembling station and a blanking station, each station of described station dial is fixedly connected with clamping gas pawl by micromatic setting, described rotating disk lifting body is fixed in frame, described drive device of index is fixed on described rotating disk lifting body, described micro sealing circle quick-fitting device also comprises micro sealing snare circle module, described micro sealing snare circle module comprises assembling-type support, balance structure, micro sealing snare coil structures and micro sealing circle feeding structure, described balance structure comprises balance cylinder, balance, support ring sleeve, described balance is arranged on described balance cylinder, described support ring sleeve is fixed on the two ends of described balance symmetrically, described support ring sleeve is thin-wall sleeve barrier part, the upper end of described support ring sleeve has cross recess, described micro sealing snare coil structures comprises that support ring bores sharp bar and cross pressure head, described support ring is bored sharp bar and is had cross recess, described support ring bore sharp bar with for driving the cone point bar cylinder of the inwall that inserts from lower to upper described support ring sleeve to be connected, described cross pressure head is positioned at the top that support ring is bored sharp bar, described cross pressure head with in order to be pressed into from top to bottom the pressure head cylinder that described support ring bores in the cross recess of sharp bar and the cross recess of support ring sleeve under driving, be connected.
Further, on described balance, be also symmetrically fixed with two stripping circle cylinders, the fixing stripping of the push rod girth sheets of described stripping circle cylinder, described stripping girth sheets is sleeved on the outer wall of described support ring sleeve.
Further again, the upper end of described support ring sleeve outer wall is the conical surface, the tapering of the described conical surface is identical with the cone tip portion tapering that described support ring is bored sharp bar, described support ring is bored sharp bar when the sharp bar air cylinder driven of described cone reaches limes superiors position, described support ring bores the cone tip portion of sharp bar and the conical surface of described support ring sleeve outer wall agrees with, the cross recess that described support ring is bored sharp bar aligns with the cross recess of described support ring sleeve, described support ring is bored sharp bar when the sharp bar air cylinder driven of described cone reaches limit inferior position, and described support ring is bored sharp bar and departed from described support ring sleeve.
Further, the sharp bar cylinder of described cone and described pressure head cylinder are fixed in the stand of described assembling-type support by adjustable plate.
Preferably, described micro sealing circle feeding structure is fixed in described stand, described micro sealing circle feeding structure comprise pan feeding push pedal, vibrating disk and, accumulator, described accumulator has the vertical storage hole of micro sealing circle, described pan feeding push pedal with in order to drive pan feeding push pedal to do back and forth the reciprocating aciculiform cylinder of feed along described accumulator, be connected.
Further, the front end of described pan feeding push pedal has stair-stepping U-shaped hole.
Preferred again, described assembling-type support comprises balance air cylinder support, stand and base plate, and the balance air cylinder support of described assembling-type support and stand are adjustable to be fixed on described base plate, and described assembling-type support is fixedly connected with screw or bolt by adjustment hole; Described micro sealing snare circle module is by whole adjustable being fixed in frame of described splice type support.
Described micromatic setting is fine position plate, adjustable orifice and upper and lower adjustable orifice before and after having on described fine position plate, described clamping gas pawl is by screw or bolt is adjustable is fixed on described fine position plate, and described fine position plate is by screw or be bolted on described station dial.
The drive device of index of described station dial is pneumatic dispenser, numerical control scale-division dish or mechanical dispenser, and described clamping gas pawl is parallel clamping gas pawl or swings clamping gas pawl, on the cleft hand of described clamping gas pawl, is fixedly connected with grip block.
Described rotating disk lifting body comprises jacking cylinder, riser guide and gripper shoe, described jacking cylinder is fixed in frame, the push rod of described jacking cylinder is fixed by the bottom surface of adapter sleeve and described gripper shoe, described gripper shoe can oscilaltion by riser guide, is fixed with described drive device of index in described gripper shoe.
Beneficial effect of the present invention is mainly manifested in: a kind of micro sealing circle quick-fitting device that the present invention proposes, be used to form a kind of spool flexible automation assembly machine, and certainly also can be used for the sealing ring automation assembling occasion of other bar classes, tube kind part.This micro sealing circle quick-fitting device, decomposes the step of sealing ring assembly technology, has greatly improved the sealing ring efficiency of assembling automatically, to meet the overall work beat of automation equipment.
Accompanying drawing explanation
Fig. 1 is the overall diagram of micro sealing circle quick-fitting device of the present invention.
Fig. 2 is the integral layout figure that micro sealing circle quick-fitting device of the present invention forms spool automatic assembling machine.
Fig. 3 is micro sealing snare circle modular structure figure in micro sealing circle quick-fitting device of the present invention.
Fig. 4 is the cross pressure head of micro sealing snare circle module of the present invention and the work schematic diagram that support ring is bored sharp bar.
Fig. 5 is that the micro sealing of micro sealing snare circle module of the present invention enspheres material structural representation.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention will be further described.
With reference to figure 1 ~ Fig. 5; a kind of micro sealing circle quick-fitting device that the present embodiment proposes; be used to form a kind of spool automated assembly machine; this micro sealing circle quick-fitting device is realized the rapid-assembling to two of valve-rod body miniature O type circles, and the right protection scope that the present invention proposes certainly is not only confined to the present embodiment.
A kind of micro sealing circle quick-fitting device, comprise frame, station dial 201, rotating disk lifting body, described station dial 201 is fixed on drive device of index 202, described station dial 201 at least comprises a feeding station, a micro sealing circle assembling station and a blanking station, and in the present embodiment, described station dial 201 is eight station turnplates, comprising a valve rod feeding station 301, two micro sealing circle assembling stations 302, a valve rod oiling station 303, and valve rod is assembled to the station 304 of spool, restriction due to space layout, design Straight line unit that eight station turnplates make vibrating disk and can realize smoothly the pan feeding of each station, described station dial 201 each station are fixedly connected with clamping gas pawl 204 by micromatic setting 203, described rotating disk lifting body is fixed in frame, described drive device of index 202 is fixed on described rotating disk lifting body, described micro sealing circle quick-fitting device also comprises micro sealing snare circle module, described micro sealing snare circle module comprises assembling-type support 101, balance structure 102, micro sealing snare coil structures 103 and micro sealing circle feeding structure 104, described balance structure comprises balance cylinder 105, balance 106, support ring sleeve 107, described balance 106 is arranged on described balance cylinder 105, described support ring sleeve 107 is fixed on the two ends of described balance 106 symmetrically, described support ring sleeve 107 is thin-wall sleeve barrier part, the upper end of described support ring sleeve 107 has cross recess, described micro sealing snare coil structures comprises that support ring bores sharp bar 108 and cross pressure head 109, described support ring is bored sharp bar 108 and is had cross recess, described support ring is bored sharp bar 108 and is driven and coordinated from lower to upper the inwall that inserts described support ring sleeve by the sharp bar cylinder 110 of cone, described cross pressure head 109 is pressed into from top to bottom described support ring and bores in the cross recess of sharp bar and the cross recess of support ring sleeve under described pressure head cylinder 111 drives,
On described balance, be also symmetrically fixed with two stripping circle cylinders 112, the fixing stripping of the push rod girth sheets 113 of described stripping circle cylinder 112, described stripping girth sheets 113 is sleeved on the outer wall of described support ring sleeve 107, under described stripping circle cylinder drives, the micro sealing circle that has completed support ring on described support ring sleeve is peeled off support ring sleeve by shelling girth sheets 113, is assembled into valve rod and formulates position;
The upper end of described support ring sleeve 107 outer walls is the conical surface, the tapering of the described conical surface is identical with the cone tip portion tapering that described support ring is bored sharp bar 108, described support ring is bored sharp bar 108 when the sharp bar air cylinder driven of described cone reaches limes superiors position, described support ring bores the cone tip portion of sharp bar and the conical surface of described support ring sleeve outer wall agrees with, the cross recess that described support ring is bored sharp bar aligns with the cross recess of described support ring sleeve, only under this kind of state, be fed to support ring and bore micro sealing circle on sharp bar 108 cone points under the suppressing action of cross pressure head, could successfully strut and be arranged on the outer wall of described support ring sleeve 107, wait is stripped from, described support ring is bored sharp bar when the sharp bar air cylinder driven of described cone reaches limit inferior position, and described support ring is bored sharp bar and departed from described support ring sleeve,
The sharp bar cylinder 110 of described cone is fixed in the stand of described assembling-type support with described pressure head cylinder 111 by adjustable plate;
Described micro sealing circle feeding structure 104 is fixed in described stand, it comprises pan feeding push pedal 114, vibrating disk, accumulator 115, described accumulator has the vertical storage hole 116 of micro sealing circle, described pan feeding push pedal 114 is made back and forth feed in face of described accumulator and is moved back and forth under aciculiform air cylinder driven, the front end of described pan feeding push pedal has stepped U-shaped hole 117, a micro sealing circle is released in each pan feeding push pedal from vertical storage hole 116, the stepped U-shaped hole 117 of described pan feeding push pedal is according to the size design of micro sealing circle, just hold miniature O RunddichtringO,
Described assembling-type support 101 comprises balance air cylinder support 118, stand 119 and base plate 120, the balance air cylinder support of described assembling-type support 101 and stand are adjustable to be fixed on described base plate, and described assembling-type support is fixedly connected with screw or bolt by adjustment hole; Described micro sealing snare circle module is by whole adjustable being fixed in frame of described splice type support 101;
Described micromatic setting 203 is fine position plate, adjustable orifice and upper and lower adjustable orifice before and after having on described fine position plate, described clamping gas pawl 204 is by screw or bolt is adjustable is fixed on described fine position plate, and described fine position plate is by screw or be bolted on described station dial 201;
The drive device of index 202 of described station dial can adopt pneumatic dispenser, also can adopt other drive device of index such as numerical control scale-division dish, mechanical dispenser to realize;
Described clamping gas pawl can 204 is parallel clamping gas pawl, also can be and swings clamping gas pawl, on the cleft hand of described clamping gas pawl, is fixedly connected with grip block, and the structure of described grip block is according to the outer contour shape design of clamping part;
Described rotating disk lifting body comprises jacking cylinder 205, riser guide 206, gripper shoe 207, described jacking cylinder 205 is fixed in frame, the push rod of described jacking cylinder is fixed by the bottom surface of adapter sleeve and described gripper shoe 207, described gripper shoe can oscilaltion by riser guide 206, is fixed with described drive device of index 202 in described gripper shoe.
The working method of embodiment that the present invention is used to form the flexible automatic assembling machine of spool is as follows: first, introduce micro sealing snare circle module, it is fixed in frame by assembling-type support 101, described assembling-type support 101 is for the assembling and positional precision adjustment of described each parts of micro sealing snare circle module, be structural design very easily, this is also that welding integral type is directly beyond one's reach.During this micro sealing snare circle module work, balance air cylinder driven balance is to assigned address, one side of balance, on support ring sleeve outer wall, supportted micro sealing circle has been housed, when pending mechanism is transported to the specified altitude assignment of support ring sleeve 107 endoporus by valve rod, on stripping girth sheets 113, move, the micro sealing circle stripping on support ring sleeve outer wall is delivered to the assigned address of valve rod, stripping girth sheets moves down reset, and executing agency transports out of valve rod from support ring sleeve endoporus, and the opposite side of balance, when balance 106 arrives appointment position location, the pan feeding push pedal 114 of described micro sealing circle feeding structure 104 is pushed to operating position by micro sealing circle, boring sharp bar cylinder 110 drives support ring to bore the inwall that sharp bar 108 enters into support ring sleeve 107, after cone moves on to limes superiors position on sharp bar cylinder 110 and puts in place, micro sealing circle just can be enclosed within support ring and bore on the cone point of sharp bar, then next feed is waited in pan feeding push pedal 114 travelling backwards, thereafter pressure head cylinder 111 drives cross pressure head 109 to press down, micro sealing circle is pressed on the outer wall of support ring sleeve, after completing, cross pressure head and support ring are bored sharp bar and are all restored and put in place, thereafter, balance is 180 ° of reciprocally swingings under the driving of oscillating cylinder, realize the process of micro sealing snare dress and material stripping.
This micro sealing snare circle module is used to form micro sealing circle quick-fitting device, the station dial 201 of described micro sealing circle quick-fitting device is eight station turnplates, comprising a valve rod feeding station 301, two micro sealing circle assembling stations 302, a valve rod oiling station 303, and valve rod is assembled to the station 304 of spool, due to the restriction of space layout, design eight station turnplates make the Straight line unit of vibrating disk can realize smoothly the pan feeding of each station, described station dial by rotating disk lifting body top hand after, under the driving of drive device of index, described eight station turnplates turn over a station, then the jacking cylinder of described rotating disk lifting body declines, drive clamping gas pawl on eight station turnplates to operating position, at valve rod feeding station 301, by clamping gas pawl, clamp valve rod, at two micro sealing circle assembling stations 302, complete respectively the sealing ring assembly working at valve rod two places, at valve rod oiling station, valve rod is completed to oiling, at valve rod, be assembled to the station of spool, valve stem sleeve is installed in spool, described spool is fixed on the fixture of complete machine rotating disk, periodic duty successively.
Claims (10)
1. a micro sealing circle quick-fitting device, it is characterized in that: comprise frame, station dial, rotating disk lifting body, described station dial is fixed on drive device of index, described station dial comprises a feeding station, a micro sealing circle assembling station and a blanking station, each station of described station dial is fixedly connected with clamping gas pawl by micromatic setting, described rotating disk lifting body is fixed in frame, described drive device of index is fixed on described rotating disk lifting body, described micro sealing circle quick-fitting device also comprises micro sealing snare circle module, described micro sealing snare circle module comprises assembling-type support, balance structure, micro sealing snare coil structures and micro sealing circle feeding structure, described balance structure comprises balance cylinder, balance, support ring sleeve, described balance is arranged on described balance cylinder, described support ring sleeve is fixed on the two ends of described balance symmetrically, described support ring sleeve is thin-wall sleeve barrier part, the upper end of described support ring sleeve has cross recess, described micro sealing snare coil structures comprises that support ring bores sharp bar and cross pressure head, described support ring is bored sharp bar and is had cross recess, described support ring bore sharp bar with for driving the cone point bar cylinder of the inwall that inserts from lower to upper described support ring sleeve to be connected, described cross pressure head is positioned at the top that support ring is bored sharp bar, described cross pressure head with in order to be pressed into from top to bottom the pressure head cylinder that described support ring bores in the cross recess of sharp bar and the cross recess of support ring sleeve under driving, be connected.
2. micro sealing circle quick-fitting device as claimed in claim 1, is characterized in that: on described balance, be also symmetrically fixed with two stripping circle cylinders, the push rod of described stripping circle cylinder is fixed stripping girth sheets, and described stripping girth sheets is sleeved on the outer wall of described support ring sleeve.
3. micro sealing circle quick-fitting device as claimed in claim 1 or 2, it is characterized in that: the upper end of described support ring sleeve outer wall is the conical surface, the tapering of the described conical surface is identical with the cone tip portion tapering that described support ring is bored sharp bar, described support ring is bored sharp bar when the sharp bar air cylinder driven of described cone reaches limes superiors position, the cone tip portion that described support ring is bored sharp bar is identical with the conical surface of described support ring sleeve outer wall, the cross recess that described support ring is bored sharp bar aligns with the cross recess of described support ring sleeve, described support ring is bored sharp bar when the sharp bar air cylinder driven of described cone reaches limit inferior position, described support ring is bored sharp bar and is departed from described support ring sleeve.
4. micro sealing circle quick-fitting device as claimed in claim 1 or 2, is characterized in that: the sharp bar cylinder of described cone and described pressure head cylinder are fixed in the stand of assembling-type support by adjustable plate.
5. micro sealing circle quick-fitting device as claimed in claim 1 or 2, it is characterized in that: described micro sealing circle feeding structure is fixed in described stand, described micro sealing circle feeding structure comprises pan feeding push pedal, vibrating disk and accumulator, described accumulator has the vertical storage hole of micro sealing circle, described pan feeding push pedal with in order to drive pan feeding push pedal to do back and forth the reciprocating aciculiform cylinder of feed along described accumulator, be connected.
6. micro sealing circle quick-fitting device as claimed in claim 5, is characterized in that: the front end of described pan feeding push pedal has stair-stepping U-shaped hole.
7. micro sealing circle quick-fitting device as claimed in claim 1 or 2, it is characterized in that: described assembling-type support comprises balance air cylinder support, stand and base plate, the balance air cylinder support of described assembling-type support and stand are adjustable to be fixed on described base plate, and described assembling-type support is fixedly connected with screw or bolt by adjustment hole; Described micro sealing snare circle module is by whole adjustable being fixed in frame of described assembling-type support.
8. micro sealing circle quick-fitting device as claimed in claim 1 or 2, it is characterized in that: described micromatic setting is fine position plate, adjustable orifice and upper and lower adjustable orifice before and after having on described fine position plate, described clamping gas pawl is by screw or bolt is adjustable is fixed on described fine position plate, and described fine position plate is by screw or be bolted on described station dial.
9. micro sealing circle quick-fitting device as claimed in claim 1 or 2, it is characterized in that: the drive device of index of described station dial is pneumatic dispenser, numerical control scale-division dish or mechanical dispenser, described clamping gas pawl is parallel clamping gas pawl or swings clamping gas pawl, on the cleft hand of described clamping gas pawl, is fixedly connected with grip block.
10. micro sealing circle quick-fitting device as claimed in claim 1 or 2, it is characterized in that: described rotating disk lifting body comprises jacking cylinder, riser guide and gripper shoe, described jacking cylinder is fixed in frame, the push rod of described jacking cylinder is fixed by the bottom surface of adapter sleeve and described gripper shoe, described gripper shoe can oscilaltion by riser guide, is fixed with described drive device of index in described gripper shoe.
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CN201210178982.4A CN102699678B (en) | 2012-05-30 | 2012-05-30 | Fast assembly device for micro-seal ring |
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CN201210178982.4A CN102699678B (en) | 2012-05-30 | 2012-05-30 | Fast assembly device for micro-seal ring |
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SU1144830A1 (en) * | 1982-10-13 | 1985-03-15 | Специализированное конструкторское бюро по механизации и автоматизации слесарно-сборочных работ | Semiautomatic device for assembling pruners |
US5038463A (en) * | 1988-03-17 | 1991-08-13 | Honda Giken Kogyo Kabushiki Kaisha | Apparatus for assembling a vehicular drive shaft |
CN101108461A (en) * | 2006-07-19 | 2008-01-23 | 康茂股份公司 | Units for Automated Assembly Operations |
CN101361999A (en) * | 2008-07-07 | 2009-02-11 | 王兴章 | Support ring of needle-stand sealing ring assembling device of safe self-destruction injection syringe |
CN102205492A (en) * | 2011-05-12 | 2011-10-05 | 合肥工业大学 | Vertical multilayer rotating platform for automatic assembly |
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CN102699678A (en) | 2012-10-03 |
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