CN102698714B - Preparation method of adsorbent for separating CO2 in biogas pressure swing adsorption - Google Patents
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Abstract
一种制备沼气变压吸附中分离CO2的吸附剂的方法,按泥煤︰褐煤=30~40%︰70~60%的质量比配煤并混匀后,粉碎、过筛、接触空气,加入变性木薯淀粉和煤焦油成型,再炭化、浸渍活化扩孔,晾干后用水蒸汽活化得具有较均匀微孔的吸附剂。用本发明的方法获得的吸附剂煤型分子筛,其孔径集中分布2.7~3.2mm的均匀孔径,吸附剂中孔面积达80%。在用作沼气变压吸附分离CO2的吸附剂中,实现了吸附剂的高性能、大容量、可再生、长寿命。
A method for preparing an adsorbent for separating CO in biogas pressure swing adsorption. After blending and mixing coal according to the mass ratio of peat: lignite = 30-40%: 70-60%, pulverize, sieve, and contact with air, Add denatured tapioca starch and coal tar to shape, then carbonize, impregnate to activate and expand pores, and activate with water vapor after drying to obtain an adsorbent with relatively uniform micropores. The adsorbent coal-type molecular sieve obtained by the method of the present invention has uniform pore diameters of 2.7-3.2 mm in centralized distribution, and the pore area of the adsorbent reaches 80%. Among the adsorbents used as biogas pressure swing adsorption to separate CO2 , the high performance, large capacity, renewability and long life of the adsorbent are realized.
Description
技术领域 technical field
本发明属一种沼气变压吸附中分离CO2的吸附剂的制备方法。 The invention belongs to a method for preparing an adsorbent for separating CO2 in biogas pressure swing adsorption.
背景技术: Background technique:
碳分子是一种具有均匀微子结构的炭质吸附剂,炭分子筛(CMS)具有接近吸附物体直径的楔形狭缝状态的微孔。随着科学技术的发展,以CMS为吸附剂,应用动力学效应和平衡效应的机理,人们应用变压吸附(PSA)进行气体分离手段得到不断完善,PSA-CMS开始在沼气、煤矿、石油化工、天然气、污水处理、岩层气等领域开始推广应用。 Carbon molecules are a carbonaceous adsorbent with a uniform micron structure, and carbon molecular sieves (CMS) have micropores in a wedge-shaped slit state close to the diameter of the adsorbed object. With the development of science and technology, using CMS as the adsorbent, applying the mechanism of kinetic effect and equilibrium effect, the means of gas separation using pressure swing adsorption (PSA) has been continuously improved. PSA-CMS has begun to be used in biogas, coal mines, petrochemical , Natural gas, sewage treatment, rock formation gas and other fields began to be popularized and applied. the
在工业化中,可用于制造CMS的原料非常多,包括天然产物、合成高分聚合物等,一般可采用的原料有:煤、木材、椰壳、石油焦、碳纤维等。由于煤来源广,价格便宜,制备工艺相对简单而应用较广。煤的主要成分是碳,表面化学性活泼,孔径度高,比表面积大,其丰富的分孔隙,有利于制成高活性的吸附材料。 In industrialization, there are many raw materials that can be used to manufacture CMS, including natural products, synthetic polymers, etc. Generally, the raw materials that can be used include: coal, wood, coconut shell, petroleum coke, carbon fiber, etc. Due to the wide source of coal, cheap price, relatively simple preparation process and wide application. The main component of coal is carbon, the surface is chemically active, the pore size is high, the specific surface area is large, and its abundant sub-pores are conducive to making highly active adsorption materials. the
在变压吸附(PSA)气体分离过程中,CMS吸附剂的性能的好坏是这项技术应用成功与否的关键因素之一。气体分离净化的效果取决于CMS的性能,特别是在吸附分离沼气中C02时,沼气中含有少量水分和少量硫化氢等杂质气体,会使得CMS吸附剂性能大幅度降低,导致在沼气变压吸附CO2分离的效果不理想。因此,制备CMS吸附剂研究,成为在沼气吸附分离过程中,采用PSA分离技术研究的重点。 In the pressure swing adsorption (PSA) gas separation process, the performance of the CMS adsorbent is one of the key factors for the success of this technology application. The effect of gas separation and purification depends on the performance of CMS, especially when adsorbing and separating CO 2 in biogas, the biogas contains a small amount of impurity gases such as moisture and hydrogen sulfide, which will greatly reduce the performance of CMS adsorbent, resulting in the pressure change of biogas The effect of adsorption CO2 separation is not ideal. Therefore, the research on the preparation of CMS adsorbent has become the focus of the research on the use of PSA separation technology in the process of biogas adsorption and separation.
由于煤的多项优势,科技人员对用煤制备炭分子筛的研究不断增多。其中,国外多以烟煤、无烟煤为原料制备炭分子筛,主要控制工序是预气氧化,破粘结,活化。而在国内,褐煤与泥煤成为研究的重点,主要控制的工序是炭化。 Due to the many advantages of coal, the research of scientific and technical personnel on the preparation of carbon molecular sieves from coal is increasing. Among them, in foreign countries, bituminous coal and anthracite are mostly used as raw materials to prepare carbon molecular sieves. The main control procedures are pre-gas oxidation, bond breaking, and activation. In China, lignite and peat have become the focus of research, and the main control process is carbonization. the
褐煤与泥煤分别有以下特点: Lignite and peat have the following characteristics respectively:
①褐煤是煤化程度最低的煤料,又名柴煤,英文名称lignite,brown coal; lignite; brown coal。含碳量低(60-70%),含氧量高(15-30)%。外观呈褐色,光泽暗淡,含有较高的内在水分和不同数量的腐殖质。由于富含挥发份(>40%),在空气中易风化碎裂;易于燃烧并冒烟,来源广价格便宜。褐煤的结构疏松,有较发达的空隙结构;无粘结性、含氧量高,在一定炭化条件下、其碳骨架结构易朝着有利于吸附分离的空隙较多的无定形碳结构方向变化。国内目前较多选择褐煤来制作分子筛。 ①Lignite is the coal material with the lowest degree of coalification, also known as firewood coal, and its English name is lignite, brown coal; lignite; brown coal. Low carbon content (60-70%) and high oxygen content (15-30)%. The appearance is brown, the luster is dull, and it contains high internal moisture and different amounts of humus. Because it is rich in volatile matter (>40%), it is easy to be weathered and broken in the air; it is easy to burn and smoke, and it has a wide range of sources and is cheap. The structure of lignite is loose and has a relatively developed pore structure; it has no cohesion and high oxygen content. Under certain carbonization conditions, its carbon skeleton structure tends to change towards an amorphous carbon structure with more pores that is conducive to adsorption and separation. . At present, lignite is mostly used to make molecular sieves in China. the
② 泥炭,(PEAT)。泥炭又称为草炭或是泥煤。它是几千年形成的天然沼泽地产物。在水中缺少空气的条件下,植物死亡后形成的一种较为稳定的有机物堆积层。泥炭的氮和灰分元素含量较低,略显酸性或强酸性,PH值为5.0-4.5,含水量较高,一般为70~80%,通气量在27-29%。质轻、含水、透气和含有机质。物质主要是由未完全分解的植物残体和完全腐殖质、以及矿物质组成。另外,泥炭还有一定的粘湿性,泥炭的加入有利于褐煤粉与煤焦油均匀混合,并有利于高吸附剂的机械强度及更好的孔隙率。 ② Peat, (PEAT). Peat is also known as peat or peat. It is a product of natural swamps formed over thousands of years. In the absence of air in the water, a relatively stable accumulation of organic matter formed after the death of plants. The content of nitrogen and ash elements in peat is low, slightly acidic or strongly acidic, the pH value is 5.0-4.5, the water content is relatively high, generally 70-80%, and the ventilation rate is 27-29%. Lightweight, hydrated, breathable and organic. The substance is mainly composed of incompletely decomposed plant residues and complete humus, as well as minerals. In addition, peat has a certain degree of stickiness, and the addition of peat is conducive to the uniform mixing of lignite powder and coal tar, and is conducive to the mechanical strength of high adsorbent and better porosity. the
发明内容 Contents of the invention
本发明要解决的技术问题是提供一种以褐煤和泥煤为原料制备沼气变压吸附中分离CO2的吸附剂的方法。 The technical problem to be solved by the present invention is to provide a method for preparing an adsorbent for separating CO2 in biogas pressure swing adsorption by using lignite and peat as raw materials.
本发明以如下技术方案解决上述技术问题: The present invention solves the above technical problems with the following technical solutions:
以褐煤和泥煤为原料制备沼气变压吸附中分离CO2的吸附剂的工艺步骤是: The process steps for preparing an adsorbent for separating CO in biogas pressure swing adsorption using lignite and peat as raw materials are:
⑴ 配煤、粉碎、过筛:按泥煤︰褐煤=30~40%︰70~60%的质量比配煤并混匀后,粉碎、过250~300目筛得煤粉,将煤粉散开铺放接触空气24h,要避免阳光直射; ⑴ Coal blending, crushing, and sieving: According to the mass ratio of peat: lignite = 30-40%: 70-60%, the coal is blended and mixed, crushed, sieved through 250-300 mesh to obtain coal powder, and the coal powder is dispersed Open the shop and put it in contact with the air for 24 hours, avoid direct sunlight;
⑵ 成型:向煤粉加入变性木薯淀粉和煤焦油,混匀;变性木薯淀粉︰煤焦油︰煤粉的质量比为(4~5):(16~17):(80~78);成型规格直径2~4mm,长度4~5mm; ⑵ Molding: Add denatured tapioca starch and coal tar to the coal powder and mix well; the mass ratio of denatured tapioca starch: coal tar: coal powder is (4~5):(16~17):(80~78); molding specifications Diameter 2~4mm, length 4~5mm;
⑶ 炭化:升温速度4~6℃/min;当温度为200℃时,恒温2h;400℃时,恒温2h;炭化终温780~820℃,终温恒温时间35~40min; (3) Carbonization: heating rate 4-6°C/min; when the temperature is 200°C, keep the temperature constant for 2 hours; when the temperature is 400°C, keep the temperature constant for 2 hours; the final carbonization temperature is 780-820°C, and the final temperature constant temperature time is 35-40 minutes;
⑷ 活化扩孔:用含15-20%(m)盐酸与5%(m)氯化锌混合水溶液浸渍,浸渍温度80℃,保持24h;过滤所得物品晾干后,放置在280~300℃下,用水蒸汽活化24h,获得具有较均匀微孔的吸附剂。 ⑷ Activation and reaming: impregnate with a mixed aqueous solution containing 15-20% (m) hydrochloric acid and 5% (m) zinc chloride, the immersion temperature is 80°C, and keep for 24h; after the filtered product is dried, place it at 280-300°C , Activated with water vapor for 24h, the adsorbent with relatively uniform micropores was obtained. the
步骤1的煤粉层的铺放厚度5~8mm。 The laying thickness of the pulverized coal layer in step 1 is 5-8mm. the
用本发明的方法获得的吸附剂煤型分子筛,其孔径集中分布2.7~3.2mm的均匀孔径,吸附剂中孔面积达80%。在用作沼气变压吸附分离CO2的吸附剂中,实现了吸附剂的高性能、大容量、可再生、长寿命。 The adsorbent coal-type molecular sieve obtained by the method of the present invention has uniform pore diameters of 2.7-3.2 mm in centralized distribution, and the pore area of the adsorbent reaches 80%. Among the adsorbents used as biogas pressure swing adsorption to separate CO2 , the high performance, large capacity, renewability and long life of the adsorbent are realized.
附图说明 Description of drawings
图1是以褐煤和泥煤为原料制备沼气变压吸附中分离CO2的吸附剂的工艺流程图。 Figure 1 is a flow chart of the process for preparing an adsorbent for CO2 separation in biogas pressure swing adsorption using lignite and peat as raw materials.
具体实施方式: Detailed ways:
制备炭分子筛所用的原料煤质不同,选用的制备工艺方法也有所差别。但实验证明,必须从以下三个方面着重考虑:原煤本身具有较高的孔降率;煤的灰分含量低;固定碳含量高。高质量的煤型分子筛必须具备吸收容量大,孔粒分布均匀,使用寿命长,可多次再生,并有机械强度高等特点。 The quality of raw coal used to prepare carbon molecular sieves is different, and the selected preparation methods are also different. However, experiments have shown that the following three aspects must be considered: the raw coal itself has a high porosity reduction rate; the ash content of the coal is low; and the fixed carbon content is high. High-quality coal-type molecular sieves must have large absorption capacity, uniform distribution of pore particles, long service life, multiple regenerations, and high mechanical strength. the
以下对本发明制备沼气变压吸附中分离CO2的吸附剂的工艺步骤进一步说明如下: Below to the present invention preparation biogas pressure swing adsorption separation CO The process steps of the adsorbent are further described as follows:
⑴ 配煤、粉碎、过筛:按泥煤︰褐煤=30~40%︰70~60%的质量比配煤,应尽可能降低煤的颗粒度,破碎越细越好;通常以颗粒度通过250~300目筛为宜;随后散开铺放接触空气24h。但避免阳光直射。煤粉层的铺放厚度5~8mm。 ⑴ Coal blending, crushing and sieving: coal blending according to the mass ratio of peat: lignite = 30-40%: 70-60%, the particle size of the coal should be reduced as much as possible, the finer the crushing, the better; usually pass through the particle size A 250-300-mesh sieve is appropriate; then spread out and expose to the air for 24 hours. But avoid direct sunlight. The laying thickness of the pulverized coal layer is 5-8mm. the
⑵ 成型:成型的目的是增加吸附剂的规则性和机械强度。成型规格直径2~4mm,长度4~5mm,采用的粘结剂是变性木薯淀粉和煤焦油,变性木薯淀粉︰煤焦油︰煤粉的质量比为4~5:16~17:80~78。 (2) Forming: The purpose of forming is to increase the regularity and mechanical strength of the adsorbent. The molding specifications are 2-4mm in diameter and 4-5mm in length. The binders used are denatured tapioca starch and coal tar, and the mass ratio of denatured tapioca starch: coal tar: coal powder is 4-5:16-17:80-78. the
⑶ 炭化:炭化控制主要包括升温速度、炭化终温、恒温时间等。通过实验对比,确定较好的炭化条件为:升温速度4~6℃/min;当温度为200℃时,恒温2h;400℃时,恒温2h;炭化终温780~820℃,终温恒温时间35~40min。 ⑶ Carbonization: Carbonization control mainly includes heating rate, carbonization final temperature, constant temperature time, etc. Through experimental comparison, it is determined that the better carbonization conditions are: heating rate 4-6°C/min; when the temperature is 200°C, keep the temperature constant for 2 hours; when the temperature is 400°C, keep the temperature constant for 2 hours; 35~40min. the
⑷ 活化扩孔:为了使在780~820℃下炭化后的碳质基体表面及边缘的碳元素活泼,采取措施使其闭孔打开或形成多个空隙通道;方法是对其采用15-20%(m)盐酸与5%(m)氯化锌混合水溶液浸渍。浸渍温度为80℃,保持24h,过滤所得物品晾干后,放置在280~300℃下,用水蒸汽活化24h。从而获得具有较均匀微孔的吸附剂。 ⑷ Activation and reaming: In order to activate the carbon element on the surface and edge of the carbonaceous substrate after carbonization at 780-820°C, measures are taken to make the closed pores open or form multiple void channels; the method is to use 15-20% (m) Immersion in a mixed aqueous solution of hydrochloric acid and 5% (m) zinc chloride. The immersion temperature is 80°C, keep it for 24h, filter the obtained product and dry it, place it at 280-300°C, and activate it with water vapor for 24h. Thus, an adsorbent with relatively uniform micropores is obtained. the
实施例1: Example 1:
⑴ 配煤、粉碎、过筛:按泥煤︰褐煤=30︰70的质量比配煤,将泥煤、褐煤完全混合后粉碎,并过250目筛,得到筛下物,随后散开铺放阴凉处接触空气24h,层厚5-6 mm,避免阳光直射。 ⑴ Coal blending, crushing, and sieving: blend coal according to the mass ratio of peat: lignite = 30:70, mix the peat and lignite completely, then crush them, and pass through a 250-mesh sieve to obtain the under-sieve, and then spread them out Expose to air for 24 hours in a cool place, layer thickness 5-6 mm, avoid direct sunlight. the
⑵ 成型:将步骤⑴获得的筛下物加入变性木薯淀粉和煤焦油使其粘结成型,用成型机制成直径为2mm、长度为4mm的颗粒。变性木薯淀粉︰煤焦油︰煤粉的质量比为5:15:80。 (2) Molding: Add denatured tapioca starch and coal tar to the undersieve obtained in step (1) to make it bonded and formed, and use a molding machine to make granules with a diameter of 2 mm and a length of 4 mm. The mass ratio of denatured tapioca starch: coal tar: coal powder is 5:15:80. the
⑶ 炭化:将步骤⑵获得的成型颗粒物炭化,控制其升温速度为4℃/min,当温度为200℃时,恒温2h;400℃时,恒温2h;炭化终温为780℃,恒温时间为35min。 (3) Carbonization: carbonize the shaped particles obtained in step (2), and control its heating rate to 4°C/min. When the temperature is 200°C, keep the temperature constant for 2 hours; . the
⑷ 活化扩孔:为使经780-820℃碳化后的碳质基体表面及边缘的碳元素活泼,使其闭孔打开或形成多个空隙通道,对其采用15%(m)盐酸与5%(m)氯化锌混合水溶液浸渍。浸渍温度为80℃,保持24h,过滤所得物品晾干后,放置在280-300℃下,用水蒸汽活化24h, 获得具有较均匀微孔的吸附剂。 ⑷ Activation and reaming: In order to activate the carbon elements on the surface and edge of the carbonaceous substrate carbonized at 780-820°C, make the closed pores open or form multiple void channels, use 15% (m) hydrochloric acid and 5% (m) Impregnation with zinc chloride mixed aqueous solution. The immersion temperature is 80°C, keep it for 24h, filter the obtained product to dry, place it at 280-300°C, and activate it with water vapor for 24h to obtain an adsorbent with relatively uniform micropores. the
实施例2 Example 2
按泥煤︰褐煤=40︰60的质量比配煤,粉碎后过300目筛,成型颗粒直径为3mm、长度为4.5mm、炭化升温速度为5℃/min、炭化终温为800℃,恒温时间为37min,采用18%(m)盐酸与5%(m)氯化锌混合水溶液浸渍;其余同实施例1。 According to the mass ratio of peat: lignite = 40:60, the coal is blended, crushed and passed through a 300-mesh sieve, the diameter of the formed particles is 3mm, the length is 4.5mm, the carbonization heating rate is 5°C/min, the final carbonization temperature is 800°C, and the temperature is constant. The time is 37min, using 18% (m) hydrochloric acid and 5% (m) zinc chloride mixed aqueous solution for impregnation; the rest are the same as in Example 1. the
实施例3 Example 3
按泥煤︰褐煤=36︰64的质量比配煤,粉碎后过300目筛,成型颗粒直径为4mm、长度为5mm、炭化升温速度为6℃/min、炭化终温为820℃,恒温时间为40min,采用20%(m)盐酸与5%(m)氯化锌混合水溶液浸渍,其余同实施例1。 According to the mass ratio of peat: lignite = 36:64, the coal is blended, crushed and passed through a 300-mesh sieve, the diameter of the formed particles is 4mm, the length is 5mm, the carbonization heating rate is 6°C/min, the final carbonization temperature is 820°C, and the constant temperature time For 40 minutes, use 20% (m) hydrochloric acid and 5% (m) zinc chloride mixed aqueous solution for impregnation, and the rest are the same as in Example 1. the
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FR2804042B1 (en) * | 2000-01-25 | 2002-07-12 | Air Liquide | PROCESS FOR THE PURIFICATION OF A GAS BY ADSORPTION OF IMPURITIES ON SEVERAL ACTIVE COAL |
CN1919448A (en) * | 2006-07-15 | 2007-02-28 | 中国矿业大学 | Process for preparing active carbon for pressure swing adsorption |
CN100497170C (en) * | 2007-03-09 | 2009-06-10 | 朝阳森塬活性炭有限公司 | Granule decoloration active carbon and preparation method thereof |
CN101497028A (en) * | 2009-01-16 | 2009-08-05 | 中国矿业大学(北京) | Method for preparing magnetic active carbon and the magnetic active carbon |
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