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CN102690679B - Catalytic cracking method for producing propylene - Google Patents

Catalytic cracking method for producing propylene Download PDF

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Publication number
CN102690679B
CN102690679B CN201110072767.1A CN201110072767A CN102690679B CN 102690679 B CN102690679 B CN 102690679B CN 201110072767 A CN201110072767 A CN 201110072767A CN 102690679 B CN102690679 B CN 102690679B
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catalyst
weight
catalytic cracking
reactor
oil
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CN102690679A (en
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高永灿
谢朝钢
龙军
张久顺
朱金泉
崔琰
杨轶男
马建国
姜楠
鲁维民
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Sinopec Research Institute of Petroleum Processing
China Petroleum and Chemical Corp
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Sinopec Research Institute of Petroleum Processing
China Petroleum and Chemical Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/584Recycling of catalysts
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P30/00Technologies relating to oil refining and petrochemical industry
    • Y02P30/20Technologies relating to oil refining and petrochemical industry using bio-feedstock

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Abstract

一种生产丙烯的催化裂化方法,包括:使重质原料与活性组分主要为Y型分子筛的催化剂颗粒和活性组分主要为β分子筛的催化剂颗粒组成的第一催化裂化催化剂在第一提升管反应器中接触反应,反应后的催化剂经汽提、再生后循环使用;使轻质烃与活性组分为孔径小于0.7nm择形分子筛的第二催化裂化催化剂在第二反应器接触反应;反应后的催化剂经汽提、再生后循环使用。本发明提供的生产方法,丙烯产率高,并具有较高的丁烯产率。

A catalytic cracking method for producing propylene, comprising: making a first catalytic cracking catalyst composed of heavy feedstock, catalyst particles whose active components are mainly Y-type molecular sieves and catalyst particles whose active components are mainly β molecular sieves in the first riser Contact reaction in the reactor, the reacted catalyst is recycled after being stripped and regenerated; light hydrocarbons and the second catalytic cracking catalyst whose active component is a shape-selective molecular sieve with a pore size less than 0.7nm are contacted and reacted in the second reactor; the reaction The final catalyst is recycled after being stripped and regenerated. The production method provided by the invention has high propylene yield and relatively high butene yield.

Description

一种生产丙烯的催化裂化方法A catalytic cracking method for producing propylene

技术领域 technical field

本发明涉及一种生产丙烯的催化裂化方法。The present invention relates to a catalytic cracking method for producing propylene.

背景技术 Background technique

重油催化裂解是制备乙烯、丙烯和丁烯等小分子烯烃的重要方法,工业上普遍使用的重油催化裂化生产低碳烯烃的方法例如最大量生产丙烯的催化裂解技术(DCC,USP4980053和USP5670037)和最大量生产乙烯的催化热裂解技术(CPP,USP6210562),这两种技术采用单个提升管反应器或单个提升管反应器组合密相流化床的反应器结构配合专用催化剂在较高温度条件下进行反应,所使用的催化剂均是含有MFI结构的中孔沸石(如ZSM-5)和/或大孔沸石(如Y分子筛)等活性组元构成的单一催化剂体系,在保证一定重油转化基础上追求较高的小分子烯烃产率。但是,由于强化重油转化与提高小分子烯烃所需要的催化活性中心差异较大,因此,其催化剂配方上有时很难在单个提升管反应器或单个提升管反应器组合密相流化床的反应器中同时兼顾重油转化反应和多产小分子烯烃反应的要求。此外,目前有些催化裂化装置还通过添加含有ZSM-5沸石的助剂方法来增加多产小分子烯烃产率。虽然该方法具有较好的灵活性,但是该方法除了增加小分子烯烃产率幅度较小外,还存在其它难以克服的缺陷:一是,当添加含有ZSM-5沸石的助剂太少时难以达到多产小分子烯烃要求;二是,当添加含有ZSM-5沸石的助剂较高时,对主催化裂化催化剂存在明显不利的物理稀释作用,从而降低整个催化剂体系综合效果,同时还存在助剂与主催化剂间性能相互匹配的问题,其丙烯产率难以进一步提高。Catalytic cracking of heavy oil is an important method for preparing small molecule olefins such as ethylene, propylene and butene, and the method of catalytic cracking of heavy oil commonly used in industry to produce low-carbon olefins is such as the catalytic cracking technology of maximum production of propylene (DCC, USP4980053 and USP5670037) and Catalytic pyrolysis technology (CPP, USP6210562) for the largest production of ethylene. These two technologies use a single riser reactor or a single riser reactor combined with a dense-phase fluidized bed reactor structure with a special catalyst at a higher temperature. For the reaction, the catalyst used is a single catalyst system composed of active components such as medium-pore zeolite (such as ZSM-5) and/or large-pore zeolite (such as Y molecular sieve) with MFI structure. On the basis of ensuring a certain amount of heavy oil conversion Pursue a higher yield of small molecule olefins. However, due to the large difference in the catalytic active centers required for the enhancement of heavy oil conversion and the improvement of small molecule olefins, it is sometimes difficult to react in a single riser reactor or a single riser reactor combined with a dense-phase fluidized bed in terms of catalyst formulations. The reactor takes into account the requirements of the heavy oil conversion reaction and the reaction of prolific small molecule olefins at the same time. In addition, some catalytic cracking units currently increase the yield of prolific small molecule olefins by adding additives containing ZSM-5 zeolite. Although this method has better flexibility, this method also has other defects that are difficult to overcome except that the rate of increase in the yield of small molecular olefins is relatively small: the first is that it is difficult to achieve when adding too little additive containing ZSM-5 zeolite. Prolific production of small molecular olefins is required; second, when the additive containing ZSM-5 zeolite is high, there is an obvious unfavorable physical dilution effect on the main catalytic cracking catalyst, thereby reducing the overall effect of the entire catalyst system, and there are additives Due to the problem of matching the performance of the main catalyst, it is difficult to further increase the propylene yield.

CN100448954C公开了增产丙烯的催化转化方法。该方法采用两种催化剂混合物参与反应,一种是含Y型分子筛的催化剂,另一种为含ZSM-5分子筛、过渡金属添加剂及磷添加剂的催化剂。反应装置采用双提升管设计,主要包括主提升管、辅助提升管和公用再生器以及气固分离设备。在主提升管将重质、大分子的烃油原料裂化生成汽油、柴油和液化气等产品;分离出丙烯后的液化气中间产物注入到辅助提升管反应器内与热的两种催化剂混合物接触,先后进行烯烃叠合、叠合产物裂化及烷烃脱氢反应来增产丙烯产物。该方法无法解决述两种催化剂间的干扰、稀释等副作用,丙烯产率不高;也未涉及反应、再生装置结构。CN100448954C discloses a catalytic conversion method for increasing the production of propylene. The method adopts two catalyst mixtures to participate in the reaction, one is a catalyst containing Y-type molecular sieves, and the other is a catalyst containing ZSM-5 molecular sieves, transition metal additives and phosphorus additives. The reaction device adopts double riser design, mainly including main riser, auxiliary riser, common regenerator and gas-solid separation equipment. In the main riser, the heavy, macromolecular hydrocarbon oil feedstock is cracked to produce gasoline, diesel and liquefied gas; the liquefied gas intermediate product after propylene is separated is injected into the auxiliary riser reactor to contact with the hot two catalyst mixtures , successively carry out olefin superposition, superposition product cracking and alkane dehydrogenation reaction to increase the production of propylene product. This method cannot solve side effects such as interference and dilution between the above two catalysts, and the yield of propylene is not high; nor does it involve reaction and regeneration device structure.

CN101314724A公开了一种生物油脂和矿物油组合催化转化方法。该方法采用改性β沸石和具有MFI结构的沸石为必要活性组分的催化剂在提升管与流化床复合反应器中催化转化生物油脂和矿物油用来生产丙烯等小分子烯烃。该方法使用含有多种活性组元的单一催化剂体系,难以兼顾重油转化反应和多产小分子烯烃反应两种反应差异很大的要求,无法很好地解决上述两种沸石间的干扰、稀释等副作用,丙烯产率不高,此外,该专利也未对反应装置结构方面有特殊要求和规定。CN101314724A discloses a combined catalytic conversion method of biological oil and mineral oil. The method uses modified β zeolite and zeolite with MFI structure as catalysts as essential active components to catalyze biogrease and mineral oil in a riser and fluidized bed composite reactor to produce small molecular olefins such as propylene. This method uses a single catalyst system containing multiple active components, and it is difficult to meet the requirements of the heavy oil conversion reaction and the reaction of prolific small molecule olefins, which are very different, and cannot well solve the interference and dilution between the above two zeolites. Side effects, the yield of propylene is not high, in addition, this patent does not have special requirements and regulations on the structure of the reaction device.

CN101134913A公开了一种制取低碳烯烃的烃类催化转化方法,该方法将烃类原料催化裂解后得到C2~C4烯烃、汽油、柴油、重油及其它低分子饱和烃类;该方法使用的催化剂,含有由磷和过渡金属M改性的β沸石和余量的其他种类沸石。该方法采用由多种活性组元构成的单一催化剂体系,难以同时兼顾重油转化和多产小分子烯烃两种差异很大的反应,丙烯产率不高。CN101134913A discloses a method for catalytic conversion of hydrocarbons to produce low-carbon olefins, in which hydrocarbon raw materials are catalytically cracked to obtain C2-C4 olefins, gasoline, diesel oil, heavy oil and other low-molecular-weight saturated hydrocarbons; the catalyst used in the method , containing beta zeolite modified by phosphorus and transition metal M and the balance of other types of zeolite. This method adopts a single catalyst system composed of multiple active components, and it is difficult to take into account the two very different reactions of heavy oil conversion and production of small molecule olefins at the same time, and the yield of propylene is not high.

发明内容 Contents of the invention

本发明要解决的技术问题是提供一种生产丙烯的催化裂化方法,该方法用于重质原料转化,具有较高的丙烯产率。The technical problem to be solved by the present invention is to provide a catalytic cracking method for producing propylene, which is used for the conversion of heavy raw materials and has a relatively high propylene yield.

本发明提供一种生产丙烯的催化裂化方法,包括:The invention provides a catalytic cracking method for producing propylene, comprising:

(1)使重质原料与第一催化裂化催化剂在第一提升管反应器中接触反应,将反应后的油气与第一催化裂化催化剂分离,油气引入产品分离系统,第一催化裂化催化剂于第一汽提器汽提后引入第一再生器再生,再生后的第一催化裂化催化剂引入第一反应器循环使用;其中,所述第一催化裂化催化剂由活性组分主要为Y型分子筛的催化剂颗粒和活性组分主要为β分子筛的催化剂颗粒组成;第一提升管反应器反应温度为450~650℃,剂油比为1~25,反应时间为0.50~10秒;(1) Make the heavy raw material and the first catalytic cracking catalyst contact and react in the first riser reactor, the oil gas after the reaction is separated from the first catalytic cracking catalyst, the oil gas is introduced into the product separation system, and the first catalytic cracking catalyst is placed in the first catalytic cracking catalyst A stripper is stripped and introduced into the first regenerator for regeneration, and the regenerated first catalytic cracking catalyst is introduced into the first reactor for recycling; wherein, the first catalytic cracking catalyst is composed of a catalyst whose active component is mainly Y-type molecular sieve The particles and active components are mainly composed of catalyst particles of β molecular sieve; the reaction temperature of the first riser reactor is 450-650°C, the agent-oil ratio is 1-25, and the reaction time is 0.50-10 seconds;

(2)使轻质烃与含孔径小于0.7nm择形分子筛的第二催化裂化催化剂在第二反应器接触反应;所述的第二反应器包括串联的第二提升管反应器和流化床反应器,第二提升管反应器反应后的油气与反应后的第二催化裂化催化剂引入与第二提升管反应器串联的流化床反应器反应;流化床反应后的油气引入产品分离系统,催化剂引入第二汽提器汽提后引入第二再生器再生,再生后的第二催化裂化催化剂引入第二提升管反应器循环使用;所述轻质烃包括汽油馏分和/或C4烃;当所述轻质烃包括汽油馏分时,汽油馏分在第二提升管反应器内操作的剂油比为10~30,反应时间为0.10~1.5秒;当所述轻质烃包括C4烃时,C4烃在第二提升管内操作剂油比为12~40,反应时间为0.50~2.0秒;流化床反应器的反应温度为500~650℃,重时空速为1~35小时-1(2) make light hydrocarbons and the second catalytic cracking catalyst containing pore diameter less than 0.7nm shape-selective molecular sieve contact reaction in second reactor; Described second reactor comprises the second riser reactor and fluidized bed connected in series Reactor, the oil gas reacted in the second riser reactor and the reacted second catalytic cracking catalyst are introduced into the fluidized bed reactor connected in series with the second riser reactor for reaction; the oil gas reacted in the fluidized bed is introduced into the product separation system The catalyst is introduced into the second stripper for stripping and then introduced into the second regenerator for regeneration, and the regenerated second catalytic cracking catalyst is introduced into the second riser reactor for recycling; the light hydrocarbons include gasoline fractions and/or C4 hydrocarbons; When the light hydrocarbons include gasoline fractions, the gasoline fraction operates at an agent-to-oil ratio of 10 to 30 in the second riser reactor, and the reaction time is 0.10 to 1.5 seconds; when the light hydrocarbons include C4 hydrocarbons, The operating agent-oil ratio of C4 hydrocarbons in the second riser is 12-40, and the reaction time is 0.50-2.0 seconds; the reaction temperature of the fluidized bed reactor is 500-650°C, and the weight hourly space velocity is 1-35 hours -1 .

本发明提供的生产丙烯的催化裂化方法,在重质原料催化转化反应、再生循环体系中,使用的裂化催化剂为以Y型分子筛为主要活性组元的催化剂颗粒和以β分子筛为主要活性组元的催化剂颗粒组成的混合物,在轻质烃油催化转化反应、再生循环体系中,使用的裂化催化剂以平均孔径小于0.7nm择形分子筛为主要活性组元,可充分、容易地强化重油转化,高选择性地将重质原料转化为丙烯等小分子烯烃产物,两个反应系统反应后的待生剂进入各自再生区烧焦再生,易于调控,从而形成了两个独立闭合的催化剂反应、再生循环,可以提高重油转化率的同时高选择性地增加小分子烯烃收率尤其是丙烯的收率,具有更高的重油转化率和丙烯产率,意外的是还具有较高的丁烯产率。In the catalytic cracking method for producing propylene provided by the present invention, in the heavy raw material catalytic conversion reaction and regeneration cycle system, the cracking catalyst used is catalyst particles with Y-type molecular sieve as the main active component and β molecular sieve as the main active component. In the light hydrocarbon oil catalytic conversion reaction and regeneration cycle system, the cracking catalyst used has a shape-selective molecular sieve with an average pore size of less than 0.7nm as the main active component, which can fully and easily strengthen the conversion of heavy oil, high Selectively convert heavy raw materials into small molecule olefin products such as propylene, and the spent reagents after the reaction of the two reaction systems enter their respective regeneration zones for charring regeneration, which is easy to control, thus forming two independent closed catalyst reaction and regeneration cycles , can improve the conversion rate of heavy oil and at the same time increase the yield of small molecule olefins, especially propylene, with high selectivity, have higher conversion rate of heavy oil and yield of propylene, and surprisingly also have higher yield of butene.

附图说明 Description of drawings

图1为本发明提供的一种催化裂化装置示意图。其中1、2为提升管反应器,3为密相流化床反应器,4为再生器,5为沉降器中汽提段分区隔板,6为再生器中再生分区隔板,7为重质烃油提升管反应器出口气固快分设备,8为提升管与流化床组合反应器的出口气固快分设备,9为提升管反应器1和提升管2与流化床3组合反应器公用的沉降器。40和41分别为两股再生催化剂斜管(由滑阀开度控制其中的催化剂流量,图中未标出),42和43分别为两股待生催化剂斜管(由滑阀开度控制其中的催化剂流量,图中未标出)。51和52分别为两股催化剂对应的汽提区,61和62分别为两股催化剂对应的再生区,50为汽提水蒸气,60为再生空气。如图1所示,提升管2与流化床3串联通过沉降器9与提升管1实现并列布置,沉降器9与包括汽提区51和汽提区52的汽提器高低同轴布置。Figure 1 is a schematic diagram of a catalytic cracking unit provided by the present invention. Among them, 1 and 2 are the riser reactor, 3 is the dense-phase fluidized bed reactor, 4 is the regenerator, 5 is the stripping partition partition in the settler, 6 is the regeneration partition partition in the regenerator, and 7 is the regenerator. Gas-solid rapid separation equipment at the outlet of the hydrocarbon oil riser reactor, 8 is the gas-solid rapid separation equipment at the outlet of the combined reactor of the riser and the fluidized bed, and 9 is the combination of the riser reactor 1 and the riser 2 and the fluidized bed 3 The common settler for the reactor. 40 and 41 are respectively two strands of regenerated catalyst inclined tubes (the catalyst flow rate is controlled by the opening of the slide valve, not shown in the figure), 42 and 43 are respectively two strands of inclined tubes of the catalyst to be regenerated (the flow rate of the catalyst is controlled by the opening of the slide valve). Catalyst flow rate, not shown in the figure). 51 and 52 are the stripping zones corresponding to the two catalysts, 61 and 62 are the regeneration zones corresponding to the two catalysts, 50 is the steam stripping, and 60 is the regeneration air. As shown in FIG. 1 , the riser 2 and the fluidized bed 3 are arranged in parallel through the settler 9 and the riser 1 in series, and the settler 9 is arranged coaxially with the stripper including the stripping zone 51 and the stripping zone 52 .

具体实施方式 Detailed ways

本发明提供的生产丙烯的催化裂化方法,在第一提升管反应器中,重质原料与第一催化裂化催化剂接触反应,生成的油剂混合物通过提升管末端分离装置将油气与反应后积炭催化剂分离,所述的分离装置优选为快分装置,用以将反应油气与积炭催化剂快速分离,可采用现有快分装置,优选的快分装置为粗旋分分离器。通过重质原料催化转化提升管反应器末端快分装置将油气与反应后积炭催化剂迅速分离,可降低干气产率,抑制低碳烯烃尤其丙烯在生成之后的再转化。油气经后续的产品分离系统分离得到裂解气体、裂解汽油、裂解轻油和裂解重油等产物;待生剂进入后续的第一汽提器,汽提后的待生剂通过输送管线导入第一再生器再生后返回第一提升管反应器循环使用。第一提升管反应器中的操作条件包括:反应温度为450~650℃,优选为480~600℃;剂油比(第一催化裂化催化剂与重质原料的重量比)为1~25,优选为5~20;反应时间为0.50~10秒,优选为1~10;反应器内压力(绝对压力)0.1~0.4MPa,优选为0.15~0.35MPa。In the catalytic cracking method for producing propylene provided by the present invention, in the first riser reactor, the heavy raw material is contacted and reacted with the first catalytic cracking catalyst, and the generated oil mixture is separated from the oil gas and the carbon deposit after the reaction by the separation device at the end of the riser. Catalyst separation, the separation device is preferably a rapid separation device, which is used to quickly separate the reaction oil gas from the carbon-deposited catalyst. Existing rapid separation devices can be used, and the preferred rapid separation device is a rough cyclone separator. The rapid separation of oil and gas from the carbon-deposited catalyst after the reaction is carried out through the rapid separation device at the end of the riser reactor for the catalytic conversion of heavy raw materials, which can reduce the dry gas yield and inhibit the reconversion of low-carbon olefins, especially propylene, after formation. The oil and gas are separated by the subsequent product separation system to obtain products such as cracked gas, cracked gasoline, cracked light oil and cracked heavy oil; the spent agent enters the subsequent first stripper, and the stripped spent agent is introduced into the first regeneration unit through the delivery pipeline After the reactor is regenerated, it returns to the first riser reactor for recycling. The operating conditions in the first riser reactor include: the reaction temperature is 450 to 650°C, preferably 480 to 600°C; the ratio of catalyst to oil (the weight ratio of the first catalytic cracking catalyst to heavy feedstock) is 1 to 25, preferably 5-20; the reaction time is 0.50-10 seconds, preferably 1-10 seconds; the pressure (absolute pressure) in the reactor is 0.1-0.4 MPa, preferably 0.15-0.35 MPa.

所述重质原料为重质烃类和/或富含碳氢化合物的各种动植物油类原料,所述重质烃类选自石油烃类、矿物油和合成油中的一种或一种以上的混合物。石油烃类为本领域技术人员所公知,例如,可以是减压蜡油、常压渣油、减压蜡油掺混部分减压渣油或其它二次加工获得的烃油。所述其它二次加工获得的烃油如焦化蜡油、脱沥青油、糠醛精制抽余油中的一种或几种。矿物油选自煤液化油、油砂油和页岩油中的一种或一种以上的混合物。合成油为煤、天然气或沥青经过F-T合成得到的馏分油。富含碳氢化合物的各种动植物油类原料例如动物油脂、植物油脂。The heavy raw materials are heavy hydrocarbons and/or various animal and vegetable oil raw materials rich in hydrocarbons, and the heavy hydrocarbons are selected from one or one of petroleum hydrocarbons, mineral oils and synthetic oils a mixture of the above. Petroleum hydrocarbons are well known to those skilled in the art, for example, they may be vacuum gas oil, atmospheric residue, vacuum gas oil mixed with vacuum residue or other hydrocarbon oils obtained through secondary processing. Said other hydrocarbon oil obtained through secondary processing, such as one or more of coker wax oil, deasphalted oil, furfural refined raffinate oil. Mineral oil is selected from one or a mixture of coal liquefied oil, oil sands oil and shale oil. Synthetic oil is the distillate obtained by F-T synthesis of coal, natural gas or asphalt. Various animal and vegetable oils rich in hydrocarbons such as animal fats and vegetable fats.

本发明提供的生产丙烯的催化裂化方法,使轻质烃与第二催化裂化催化剂在由第二提升管反应器和流化床反应器串联组成的组合反应器接触反应,将轻质烃转化,反应后离开第二反应器的油气和催化剂分离,催化剂进入汽提器汽提后再生,再生后的催化剂引入第二提升管反应器循环使用。在第二提升管反应器和流化床反应器组成的组合反应器中,轻质烃与第二催化裂化催化剂在第二提升管反应器中接触反应后,得到的油剂混合物引入与第二提升管反应器末端相连的流化床反应器中继续反应,反应后的烃类产物进入沉降器然后经与沉降器相连的气固分离设备进入后续产品分离系统,得到裂解气体、裂解汽油、裂解轻油和裂解重油,气固分离设备分离的待生剂进入流化床反应区,离开流化床反应区的反应后催化剂进入第二汽提器,经汽提后引入第二再生器中再生后返回第二提升管反应器循环使用。所述的与沉降器相连的气固分离设备例如旋风分离器。In the catalytic cracking method for producing propylene provided by the present invention, the light hydrocarbons are contacted and reacted with the second catalytic cracking catalyst in a combined reactor composed of a second riser reactor and a fluidized bed reactor in series to convert the light hydrocarbons, After the reaction, the oil and gas leaving the second reactor are separated from the catalyst, the catalyst enters the stripper to be stripped and then regenerated, and the regenerated catalyst is introduced into the second riser reactor for recycling. In the combined reactor composed of the second riser reactor and the fluidized bed reactor, after light hydrocarbons and the second catalytic cracking catalyst are contacted and reacted in the second riser reactor, the obtained oil mixture is introduced into the second The reaction continues in the fluidized bed reactor connected to the end of the riser reactor. The reacted hydrocarbon products enter the settler and then enter the subsequent product separation system through the gas-solid separation equipment connected to the settler to obtain cracked gas, cracked gasoline, cracked Light oil and pyrolysis heavy oil, the raw agent separated by gas-solid separation equipment enters the fluidized bed reaction zone, and the reacted catalyst that leaves the fluidized bed reaction zone enters the second stripper, and after stripping, it is introduced into the second regenerator for regeneration Then return to the second riser reactor for recycling. The gas-solid separation equipment connected to the settler is, for example, a cyclone separator.

本发明提供的生产丙烯的催化裂化方法,所述轻质烃为汽油馏分和/或C4烃,优选包括本发明方法产品分离系统得到的汽油馏分和/或C4烃。第二提升管反应器的操作条件为:当所述轻质烃包括汽油馏分时,汽油馏分在第二提升管内操作剂油比(引入第二提升管反应器的第二催化裂化催化剂与汽油馏分的重量比)为10~30,反应时间为0.10~1.5秒;当所述轻质原料包括C4烃时,C4烃在第二提升管内操作剂油比(引入第二提升管反应器的第二催化裂化催化剂与C4烃的重量比)为12~40,反应时间为0.50~2.0秒;流化床反应器的反应温度为500~650℃,重时空速为1~35小时-1,反应器内压力0.1~0.4MPa(绝对压力)。优选,第二提升管反应器中汽油馏分的反应操作条件:汽油馏分在第二提升管内操作剂油比优选为15~25;反应时间优选为0.30~0.8秒;汽油馏分雾化水蒸汽占汽油馏分进料量优选为10~20重量%。C4馏分的反应操作条件:C4烃在第二提升管反应器内操作剂油比(引入第二提升管反应器的第二催化裂化催化剂与引入第二提升管反应器的C4烃的重量比)优选17~30;富含烯烃C4在第二提升管内反应时间优选0.8~1.5秒;雾化水蒸汽占C4进料量的比例优选15~25重量%。In the catalytic cracking method for producing propylene provided by the present invention, the light hydrocarbons are gasoline fractions and/or C4 hydrocarbons, preferably including gasoline fractions and/or C4 hydrocarbons obtained from the product separation system of the method of the present invention. The operating condition of the second riser reactor is: when described light hydrocarbon comprises gasoline fraction, gasoline fraction is in the second riser operating agent oil ratio (introduces the second catalytic cracking catalyst of the second riser reactor and gasoline fraction weight ratio) is 10 to 30, and the reaction time is 0.10 to 1.5 seconds; when the light feedstock includes C4 hydrocarbons, the C4 hydrocarbons operate in the second riser at the ratio of operating agent to oil (introduced into the second riser reactor second The weight ratio of catalytic cracking catalyst to C4 hydrocarbon) is 12 to 40, and the reaction time is 0.50 to 2.0 seconds; the reaction temperature of the fluidized bed reactor is 500 to 650 ° C, and the weight hourly space velocity is 1 to 35 hours -1 , the reactor Internal pressure 0.1 ~ 0.4MPa (absolute pressure). Preferably, the reaction operating conditions of the gasoline fraction in the second riser reactor: the operating agent oil ratio of the gasoline fraction in the second riser is preferably 15 to 25; the reaction time is preferably 0.30 to 0.8 seconds; The distillate feed amount is preferably 10 to 20% by weight. The reaction operation condition of C4 cut: C4 hydrocarbon in the second riser reactor operating agent oil ratio (the second catalytic cracking catalyst that introduces the second riser reactor and the C4 hydrocarbon weight ratio that introduces the second riser reactor) Preferably 17-30; the reaction time of olefin-rich C4 in the second riser is preferably 0.8-1.5 seconds; the proportion of atomized water vapor in the C4 feed is preferably 15-25% by weight.

本发明提供的催化裂化方法中,流化床反应器的反应操作条件包括:反应压力(沉降器出口压力,绝压)为0.1~0.4MPa,优选为0.15~0.35MPa;流化床反应温度约为500~650℃,优选为510~580℃;流化床的重时空速(对流化床反应器总烃类进料)为1~35小时-1,优选为3~30小时-1In the catalytic cracking method provided by the present invention, the reaction operating conditions of the fluidized bed reactor include: the reaction pressure (settler outlet pressure, absolute pressure) is 0.1~0.4MPa, preferably 0.15~0.35MPa; the fluidized bed reaction temperature is about 500-650°C, preferably 510-580°C; the weight hourly space velocity of the fluidized bed (total hydrocarbon feed to the fluidized bed reactor) is 1-35 hours -1 , preferably 3-30 hours -1 .

本发明提供的生产丙烯的催化裂化方法中,引入第二提升管反应器中的轻质烃为汽油馏分和/或C4烃,优选为富含烯烃的汽油馏分和/或C4烃。所述富含烯烃的汽油馏分原料包括本发明装置生产(即来自本发明所述产品分离系统)的汽油馏分和/或其它装置生产汽油馏分;其它装置生产汽油馏分可选自催化裂化粗汽油、催化裂化稳定汽油、焦化汽油、减粘裂化汽油以及其它炼油或化工过程所生产的汽油馏分中的一种或一种以上的混合物,优先选用本装置生产的汽油馏分。所述汽油原料可以是全馏程的汽油馏分,终馏点不超过204℃例如馏程为40~204℃,也可以是其中的窄馏分,例如馏程在40~85℃之间的汽油馏分。注入轻质烃油提升管反应器的汽油馏分与注入第一提升管反应器的重质原料的重量比为0.05~0.20∶1,优选0.08~0.15∶1。所述汽油原料优选为富含烯烃的汽油馏分,其烯烃含量为20~95重量%,优选35~90重%,最好在50重量%以上。In the catalytic cracking method for producing propylene provided by the present invention, the light hydrocarbons introduced into the second riser reactor are gasoline fractions and/or C4 hydrocarbons, preferably gasoline fractions and/or C4 hydrocarbons rich in olefins. The gasoline fraction raw material rich in olefins comprises the gasoline fraction produced by the device of the present invention (i.e. from the product separation system described in the present invention) and/or other devices produce the gasoline fraction; the gasoline fraction produced by other devices can be selected from catalytic cracking naphtha, One or more mixtures of catalytic cracking stable gasoline, coker gasoline, visbreaking gasoline and gasoline fractions produced by other refining or chemical processes, the gasoline fraction produced by this unit is preferred. The gasoline raw material can be a full-range gasoline fraction with an end boiling point not exceeding 204°C, such as a distillation range of 40-204°C, or a narrow fraction thereof, such as a gasoline fraction with a distillation range of 40-85°C . The weight ratio of the gasoline fraction injected into the light hydrocarbon oil riser reactor to the heavy feedstock injected into the first riser reactor is 0.05-0.20:1, preferably 0.08-0.15:1. The gasoline raw material is preferably an olefin-rich gasoline fraction, and its olefin content is 20-95% by weight, preferably 35-90% by weight, and most preferably above 50% by weight.

所述C4烃类是指以C4馏分为主要成分的常温、常压下以气体形式存在的低分子碳氢化合物,包括分子中碳原子数为4的烷烃、烯烃及炔烃。它包括本发明装置生产的富含C4馏分的气态烃产品,也可以包括其它装置过程所生产的富含C4馏分的气态烃,其中优选本发明装置生产的C4馏分。所述C4烃类优选为富含烯烃的C4馏分,其中C4烯烃的含量大于50重%,优选大于60重%,最好是在70重量%以上。优选所述轻质烃包括汽油馏分,含或不含C4烃,C4烃与汽油馏分的重量比为0~2∶1,优选0~1.2∶1,最优选0~0.8∶1。The C4 hydrocarbons refer to low-molecular hydrocarbons that exist in the form of gases at normal temperature and pressure with C4 fraction as the main component, including alkanes, alkenes and alkynes with 4 carbon atoms in the molecule. It includes gaseous hydrocarbon products rich in C4 cuts produced by the device of the present invention, and may also include gaseous hydrocarbons rich in C4 cuts produced by other device processes, among which the C4 cuts produced by the device of the present invention are preferred. The C4 hydrocarbons are preferably C4 fractions rich in olefins, wherein the content of C4 olefins is greater than 50% by weight, preferably greater than 60% by weight, most preferably above 70% by weight. Preferably, the light hydrocarbons include gasoline fractions, with or without C4 hydrocarbons, and the weight ratio of C4 hydrocarbons to gasoline fractions is 0-2:1, preferably 0-1.2:1, most preferably 0-0.8:1.

优选的,还将本发明产品分离系统得到的裂解重油引入第二提升管反应器中进行反应和/或引入流化床反应器进行反应,这有利于降低干气产率和焦炭产率,并提高低碳烯烃尤其是丙烯产率。当裂解重油引入第二提升管反应器时,所述裂解重油的引入位置优选在第二提升管反应器长度的二分之一处至提升管出口的部分,即所述引入位置优选在第二提升管反应器的中下游。优选,所述裂解重油引入流化床反应器中进行反应,更优选引入所述流化床反应器的底部。所述的裂解重油为本发明产物分离系统得到的裂解重油,即进入产物分离系统的裂化产物分离出气体、汽油和柴油后残余的大部分液体产物,其常压馏程在330~550℃之间,优选其常压馏程为350~530℃。注入第二提升管与流化床反应器的裂解重油与注入第一提升管反应器的重质原料的重量比为0.05~0.30∶1,优选0.10~0.25∶1。Preferably, the cracked heavy oil obtained by the product separation system of the present invention is also introduced into the second riser reactor for reaction and/or introduced into the fluidized bed reactor for reaction, which is conducive to reducing the dry gas yield and coke yield, and Improve the yield of light olefins, especially propylene. When the cracked heavy oil is introduced into the second riser reactor, the introduction position of the cracked heavy oil is preferably at the part from the second riser reactor length to the outlet of the riser, that is, the introduction position is preferably at the second riser reactor. The middle and lower reaches of the riser reactor. Preferably, the cracked heavy oil is introduced into a fluidized bed reactor for reaction, more preferably introduced into the bottom of the fluidized bed reactor. The cracked heavy oil is the cracked heavy oil obtained by the product separation system of the present invention, that is, most of the remaining liquid products after the cracked products entering the product separation system are separated from gas, gasoline and diesel oil, and its atmospheric distillation range is between 330 and 550°C Between, preferably its normal pressure distillation range is 350~530 ℃. The weight ratio of the cracked heavy oil injected into the second riser and the fluidized bed reactor to the heavy raw material injected into the first riser reactor is 0.05-0.30:1, preferably 0.10-0.25:1.

本发明提供的生产丙烯的催化裂化方法,第一提升管反应器末端的分离装置将反应油气与积炭催化剂分离,油气产物引入产物分离系统分离;来自第二反应器和流化床反应器组成的组合反应器的反应后的油气先后进入沉降器和气固分离设备分离出其中携带的催化剂后,进入后续的产物分离系统。第一提升管反应器的油气产物和流化床反应器的油气产物引入产品分离系统分离,优选将两股油气混合后引入产品分离系统分离。在产品分离系统中,油气产物经分离得到裂解气体、裂解汽油、裂解轻油和裂解重油。所述的产品分离系统为现有技术,本发明没有特殊要求。In the catalytic cracking method for producing propylene provided by the present invention, the separation device at the end of the first riser reactor separates the reaction oil gas from the coke catalyst, and the oil gas product is introduced into the product separation system for separation; from the second reactor and the fluidized bed reactor. The oil and gas after the reaction in the combined reactor enters the settler and the gas-solid separation equipment successively to separate the catalyst carried in it, and then enters the subsequent product separation system. The oil and gas products of the first riser reactor and the oil and gas products of the fluidized bed reactor are introduced into the product separation system for separation, and the two streams of oil and gas are preferably mixed and then introduced into the product separation system for separation. In the product separation system, oil and gas products are separated to obtain cracked gas, cracked gasoline, cracked light oil and cracked heavy oil. The product separation system described is prior art, and the present invention has no special requirements.

本发明提供的生产丙烯的催化裂化方法中,所述的提升管反应器选自等直径提升管、等线速提升管和变直径提升管中的一种或其中两种的组合,其中重质烃油提升管反应器和轻质烃油提升管反应器可以采用相同的型式也可以采用不同的型式。所述的流化床反应器选自固定流化床、散式流化床、鼓泡床、湍动床、快速床、输送床和密相床反应器中的一种或几种的组合。In the catalytic cracking method for producing propylene provided by the present invention, the riser reactor is selected from one or a combination of two of equal-diameter risers, constant-linear-velocity risers, and variable-diameter risers, wherein heavy The hydrocarbon oil riser reactor and the light hydrocarbon oil riser reactor can be of the same type or of different types. The fluidized bed reactor is selected from one or a combination of fixed fluidized bed, dispersed fluidized bed, bubbling bed, turbulent bed, fast bed, conveying bed and dense bed reactor.

所述的第二提升管反应器与流化床反应器组合反应器中,提升管出口优选低压出口分布器,其压降小于10KPa。所述的低压出口分布器例如拱形分布器。In the combined reactor of the second riser reactor and fluidized bed reactor, the outlet of the riser is preferably a low-pressure outlet distributor whose pressure drop is less than 10KPa. The low-pressure outlet distributor is, for example, an arched distributor.

本发明提供的生产丙烯的催化裂化方法,重质原料和轻质烃采用不同的催化剂和反应-再生体系。其中第一催化裂化催化剂由活性组分主要为Y型分子筛的催化裂化催化剂颗粒和活性组分主要为β分子筛的催化裂化催化剂颗粒组成。所述活性组分主要为Y型分子筛的催化裂化催化剂颗粒,以该催化剂颗粒的干基重量为基准,至少包括10重量的Y型分子筛,含或不含除Y型分子筛以外的其它分子筛,其它分子筛的含量不超过5重量%;优选,包括10~70重量%的Y型分子筛、0~60重量%的粘土、15~60重量%的无机氧化物粘结剂;更优选由25~50重量%的Y型分子筛、25~50重量%的粘土、25~50重量%的无机氧化物粘结剂组成。所述活性组元主要为β分子筛的催化裂化催化剂,包括至少10重量的β型分子筛,含或不含β分子筛以外的其它分子筛,其它分子筛的含量不超过5重量%;优选包括10~70重量%的β型分子筛、0~60重量%的粘土、15~60重量%的无机氧化物粘结剂;更优选包括25~50重量%的β型分子筛、25~50重量%的粘土、25~50重量%的无机氧化物粘结剂。In the catalytic cracking method for producing propylene provided by the invention, different catalysts and reaction-regeneration systems are used for heavy raw materials and light hydrocarbons. The first catalytic cracking catalyst is composed of catalytic cracking catalyst particles whose active components are mainly Y-type molecular sieves and catalytic cracking catalyst particles whose active components are mainly β molecular sieves. The active component is mainly catalytic cracking catalyst particles of Y-type molecular sieves, based on the dry weight of the catalyst particles, including at least 10 weight of Y-type molecular sieves, with or without other molecular sieves except Y-type molecular sieves, The content of molecular sieve is no more than 5% by weight; preferably, it includes 10-70% by weight of Y-type molecular sieve, 0-60% by weight of clay, and 15-60% by weight of inorganic oxide binder; more preferably 25-50% by weight % Y-type molecular sieve, 25-50% by weight of clay, and 25-50% by weight of inorganic oxide binder. The active component is mainly a catalytic cracking catalyst of β molecular sieve, including at least 10 wt. % of β-type molecular sieve, 0-60% by weight of clay, 15-60% by weight of inorganic oxide binder; more preferably including 25-50% by weight of β-type molecular sieve, 25-50% by weight of clay, 25-50% by weight 50% by weight inorganic oxide binder.

所述的第一催化裂化催化剂中,活性组分主要是Y型分子筛的催化裂化催化剂颗粒和活性组分主要是β分子筛的催化裂化催化剂颗粒的质量比例为4~1∶1~4,优选为1.5~3.5∶3.5~1.5。所述Y型分子筛为现有技术中普遍采用的各种Y型分子筛,例如稀土Y型分子筛(REY)、稀土氢Y型分子筛(REHY)、超稳Y型分子筛(USY)、稀土超稳Y型分子筛(REUSY)中的一种或两种以上的混合物。所述β型分子筛为现有技术中普遍采用的各种改性的β分子筛,例如氢型β分子筛、磷和过渡金属元素改性的β分子筛。β型分子筛的具体制备可参见CN1035668C和CN1041616C。In the first catalytic cracking catalyst, the mass ratio of catalytic cracking catalyst particles whose active components are mainly Y-type molecular sieves to catalytic cracking catalyst particles whose active components are mainly β molecular sieves is 4~1:1~4, preferably 1.5~3.5: 3.5~1.5. The Y-type molecular sieves are various Y-type molecular sieves commonly used in the prior art, such as rare earth Y-type molecular sieves (REY), rare earth hydrogen Y-type molecular sieves (REHY), ultra-stable Y-type molecular sieves (USY), rare-earth ultra-stable Y-type molecular sieves One type or a mixture of two or more types of molecular sieves (REUSY). The β-type molecular sieves are various modified β-type molecular sieves commonly used in the prior art, such as hydrogen-type β-type molecular sieves, β-type molecular sieves modified with phosphorus and transition metal elements. The specific preparation of β-type molecular sieves can be found in CN1035668C and CN1041616C.

本发明提供的生产丙烯的催化裂化方法,在轻质烃油催化转化反应、再生循环体系中,采用活性组分主要为平均孔径小于0.7nm择形分子筛(如ZSM-5分子筛)的第二催化裂化催化剂,于第二提升管以及流化床反应器中进行反应。所述第二催化裂化催化剂中平均孔径小于0.7nm择形分子筛的含量至少为10重量%,含或不含除平均孔径小于0.7nm择形分子筛以外的其它分子筛,所述其它分子筛的含量不超过5重量%,优选以所述第二催化裂化催化剂按干基重量计,所述第二催化裂化催化剂包括10~65重量%的平均孔径小于0.7纳米的择形分子筛、0~60重量%的粘土和15~60重量%的无机氧化物粘结剂,更优选包括20~50重量%的平均均孔径小于0.7纳米的择形分子筛、10~45重量%的粘土和25~50重量%的无机氧化物粘结剂。所述含有平均孔径小于0.7纳米的择形分子筛催化剂可以是由现有技术提供的一种或几种的组合,可以商购或按照现有方法制备。In the catalytic cracking method for producing propylene provided by the present invention, in the light hydrocarbon oil catalytic conversion reaction and the regeneration cycle system, the active component is mainly the second catalyst whose average pore diameter is less than 0.7nm shape-selective molecular sieve (such as ZSM-5 molecular sieve). The cracking catalyst is reacted in the second riser and the fluidized bed reactor. The content of shape-selective molecular sieves with an average pore diameter of less than 0.7nm in the second catalytic cracking catalyst is at least 10% by weight, containing or not containing other molecular sieves except shape-selective molecular sieves with an average pore diameter of less than 0.7nm, and the content of other molecular sieves is not more than 5% by weight, preferably based on the weight of the second catalytic cracking catalyst on a dry basis, the second catalytic cracking catalyst includes 10-65% by weight of a shape-selective molecular sieve with an average pore size of less than 0.7 nanometers, 0-60% by weight of clay and 15 to 60% by weight of an inorganic oxide binder, more preferably comprising 20 to 50% by weight of a shape-selective molecular sieve with an average average pore diameter of less than 0.7 nm, 10 to 45% by weight of clay and 25 to 50% by weight of an inorganic oxide material binder. The shape-selective molecular sieve catalyst with an average pore size of less than 0.7 nanometers can be one or a combination of several types provided by the prior art, and can be purchased commercially or prepared according to existing methods.

所述平均孔径小于0.7纳米的择形分子筛选自ZSM系列沸石、镁碱沸石、菱沸石、环晶石、毛沸石、A沸石、柱沸石、浊沸石,以及上述沸石经物理和/或化学方法处理后得到的沸石之中的一种或一种以上的混合物。所述的ZSM系列沸石选自ZSM-5、ZSM-8、ZSM-11、ZSM-12、ZSM-22、ZSM-23、ZSM-35、ZSM-38ZSM-48以及ZRP分子筛中的一种或一种以上的混合物。优选的平均孔径小于0.7纳米的择形分子筛为ZSM-5分子筛、ZRP分子筛、元素改性的ZSM-5或元素改性的ZRP分子筛中的一种或几种,元素改性的ZSM-5分子筛例如ZSP分子筛。有关ZSM-5分子筛更为详尽的描述参见USP3702886,有关ZRP更为详尽的描述参见USP5232675、CN1211470A、CN1611299A。The shape-selective molecules with an average pore size of less than 0.7 nanometers are selected from ZSM series zeolites, ferrierites, chabazites, cyclospars, erionites, A zeolites, columnar zeolites, zeolites, and the above zeolites through physical and/or chemical methods. One or more mixtures of zeolites obtained after treatment. The ZSM series zeolite is selected from one or one of ZSM-5, ZSM-8, ZSM-11, ZSM-12, ZSM-22, ZSM-23, ZSM-35, ZSM-38, ZSM-48 and ZRP molecular sieves mixture of the above. The preferred shape-selective molecular sieve with an average pore size less than 0.7 nanometers is one or more of ZSM-5 molecular sieves, ZRP molecular sieves, element-modified ZSM-5 or element-modified ZRP molecular sieves, element-modified ZSM-5 molecular sieves For example ZSP molecular sieves. For a more detailed description of ZSM-5 molecular sieve, see USP3702886, and for a more detailed description of ZRP, see USP5232675, CN1211470A, CN1611299A.

所述无机氧化物作为粘接剂,可选自二氧化硅(SiO2)和/或三氧化二铝(Al2O3)。所述粘土作为基质,即载体,可选自高岭土和/或多水高岭土。The inorganic oxide as a binder may be selected from silicon dioxide (SiO 2 ) and/or aluminum oxide (Al 2 O 3 ). The clay as a matrix, that is, a carrier, may be selected from kaolin and/or halloysite.

本发明方法所述的再生器的操作方式和操作条件可参照常规催化裂化再生器。The operation mode and operating conditions of the regenerator described in the method of the present invention can refer to conventional catalytic cracking regenerators.

一种用于本发明使用的催化裂化装置,至少包括反应器部分、汽提器部分、再生器部分和产品分离系统。优选,反应器采用双提升管与流化床形成组合反应器构型,其中一个提升管与流化床反应器串联后与另一个提升管相并列布置,并且所述的提升管与流化床反应器串联结构进一步与汽提器串联布置。在上述汽提器设置一隔板将其分隔为两个独立汽提区,其中一个汽提区与提升管和流化床构成的组合反应器形成的反应、汽提路线,其用于轻质烃催化转化;另一个汽提区则与另一提升管形成相应另一路反应、汽提路线,其用于重质原料催化转化。所述再生器中安置一隔板将其分隔为两个再生区分别与相应的汽提区相连接,从而形成两股独立的催化剂反应、再生循环路线。A catalytic cracking unit used in the present invention at least includes a reactor part, a stripper part, a regenerator part and a product separation system. Preferably, the reactor adopts double risers and a fluidized bed to form a combined reactor configuration, wherein one riser is connected in series with the fluidized bed reactor and is arranged side by side with the other riser, and the riser and the fluidized bed The reactor series structure is further arranged in series with the stripper. A partition is set in the above-mentioned stripper to divide it into two independent stripping zones, the reaction and stripping route formed by a combined reactor consisting of a stripping zone, a riser and a fluidized bed, which is used for light Catalytic conversion of hydrocarbons; another stripping zone and another riser form a corresponding reaction and stripping route, which is used for catalytic conversion of heavy raw materials. A separator is placed in the regenerator to divide it into two regeneration zones which are respectively connected with corresponding stripping zones, thus forming two independent catalyst reaction and regeneration circulation routes.

本发明使用的一种催化裂化装置,如图1所示,所述催化裂化装置包括提升管反应器1、与提升管反应器1的出口连通的气固分离设备7、提升管反应器2以及与之串联的流化床反应器3、流化床反应器的气固分离设备8、沉降器9、汽提器隔板5以及由隔板5隔开的第一汽提区51和第二汽提区52;气固分离设备7的催化剂出口与第一汽提区51连通,第一汽提区的顶部与沉降器9连通;流化床反应器3的顶部与沉降器9连通,流化床反应器3的底部与汽提区52连通,气固分离设备8的入口与沉降器9连通;气固分离设备8的催化剂出口位置使其中的催化剂能够进入汽提区52或流化床反应器3,为此,可以处于流化床反应器上方、流化床反应器中或第二汽提区52中;气固分离设备7和气固分离设备8的油气出口相连后与油气分离系统连通。所述的再生器可以是两个单独的再生器,也可以是如图1所示的将一个再生器隔成两个再生区,其中再生器4中安置的隔板6,将再生器4分隔为两个独立再生区61和62,分别与汽提区51和52相连通。为了回炼裂解重油,所述的提升管反应器2和/或流化床反应器3还包括裂解重油入口。汽提器隔板5优选还延伸至沉降器中,将沉降器的下部分为不相通的两个区域,分别用作提升管反应器2与流化床反应器3组成的组合反应器的沉降器以及提升管反应器1的沉降器,优选两个沉降区在沉降器5的顶部连通,公用沉降器9的顶部空间。A kind of catalytic cracking unit that the present invention uses, as shown in Figure 1, described catalytic cracking unit comprises riser reactor 1, the gas-solid separation equipment 7 that is communicated with the outlet of riser reactor 1, riser reactor 2 and The fluidized bed reactor 3 connected in series, the gas-solid separation device 8 of the fluidized bed reactor, the settler 9, the stripper partition 5 and the first stripping zone 51 separated by the partition 5 and the second Stripping zone 52; The catalyst outlet of gas-solid separation equipment 7 is communicated with the first stripping zone 51, and the top of the first stripping zone is communicated with the settler 9; The top of the fluidized bed reactor 3 is communicated with the settler 9, and the flow The bottom of the bed reactor 3 is communicated with the stripping zone 52, and the inlet of the gas-solid separation device 8 is communicated with the settler 9; the catalyst outlet position of the gas-solid separation device 8 enables the catalyst therein to enter the stripping zone 52 or fluidized bed Reactor 3, for this reason, can be above the fluidized bed reactor, in the fluidized bed reactor or in the second stripping zone 52; After the oil-gas outlet of gas-solid separation device 7 and gas-solid separation device 8 is connected with the oil-gas separation system connected. The regenerators can be two separate regenerators, or a regenerator can be divided into two regeneration zones as shown in Figure 1, wherein the partition plate 6 arranged in the regenerator 4 separates the regenerator 4 It is two independent regeneration zones 61 and 62, which communicate with the stripping zones 51 and 52 respectively. In order to refine cracked heavy oil, the riser reactor 2 and/or fluidized bed reactor 3 also includes an inlet for cracked heavy oil. The stripper partition 5 preferably also extends into the settler, and the lower part of the settler is divided into two areas that are not connected, and are used as the settling of the combined reactor composed of the riser reactor 2 and the fluidized bed reactor 3 respectively. and the settler of the riser reactor 1, preferably the two settling zones communicate at the top of the settler 5, and share the headspace of the settler 9.

上述用于本发明方法的催化裂化转化装置,可以实现对不同的馏分采用不同的催化剂进行选择性转化和对所用催化剂分别汽提和再生,简单、有效的完成形成两股相对独立催化剂反应、再生循环路线,结构紧凑且易于实施,装置操作相对简单、灵活,从工程上很好解决了消除两种催化剂体系不利的相互干扰。提升管与流化床组合反应器与第二汽提区串联布置,可实现汽提水蒸气引入流化床反应器,使其穿过流化床反应器后排出反应器,既可有效降低油气分压,缩短油气在沉降段停留时间,从而有利于增产丙烯,降低干气、焦炭产率。The above-mentioned catalytic cracking conversion device used in the method of the present invention can realize selective conversion of different fractions using different catalysts and stripping and regeneration of the catalysts used, and can simply and effectively complete the formation of two relatively independent catalysts for reaction and regeneration. The circulation route has a compact structure and is easy to implement, and the operation of the device is relatively simple and flexible, which solves the problem of eliminating the unfavorable mutual interference of the two catalyst systems from an engineering point of view. The combination reactor of riser and fluidized bed is arranged in series with the second stripping zone, which can realize the introduction of stripping water vapor into the fluidized bed reactor, make it pass through the fluidized bed reactor and then be discharged from the reactor, which can effectively reduce oil and gas Partial pressure shortens the residence time of oil and gas in the settling section, which is beneficial to increase the production of propylene and reduce the yield of dry gas and coke.

下面结合附图对本发明予以进一步的说明:Below in conjunction with accompanying drawing, the present invention will be further described:

在如图1所示的方法中,由再生器4的第一再生区61导出的第一催化裂化催化剂经再生剂斜管40进入提升管反应器1底部,由再生区62导出的第二催化裂化催化剂经再生剂斜管41流向提升管反应器2底部,相应地两股催化剂分别在由管线22和23注入的预提升介质作用下加速向上流动。预热后的重质原料(重质烃类或富含碳氢化合物的各种动植物油类)经管线20与来自管线21的雾化蒸汽按一定比例混合后,注入提升管反应器1,反应油气和催化剂混合物经提升管1末端的快分装置7将油气与反应后积炭催化剂分离;同时预热或不预热的轻质烃(例如富含烯烃的汽油馏分和/或C4烃)经管线24与来自管线25的雾化蒸汽按一定比例混合后,注入提升管反应器2,其后反应油气和催化剂混合物沿着提升管2向上流动路径中,反应油气和催化剂混合物经提升管2的出口分布器(图中未标出)进入流化床反应器3后继续反应,最后进入沉降器9后经气固分离设备8进行油气与催化剂的分离。所有烃油产物,包括提升管1出口的油气以及从流化床反应器3流出的油气均通过沉降器顶部旋风分离系统(图中未标出)收集通过管线26引出反应器进入后续产品分离系统(图中未标出)。在产品分离系统中催化裂解产物分离为气态烃、裂解汽油、裂解轻油、裂解重油和裂解油浆。裂解气态烃在后续产品分离、精制后可得到聚合级丙烯产品和富含烯烃的C4馏分,其中富含烯烃的C4馏分可返回反应器再转化生产丙烯,优选将富含烯烃的C4馏分返回提升管2再转化。裂解汽油可部分或全部返回反应系统再转化;也可先将汽油切割为轻、重汽油馏分段,轻汽油部分或全部返回反应系统再转化,优选将轻汽油返回提升管2再转化。In the method shown in Figure 1, the first catalytic cracking catalyst derived from the first regeneration zone 61 of the regenerator 4 enters the bottom of the riser reactor 1 through the regenerant inclined pipe 40, and the second catalytic cracking catalyst derived from the regeneration zone 62 The cracking catalyst flows to the bottom of the riser reactor 2 through the inclined pipe 41 of the regenerant, and correspondingly, the two streams of catalyst are accelerated to flow upward under the action of the pre-lift medium injected from the pipelines 22 and 23 respectively. After the preheated heavy raw material (heavy hydrocarbons or various animal and vegetable oils rich in hydrocarbons) is mixed with the atomized steam from the pipeline 21 in a certain proportion through the pipeline 20, it is injected into the riser reactor 1, and the reaction The oil gas and catalyst mixture are separated by the rapid separation device 7 at the end of the riser 1 to separate the oil gas from the coke catalyst after the reaction; at the same time, the preheated or non-preheated light hydrocarbons (such as olefin-rich gasoline fractions and/or C4 hydrocarbons) are passed through After the pipeline 24 is mixed with the atomized steam from the pipeline 25 in a certain proportion, it is injected into the riser reactor 2, and then the reaction oil gas and catalyst mixture flow upward along the riser 2, and the reaction oil gas and catalyst mixture pass through the riser 2. The outlet distributor (not shown in the figure) enters the fluidized bed reactor 3 to continue the reaction, and finally enters the settler 9 to separate the oil gas from the catalyst through the gas-solid separation device 8 . All hydrocarbon oil products, including the oil and gas at the outlet of the riser 1 and the oil and gas flowing out from the fluidized bed reactor 3, are collected by the cyclone separation system (not shown in the figure) at the top of the settler and are drawn out of the reactor through the pipeline 26 to enter the subsequent product separation system. (not shown in the figure). In the product separation system, catalytic cracking products are separated into gaseous hydrocarbons, cracked gasoline, cracked light oil, cracked heavy oil and cracked oil slurry. Cracking gaseous hydrocarbons can obtain polymer grade propylene products and olefin-rich C4 fractions after the subsequent product separation and refining. Among them, the olefin-rich C4 fractions can be returned to the reactor for conversion to produce propylene. It is preferable to return the olefin-rich C4 fractions to upgrade Tube 2 was reinverted. Pyrolysis gasoline can be partially or completely returned to the reaction system for reconversion; gasoline can also be cut into light and heavy gasoline fractions first, and part or all of the light gasoline can be returned to the reaction system for reconversion. Preferably, the light gasoline is returned to the riser 2 for reconversion.

经提升管1末端的快分装置7分离出的积炭催化剂进入汽提区51,经分离设备8分离后的待生剂与提升管2引出的油剂混合物接触后进入流化床反应器3,然后进入独立汽提区52;汽提蒸汽经管线50注入汽提器中,与积炭催化剂逆流接触,将积炭催化剂所携带的反应油气尽可能地汽提干净,汽提区51的汽提蒸汽直接进入沉降器9,而汽提区52的汽提蒸汽先进入流化床反应器3然后进入汽提器9,与其它油气一起经气固分离设备8分离后由管线26引出反应器。汽提后的汽提区51和汽提区52的催化剂分别通过待生剂斜管42和43送入两个独立再生区61和再生区62进行烧焦再生。含氧气体如空气经管线60注入再生器4,两个再生区的再生烟气在再生器4的顶部公用空间混合经管线63引出。再生后的催化剂经再生剂斜管40和41分别返回提升管反应器1和2循环使用。The coke-deposited catalyst separated by the rapid separation device 7 at the end of the riser 1 enters the stripping zone 51, and the spent agent separated by the separation device 8 enters the fluidized bed reactor 3 after being in contact with the oil agent mixture drawn from the riser 2 , and then enter the independent stripping zone 52; the stripping steam is injected into the stripper through the pipeline 50, and contacts with the coke catalyst in countercurrent, and the reaction oil gas carried by the coke catalyst is stripped as clean as possible, and the steam in the stripping zone 51 The stripping steam directly enters the settler 9, while the stripping steam in the stripping zone 52 first enters the fluidized bed reactor 3 and then enters the stripper 9, and is separated from the gas-solid separation device 8 together with other oil and gas, and then is drawn out of the reactor through the pipeline 26 . After stripping, the catalysts in the stripping zone 51 and the stripping zone 52 are sent to two independent regeneration zones 61 and 62 through the inclined tubes 42 and 43 of the spent agent, respectively, for coke regeneration. Oxygen-containing gas such as air is injected into the regenerator 4 through the pipeline 60, and the regenerated flue gas from the two regeneration zones is mixed in the common space at the top of the regenerator 4 and drawn out through the pipeline 63. The regenerated catalyst is returned to the riser reactors 1 and 2 for recycling through the regenerator inclined pipes 40 and 41 respectively.

在上述具体实施方式过程中,通过管线22和23分别向提升管1和提升管2引入预提升介质。所述预提升介质为本领域技术人员熟知,可以选自水蒸气、C1~C4烃类或常规催化裂化干气中的一种或多种,优选水蒸气。During the above specific implementation process, the pre-lift medium is introduced into the riser 1 and the riser 2 through the pipelines 22 and 23, respectively. The pre-lifting medium is well known to those skilled in the art, and can be selected from one or more of steam, C1-C4 hydrocarbons or conventional catalytic cracking dry gas, preferably steam.

下面的实施例将对本发明予以进一步说明。The following examples will further illustrate the present invention.

实施例和对比例中所使用的原料包括原料A、原料B、原料C和原料D,其中原料A和B是两种不同重油馏分,原料C和原料D分别为富含烯烃的裂解轻汽油和常规全馏分催化裂化产品汽油,具体性质见表1。所采用的催化剂分别为中国石化催化剂齐鲁分公司生产的CHP和种实验室制备名称为Y、B和BY的四种催化剂。四种催化剂具体性质见表2,使用前均进行790℃×100%H2O×14小时的水蒸气老化预处理(即于790℃、100%水蒸气气氛下老化14小时),其中Y催化剂的活性组分为USY分子筛,B催化剂的活性组分为β型分子筛,BY催化剂活性组分为USY分子筛和β分子筛,CHP催化剂的活性组分为ZRP分子筛,三种催化剂中活性组元占催化剂总量的比例基本相当。The raw material used in the embodiment and the comparative example comprises raw material A, raw material B, raw material C and raw material D, wherein raw material A and B are two kinds of different heavy oil cuts, raw material C and raw material D are respectively the pyrolysis light gasoline rich in olefins and Conventional full fraction catalytic cracking product gasoline, see Table 1 for specific properties. The catalysts used were CHP produced by Sinopec Catalyst Qilu Branch and four catalysts named Y, B and BY prepared in a laboratory. The specific properties of the four catalysts are shown in Table 2. Before use, they were subjected to steam aging pretreatment at 790°C × 100% H 2 O × 14 hours (i.e. aged at 790°C and 100% steam atmosphere for 14 hours), among which catalyst Y The active component of catalyst B is USY molecular sieve, the active component of catalyst B is β-type molecular sieve, the active component of BY catalyst is USY molecular sieve and β molecular sieve, the active component of CHP catalyst is ZRP molecular sieve, and the active components of the three catalysts account for The proportion of the total amount is basically the same.

Y催化剂、B催化剂和BY催化剂按照现有方法制备,其制备步骤如下:(1)将水、高岭土、拟薄水铝石和盐酸依次加入成胶罐,其中水的用量使得到的浆液的固含量为30重量%,盐酸(以HCl计)与拟薄水铝石(以氧化铝计)的摩尔比为0.18∶1,搅拌均匀;(2)将所得浆液升温至65℃,停止搅拌,静止老化1h;(3)降温至50℃,依次加入铝溶胶和分子筛浆液(分子筛浆液中分子筛的含量为30重量%),继续搅拌;(4)浆液经喷雾干燥成型,洗涤、烘干制得催化剂样品。Y催化剂、B催化剂和BY催化剂的组成均为:含分子筛35重量%,高岭土35重量%,拟薄水铝石(以氧化铝计)26重量%,铝溶胶(以氧化铝计)4重量%。其中,BY催化剂中两种分子筛的质量比例为Y型分子筛∶β型分子筛=2∶3,即Y型分子筛的含量为14重量%,β型分子筛的含量为21重量%。B催化剂含β分子筛35重量%,高岭土35重量%,拟薄水铝石(以氧化铝计)26重量%,铝溶胶(以氧化铝计)4重量%。其中,β分子筛硅铝比(SiO2/Al2O3摩尔比)为30,为氢型;USY分子筛,其稀土含量2重量%,硅铝比(SiO2/Al2O3摩尔比)为5.2;USY、β分子筛均为中石化催化剂齐鲁公司生产。Y catalyst, B catalyst and BY catalyst are prepared according to the existing method, and the preparation steps are as follows: (1) water, kaolin, pseudo-boehmite and hydrochloric acid are added into the glue tank successively, wherein the consumption of water makes the solid content of the obtained slurry 30% by weight, the molar ratio of hydrochloric acid (calculated as HCl) to pseudo-boehmite (calculated as alumina) is 0.18:1, stir evenly; (2) heat the obtained slurry to 65°C, stop stirring, and age statically 1h; (3) Cool down to 50°C, add aluminum sol and molecular sieve slurry in turn (the content of molecular sieve in the molecular sieve slurry is 30% by weight), and continue stirring; (4) The slurry is formed by spray drying, washed and dried to obtain a catalyst sample . The composition of Y catalyst, B catalyst and BY catalyst is: containing 35% by weight of molecular sieve, 35% by weight of kaolin, 26% by weight of pseudoboehmite (calculated as alumina), 4% by weight of aluminum sol (calculated as alumina) . Wherein, the mass ratio of the two kinds of molecular sieves in the BY catalyst is Y-type molecular sieve:β-type molecular sieve=2:3, that is, the content of Y-type molecular sieve is 14% by weight, and the content of β-type molecular sieve is 21% by weight. Catalyst B contains 35% by weight of β molecular sieve, 35% by weight of kaolin, 26% by weight of pseudoboehmite (calculated by alumina), and 4% by weight of aluminum sol (calculated by alumina). Among them, the silicon-aluminum ratio (SiO 2 /Al 2 O 3 molar ratio) of β molecular sieve is 30, which is hydrogen type ; 5.2; USY and β molecular sieves are produced by Sinopec Catalyst Qilu Company.

对比例1Comparative example 1

实验在小型固定流化床(FFB)催化裂化装置进行。该装置设计为间隙式、单程操作模式。原料为重油A,催化剂为BY。The experiment was carried out in a small fixed fluidized bed (FFB) catalytic cracking unit. The unit is designed for intermittent, one-way operation. The raw material is heavy oil A, and the catalyst is BY.

如表2所示的重油A进入流化床反应器内与BY催化剂接触进行催化反应,反应条件为:反应温度为520℃,剂油比6、重时空速15h-1,注水蒸气量为5重量%。反应产物、蒸汽和待生剂在沉降器内分离,分离反应产物得到气体产物和液体产物,而待生剂催化剂由水蒸汽汽提出待生剂上吸附的烃类产物。汽提后的待生剂与加热过的热空气接触进行再生,再生后的催化剂再进行新的催化转化反应。试验条件和主要试验结果见表3。As shown in Table 2, the heavy oil A enters the fluidized bed reactor and contacts with the BY catalyst for catalytic reaction. The reaction conditions are: reaction temperature 520°C, agent-oil ratio 6, weight hourly space velocity 15h -1 , water vapor injection volume 5 weight%. The reaction product, steam and spent agent are separated in the settler, and the reaction product is separated to obtain gas product and liquid product, while the spent agent catalyst is stripped of the hydrocarbon product adsorbed on the spent agent by water vapor. The stripped spent catalyst is regenerated by contacting with heated hot air, and the regenerated catalyst undergoes a new catalytic conversion reaction. The test conditions and main test results are shown in Table 3.

对比例2Comparative example 2

在对比例1中所述FFB装置上进行实验。原料和反应条件与对比例1完全相同,不同的是催化剂为B和Y两种催化剂的机械混合物,其中Y催化剂和B催化剂的混合重量比例分别为40重量%和60重量%,形成催化剂混合物中Y分子筛和β分子筛的含量分别为14重量%和21重量%,与BY催化剂中两种分子筛含量相同。实验的主要操作条件和结果列于表3。Experiments were carried out on the FFB device described in Comparative Example 1. The raw materials and reaction conditions are exactly the same as in Comparative Example 1, except that the catalyst is a mechanical mixture of two catalysts B and Y, wherein the mixing weight ratio of Y catalyst and B catalyst is respectively 40% by weight and 60% by weight, forming a catalyst mixture. The contents of Y molecular sieve and β molecular sieve are respectively 14% by weight and 21% by weight, which are the same as those in the BY catalyst. The main operating conditions and results of the experiments are listed in Table 3.

对比例3Comparative example 3

在对比例1中所述FFB装置上进行实验。原料和反应条件与对比例1完全相同,不同的是催化剂为Y,实验的主要操作条件和结果列于表3。Experiments were carried out on the FFB device described in Comparative Example 1. Raw material and reaction condition are identical with comparative example 1, difference is that catalyst is Y, and the main operation condition of experiment and result are listed in table 3.

对比例4Comparative example 4

实验在小型固定流化床(FFB)催化裂化装置进行。原料为重油B,催化剂为CHP。The experiment was carried out in a small fixed fluidized bed (FFB) catalytic cracking unit. The raw material is heavy oil B, and the catalyst is CHP.

如表2所示的重油B进入流化床反应器内与CHP催化剂接触进行催化反应,反应条件为:反应温度为580℃,剂油比5、重时空速1h-1,注水蒸气量为30重量%。反应产物、蒸汽和待生剂在沉降器内分离,分离反应产物得到气体产物和液体产物,而待生剂催化剂由水蒸汽汽提出待生剂上吸附的烃类产物。汽提后的待生剂与加热过的热空气接触进行再生,再生后的催化剂再进行新的催化转化反应。试验条件和主要试验结果见表3。As shown in Table 2, the heavy oil B enters the fluidized bed reactor and contacts with the CHP catalyst for catalytic reaction. The reaction conditions are as follows: reaction temperature is 580°C, agent-oil ratio is 5, weight hourly space velocity is 1h -1 , and water vapor injection volume is 30 weight%. The reaction product, steam and spent agent are separated in the settler, and the reaction product is separated to obtain gas product and liquid product, while the spent agent catalyst is stripped of the hydrocarbon product adsorbed on the spent agent by water vapor. The stripped spent catalyst is regenerated by contacting with heated hot air, and the regenerated catalyst undergoes a new catalytic conversion reaction. The test conditions and main test results are shown in Table 3.

对比例5Comparative example 5

在对比例4中所述FFB装置上进行实验。催化剂和反应条件与对比例4完全相同,不同的是原料油变为原料D。Experiments were carried out on the FFB device described in Comparative Example 4. Catalyst and reaction conditions are exactly the same as Comparative Example 4, the difference is that the raw material oil is changed to raw material D.

对比例6Comparative example 6

在对比例5中所述FFB装置上进行实验。反应条件为和催化剂与对比例5和对比例4相同,不同是原料发生变化,实验的主要操作条件和结果列于表3。Experiments were carried out on the FFB device described in Comparative Example 5. The reaction conditions are the same as the catalyst and Comparative Example 5 and Comparative Example 4. The difference is that the raw materials change. The main operating conditions and results of the experiment are listed in Table 3.

实施例1Example 1

实验在中型催化裂化装置进行。该装置包括两套反应再生系统:第一提升管反应器,内径为16毫米,长度为3800毫米,所用的催化剂由40重量%Y催化剂和60重量%的B催化剂组成,对表1所示的原料A进行裂化;转化后的油气与催化剂分离,催化剂进入第一汽提器后进入第一再生器再生,再生后的催化剂返回第一提升管反应器循环使用;油气引入产品分离系统进行分离。第二提升管反应器内经为16mm,长度为3200mm,第二提升管反应器后串联流化床反应器,流化床反应器的直径为(内径)为64毫米,长度600毫米,对来自产品分离系统的汽油馏分(馏程为30~85℃)进行转化,所用的催化剂为CHP,转化后的油气与催化剂分离,催化剂进入第二汽提器后进入第二再生器再生,再生后的催化剂返回第二提升管反应器循环使用;油气引入产品分离系统进行分离。第一提升管反应器反应后得到的油气和流化床反应器反应后得到的油气混合后在同一产品分离系统分离。第二汽提器汽提后的油气穿过流化床反应器进入相应沉降器。其反应及操作条件以及反应结果见表4。The experiment was carried out in a medium-sized catalytic cracking unit. This device comprises two sets of reaction regeneration systems: the first riser reactor, internal diameter is 16 millimeters, and length is 3800 millimeters, and the catalyst used is made up of the B catalyst of 40 weight % Y catalyst and 60 weight %, to table 1 shown Raw material A is cracked; the converted oil and gas are separated from the catalyst, the catalyst enters the first stripper and then enters the first regenerator for regeneration, and the regenerated catalyst returns to the first riser reactor for recycling; the oil and gas are introduced into the product separation system for separation. The inner diameter of the second riser reactor is 16mm, and the length is 3200mm. After the second riser reactor, the fluidized bed reactor is connected in series. The diameter of the fluidized bed reactor is 64 millimeters (internal diameter), and the length is 600 millimeters. The gasoline fraction (distillation range 30-85°C) in the separation system is converted, the catalyst used is CHP, the converted oil gas is separated from the catalyst, the catalyst enters the second stripper and then enters the second regenerator for regeneration, and the regenerated catalyst Return to the second riser reactor for recycling; oil and gas are introduced into the product separation system for separation. The oil and gas obtained after the reaction in the first riser reactor and the oil and gas obtained after the reaction in the fluidized bed reactor are mixed and then separated in the same product separation system. The oil gas stripped by the second stripper passes through the fluidized bed reactor and enters the corresponding settler. Its reaction and operating conditions and reaction results are shown in Table 4.

对比例7Comparative example 7

实验在中型催化裂化装置进行,提升管加流化床反应。The experiment was carried out in a medium-sized catalytic cracking unit, with a riser plus a fluidized bed reaction.

提升管反应器内经为16mm,长度为3200mm,提升管反应器后串联流化床反应器,流化床反应器的直径为(内径)为64毫米,高度600毫米,对表1所示的原料A进行转化,所用的催化剂为MMC-2(中石化催化剂齐鲁分公司产品,含有USY型分子筛以及ZRP分子筛)。转化后的油气与催化剂分离,催化剂进入汽提器后进入再生器再生,再生后的催化剂返回提升管反应器循环使用;油气产物引入产品分离系统进行分离。汽提器汽提后的油气穿过流化床反应器进入相应沉降器。其反应及操作条件以及反应结果见表4。The inner diameter of the riser reactor is 16mm, and the length is 3200mm. After the riser reactor, the fluidized bed reactor is connected in series. The diameter of the fluidized bed reactor is 64 millimeters (internal diameter), and the height is 600 millimeters. For the raw materials shown in table 1 A is converted, and the catalyst used is MMC-2 (product of Sinopec Catalyst Qilu Branch, containing USY type molecular sieve and ZRP molecular sieve). The converted oil and gas are separated from the catalyst, the catalyst enters the stripper and then enters the regenerator for regeneration, and the regenerated catalyst returns to the riser reactor for recycling; the oil and gas products are introduced into the product separation system for separation. The oil gas stripped by the stripper passes through the fluidized bed reactor and enters the corresponding settler. Its reaction and operating conditions and reaction results are shown in Table 4.

实施例2Example 2

参照实施例1,不同的是在距离第二提升管反应器出口1.5米处向第二提升管反应器中引入裂解重油(裂解重油的馏程为350~500℃),所述裂解重油的引入量与原料A的重量比为0.05∶1。With reference to Example 1, the difference is that cracking heavy oil is introduced into the second riser reactor at a distance of 1.5 meters from the outlet of the second riser reactor (the distillation range of the cracking heavy oil is 350~500 ° C), the introduction of the cracking heavy oil The weight ratio of the amount to the raw material A is 0.05:1.

实施例3Example 3

按照实施例2的方法,不同的是裂解重油引入流化床反应器底部,未引入提升管反应器2。According to the method of Example 2, the difference is that the cracked heavy oil is introduced into the bottom of the fluidized bed reactor, and the riser reactor 2 is not introduced.

实施例4Example 4

使用本发明提供的反应装置。如图1所示,该中型装置提升管反应器1内径为16毫米,长度为3800毫米,提升管反应器2的内径为16毫米,长度为3200毫米,并采用外置提升管型式布置。提升管反应器2出口连接流化床反应器3,该流化床反应器的横截面呈半圆形,其横截面积等于直径为64毫米圆形面积,长度600毫米。沉降器9长度为1520mm,直径为250mm,其中汽提器隔板5为直板,将汽提器分为两部分,与提升管反应器1形成循环的汽提区51的截面积占整个汽提段截面积的85%,并且汽提器隔板5延伸至沉降器,隔板上沿距沉降器顶部500mm。试验采用回炼方式操作。将原料B与由40重量%Y催化剂和60重量%的B催化剂组成的催化剂混合物引入第一提升管反应器进行反应,反应后的油气进快分装置进行分离,分离后的催化剂进入汽提区51,汽提后引入再生区61再生,油气与流化床反应器的油气混合后进入产品分离系统分离,分离得到的汽油馏分(馏程为30~85℃)引入提升管反应器2,其量与原料B的重量比为0.15∶1,与引入其中的CHP催化剂接触进行反应,然后进入流化床反应器3进行反应,流化床反应后的油气进入沉降器通过气固分离器8分离出其中携带的催化剂后与第一反应器的油气混合后进入产品分离系统,流化床反应器中的催化剂从其底部离开进入汽提区52,汽提后进入再生区62再生,汽提器52汽提后的油气穿过流化床反应器3进入沉降器。其操作条件以及反应结果见表4。Use the reaction device provided by the invention. As shown in Figure 1, the riser reactor 1 of the medium-sized device has an inner diameter of 16 mm and a length of 3800 mm, and the riser reactor 2 has an inner diameter of 16 mm and a length of 3200 mm, and is arranged in the form of an external riser. The outlet of the riser reactor 2 is connected to the fluidized bed reactor 3. The cross section of the fluidized bed reactor is semicircular, and its cross sectional area is equal to the area of a circle with a diameter of 64 mm and a length of 600 mm. Settler 9 length is 1520mm, and diameter is 250mm, and wherein stripper dividing plate 5 is a straight plate, and stripper is divided into two parts, and the cross-sectional area of the stripping zone 51 that forms circulation with riser reactor 1 accounts for the whole stripper. 85% of the cross-sectional area of the section, and the stripper partition 5 extends to the settler, and the upper edge of the partition is 500mm from the top of the settler. The test is operated in the way of back refining. The raw material B and the catalyst mixture composed of 40% by weight of Y catalyst and 60% by weight of B catalyst are introduced into the first riser reactor for reaction, and the reacted oil and gas enter the fast separation device for separation, and the separated catalyst enters the stripping zone 51. After stripping, it is introduced into the regeneration zone 61 for regeneration. The oil gas is mixed with the oil gas in the fluidized bed reactor and then enters the product separation system for separation. The weight ratio of the amount to the raw material B is 0.15:1, and reacts with the CHP catalyst introduced therein, and then enters the fluidized bed reactor 3 for the reaction, and the oil gas after the fluidized bed reaction enters the settler and is separated by the gas-solid separator 8 The catalyst carried in it is mixed with the oil and gas of the first reactor and then enters the product separation system. The catalyst in the fluidized bed reactor leaves from the bottom and enters the stripping zone 52. After stripping, it enters the regeneration zone 62 for regeneration. The stripper 52 The stripped oil and gas pass through the fluidized bed reactor 3 and enter the settler. The operating conditions and reaction results are shown in Table 4.

由表4可见,本发明方法可以提高重油转化能力,丙烯和丁烯的产率增加的同时减少干气和焦炭产率,将裂解重油回炼至提升管和流化床组合反应器,可进一步降低重油产率,增加丙烯和异丁烯的产率。使用本发明提出的新结构装置,可降低重油产率,增加丙烯和异丁烯的产率,提高高价值产品的收率,具有明显的效果。As can be seen from Table 4, the method of the present invention can improve the conversion capacity of heavy oil, reduce dry gas and coke yield while the productive rate of propylene and butene increases, and recycle cracked heavy oil to the riser and fluidized bed combined reactor, which can be further improved Reduce the yield of heavy oil and increase the yield of propylene and isobutene. Using the new structural device proposed by the invention can reduce the yield of heavy oil, increase the yield of propylene and isobutene, and increase the yield of high-value products, which has obvious effects.

表1Table 1

表2Table 2

  催化剂名称 catalyst name   Y Y   BY BY   B B   CHP CHP   MMC-2 MMC-2   主要活性组元 Main active components   USY USY   USY+β USY+β   β β   ZRP ZRP   USY+ZRP USY+ZRP   化学性质,重量% Chemical properties, weight %   Al2O3 Al 2 O 3   53.1 53.1   50.6 50.6   48.9 48.9   51 51   52.3 52.3   Na2ONa 2 O   / /   / /   / /   0.066 0.066   0.072 0.072   RE2O3 RE 2 O 3   0.67 0.67   / /   / /   / /   / /   物理性质 physical properties   总孔体积,ml/g Total pore volume, ml/g   0.196 0.196   0.165 0.165   0.144 0.144   0.22 0.22   0.164 0.164   比表面,m2/gSpecific surface, m 2 /g   144 144   129 129   120 120   105 105   113 113   微反活性,重量% Microreaction activity, weight %   69 69   66 66   64 64   52 52   64 64

表3table 3

表4Table 4

Claims (13)

1.一种生产丙烯的催化裂化方法,包括:1. A catalytic cracking method for producing propylene, comprising: (1)使重质原料与第一催化裂化催化剂在第一提升管反应器中接触反应,将反应后的油气与第一催化裂化催化剂分离,油气引入产品分离系统,第一催化裂化催化剂于第一汽提器汽提后引入第一再生器再生,再生后的第一催化裂化催化剂引入第一提升管反应器循环使用;其中,所述第一催化裂化催化剂由活性组分主要为Y型分子筛的催化剂颗粒和活性组分主要为β分子筛的催化剂颗粒组成;第一提升管反应器反应温度为450~650℃,剂油比为1~25,反应时间为0.5~10秒;(1) Make the heavy raw material and the first catalytic cracking catalyst contact and react in the first riser reactor, the oil gas after the reaction is separated from the first catalytic cracking catalyst, the oil gas is introduced into the product separation system, and the first catalytic cracking catalyst is placed in the first catalytic cracking catalyst A stripper is stripped and introduced into the first regenerator for regeneration, and the regenerated first catalytic cracking catalyst is introduced into the first riser reactor for recycling; wherein, the active component of the first catalytic cracking catalyst is mainly Y-type molecular sieve The catalyst particles and active components are mainly composed of β molecular sieve catalyst particles; the reaction temperature of the first riser reactor is 450-650°C, the agent-oil ratio is 1-25, and the reaction time is 0.5-10 seconds; (2)使轻质烃与含孔径小于0.7nm择形分子筛的第二催化裂化催化剂在第二反应器接触反应;所述的第二反应器包括串联的第二提升管反应器和流化床反应器,第二提升管反应器反应后的油气与反应后的第二催化裂化催化剂引入与第二提升管反应器串联的流化床反应器反应;流化床反应后的油气引入产品分离系统,流化床反应后的第二催化裂化催化剂引入第二汽提器汽提后引入第二再生器再生,再生后的第二催化裂化催化剂引入第二提升管反应器循环使用;所述轻质烃包括汽油馏分和/或C4烃;当所述轻质烃包括汽油馏分时,汽油馏分在第二提升管反应器内操作的剂油比为10~30,反应时间为0.10~1.5秒;当所述轻质烃包括C4烃时,C4烃在第二提升管内操作剂油比为12~40,反应时间为0.50~2.0秒;流化床反应器的反应温度为500~650℃,重时空速为1~35小时-1(2) make light hydrocarbons and the second catalytic cracking catalyst containing pore diameter less than 0.7nm shape-selective molecular sieve contact reaction in second reactor; Described second reactor comprises the second riser reactor and fluidized bed connected in series Reactor, the oil gas reacted in the second riser reactor and the reacted second catalytic cracking catalyst are introduced into the fluidized bed reactor connected in series with the second riser reactor for reaction; the oil gas reacted in the fluidized bed is introduced into the product separation system The second catalytic cracking catalyst after the fluidized bed reaction is introduced into the second stripper for stripping and then introduced into the second regenerator for regeneration, and the regenerated second catalytic cracking catalyst is introduced into the second riser reactor for recycling; the light Hydrocarbons include gasoline fractions and/or C4 hydrocarbons; when the light hydrocarbons include gasoline fractions, the ratio of gasoline fraction to oil in the second riser reactor is 10 to 30, and the reaction time is 0.10 to 1.5 seconds; When the light hydrocarbons include C4 hydrocarbons, the operating agent-oil ratio of C4 hydrocarbons in the second riser is 12-40, and the reaction time is 0.50-2.0 seconds; the reaction temperature of the fluidized bed reactor is 500-650°C, and the The speed is 1 to 35 hours -1 . 2.按照权利要求1所述的方法,其特征在于,以活性组分主要为Y型分子筛的催化剂颗粒的干基重量为基准,所述活性组分主要为Y型分子筛的催化剂颗粒包括10~70重量%Y型分子筛、0~60重量%的粘土、15~60重量%的无机氧化物粘结剂;以活性组分主要为β分子筛的催化剂颗粒的干基重量为基准,所述的活性组分主要为β分子筛的催化剂颗粒包括10~70重量%β型分子筛、0~60重量%的粘土、15~60重量%的无机氧化物粘结剂;所述的活性组分主要为Y型分子筛的催化剂颗粒与所述的活性组分主要为β分子筛的催化剂颗粒的重量比为4~1∶1~4。2. according to the described method of claim 1, it is characterized in that, with active component mainly being the dry basis weight of the catalyst particle of Y-type molecular sieve, described active component is mainly that the catalyst particle of Y-type molecular sieve comprises 10~ 70% by weight of Y-type molecular sieve, 0-60% by weight of clay, 15-60% by weight of inorganic oxide binder; based on the dry weight of catalyst particles whose active component is mainly β molecular sieve, the activity The catalyst particles whose components are mainly β molecular sieves include 10-70% by weight of β-type molecular sieves, 0-60% by weight of clay, and 15-60% by weight of inorganic oxide binders; the active components are mainly Y-type The weight ratio of the catalyst particles of molecular sieve to the catalyst particles whose active component is mainly β molecular sieve is 4-1:1-4. 3.按照权利要求2所述的方法,其特征在于,所述活性组分主要为Y型分子筛的催化剂颗粒包括25~50重量%的Y型分子筛、25~50重量%的粘土和25~50重量%的无机氧化物粘结剂;所述的活性组分主要为β型分子筛的颗粒包括25~50重量%的β型分子筛、25~50重量%的粘土和25~50重量%的无机氧化物粘结剂。3. according to the described method of claim 2, it is characterized in that, the catalyst particle that described active component is mainly Y-type molecular sieve comprises the Y-type molecular sieve of 25~50% by weight, the clay of 25~50% by weight and 25~50% by weight % by weight of inorganic oxide binder; the active component is mainly β-type molecular sieve particles including 25-50% by weight of β-type molecular sieve, 25-50% by weight of clay and 25-50% by weight of inorganic oxide material binder. 4.按照权利要求1所述的方法,其特征在于,以第二催化裂化催化剂干基重量为基准,所述的第二催化裂化催化剂包括10~65重量%的孔径小于0.7nm择形分子筛、0~60重量%的粘土和15~60重量%的无机氧化物粘结剂。4. according to the described method of claim 1, it is characterized in that, take the second catalytic cracking catalyst dry basis weight as a benchmark, described second catalytic cracking catalyst comprises 10~65% by weight of aperture less than 0.7nm shape-selective molecular sieve, 0-60% by weight of clay and 15-60% by weight of inorganic oxide binder. 5.按照权利要求4所述的方法,其特征在于,所述的第二催化裂化催化剂包括20~50重量%的孔径小于0.7nm择形分子筛、10~45重量%的粘土、25~50重量%的无机氧化物粘结剂。5. according to the described method of claim 4, it is characterized in that, described second catalytic cracking catalyst comprises the aperture of 20~50% by weight less than the shape-selective molecular sieve of 0.7nm, the clay of 10~45% by weight, 25~50% by weight % of inorganic oxide binder. 6.按照权利要求1所述的方法,其特征在于,第一提升管反应器的操作条件:反应温度为480~600℃;剂油比为5~20;反应时间为1~10秒;反应压力为0.15~0.35MPa。6. according to the described method of claim 1, it is characterized in that, the operating conditions of the first riser reactor: reaction temperature is 480~600 ℃; Agent-oil ratio is 5~20; Reaction time is 1~10 seconds; Reaction The pressure is 0.15-0.35 MPa. 7.按照权利要求1所述的方法,其特征在于,当所述的轻质烃包括汽油馏分时,所述汽油馏分在第二提升管内操作剂油比为15~25,反应时间为0.30~0.8秒。7. according to the described method of claim 1, it is characterized in that, when described light hydrocarbon comprises gasoline fraction, described gasoline fraction is 15~25 in the operating agent oil ratio in the second riser, and reaction time is 0.30~ 0.8 seconds. 8.按照权利要求1或7所述的方法,其特征在于,当所述的轻质烃包括C4烃时,C4烃在第二提升管反应器内操作剂油比为17~30,反应时间为0.8~1.5秒。8. according to the described method of claim 1 or 7, it is characterized in that, when described light hydrocarbon comprises C4 hydrocarbon, C4 hydrocarbon in the second riser reactor operating agent oil ratio is 17~30, reaction time 0.8 to 1.5 seconds. 9.按照权利要求1所述的催化裂化方法,其特征在于,所述的重质原料为重质烃类和/或富含碳氢化合物的各种动植物油类原料,所述重质烃类选自石油烃类、矿物油和合成油中的一种或一种以上的混合物。9. according to the described catalytic cracking method of claim 1, it is characterized in that, described heavy feedstock is heavy hydrocarbons and/or various animal and vegetable oil feedstocks rich in hydrocarbons, and described heavy hydrocarbons One or more mixtures selected from petroleum hydrocarbons, mineral oils and synthetic oils. 10.按照权利要求1所述的催化裂化方法,其特征在于,所述轻质烃包括来自所述产品分离系统的汽油馏分和/或C4烃。10. The catalytic cracking method according to claim 1, wherein said light hydrocarbons include gasoline fraction and/or C4 hydrocarbons from said product separation system. 11.按照权利要求1所述的方法,其特征在于,产品分离系统得到的裂解重油引入第二提升管反应器的中下游和/或引入流化床反应器的底部。11. The method according to claim 1, characterized in that the cracked heavy oil obtained by the product separation system is introduced into the middle and downstream of the second riser reactor and/or introduced into the bottom of the fluidized bed reactor. 12.按照权利要求1所述的方法,其特征在于,该方法所使用的催化裂化装置,包括提升管反应器(1)、与提升管反应器(1)的出口连通的气固分离设备(7)、提升管反应器(2)、与提升管反应器(2)串联的流化床反应器(3)、流化床反应器的气固分离设备(8)、沉降器(9)、汽提器隔板(5)以及由隔板(5)隔开的第一汽提区(51)和第二汽提区(52);气固分离设备(7)的催化剂出口位置使其分离得到的催化剂进入第一汽提区(51),第一汽提区的顶部与沉降器(9)连通;气固分离设备(8)的入口与沉降器(9)连通,气固分离设备(8)的催化剂出口位置使其分离得到的催化剂能够进入第二汽提区(52)或流化床反应器(3);气固分离设备(7)和气固分离设备(8)的油气出口相连后与油气分离系统连通;流化床反应器(3)的顶部与沉降器(9)连通,流化床反应器(3)的底部与汽提区(52)连通。12. according to the described method of claim 1, it is characterized in that, the catalytic cracking unit that this method is used comprises riser reactor (1), the gas-solid separation equipment ( 7), the riser reactor (2), the fluidized bed reactor (3) connected in series with the riser reactor (2), the gas-solid separation equipment (8) of the fluidized bed reactor, the settler (9), The stripper partition (5) and the first stripping zone (51) and the second stripping zone (52) separated by the partition (5); the catalyst outlet position of the gas-solid separation device (7) makes it separate The catalyst obtained enters the first stripping zone (51), and the top of the first stripping zone is communicated with the settler (9); the inlet of the gas-solid separation device (8) is communicated with the settler (9), and the gas-solid separation device ( 8) The catalyst outlet position makes its separated catalyst can enter the second stripping zone (52) or fluidized bed reactor (3); the gas-solid separation device (7) is connected with the oil-gas outlet of the gas-solid separation device (8) Afterwards, it is communicated with the oil-gas separation system; the top of the fluidized bed reactor (3) is communicated with the settler (9), and the bottom of the fluidized bed reactor (3) is communicated with the stripping zone (52). 13.按照权利要求12所述的方法,其特征在于,提升管反应器(2)和/或流化床反应器(3)还包括裂解重油入口。13. The method according to claim 12, characterized in that the riser reactor (2) and/or the fluidized bed reactor (3) further comprises an inlet for cracking heavy oil.
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