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CN102684552B - Multiple-vibrator series-connection piezoelectric energy harvester - Google Patents

Multiple-vibrator series-connection piezoelectric energy harvester Download PDF

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CN102684552B
CN102684552B CN201210183169.6A CN201210183169A CN102684552B CN 102684552 B CN102684552 B CN 102684552B CN 201210183169 A CN201210183169 A CN 201210183169A CN 102684552 B CN102684552 B CN 102684552B
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piezoelectric
spring
transducer
housing
pzt
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CN102684552A (en
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王淑云
沈亚林
阚君武
王鸿云
程光明
曾平
初立森
董添
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State Grid Corp of China SGCC
Electric Power Research Institute of State Grid Jilin Electric Power Co Ltd
Zhejiang Normal University CJNU
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State Grid Corp of China SGCC
Electric Power Research Institute of State Grid Jilin Electric Power Co Ltd
Zhejiang Normal University CJNU
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Abstract

本发明涉及一种多振子串联式压电俘能器,属于新能源和发电技术领域。壳体通过螺钉安装在底座上,1-50个压电换能器串联置于所述壳体内;压电换能器由两个压电振子通过铆钉铆接在骨架上构成;压电振子由金属基板和压电晶片粘接而成;压电换能器与卡座卡接,两个相邻的压电换能器通过卡销卡接,压电换能器再与销轴一端的卡爪卡接,销轴另一端伸出壳体外且装有质量块;所述销轴自下而上依次套有第一弹簧和第二弹簧,且所述第一弹簧通过销轴轴肩压在换能器壳体上、所述第二弹簧通过质量块压在换能器壳体上;电路板通过螺钉安装在换能器壳体侧壁。优点是:采用多个压电振子串联、并由两个弹簧限位,可实现低频、高强度、大功率振动能量回收。

The invention relates to a multi-vibrator series piezoelectric energy harvester, which belongs to the technical field of new energy and power generation. The housing is installed on the base by screws, and 1-50 piezoelectric transducers are placed in series in the housing; the piezoelectric transducer is composed of two piezoelectric vibrators riveted on the skeleton by rivets; the piezoelectric vibrators are made of metal The substrate and the piezoelectric wafer are bonded; the piezoelectric transducer is clamped with the deck, two adjacent piezoelectric transducers are clamped through the bayonet pin, and the piezoelectric transducer is connected with the claw at one end of the pin shaft. The other end of the pin shaft protrudes out of the shell and is equipped with a mass block; the pin shaft is covered with a first spring and a second spring in turn from bottom to top, and the first spring is pressed on the replacement by the shoulder of the pin shaft. On the transducer casing, the second spring is pressed on the transducer casing through a mass block; the circuit board is installed on the side wall of the transducer casing through screws. The advantage is that multiple piezoelectric vibrators are used in series and are limited by two springs, which can realize low-frequency, high-intensity, and high-power vibration energy recovery.

Description

一种多振子串联式压电俘能器A multi-oscillator series piezoelectric energy harvester

技术领域 technical field

    本发明属于新能源和发电技术领域,具体涉及一种多振子串联式压电俘能器,用于低频、高强度振动能量回收。 The invention belongs to the technical field of new energy and power generation, and specifically relates to a multi-vibrator series piezoelectric energy harvester for low-frequency, high-intensity vibration energy recovery.

背景技术 Background technique

用于环境振动能量回收的微小型压电俘能器的研究已成为国内外的新热点,其目的是:为便携式微功率电子产品、远程传感监测系统等提供实时的能量供应,减少电池电量不足或电能耗尽所带来的使用不便、以及废弃电池造成的环境污染。已有研究成果表明,仅当压电俘能器的基频与环境振动频率相适应是才具有较高的发电能力和机电能量转换效率。但现实环境中的振源频率通常较低,如各类交通工具运行及人体运动等诱发振动通常仅十几或几十赫兹,且振幅较大;而压电振子自身的基频通常较高,通常为数百甚至上千赫兹,无法直接用于低频振动能量回收,即使自身基频较低的悬臂梁压电振子也需采用端部安装集中质量块方能实现降低频率。悬臂梁压电振子端部加装质量块的方式目前应用最为普遍,其弊端是当集中质量较大时,压电振子在非工作状态时既已产生较大变形,极易因环境过大振幅、振动强度过高而损毁。为提高压电振子的承载能力和可靠性、实现大振幅及高强度振动能量回收,圆形及叠堆型压电振子也常被用于构造振动俘能器,但此类压电振子的谐振频率更高,单个圆形压电振子的谐振频率为几千赫兹,而压电叠堆的基频高达十几千赫兹。此外,目前的压电俘能器基本由单个压电振子构成,因其发电能力有限,无法实现真正意义上的实时供电,只能采用储能-间歇供电方式工作。 The research on micro-sized piezoelectric energy harvesters for environmental vibration energy recovery has become a new hot spot at home and abroad. Its purpose is to provide real-time energy supply for portable micro-power electronic products, remote sensing and monitoring systems, etc. Inconvenient use caused by insufficient or exhausted power, and environmental pollution caused by discarded batteries. Existing research results have shown that only when the fundamental frequency of the piezoelectric energy harvester adapts to the environmental vibration frequency can it have a high power generation capacity and electromechanical energy conversion efficiency. However, the frequency of the vibration source in the real environment is usually low. For example, the vibration induced by the operation of various vehicles and human body movement is usually only a dozen or tens of hertz, and the amplitude is relatively large; while the fundamental frequency of the piezoelectric vibrator itself is usually high. Usually hundreds or even thousands of hertz, it cannot be directly used for low-frequency vibration energy recovery. Even a cantilever beam piezoelectric vibrator with a low fundamental frequency needs to install lumped mass blocks at the end to achieve frequency reduction. The method of installing a mass block at the end of the piezoelectric vibrator of the cantilever beam is currently the most common method. The disadvantage is that when the concentrated mass is large, the piezoelectric vibrator has already undergone a large deformation in the non-working state, and it is easy to be affected by the excessive amplitude of the environment. , The vibration intensity is too high and damaged. In order to improve the bearing capacity and reliability of piezoelectric vibrators and realize large-amplitude and high-intensity vibration energy recovery, circular and stacked piezoelectric vibrators are also often used to construct vibration energy harvesters, but the resonance of such piezoelectric vibrators The frequency is higher, the resonance frequency of a single circular piezoelectric vibrator is several thousand hertz, and the fundamental frequency of the piezoelectric stack is as high as ten thousand hertz. In addition, the current piezoelectric energy harvester is basically composed of a single piezoelectric vibrator. Because of its limited power generation capacity, real-time power supply cannot be realized, and only energy storage-intermittent power supply can be used to work.

发明内容 Contents of the invention

本发明提供一种多振子串联式压电俘能器,以解决现有压电振动俘能器谐振频率高、可靠性低、发电能力及频带宽度有限的问题。 The invention provides a multi-vibrator series piezoelectric energy harvester to solve the problems of high resonance frequency, low reliability, limited power generation capacity and frequency bandwidth of the existing piezoelectric vibration energy harvester.

本发明采用的技术方案是:壳体通过螺钉安装在底座上,卡座通过螺钉安装在底座上、且置于所述壳体内,1-50个压电换能器串联置于所述壳体内;所述压电换能器由两个压电振子通过铆钉铆接在环形骨架上构成;所述压电振子由金属基板和压电晶片粘接而成;所述第一个串联的压电换能器与所述卡座卡接,所述的两个相邻的压电换能器通过卡销卡接;所述的最后一个串联的压电换能器与销轴的卡爪卡接,所述销轴通过壳体上端的通孔伸出壳体外,所述销轴的螺纹上通过螺母安装有质量块;所述销轴自下而上依次套有第一弹簧和第二弹簧,且所述第一弹簧通过销轴的轴肩压接在换能器壳体上、所述第二弹簧通过质量块压接在换能器壳体上;电路板通过螺钉安装在换能器壳体的侧壁,同一个压电换能器上的两个压电振子通过导线组一相连,不同压电换能器的两个压电振子通过导线组二相连,再通过导线组三与电路板连接。 The technical solution adopted in the present invention is: the housing is installed on the base through screws, the card seat is installed on the base through screws and placed in the housing, and 1-50 piezoelectric transducers are placed in series in the housing The piezoelectric transducer is composed of two piezoelectric vibrators riveted on the ring frame through rivets; the piezoelectric vibrator is formed by bonding a metal substrate and a piezoelectric chip; the first series piezoelectric transducer The energy device is clamped with the deck, and the two adjacent piezoelectric transducers are clamped with bayonet pins; the last piezoelectric transducer in series is clamped with the claw of the pin shaft, The pin shaft protrudes out of the housing through the through hole at the upper end of the housing, and a mass block is installed on the thread of the pin shaft through a nut; the pin shaft is sequentially covered with a first spring and a second spring from bottom to top, and The first spring is crimped on the transducer housing through the shoulder of the pin shaft, and the second spring is crimped on the transducer housing through the mass block; the circuit board is installed on the transducer housing through screws The two piezoelectric vibrators on the same piezoelectric transducer are connected through wire group 1, and the two piezoelectric vibrators of different piezoelectric transducers are connected through wire group 2, and then connected to the circuit board through wire group 3. connect.

本发明中,第一弹簧和第二弹簧分别起拉伸限位和压缩限位作用,避免压电振子因受变形过大损坏,且所述第二弹簧还承受质量块的重力。所述第一弹簧、第二弹簧及压电换能器在机械上为并联结构,其等效刚度为                                               ,俘能器的谐振频率为  ,其中分别为第一弹簧和第二弹簧的刚度,为多个压电振子串联后的等效刚度, 为单个压电振子的刚度,m为质量块的质量,n为压电振子的数量。根据俘能器谐振频率的计算公式,增加质量块的质量及压电振子数量均可有效降低俘能器的谐振频率。 In the present invention, the first spring and the second spring respectively play the role of tension limit and compression limit to prevent the piezoelectric vibrator from being damaged due to excessive deformation, and the second spring also bears the gravity of the mass block. The first spring, the second spring and the piezoelectric transducer are in parallel structure mechanically, and their equivalent stiffness is , the resonant frequency of the energy harvester is ,in and are the stiffnesses of the first and second springs, respectively, is the equivalent stiffness of multiple piezoelectric vibrators connected in series, is the stiffness of a single piezoelectric vibrator, m is the mass of the mass block, and n is the number of piezoelectric vibrators. According to the formula for calculating the resonant frequency of the energy harvester, increasing the mass of the mass block and the number of piezoelectric vibrators can effectively reduce the resonant frequency of the energy harvester.

为确保压电振子在静止状态下不受外力作用、且当质量块振幅过大时不致损坏,质量块的质量的计算公式为,其中分别为俘能器静止时第一弹簧和第二弹簧的压缩量,为重力加速度;动态工作时两个弹簧的最大可压缩量相等、且计算公式为,其中为单个压电振子所能承受的最大变形量。 In order to ensure that the piezoelectric vibrator is not subjected to external force in a static state and will not be damaged when the amplitude of the mass block is too large, the formula for calculating the mass of the mass block is ,in , are the compression amounts of the first spring and the second spring when the energy harvester is at rest, is the acceleration of gravity; the maximum compressible amount of the two springs is equal during dynamic operation, and the calculation formula is ,in It is the maximum deformation that a single piezoelectric vibrator can bear.

在自然状态下,压电振子不受外力作用,此时质量的重力由第二弹簧承受。当壳体受环境振动激励时,质量块带动销轴以及压电换能器上下振动,从而使压电振子产生弯曲变形,并将机械能转换成电能。当质量块的实际振幅大于时,第一弹簧或第二弹簧达到最大的压缩量,即不再被压缩,质量块的惯性力通过第一弹簧或第二弹簧传递给壳体,从而避免压电振子因变形过大而损坏。 In the natural state, the piezoelectric vibrator is not affected by external force, and the gravity of the mass is borne by the second spring at this time. When the housing is excited by environmental vibration, the mass block drives the pin shaft and the piezoelectric transducer to vibrate up and down, so that the piezoelectric vibrator produces bending deformation and converts mechanical energy into electrical energy. When the actual amplitude of the mass is greater than When the first spring or the second spring reaches the maximum compression amount, that is, it is no longer compressed, the inertial force of the mass block is transmitted to the housing through the first spring or the second spring, so as to avoid the damage of the piezoelectric vibrator due to excessive deformation .

本发明的特点及优势在于:采用多个压电振子串联及较大质量块,系统谐振频率较低、发电能力强;采用两个弹簧限位,可避免压电振子因变形过大损坏,可靠性高。 Features and advantages of the present invention are: Using multiple piezoelectric vibrators in series and larger masses, the system has a low resonance frequency and strong power generation capacity; Two spring limiters are used to prevent the piezoelectric vibrator from being damaged due to excessive deformation, and the reliability is high.

附图说明 Description of drawings

图1是本发明一个较佳实施例中压电俘能器静态时的结构示图; Fig. 1 is a structural diagram of a static piezoelectric energy harvester in a preferred embodiment of the present invention;

图2是本发明一个较佳实施例中压电换能器的剖示图; Fig. 2 is the sectional view of piezoelectric transducer in a preferred embodiment of the present invention;

图3是图2的俯视图; Fig. 3 is the top view of Fig. 2;

图4是本发明较佳实施例中卡销的结构示意图; Fig. 4 is a schematic structural view of the detent in a preferred embodiment of the present invention;

图5是图4的A-A剖视图; Fig. 5 is A-A sectional view of Fig. 4;

图6是本发明一个较佳实施例中不同集中质量时俘能器的电压-频率特性曲线; Fig. 6 is the voltage-frequency characteristic curve of the energy harvester when different concentrated masses in a preferred embodiment of the present invention;

图7是本发明一个较佳实施例中不同压电振子数量时俘能器的电能-频率特性曲线。 Fig. 7 is an electric energy-frequency characteristic curve of the energy harvester with different numbers of piezoelectric vibrators in a preferred embodiment of the present invention.

具体实施方式 Specific implementation methods :

壳体1通过螺钉安装在底座2上,卡座3的底板3-1通过螺钉安装在底座2上、且置于所述壳体1内;1-50个压电换能器4串联置于所述壳体1内,所述压电换能器4由两个环形压电振子4-2通过铆钉4-3铆接在环形骨架4-1上构成;所述压电振子4-2由环形金属基板4-2-1和环形压电晶片4-2-2粘接而成;所述第一个串联的压电换能器4通过其上的一个通孔H与所述卡座3的卡爪3-2卡接,所述的两个相邻的压电换能器4通过卡销5卡接;所述的最后一个串联的压电换能器4的一个通孔H与销轴6的卡爪6-1卡接,所述销轴6通过壳体1上端的通孔1-1伸出壳体1外,所述销轴6的螺纹6-3上通过螺母9安装有质量块10;所述销轴6自下而上依次套有第一弹簧7和第二弹簧8,且所述第一弹簧7通过销轴6的轴肩6-2压接在换能器壳体1上、所述第二弹簧8通过质量块10压接在换能器壳体1上;电路板11通过螺钉安装在换能器壳体1的侧壁,同一个压电换能器4上的两个压电振子4-2通过导线组一12相连,不同压电换能器4的两个压电振子4-2通过导线组二13相连,压电振子4-2再通过导线组三14与电路板11连接。 The housing 1 is installed on the base 2 by screws, and the bottom plate 3-1 of the deck 3 is installed on the base 2 by screws and placed in the housing 1; 1-50 piezoelectric transducers 4 are placed in series In the housing 1, the piezoelectric transducer 4 is composed of two annular piezoelectric vibrators 4-2 riveted on the annular skeleton 4-1 through rivets 4-3; the piezoelectric vibrators 4-2 are composed of annular The metal substrate 4-2-1 and the annular piezoelectric wafer 4-2-2 are bonded together; the first piezoelectric transducer 4 connected in series is connected to the socket 3 through a through hole H thereon. The claws 3-2 are clamped, and the two adjacent piezoelectric transducers 4 are clamped by the bayonet pin 5; a through hole H of the last series-connected piezoelectric transducer 4 is connected to the pin shaft 6's claw 6-1 snaps, the pin 6 protrudes out of the shell 1 through the through hole 1-1 on the upper end of the shell 1, and the thread 6-3 of the pin 6 is installed with a mass through a nut 9 Block 10; the pin shaft 6 is sequentially covered with a first spring 7 and a second spring 8 from bottom to top, and the first spring 7 is crimped on the transducer housing through the shoulder 6-2 of the pin shaft 6 1, the second spring 8 is crimped on the transducer housing 1 through the mass 10; the circuit board 11 is installed on the side wall of the transducer housing 1 through screws, and the same piezoelectric transducer 4 The two piezoelectric vibrators 4-2 are connected through wire group one 12, the two piezoelectric vibrators 4-2 of different piezoelectric transducers 4 are connected through wire group two 13, and the piezoelectric vibrator 4-2 is connected through wire group three 14 is connected with circuit board 11.

本发明中,第一弹簧7和第二弹簧8分别起拉伸限位和压缩限位作用,避免压电振子4-2因受变形过大损坏,所述第二弹簧还承受质量块10的重力。所述第一弹簧7、第二弹簧8及压电换能器4在机械上为并联结构,其等效刚度为,俘能器的谐振频率为,其中分别为第一弹簧7和第二弹簧8的刚度,为多个压电振子4-2串联后的等效刚度,为单个压电振子4-2的刚度,m为质量块10的质量,n为压电振子4-2的数量。根据俘能器谐振频率的计算公式,增加质量块的质量及压电振子数量均可有效降低俘能器的谐振频率。 In the present invention, the first spring 7 and the second spring 8 respectively play the role of tension limit and compression limit to avoid the piezoelectric vibrator 4-2 being damaged due to excessive deformation, and the second spring also bears the weight of the mass block 10 gravity. Described first spring 7, second spring 8 and piezoelectric transducer 4 are mechanically in parallel structure, and its equivalent stiffness is , the resonant frequency of the energy harvester is ,in and are respectively the stiffness of the first spring 7 and the second spring 8, is the equivalent stiffness of multiple piezoelectric vibrators 4-2 connected in series, is the stiffness of a single piezoelectric vibrator 4-2, m is the mass of the mass block 10, and n is the number of piezoelectric vibrators 4-2. According to the formula for calculating the resonant frequency of the energy harvester, increasing the mass of the mass block and the number of piezoelectric vibrators can effectively reduce the resonant frequency of the energy harvester.

为确保压电振子4-2在静止状态下不受外力作用、且当质量块10振幅过大时不致损坏,质量块10的质量的计算公式为,其中分别为俘能器静止时第一弹簧7和第二弹簧8的压缩量,为重力加速度;动态工作时两个弹簧的最大可压缩量相等、且计算公式为,其中为单个压电振子4-2所能承受的最大变形量。 In order to ensure that the piezoelectric vibrator 4-2 is not subjected to external force in a static state and will not be damaged when the amplitude of the mass block 10 is too large, the formula for calculating the mass of the mass block 10 is ,in , are respectively the compression amounts of the first spring 7 and the second spring 8 when the energy harvester is at rest, is the acceleration of gravity; the maximum compressible amount of the two springs is equal during dynamic operation, and the calculation formula is ,in is the maximum deformation that a single piezoelectric vibrator 4-2 can bear.

在自然状态下,压电振子4-2不受外力作用,此时质量块10的重力由第二弹簧承受。当壳体受环境振动激励时,质量块10带动销轴6以及压电换能器4上下振动,从而使压电振子4-2产生弯曲变形,并将机械能转换成电能。当质量块10的实际振幅大于时,第一弹簧7或第二弹簧8达到最大的压缩量,即不再被压缩,质量块10的惯性力通过第一弹簧7或第二弹簧8传递给壳体1,从而避免压电振子4-2因变形过大而损坏。 In a natural state, the piezoelectric vibrator 4-2 is not subjected to external force, and the gravity of the mass block 10 is borne by the second spring. When the shell is excited by the environment vibration, the mass block 10 drives the pin shaft 6 and the piezoelectric transducer 4 to vibrate up and down, so that the piezoelectric vibrator 4-2 is bent and deformed, and the mechanical energy is converted into electrical energy. When the actual amplitude of mass 10 is greater than , the first spring 7 or the second spring 8 reaches the maximum compression amount, that is, it is no longer compressed, and the inertial force of the mass block 10 is transmitted to the housing 1 through the first spring 7 or the second spring 8, thereby avoiding the piezoelectric vibrator 4-2 was damaged due to excessive deformation.

Claims (3)

1. the tandem of oscillator a more than piezoelectric harvester, it is characterized in that: housing is arranged on base by screw, deck is arranged on base by screw, and 1-50 PZT (piezoelectric transducer) series connection is placed in described housing; PZT (piezoelectric transducer) is consisted of rivet two piezoelectric vibrators on skeleton; Piezoelectric vibrator is by metal substrate and piezoelectric chip is bonding forms; PZT (piezoelectric transducer) and the deck clamping of first series connection, two adjacent PZT (piezoelectric transducer)s pass through bayonet lock clamping; The PZT (piezoelectric transducer) of last series connection and the claw clamping of bearing pin one end, bearing pin stretches out outside housing by the through hole on housing, and the other end of bearing pin is provided with mass; Described bearing pin overlaps from bottom to top successively the first spring and the second spring, and described first spring is pressed on transducer housing by the bearing pin shaft shoulder, described second spring is pressed on transducer housing by mass; Circuit board is arranged on transducer housing sidewall by screw, and two piezoelectric vibrators on same PZT (piezoelectric transducer) are connected by wire group one, and two piezoelectric vibrators of different PZT (piezoelectric transducer) are connected by wire group two, then are connected with circuit board by wire group three.
2. one many oscillators tandem piezoelectric harvester according to claim 1, is characterized in that: the resonance frequency of energy accumulator is calculated as follows: wherein k 1and k 2be respectively the rigidity of the first spring and the second spring, k pfor the rigidity of single piezoelectric vibrator, m is the quality of mass, and n is the quantity of piezoelectric vibrator.
3. one many oscillators tandem piezoelectric harvester according to claim 2, it is characterized in that: after spring rate is determined, the quality calculation method of mass is: wherein δ 1, j, δ 2, jbe respectively energy accumulator static time the first spring and the decrement of the second spring, g is acceleration of gravity.
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