Double-layer food level stone paper and manufacturing approach
Technical field
The present invention relates to a kind of wrapping paper and manufacturing approach, especially is non-pulp based paper, belongs to pulp technology for making paper.
Background technology
At present, the mineral fibres environmentally-friendly stone paper is widely used, and production technology is different from the paper technology of traditional fibre paper fully, the production environment cleaning, and non-wastewater discharge, and also cost is merely the half the of traditional fibre paper.Since physical properties such as environmental protection paper intensity, protection against the tide, mildew-resistant, folding strength far above traditional fibre paper, be a kind of can widely used new material.But existing stone paper plasticity and poor toughness are of limited application, and be especially uncomfortable as packaging for foodstuff and other specific uses.
Summary of the invention
To the problems referred to above, the present invention provides a kind of double-layer food level stone paper and manufacturing approach.
The technical solution adopted for the present invention to solve the technical problems is:
Double-layer food level stone paper comprises basic unit's paper and overlay paper, and basic unit's paper accounts for the 85-90% of gross weight; Overlay paper accounts for the 10-15% of gross weight; Basic unit's paper bag is drawn together following composition by weight: calcium carbonate 80-85%, high density polyethylene (HDPE) 10-15%, composite modifier 2-3%, lubricant 2-3%; Overlay paper is a low density polyethylene films, and basic unit's paper and overlay paper are combined into finished product.
Double-layer food level stone paper manufacturing approach may further comprise the steps:
A. after by weight calcium carbonate 80-85%, high density polyethylene (HDPE) 10-15%, composite modifier 2-3% being mixed, when mixture was in the melt blending state, gradation added lubricant 2-3%;
B. with the mass transport that mixes granulation in the screw extruder, obtain basic unit's paper material;
C. basic unit's paper material and vertical compound being transported in the nipper of low density polyethylene films are suppressed, made the paper finished product; Or basic unit's paper material and low density polyethylene (LDPE) LLDPE film are transported to blown film of three layers of inflation film manufacturing machine become the cylinder paper, dig and open the back and become the plane paper.
Environmentally-friendly stone paper adopts high-load stone powder film technique; With cheap mineral fibres powder is main raw material(s); Through processing such as modification, toughness reinforcing, plasticising, in extraordinary screw extruder, react, but realize the processing of environmentally-friendly stone paper thermoplasticity; Through being analogous to the plastic tab process equipment, obtain the paper of different purposes and thickness.
The invention has the beneficial effects as follows that product surface need not drench the film processing and just can be used for packaging for foodstuff; Waterproof, grease proofing, good toughness can be cleaned; Raw material sources are wide, can gather materials on the spot.Three-waste free discharge in the production.Technology is simple, and cost is low, and it is low to consume energy; Specific energy consumption is merely 2/3 of traditional paper technology, and product cost is the half the of traditional papermaking, and production scale is changeable, and the production site floor space is little.Be applicable to food wrapper or other extra package purposes.
The specific embodiment
Below in conjunction with embodiment the present invention is further specified.
Double-layer food level stone paper comprises basic unit's paper and overlay paper, and basic unit's paper accounts for the 85-90% of gross weight; Overlay paper accounts for the 10-15% of gross weight; Basic unit's paper bag is drawn together following composition by weight: calcium carbonate 80-85%, high density polyethylene (HDPE) 10-15%, composite modifier 2-3%, lubricant 2-3%; Overlay paper is a low density polyethylene films, and basic unit's paper and overlay paper are combined into finished product.
Calcium carbonate is the food-grade calcium carbonate powder, and granularity is more than 1250 orders.Composite modifier is the mixture of biological flexibilizer, plasticizer, compatilizer.Lubricant is a white oil.
Adopt the calcium carbonate powder of the above food-grade of 1250 orders, plasticized polymer (high density polyethylene (HDPE)) and complementary composition (modifier and lubricant) are raw material, form through screw extruder and system paper apparatus processing.The raw material weight component consists of: calcium carbonate 80-85 part, plasticized polymer are 10-15 part, and modifier is 2-3 part, and lubricant is 2-3 part.Wherein lubricant will be extruded preceding and be in the gradation of melt blending stage at material and add at screw rod; 3% of the no more than total amount of addition; Through increasing the consumption and the hybrid mode of lubricant; Improve the thermoplasticity degree of powder, can significantly improve the flowability and the processing products quality of system, increased substantially the goods mechanical property.Get final product with the inflation film manufacturing machine blown film then.
Embodiment one:
After by weight calcium carbonate 85%, high density polyethylene (HDPE) 10%, composite modifier 3% being mixed, when mixture was in the melt blending state, gradation added lubricant 2%; With the mass transport that mixes granulation in the screw extruder, obtain basic unit's paper material; Basic unit's paper material and vertical compound being transported in the nipper of low density polyethylene films are suppressed, made the thick paper finished product of 0.08-0.35mm.
Embodiment two:
After by weight calcium carbonate 80%, high density polyethylene (HDPE) 15%, composite modifier 3% being mixed, when mixture was in the melt blending state, gradation added lubricant 2%; With the mass transport that mixes granulation in the screw extruder, obtain basic unit's paper material; Basic unit's paper material and low density polyethylene films are transported to blown film of three layers of inflation film manufacturing machine become the cylinder paper, dig and open the thick plane paper of back one-tenth 0.08-0.35mm.
The present technique scheme is to be main raw material(s) through cheap mineral fibres powder; Obtain a kind of modified mineral fiber through modification with excellent compatibility and thermoplastic processability; This modified mineral fiber powder is different from fillers such as talcum powder, and it is the tencel papermaking material between short fiber of plant and conventional filler, through with the reaction of the auxiliary agent of biological flexibilizer, plasticizer, compatilizer, lubricant etc.; Extruding pelletization in extraordinary screw rod; Pellet has good thermoplastic processability, can roll through special equipment, multiple processing such as blown film, curtain coating, makes the environmentally-friendly stone paper of the different purposes of different-thickness.Produce the characteristics that changed traditional papermaking high energy consumption, high pollution fully, raw material sources and production process all can not cause environment damage, and the product of using is recyclable to be utilized again, meets modern environmental protection requirement.