Background technology
At present, the production development of domestic mushroom class is very rapid, and especially Xingbao mushroom, Pleuotus nebrodensis Quel etc. changes to factory culture gradually from seasonality cultivation.Take Xingbao mushroom as example, the annual production of China's calendar year 2001 Xingbao mushroom is about 0.73 ten thousand ton, and within 2007, has reached 24.8 ten thousand tons, becomes the fastest country of Xingbao mushroom increase of production.Because the mouthfeel of Xingbao mushroom is better, storage endurance, shelf life are long again, and the demand in its market sharp rises.
For meeting the need of market, the factory culture of Xingbao mushroom is more and more universal, but due to the technology of shortage integrated innovation platform, the Pleurotus eryngii industrial enterprise of 90% left and right all rests in low-level, inefficient, expensive bag cultivation pattern, and the application that industrial bottle is planted is small.But industrial bottle is planted in and realizes mechanization, automation, raises labour efficiency and the aspect such as protection of the environment has very large advantage.Present stage, industrial bottle plant cannot extensive use main cause to be that bottle is planted the thin flower bud work of Xingbao mushroom comparatively loaded down with trivial details.
As everyone knows, Xingbao mushroom, urging the flower bud stage can produce a large amount of fruit body mushroom flower buds, if do not dredge flower bud, will affect shape and the quality of commodity mushroom.In order to obtain colory fruit body, must dredge flower bud, dredge and go that stature is little, shape difference, the weak mushroom flower bud of growing ability, keep 2-3 the mushroom flower bud that growth is strong, a shape is good here.
According to current Main Viewpoints, owing to not being specifically designed to the machinery of dredging flower bud, mainly plant the thin flower bud of Xingbao mushroom by manually completing bottle, generally can adopt the mode of single bottle of thin flower bud to complete, operating personnel once can only dredge flower bud for the Xingbao mushroom in a bottle, and completing needs to bend over to take out another bottle after the thin flower bud of a bottle and dredge flower bud.
The mode of above-mentioned single bottle of thin flower bud, is not suitable for the thin flower bud that extensive bottle is planted, and thin flower bud process is quite loaded down with trivial details, needs a large amount of manually completing, inefficiency, and the workload manually completing is very large, has seriously restricted the development that Pleurotus eryngii industrial bottle is planted.
Therefore,, according to existing main flow thinking, the thin flower bud efficiency of the mushroom classes such as Xingbao mushroom has been difficult to compared with quantum jump; Wanting to improve the workload of dredging flower bud efficiency, reducing to dredge flower bud must look for another way.How effectively improving and dredge flower bud efficiency, the thin flower bud labour intensity of reduction, is the current technical issues that need to address of those skilled in the art.
Summary of the invention
The object of this invention is to provide a kind of bottle of thin flower bud device of planting mushroom class, this thin flower bud device can significantly improve dredges the efficiency of flower bud, workload and the working strength that reduces to dredge flower bud.Another object of the present invention is to provide a kind of bottle of thin flower bud method of planting mushroom class.
For solving the problems of the technologies described above, the invention provides a kind of bottle of thin flower bud device of planting mushroom class, comprise support, described support is provided with for carrying and cultivates the carrier of basket and the elevator for the described carrier that hoists, one end of described carrier is journaled on described support, described elevator is arranged between the other end and described support of described carrier, to drive described carrier to swing predetermined angular around one end of its pivot dress.
Preferably, the scope of described predetermined angular is 60 degree to 80 degree.
Preferably, also comprise the transmission device for described cultivation basket being inputted and exported described support.
Preferably, described transmission device comprises the input roller group, intermediate transmission roller group and the outlet roller group that connect successively, described carrier has some fork arms, and the interlaced setting of transmission rod of each fork arm and described intermediate transmission roller group, so that described carrier carries described cultivation basket from bottom.
Preferably, described input roller group is equipped with push pedal in the position corresponding with intermediate transmission roller group described in every group, and described push pedal is pushed described cultivation basket to described intermediate transmission roller group.
Preferably, also comprise controller and the position sensor for detection of cultivation basket position, described position sensor is connected with controller signals, and described controller is connected with elevator and described push pedal signal.
Preferably, described elevator is cylinder or oil cylinder.
The present invention also provides a kind of bottle of thin flower bud method of planting mushroom class, comprises the following steps:
A, the cultivation basket that is built-in with culture bottle is placed on carrier;
B, described carrier is tilted to a side, until described carrier and horizontal direction are predetermined angular;
C, the operating personnel that are positioned at described carrier one side dredge flower bud to the mushroom flower bud of described culture bottle;
After D, thin flower bud complete, described carrier is returned to horizontal level.
Preferably, the scope of described predetermined angular is 60 degree to 80 degree.
Preferably, before described steps A, also comprise step e: described cultivation basket is transported and navigate to thin flower bud position;
After described step D, also comprise step F: described cultivation basket is taken off and carried out from described carrier.
Need to dredge flower bud to mushroom flower bud time, adopt thin flower bud device of the present invention, to whole culture bottle basket be placed on carrier, then by elevator, one end of carrier is lifted, carrier just rotates around one end of its pivot dress, final carrier and horizontal direction are a certain predetermined angular, what the culture bottle on carrier was also just tilted lifts, culture bottle is sent to operating personnel's operating position, operating personnel directly can realize the thin flower bud of whole basket mushroom flower bud, have overcome a difficult problem for the inefficiency of single bottle of thin flower bud generation; And, because operating personnel can dredge flower bud operation without bending over, also just reducing its labour intensity, operability is also higher, and mechanization degree is high, dredges flower bud better effects if.
One preferred embodiment in, described thin flower bud device is provided with transmission device, described transmission device is input to cultivation basket on described support, after thin flower bud completes, will cultivate again that basket is outside to be exported, implementation pipelining, has improved operating efficiency.
In another preferred embodiment, described transmission device comprises input roller group, outlet roller group and intermediate transmission roller group, the group number of intermediate transmission roller group can be identical with the number of support, the interlaced setting of live-roller of the fork arm of carrier and intermediate transmission roller group, both motions are non-interfering, in the time that cultivation basket moves to the corresponding position of carrier, carrier relatively intermediate transmission roller group hoists, thereby will cultivate basket carrying, and then complete follow-up thin flower bud work, not only can close fit between mechanism, but also can realize relatively independent motion, input roller group and outlet roller group are equivalent to the streamline of motion, and intermediate transmission roller group can adopt many groups to dredge flower bud simultaneously, has not only improved the availability of input roller group and outlet roller group, has also improved the efficiency of thin flower bud, has saved occupation of land space.
Adopt thin flower bud method of the present invention to dredge flower bud, first cultivation basket is placed on carrier and is carried, then will cultivate basket to the certain angle of lopsidedness, manually stand or thin flower bud that sitting just can complete whole basket, simplify thin flower bud process, improve the efficiency of thin flower bud, can also reduce operating personnel's labour intensity.
Embodiment
Core of the present invention is to provide a kind of bottle of thin flower bud device of planting mushroom class, and this thin flower bud device can significantly improve dredges the efficiency of flower bud, workload and the working strength that reduces to dredge flower bud.Another core of the present invention is to provide a kind of bottle of thin flower bud method of planting mushroom class.
In order to make those skilled in the art person understand better the present invention program, below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
Please refer to Fig. 1, Fig. 1 is the structural representation of a kind of embodiment of thin flower bud device provided by the present invention.
In a kind of embodiment, thin flower bud device provided by the present invention is for Xingbao mushroom, the thin flower bud of the mushroom classes such as Pleuotus nebrodensis Quel, described mushroom class is cultivated in culture bottle 1, multiple culture bottles 1 are placed in cultivation basket 2 (shown in Figure 3), described thin flower bud device comprises at least one support 3, support 3 is provided with carrier 31 and elevator 32, carrier 31 is for having the bracket of certain Rigidity and strength, carrier 31 is for carrying cultivation basket 2, one end of carrier 31 is journaled on support 1, the other end of carrier 31 is free end, elevator 32 is arranged between the other end and support 3 of carrier 31, specifically can be hinged on the bottom of carrier 31, the centre position that for example can be hinged on carrier 31 bottoms can be also near free-ended position, elevator 32 is upwards when lifting, carrier 31 will swing around one end of its pivot dress, the free end of carrier 31 upwards lifts, until whole carrier 31 forms a certain predetermined angular with the plane at support place.
Above-mentioned predetermined angular can be determined according to comprehensive conditions such as itself height of the height of operating personnel's height, cultivation basket 2 and culture bottle 1, the convenience degree of dredging flower bud operation, support 3.Generally, the scope of above-mentioned predetermined angular is that 0 degree is to 90 degree.
Need to dredge flower bud time, operating personnel stand or sitting in the side (being the side of carrier 31 to its inclination) of support 3, carrier 31 will be cultivated after basket 2 carryings, and elevator 32 starts to hoist, and carrier 31 constantly turns forward, in the time that carrier 31 swings to predetermined angular, elevator 32 stop motions, carrier 31 is fixed on this position, and operating personnel dredge flower bud to the mushroom flower bud in culture bottle 1, like this can disposable realization thin flower bud to whole basket mushroom flower bud, greatly improved thin flower bud efficiency; Secondly, because thin flower bud process is using whole cultivation basket as an operating unit, also just saved the single bottle of complicated processes that thin flower bud exchanges for, thin flower bud process is simpler and more direct; Again, operating personnel only need complete the action of dredging flower bud, and without culture bottle and/or cultivation basket are moved, labour intensity significantly reduces, workable.
Can be further improved thin flower bud device mentioned above.
Please refer to Fig. 2 and Fig. 3, Fig. 2 dredges the structural representation of flower bud device under heeling condition shown in Fig. 1; Fig. 3 is the schematic top plan view of the another kind of embodiment of thin flower bud device provided by the present invention.
Above-mentioned predetermined angular can be that 60 degree are to the unspecified angle between 80 degree.In the time that carrier 31 is the predetermined angular of above-mentioned scope with the horizontal plane of support 3, carrier 31 not only can effectively be fixed cultivation basket 2, the culture bottle 1 in cultivation basket 2 fully can also be erected, and operating personnel are without bending over just can dredge flower bud, and it is very convenient to operate.
In another kind of embodiment, thin flower bud device provided by the present invention also comprises transmission device 4, and this transmission device can be realized the transportation of cultivation basket 2, is mainly used in cultivation basket 2 to be transported to the position of support 3, after thin flower bud completes, then cultivation basket 2 is carried out from support 3.
Particularly, transmission device comprises input roller group 41, outlet roller group 43 and intermediate transmission roller group 42, as shown in Figure 3.Input roller group 41 and outlet roller group 43 can be arranged in parallel, intermediate transmission roller group 42 can be arranged between input roller group 41 and outlet roller group 43, intermediate transmission roller group 42 provides the transmission of interlude for cultivating basket 2, comprise cultivation basket 2 is sent to support 3 from input roller group 41, and the cultivation basket 2 of dredging after flower bud is transported to outlet roller group 42.First cultivation basket 2 is transported to the head end of intermediate transmission roller group 42 gradually by input roller group 41, then be sent in intermediate transmission roller group 42, arrive the position of support 3 by the motion of intermediate transmission roller group 42, then on support 3, complete and dredge flower bud, after thin flower bud completes, intermediate transmission roller group 42 is transported to outlet roller group 43, and outlet roller group 43 is cultivated the most at last basket 2 and is transported to assigned address, carries out follow-up processing.
Particularly, cultivation basket 2 completes to the transfer of support 3 like this from middle live-roller group 42:
Carrier 31 has some fork arm (not shown)s, and the live-roller of each fork arm and intermediate transmission roller group 42 is interlaced settings, and fork arm can intert by the gap of live-roller.Generally, can the mediate below of live-roller group 42 of carrier 31, in the time that cultivation basket 2 moves to the top of carrier 31, carrier 31 moves upward under the effect of hoisting of elevator 32, carrier 31 swings around one end of its pivot dress, the fork arm of carrier 31 lifts obliquely through the gap of live-roller, thereby the cultivation basket 2 in travel position is lifted, and cultivation basket 2 departs from intermediate transmission roller group 42; When carrier 31 swings to predetermined angular, carrier 31 is fixing, and operating personnel dredge flower bud; After thin flower bud completes, carrier 31 starts to lower swing under the effect of elevator 32, get back to gradually horizontal level, carrier 31 comes back to the below of intermediate transmission roller group 42, cultivation basket 2 departs from the control of carrier 31 and gets back in intermediate transmission roller group 42, and intermediate transmission roller group 42 completes the subsequent transportation of cultivation basket 2.
Wherein, the transporting direction of input roller group 41 and outlet roller group 43 is generally two opposite directions (direction as shown by the arrows in Figure 3) that are parallel to each other, the transporting direction of intermediate transmission roller group 42 and above-mentioned both direction are generally orthogonal, and point to outlet roller group 43 from input roller group 41.
It should be noted that, because the transporting direction of intermediate transmission roller group 42 will be transported to outlet roller group 43 originally, therefore, the 2 naturally transfers from middle live-roller group 42 to outlet roller group 43 of cultivation basket.But realize the transfer of cultivation basket 2 from input roller group 41 to intermediate transmission roller group 42, need to complete by outside thrust.The direction of this thrust can be identical with the transporting direction of intermediate transmission roller group, the force application apparatus of thrust can be a push pedal, push pedal 411 as shown in Figure 3, push pedal 411 is arranged on the outer end of input roller group 41, push pedal 411 is extended and is arranged along the supply line of input roller group 41, push pedal 411 is arranged on the position corresponding with intermediate transmission roller group 42 of input roller group 41, in the time of the front of cultivation basket 2 in push pedal 411, push pedal 411 promotes forward cultivation basket 2, cultivation basket 2 changes the direction of motion under the effect of this thrust, take advantage of a situation and move in intermediate transmission roller group 42, continue transportation by intermediate transmission roller group 42.
In the time that cultivation basket 2 moves in intermediate transmission roller group 42, cultivation basket 2 will navigate to the position (namely dredging flower bud position) of support 3 as required, has been coordinated the lifting of cultivation basket 2 by elevator 32, and then on support 3, completes above-mentioned thin flower bud action.
From above-mentioned meaning, how cultivation basket 2 is navigated to accurately and dredges flower bud position, be vital for thin completing smoothly of flower bud.For this reason, we can realize the position probing of cultivating basket 2 by setting position sensor 421, then the control of controller (not shown) is set and realizes corresponding lifting action, between controller and position sensor 421, signal is connected, controller is also connected with elevator 32 signals, when controller receives after the position signalling of position sensor 421, to control elevator 32 and complete the action that hoists accordingly, cultivation basket 2 is along with the carried that hoists of carrier 31 is transferred on support 3.
Particularly, position sensor 421 can be arranged in intermediate transmission roller group 42, and position sensor 421 can be arranged near position support 3.
In like manner, push pedal 411 also can adopt aforesaid way to realize to the promotion of cultivation basket 2.Position sensor 421 can be realized the position probing of cultivation basket 2, as long as the control system of adding a push pedal 411 on above-mentioned controller.This controller is connected with push pedal 411 signals, in the time that cultivation basket 2 moves to the intersection of input roller group 41 and intermediate transmission roller group 42, position sensor 421 transmits signal to controller, controller control push pedal 411 setting in motions, complete pushing action, cultivation basket 2 is pushed in intermediate transmission roller group 42.
Above-mentioned signal connection refers in wired or wireless mode and realizes a kind of connected mode that between two or more parts, signal transmits.
Elevator 32 can be that cylinder or oil cylinder etc. change the power set that lifting drive is provided by pressure.
Please refer to Fig. 4, Fig. 4 is the schematic top plan view of thin the third embodiment of flower bud device provided by the present invention.
In the third embodiment, dredge flower bud efficiency for further improving, can adopt pipelining, an input roller group 41 and an outlet roller group 43 can be set, only input roller group 41 and outlet roller group 43 are all long, then an intermediate transmission roller group 42(is set at a certain distance many group intermediate transmission roller groups are set, the group number of intermediate transmission roller group 42 is identical with the number of support 3), intermediate transmission roller group 42 is corresponding with the position of support 3, organizes intermediate transmission roller group more and is arranged in parallel to each other between input roller group 41 and outlet roller group 43.Like this, in multiple intermediate transmission roller groups 42, all can dredge flower bud, as long as be equipped with corresponding operating personnel in the thin flower bud position of multiple intermediate transmission roller groups 42.This setting has greatly reduced the floor space that many transmission devices are set, and has also saved machine cost in joint space-efficient simultaneously, can complete the thin flower bud of multiple cultivation baskets simultaneously, dredges flower bud efficiency and further improves.
Certainly, adopt the embodiment of multiple intermediate transmission roller groups 42 to be more necessary to assist by above-mentioned position sensor 421 and push pedal 411, to avoiding performance accuracy low or occur omitting the unfavorable condition such as cultivation basket of dredging flower bud in raising the efficiency.
Except above-mentioned thin flower bud device, the present invention also provides a kind of thin flower bud method of mushroom class, and this thin flower bud method is applicable to the thin flower bud of bottle cultivation mushroom class.
Please refer to Fig. 5, Fig. 5 is the flow process frame diagram of a kind of embodiment of thin flower bud method provided by the present invention.
Mushroom class is cultivated in culture bottle 1, and multiple culture bottles 1 are placed in cultivation basket 2, and thin flower bud method of the present invention comprises the following steps:
A, cultivation basket 2 is placed on carrier 31;
B, carrier 31 is tilted to a side, until carrier 31 is a certain predetermined angular with horizontal direction;
C, operating personnel are positioned at the side that carrier 31 tilts, and operating personnel dredge flower bud to the mushroom flower bud in culture bottle 1;
After D, thin flower bud complete, carrier 31 is returned to horizontal level.
In above-mentioned steps B, can on carrier 31, connect elevator 32, and then complete the inclination of cultivation basket 2, then move the thin flower bud of a certain predetermined angular completing steps C.Concrete operating process can realize by the relevant introduction in a kind of embodiment of above-mentioned thin flower bud device, does not repeat them here.
For better compounding practice personnel's thin flower bud action, the scope of above-mentioned predetermined angular can be at 60 degree between 80 degree.Determining of this predetermined angular generally will consider the factors such as operating personnel's action need and the situation of culture bottle.
After step D, also comprise step F: from carrier 31, cultivation basket 2 is got loose, make it in free state, then by streamline, cultivation basket 2 is transported.
Realize above-mentioned steps F for coordinating, first need elevator 32 to decline, and then drive carrier 31 swings to be returned to horizontal level, then carrier 31 is unclamped, cultivation basket 2 is also just returned to free state, finally can complete by the transmission device 4 in the another kind of embodiment of above-mentioned thin flower bud device the transmission of cultivation basket 2.
Simultaneously, before the steps A of above-mentioned thin flower bud method, can be provided with step e: cultivation basket 2 is transported and accurately navigate to thin flower bud position (being the position at support 3 places), can cultivation basket 2 be transported by the input roller group 41 of transmission device 4, then position by position sensor 421 and controller etc., cultivation basket 2 is navigated to accurately and dredges flower bud position, and concrete operations are referring to the explanation of above-mentioned position sensor, controller, elevator and transmission device.
Thin flower bud device and the thin flower bud method thereof of above bottle provided by the present invention being planted to mushroom class are described in detail.Applied specific case herein principle of the present invention and embodiment are set forth, the explanation of above embodiment is just for helping to understand method of the present invention and core concept thereof.It should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention, can also carry out some improvement and modification to the present invention, these improvement and modification also fall in the protection domain of the claims in the present invention.