CN102668814A - Roller combing and cutting type litchi picking machine - Google Patents
Roller combing and cutting type litchi picking machine Download PDFInfo
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Abstract
本发明公开了一种滚筒梳剪式荔枝采摘机,包括驱动部件、采摘部件、收集部件和操作部件;其中,收集部件中间设置采摘部件,采摘部件与驱动部件相配合连接,操作部件与驱动部件相连接,驱动部件与收集部件相配合连接。本发明克服了现有技术中人工采摘荔枝劳动强度大、采摘效率低及劳动力紧张等问题,具有结构简单、操作简便、作业灵活、工作空间要求小、采摘效率高及对果树损伤小等特点。
The invention discloses a roller comb type litchi picking machine, which comprises a driving part, a picking part, a collecting part and an operating part; wherein, a picking part is arranged in the middle of the collecting part, the picking part is connected with the driving part, and the operating part is connected with the driving part Connected, the driving part is matched with the collecting part. The invention overcomes the problems of high labor intensity, low picking efficiency and labor shortage in manual picking of litchis in the prior art, and has the characteristics of simple structure, convenient operation, flexible operation, small working space requirement, high picking efficiency and little damage to fruit trees.
Description
技术领域 technical field
本发明涉及采摘机械技术,具体来说是一种滚筒梳剪式荔枝采摘机。The invention relates to picking machine technology, in particular to a roller comb and scissor litchi picking machine.
背景技术 Background technique
荔枝是我国特色的亚热带水果,主要分布在广东、广西、福建、海南等省区,其种植面积和总产量均居世界第一。近年来,广东在全省积极推行无公害、标准化荔枝生产技术,生产出大量符合标准的产品,提高了荔枝的市场竞争力。然而,目前荔枝采摘以人工手动采摘为主,劳动量大,且农民进城务工进一步造成了劳动力紧张。荔枝采摘已经成为制约荔枝产业发展的一个主要因素,且采摘成本已成为荔枝种植户的主要开销之一。为减轻采摘劳动强度、降低荔枝生产成本、提高采摘效率,应推广荔枝采摘机械。采摘机械能够提高荔枝采摘作业的工作效率,大大地节省了人工成本,提高了果农的经济效益,因此荔枝采摘机械有着重要的应用价值和实际意义。在农业从业人数不断减少和老龄化不断加大的趋势下,荔枝采摘机械的开发和推广利用必将具有巨大经济效益和广阔的市场前景。Litchi is a subtropical fruit with Chinese characteristics. It is mainly distributed in Guangdong, Guangxi, Fujian, Hainan and other provinces. Its planting area and total output both rank first in the world. In recent years, Guangdong has actively promoted pollution-free and standardized lychee production technology throughout the province, and produced a large number of products that meet the standards, which has improved the market competitiveness of lychees. However, at present, lychee picking is mainly manual picking, which requires a lot of labor, and the migration of farmers to work in cities has further caused labor shortages. Litchi picking has become a major factor restricting the development of litchi industry, and the cost of picking has become one of the main expenses of litchi growers. In order to reduce the labor intensity of picking, reduce the cost of litchi production, and improve the efficiency of picking, litchi picking machinery should be popularized. Picking machinery can improve the efficiency of litchi picking operations, greatly save labor costs, and improve the economic benefits of fruit farmers. Therefore, litchi picking machinery has important application value and practical significance. Under the trend of decreasing number of agricultural employees and increasing aging population, the development and popularization of litchi picking machinery will have huge economic benefits and broad market prospects.
发明内容 Contents of the invention
本发明的目的在于克服以上现有技术存在的不足,提供了一种结构简单、操作简便、作业灵活、工作空间要求小、采摘效率高及对果树损伤小的滚筒梳剪式荔枝采摘机。The object of the present invention is to overcome the shortcomings of the prior art above, and provide a roller comb litchi picking machine with simple structure, easy operation, flexible operation, small working space requirements, high picking efficiency and little damage to fruit trees.
为了达到上述目的,本发明采用以下技术方案:一种滚筒梳剪式荔枝采摘机,包括驱动部件、采摘部件、收集部件和操作部件;其中,收集部件中间设置采摘部件,采摘部件与驱动部件相配合连接,操作部件与驱动部件相连接,驱动部件与收集部件相配合连接。In order to achieve the above object, the present invention adopts the following technical solutions: a roller comb-cut lychee picking machine, including a driving part, a picking part, a collecting part and an operating part; Fitting connection, the operating part is connected with the driving part, and the driving part is mated and connected with the collecting part.
为了提供动力及作为一种优选的结构,所述驱动部件包括蓄电池、电动机、主动键、主动齿轮、齿形带、从动齿轮、从动键、右轴和左轴;其中,蓄电池与电动机电路连接,电动机固定在操作部件上,电动机的输出轴连接主动键,主动键固接主动齿轮,从动齿轮通过从动键安装在右轴的中间位置,主动齿轮和从动齿轮用齿形带相连接,右轴穿过收集部件的右侧与采摘部件右侧固接,左轴穿过收集部件的左侧与采摘部件左侧固接。蓄电池可以用三轮或两轮自行车的直流蓄电池来替代,简便易行,还可以降低成本。In order to provide power and as a preferred structure, the drive components include batteries, motors, driving keys, driving gears, toothed belts, driven gears, driven keys, right shaft and left shaft; Connection, the motor is fixed on the operating part, the output shaft of the motor is connected to the driving key, the driving key is fixed to the driving gear, the driven gear is installed in the middle of the right shaft through the driven key, and the driving gear and the driven gear are connected by a toothed belt. To connect, the right shaft passes through the right side of the collecting part and is fixedly connected to the right side of the picking part, and the left shaft passes through the left side of the collecting part and is fixedly connected to the left side of the picking part. The accumulator can be replaced by the DC accumulator of a three-wheeled or two-wheeled bicycle, which is simple and easy, and can also reduce the cost.
为了便于采摘荔枝及尽可能的不损害荔枝树,所述采摘部件包括滚筒、若干翼板、齿形板、刀片和橡胶块;其中,若干翼板均匀固接在滚筒上,齿形板固接在翼板上,齿形板上开有若干个齿,相邻的齿之间成15~30°夹角,齿形板上的齿下部均对应固接尖头状的橡胶块,相邻的橡胶块之间具有间隙,齿形板上的齿上部均对应固接刀片,相邻的刀片之间具有间隙,滚筒两侧与驱动部件相配合连接。In order to facilitate the picking of lychees and not damage the lychee tree as much as possible, the picking parts include a drum, several wing plates, toothed plates, blades and rubber blocks; wherein, several wing plates are evenly fixed on the drum, and the toothed plates are fixed On the wing plate, there are several teeth on the toothed plate, and the angle between adjacent teeth is 15~30°. There is a gap between the rubber blocks, and the upper parts of the teeth on the toothed plate are all corresponding to the fixed blades, and there is a gap between adjacent blades, and the two sides of the roller are matched and connected with the driving parts.
为了不损害荔枝树及作为一种优选的结构,所述相邻的刀片之间的间隙为1~4mm。In order not to damage the lychee tree and as a preferred structure, the gap between the adjacent blades is 1-4mm.
为了保护操作人员的安全及便于收集采摘后的荔枝,所述收集部件包括第一轴承座、第二轴承座和护罩;其中,护罩的采摘端具有倾斜角度,护罩的顶端、采摘端及底端均为镂空结构,护罩顶端右侧安装第一轴承座,护罩顶端左侧安装第二轴承座,右轴内段套设于第一轴承座,左轴内段套设于第二轴承座。In order to protect the safety of the operator and to facilitate the collection of picked lychees, the collection part includes a first bearing seat, a second bearing seat and a shield; The first bearing seat is installed on the right side of the top of the shield, the second bearing seat is installed on the left side of the top of the shield, the inner section of the right shaft is sleeved on the first bearing seat, and the inner section of the left shaft is sleeved on the second bearing seat. Two bearing housings.
为了便于操作人员操作采摘机,所述操作部件包括第三轴承座、第四轴承座、第一支撑架、第二支撑架、电机安装座、连接部件及手柄;其中,右轴外段套设于第三轴承座,左轴外段套设于第四轴承座,第三轴承座底部活动连接第一支撑架的一端,电机安装座固接在第一支撑架上,第四轴承座底部活动连接第二支撑架的一端,第一支撑架及第二支撑架的另一端固接连接部件,手柄纵向插入连接部件内连接。In order to facilitate the operator to operate the picking machine, the operating parts include a third bearing seat, a fourth bearing seat, a first support frame, a second support frame, a motor mounting seat, a connecting part and a handle; wherein, the outer section of the right shaft is sleeved In the third bearing seat, the outer section of the left shaft is sleeved in the fourth bearing seat, the bottom of the third bearing seat is movably connected to one end of the first support frame, the motor mounting seat is fixed on the first support frame, and the bottom of the fourth bearing seat is movable One end of the second supporting frame is connected, the other ends of the first supporting frame and the second supporting frame are fixedly connected to the connecting part, and the handle is inserted longitudinally into the connecting part for connection.
作为一种优选的结构,所述连接部件包括左圆柱壳和右圆柱壳,左圆柱壳和右圆柱壳上均设有凸耳,相邻凸耳之间用螺栓固定,左圆柱壳和右圆柱壳组成的圆柱壳的下部开有轴向定位销的销座孔。As a preferred structure, the connecting parts include a left cylindrical shell and a right cylindrical shell, lugs are arranged on the left cylindrical shell and the right cylindrical shell, and the adjacent lugs are fixed with bolts, and the left cylindrical shell and the right cylindrical shell The lower part of the cylindrical shell formed by the shell is provided with a pin seat hole for an axial positioning pin.
为了降低工艺要求及便于加工,所述连接部件为圆形钢管,圆形钢管的下部开有轴向定位销的销座孔。In order to reduce technical requirements and facilitate processing, the connecting part is a circular steel pipe, and the lower part of the circular steel pipe is provided with a pin seat hole for an axial positioning pin.
本发明的实现原理:一种滚筒梳剪式荔枝采摘机,包括驱动部件、采摘部件、收集部件和操作部件;其中,收集部件中间设置采摘部件,采摘部件与驱动部件相配合连接,操作部件与驱动部件相连接,驱动部件与收集部件相配合连接。Realization principle of the present invention: a drum-comb-cut lychee picking machine, including a driving part, a picking part, a collection part and an operating part; The driving part is connected, and the driving part is matched with the collecting part.
实际操作时,操作部件可以根据操作人员的实际情况调节,驱动部件为采摘部件提供动力,采摘部件伸入到荔枝树有荔枝的地方,荔枝在采摘部件的作用下脱落到收集部件当中,操作人员在收集部件的下方收集荔枝,荔枝采集方便、高效及对荔枝树损伤很小。During actual operation, the operating part can be adjusted according to the actual situation of the operator. The driving part provides power for the picking part. The picking part extends into the place where there are lychees in the litchi tree. The lychee is collected under the collecting part, and the lychee collection is convenient, efficient and has little damage to the lychee tree.
本发明相对于现有技术,具有如下的优点及效果:Compared with the prior art, the present invention has the following advantages and effects:
1、本发明采用了包括驱动部件、采摘部件、收集部件和操作部件,具有结构简单、操作简便、作业灵活、工作空间要求小、采摘效率高及对果树损伤小的特点。1. The present invention includes driving components, picking components, collecting components and operating components, and has the characteristics of simple structure, easy operation, flexible operation, small working space requirements, high picking efficiency and little damage to fruit trees.
2、本发明的电动机部件直接用蓄电池供电,具有方便购买、便于操作及减低成本的特点。2. The electric motor part of the present invention is directly powered by a storage battery, which has the characteristics of convenient purchase, easy operation and low cost.
3、本发明中的采摘部件包括滚筒、若干翼板、齿形板、刀片和橡胶块,具有采摘荔枝方便、工作空间小、采摘效率高、对果树损伤较小、不影响荔枝的质量及不影响果树的生长。3. The picking parts in the present invention include rollers, several wing plates, toothed plates, blades and rubber blocks, which have the advantages of convenient picking of lychees, small working space, high picking efficiency, less damage to fruit trees, no influence on the quality of lychees and no impact on the quality of lychees. affect the growth of fruit trees.
4、本发明设置了护罩,具有采摘过程危险性小,保证了操作人员的人生安全的特点。4. The present invention is equipped with a protective cover, which has the characteristics of low risk in the picking process and guarantees the safety of the operator.
5、本发明中的手柄可以调节,具有适应性强的特点。5. The handle in the present invention can be adjusted and has the characteristics of strong adaptability.
6、本发明的采摘机,省时省力,大约是人工采摘的10-12倍。6. The picking machine of the present invention saves time and effort, which is about 10-12 times that of manual picking.
附图说明 Description of drawings
图1为本发明一种滚筒梳剪式荔枝采摘机的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of a kind of roller comb type litchi picking machine of the present invention;
图2为本发明一种滚筒梳剪式荔枝采摘机中的驱动部件结构示意图;Fig. 2 is a schematic structural view of the driving parts in a drum comb-cut litchi picking machine of the present invention;
图3为本发明一种滚筒梳剪式荔枝采摘机中的采摘部件结构示意图;Fig. 3 is a schematic structural view of the picking parts in a roller comb-cut lychee picking machine of the present invention;
图4为本发明一种滚筒梳剪式荔枝采摘机中的收集部件结构示意图;Fig. 4 is a schematic structural view of the collecting parts in a roller comb-cut litchi picking machine of the present invention;
图5为本发明一种滚筒梳剪式荔枝采摘机中的操作部件结构示意图。Fig. 5 is a schematic diagram of the structure of the operating components in a drum-comb litchi picking machine according to the present invention.
图中标号与名称如下:The labels and names in the figure are as follows:
具体实施方式 Detailed ways
为便于本领域技术人员理解,下面结合附图及实施例对本发明作进一步的详细说明。For the convenience of those skilled in the art to understand, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.
实施例:Example:
如图1~5所示,一种滚筒梳剪式荔枝采摘机,包括驱动部件、采摘部件、收集部件和操作部件;其中,收集部件中间设置采摘部件,采摘部件与驱动部件相配合连接,操作部件与驱动部件相连接,驱动部件与收集部件相配合连接。As shown in Figures 1 to 5, a roller comb-cut lychee picking machine includes a driving part, a picking part, a collecting part and an operating part; wherein, a picking part is arranged in the middle of the collecting part, and the picking part is connected with the driving part, and the operation The component is connected to the drive component, and the drive component is mated to the collection component.
如图1和图2所示,驱动部件包括蓄电池1、电动机2、主动键3、主动齿轮4、齿形带5、从动齿轮6、从动键7、右轴8和左轴9;其中,蓄电池1与电动机2电路连接(采用一般的电线连接),电动机2固定在操作部件上,电动机2的输出轴连接主动键3,主动键3固接主动齿轮4,从动齿轮6通过从动键7安装在右轴8的中间位置,主动齿轮4和从动齿轮6用齿形带5相连接,右轴8穿过收集部件的右侧与采摘部件右侧固接(一般为铆接,当然也可以用别的固接方式),左轴穿过收集部件的左侧与采摘部件左侧固接(一般为铆接,当然也可以用别的固接方式),如图2所示,右轴8和左轴9均为阶梯轴,蓄电池1可以用三轮或两轮自行车的直流蓄电池来替代,简便易行,还可以降低成本。上述中的齿形带5完成了从电动机2的输出轴到主动齿轮4到从动齿轮6再到右轴8的动力传递,右轴8和左轴9在动力的带动下驱使采摘部件(具体说是滚筒10)的转动,右轴8和左轴9是以使用状态来命名的,与图2中的方向正好相反。As shown in Figures 1 and 2, the drive components include a battery 1, a
如图1和图3所示,采摘部件包括滚筒10、若干翼板11、齿形板12、刀片13和橡胶块14;其中,若干翼板11均匀固接在滚筒10上,齿形板12固接在翼板11上,齿形板12上开有若干个齿,相邻的齿之间成15~30°夹角,齿形板12上的齿下部均对应固接尖头状的橡胶块14,相邻的橡胶块14之间具有间隙,齿形板12上的齿上部均对应固接刀片13,相邻的刀片13之间具有间隙,滚筒10两侧与驱动部件(具体来说是右轴8和左轴9)相配合连接,相邻的刀片13之间的间隙为1~4mm。当采摘部件在驱动部件的驱动下在荔枝冠层表面进行滚动作业时,较宽的橡胶块14缝隙对荔枝的枝叶和果实进行了过滤,在不损伤荔枝果实和枝叶的同时将直径大于4mm枝条柔性地弹开,使直径小于4mm的荔枝果实梗部进入缝隙。随着采摘部件的进一步滚动,荔枝果实梗部从橡胶块14的缝隙中被梳理进刀片13的狭缝中,相邻两块刀片13过滤挤压果实的梗部并对果实梗部产生一定倾角的切向力,随着采摘部件的再一步滚动,切向力的角度越来越小,强度越来越大,使得荔枝果实很容易的被从果梗处切割脱离。As shown in Figures 1 and 3, the picking components include a
如图1和图4所示,收集部件包括第一轴承座15、第二轴承座16和护罩17;其中,护罩17的采摘端具有倾斜角度,护罩17的顶端、采摘端及底端均为镂空结构,护罩17顶端右侧安装第一轴承座15,护罩17顶端左侧安装第二轴承座16,右轴8内段套设于第一轴承座15,左轴9内段套设于第二轴承座16,具体的来说,右轴8最内一段套设于第一轴承座15,左轴9最内一段套设于第二轴承座16。优选的,护罩17滚动的安装在第一轴承座15和第二轴承座16上,增大了采摘机作业时护罩17的灵活性。护罩17在与荔枝接触的一面(采摘端)是镂空的,当采摘机在荔枝冠层表面进行滚动作业时,增大了采摘部件与荔枝冠层的接触面积,提高了采摘效率。护罩17的下端也是镂空的,并向内紧缩成一个平滑的矩形安装口,安装口上可以安装用以收集荔枝果实的网兜,方面了荔枝果实的采后收集。此外,护罩17本身在采摘机作业时一方面起到了对采摘部件密封,保护操作人员人身安全的作用,另一方面起到对采后的荔枝果实收集导向的作用。As shown in Fig. 1 and Fig. 4, collecting part comprises first bearing
如图1和图5所示,操作部件包括第三轴承座18、第四轴承座19、第一支撑架20、第二支撑架21、电机安装座22、连接部件23及手柄24;其中,右轴8外段套设于第三轴承座18,左轴9外段套设于第四轴承座19,第三轴承座18底部活动连接第一支撑架20的一端,电机安装座22固接在第一支撑架20上,第四轴承座19底部活动连接第二支撑架21的一端,第一支撑架20及第二支撑架21的另一端固接连接部件23,手柄24纵向插入连接部件23内连接,手柄24可采用钢管、PVC管等。本实施例中的连接部件23包括左圆柱壳和右圆柱壳,左圆柱壳和右圆柱壳上均设有凸耳,相邻凸耳之间用螺栓固定,左圆柱壳和右圆柱壳组成的圆柱壳的下部开有轴向定位销的销座孔。整个操作部件不仅给采摘机的其他部件提供了支撑,另外,为了在荔枝树的一定距离外实施采摘作业,操作人员通过手柄24变换整个操作部件的方向使其成一定倾斜角度,由于操作部件的两端分别固接在第三轴承座18和第四轴承座19的活动底部,在重力的作用下,右轴8、左轴9及其固定的采摘部件可以相对操作部件旋转一定角度后再次平衡,方便了采摘机作业时工作人员的操作。As shown in Figures 1 and 5, the operating components include a
实施例2Example 2
本实施例与实施例1大致一样,不同之处在于:连接部件23为圆形钢管,圆形钢管的下部开有轴向定位销的销座孔,此时手柄24的粗细要与圆形钢管相适应。This embodiment is roughly the same as Embodiment 1, and the difference is that the connecting
上述具体实施方式为本发明的优选实施例,并不能对本发明进行限定,其他的任何未背离本发明的技术方案而所做的改变或其它等效的置换方式,都包含在本发明的保护范围之内。The specific implementation described above is a preferred embodiment of the present invention, and does not limit the present invention. Any other changes or other equivalent replacement methods that do not deviate from the technical solution of the present invention are included in the scope of protection of the present invention. within.
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