CN102660894A - Method for preparing cation alkyl ketene dimer (AKD) neutral/alkaline sizing agent - Google Patents
Method for preparing cation alkyl ketene dimer (AKD) neutral/alkaline sizing agent Download PDFInfo
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- 238000004513 sizing Methods 0.000 title claims abstract description 92
- 239000003795 chemical substances by application Substances 0.000 title claims abstract description 68
- 238000000034 method Methods 0.000 title claims abstract description 15
- 150000001768 cations Chemical class 0.000 title claims abstract 16
- 125000000217 alkyl group Chemical group 0.000 title abstract description 3
- 230000007935 neutral effect Effects 0.000 title abstract 4
- WASQWSOJHCZDFK-UHFFFAOYSA-N diketene Chemical compound C=C1CC(=O)O1 WASQWSOJHCZDFK-UHFFFAOYSA-N 0.000 title abstract 2
- 239000003995 emulsifying agent Substances 0.000 claims abstract description 79
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims abstract description 59
- 239000000839 emulsion Substances 0.000 claims abstract description 49
- 239000003999 initiator Substances 0.000 claims abstract description 43
- LQZZUXJYWNFBMV-UHFFFAOYSA-N dodecan-1-ol Chemical compound CCCCCCCCCCCCO LQZZUXJYWNFBMV-UHFFFAOYSA-N 0.000 claims abstract description 38
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims abstract description 37
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims abstract description 30
- IVKNZCBNXPYYKL-UHFFFAOYSA-N 2-[2-[2-[2-[2-[2-[2-[2-[2-[2-[4-(2,4,4-trimethylpentan-2-yl)phenoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethanol Chemical compound CC(C)(C)CC(C)(C)C1=CC=C(OCCOCCOCCOCCOCCOCCOCCOCCOCCOCCO)C=C1 IVKNZCBNXPYYKL-UHFFFAOYSA-N 0.000 claims abstract description 29
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 claims abstract description 29
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 claims abstract description 18
- DWAQJAXMDSEUJJ-UHFFFAOYSA-M Sodium bisulfite Chemical compound [Na+].OS([O-])=O DWAQJAXMDSEUJJ-UHFFFAOYSA-M 0.000 claims abstract description 15
- HMZGPNHSPWNGEP-UHFFFAOYSA-N octadecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)C(C)=C HMZGPNHSPWNGEP-UHFFFAOYSA-N 0.000 claims abstract description 15
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 claims abstract description 15
- 229910001870 ammonium persulfate Inorganic materials 0.000 claims abstract description 9
- 239000002994 raw material Substances 0.000 claims abstract description 3
- 229940079827 sodium hydrogen sulfite Drugs 0.000 claims abstract 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 52
- 239000008367 deionised water Substances 0.000 claims description 44
- 229910021641 deionized water Inorganic materials 0.000 claims description 44
- 239000011259 mixed solution Substances 0.000 claims description 41
- 238000006243 chemical reaction Methods 0.000 claims description 32
- 239000007787 solid Substances 0.000 claims description 28
- 239000000243 solution Substances 0.000 claims description 23
- 238000010792 warming Methods 0.000 claims description 20
- 238000002360 preparation method Methods 0.000 claims description 18
- 230000008569 process Effects 0.000 claims description 10
- -1 dibutyl amino ethyl-methyl butyl Chemical group 0.000 claims description 9
- 229960000583 acetic acid Drugs 0.000 claims 14
- 239000003643 water by type Substances 0.000 claims 12
- 238000013019 agitation Methods 0.000 claims 7
- 238000007599 discharging Methods 0.000 claims 7
- 238000001914 filtration Methods 0.000 claims 7
- 230000004927 fusion Effects 0.000 claims 7
- 238000009413 insulation Methods 0.000 claims 7
- 230000001105 regulatory effect Effects 0.000 claims 7
- 150000000211 1-dodecanols Chemical class 0.000 claims 6
- 238000004945 emulsification Methods 0.000 abstract description 6
- 229920000642 polymer Polymers 0.000 abstract description 6
- 239000002245 particle Substances 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 4
- 230000014759 maintenance of location Effects 0.000 abstract description 4
- 239000003381 stabilizer Substances 0.000 abstract description 4
- 239000002253 acid Substances 0.000 abstract description 2
- 238000007334 copolymerization reaction Methods 0.000 abstract description 2
- JQVDAXLFBXTEQA-UHFFFAOYSA-N dibutylamine Chemical compound CCCCNCCCC JQVDAXLFBXTEQA-UHFFFAOYSA-N 0.000 abstract 2
- TZILQVJDAVFKLE-UHFFFAOYSA-N hexan-3-yl 2-methylprop-2-enoate Chemical compound CCCC(CC)OC(=O)C(C)=C TZILQVJDAVFKLE-UHFFFAOYSA-N 0.000 abstract 1
- 150000003254 radicals Chemical class 0.000 abstract 1
- 125000002091 cationic group Chemical group 0.000 description 31
- 239000002609 medium Substances 0.000 description 25
- 239000007864 aqueous solution Substances 0.000 description 20
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 14
- 238000003756 stirring Methods 0.000 description 14
- 239000000835 fiber Substances 0.000 description 8
- 239000011436 cob Substances 0.000 description 7
- 239000000155 melt Substances 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 6
- 238000006460 hydrolysis reaction Methods 0.000 description 6
- 239000001913 cellulose Substances 0.000 description 4
- 229920002678 cellulose Polymers 0.000 description 4
- 230000007062 hydrolysis Effects 0.000 description 4
- 230000002378 acidificating effect Effects 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 229920002472 Starch Polymers 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 125000001165 hydrophobic group Chemical group 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 230000009257 reactivity Effects 0.000 description 2
- 239000008107 starch Substances 0.000 description 2
- 235000019698 starch Nutrition 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- NJVOHKFLBKQLIZ-UHFFFAOYSA-N (2-ethenylphenyl) prop-2-enoate Chemical compound C=CC(=O)OC1=CC=CC=C1C=C NJVOHKFLBKQLIZ-UHFFFAOYSA-N 0.000 description 1
- 229930194542 Keto Natural products 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000001804 emulsifying effect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 239000013630 prepared media Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
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Abstract
Description
技术领域 technical field
本发明属于高分子化学施胶剂领域,特别涉及一种阳离子AKD中/碱性施胶剂的制备方法。 The invention belongs to the field of polymer chemical sizing agents, in particular to a preparation method of cationic AKD medium/alkaline sizing agents.
背景技术 Background technique
现代施胶技术的重大进步是中/碱性施胶技术的推广,酸性造纸转化为中/碱性造纸是世界造纸史上的一大变革。中/碱性施胶是在造纸工艺过程中,将pH值调节到7以上,原则上不用硫酸铝的一种施胶方法。常用的中/碱性施胶剂烷基烯酮二聚体(简称AKD)是20世纪40年代末期研究开发的产品,AKD是一种可与纤维素反应的反应型中/碱性施胶剂,它既能作为浆内施胶剂,又能作为表面施胶剂。其结构特点是由活性基团和疏水基团构成,AKD的熔点较低,在纸机干燥部的高温条件下分子中的活性基团四元内酯环能和纤维素上的羟基反应形成β-酮基酯键并定位在纤维上,疏水性基团长链烷基在纤维表面产生抗水作用。通过AKD中/碱性施胶,纸张白度、手感、抗水性、物理强度、印刷适性、耐老化性和填料的单程留着率等都有明显提高。而且可以采用廉价的重质碳酸钙为填料,减少了白水中有害物质的含量,提高了白水的循环利用率,同时AKD比酸性施胶剂的成本低。采用AKD进行中/碱性施胶能够提高纸品质量和售价、降低能耗、改善环境污染和纸机运行性能等,可取得明显的经济效益和社会效益,因此越来越多的造纸企业认识到使用AKD中/碱性施胶剂的优越性和必要性。我国造纸原料以草浆为主,木材资源短缺,二次纤维用量增多,运用中/碱性施胶技术具有现实意义。伴随AKD中/碱性施胶技术在我国应用领域逐步扩大,工艺技术日益成熟,中/碱性造纸的效益逐步得到体现,加快了造纸工业由酸性造纸向中/碱性造纸转变的趋势,近年来AKD已成为国内纸厂使用最多、最成熟、最有效的中/碱性施胶剂。 The major progress of modern sizing technology is the promotion of medium/alkaline sizing technology. The conversion of acidic papermaking to medium/alkaline papermaking is a major change in the history of papermaking in the world. Medium/alkaline sizing is a sizing method that adjusts the pH value to above 7 during the papermaking process and does not use aluminum sulfate in principle. The commonly used medium/alkaline sizing agent alkyl ketene dimer (AKD for short) is a product researched and developed in the late 1940s. AKD is a reactive medium/alkaline sizing agent that can react with cellulose , it can be used as both internal sizing agent and surface sizing agent. Its structural characteristics are composed of active groups and hydrophobic groups. The melting point of AKD is low. Under the high temperature conditions of the paper machine drying section, the active group in the molecule can react with the hydroxyl group on the cellulose to form β - The keto ester bond is positioned on the fiber, and the long-chain alkyl group of the hydrophobic group produces a water-resistant effect on the surface of the fiber. Through AKD medium/alkaline sizing, paper whiteness, hand feeling, water resistance, physical strength, printability, aging resistance and single-pass retention rate of fillers have all been significantly improved. Moreover, cheap heavy calcium carbonate can be used as filler, which reduces the content of harmful substances in white water and improves the recycling rate of white water. At the same time, the cost of AKD is lower than that of acid sizing agent. The use of AKD for medium/alkaline sizing can improve the quality and selling price of paper products, reduce energy consumption, improve environmental pollution and paper machine operation performance, etc., and can achieve obvious economic and social benefits. Therefore, more and more papermaking enterprises Recognize the superiority and necessity of using AKD medium/alkaline sizing agent. In my country, straw pulp is the main raw material for papermaking, wood resources are in short supply, and the amount of secondary fiber is increasing. It is of practical significance to use medium/alkaline sizing technology. With the gradual expansion of the application field of AKD medium/alkaline sizing technology in my country, the process technology has become increasingly mature, and the benefits of medium/alkaline papermaking have been gradually reflected, which has accelerated the trend of the paper industry from acidic papermaking to medium/alkaline papermaking. In recent years, AKD has become the most mature and effective medium/alkaline sizing agent used by domestic paper mills.
AKD中/碱性施胶赋予纸张一些优异性能,同时也有其不足之处。AKD在水中不稳定,AKD乳液制备及存放过程中容易水解失效。湿纸页干燥时,AKD在高温下与水接触的时间较长,AKD与纤维进行反应和AKD与水进行的水解反应相互竞争,部分AKD因水解失效,导致施胶度下降或滞后。近年来提高和完善AKD乳液性能的研究日趋活跃,降低AKD的水解反应,提高AKD与纤维的反应程度,开发和生产乳液稳定性好及与纤维反应活性高的AKD乳液是我国造纸科研工作者一直努力研究的课题。 AKD medium/alkaline sizing endows paper with some excellent properties, but also has its disadvantages. AKD is unstable in water, and AKD emulsion is prone to hydrolysis and failure during preparation and storage. When the wet paper sheet is dry, AKD is in contact with water for a long time at high temperature. The reaction between AKD and fiber and the hydrolysis reaction between AKD and water compete with each other. Part of AKD fails due to hydrolysis, resulting in a decrease or lag in sizing. In recent years, the research on improving and perfecting the performance of AKD emulsion has become increasingly active, reducing the hydrolysis reaction of AKD, increasing the degree of reaction between AKD and fiber, and developing and producing AKD emulsion with good emulsion stability and high reactivity with fiber. Topics to study hard.
发明内容 Contents of the invention
为了克服上述现有技术的缺点,本发明的目的在于提供一种阳离子AKD中/碱性施胶剂的制备方法,所得的中/碱性施胶剂耐水解,有很好的储存稳定性,高温环境下即使有水存在也有极高的反应活性,从而大大提高了胶料的反应效率和施胶效果。 In order to overcome the above-mentioned shortcoming of the prior art, the object of the present invention is to provide a kind of preparation method of cationic AKD middle/alkaline sizing agent, the gained middle/alkaline sizing agent is resistant to hydrolysis, and good storage stability is arranged, It has extremely high reactivity even in the presence of water under high temperature environment, thus greatly improving the reaction efficiency and sizing effect of the rubber.
为达到上述目的,本发明采用的技术方案为: In order to achieve the above object, the technical scheme adopted in the present invention is:
一种阳离子AKD中/碱性施胶剂的制备方法,包括以下具体步骤: A kind of preparation method of cationic AKD medium/alkaline sizing agent, comprises the following concrete steps:
第一步,将OP-10和马来酸酐加入第一反应器中在75-80℃时反应1.0-1.5小时,再加入十二醇于90-95℃反应2.0-2.5小时,得到反应性乳化剂,OP-10、马来酸酐和十二醇的质量比为30∶6∶10, In the first step, add OP-10 and maleic anhydride to the first reactor and react at 75-80°C for 1.0-1.5 hours, then add dodecyl alcohol and react at 90-95°C for 2.0-2.5 hours to obtain reactive emulsification Agent, the mass ratio of OP-10, maleic anhydride and dodecanol is 30:6:10,
第二步,将反应性乳化剂、苯乙烯、甲基丙烯酸十八酯、二丁胺基乙基甲基丙烯酸丁酯和异丙醇以质量比29∶10∶8∶12∶1制成混合溶液, In the second step, the reactive emulsifier, styrene, stearyl methacrylate, dibutylaminoethyl butyl methacrylate and isopropanol are mixed in a mass ratio of 29:10:8:12:1 solution,
第三步,将过硫酸铵、亚硫酸氢钠和去离子水以质量比2∶1∶30制成引发剂水溶液, In the third step, ammonium persulfate, sodium bisulfite and deionized water are made into an aqueous initiator solution with a mass ratio of 2: 1: 30,
第四步,在第二反应器中加入去离子水,升温至55-65℃,分别加入引发剂水溶液和混合溶液,去离子水、引发剂水溶液与混合溶液的质量比为159∶33∶60,整个加料时间为1.0-1.5小时, The fourth step is to add deionized water to the second reactor, raise the temperature to 55-65 ° C, add the initiator aqueous solution and the mixed solution respectively, and the mass ratio of the deionized water, the initiator aqueous solution and the mixed solution is 159:33:60 , the whole feeding time is 1.0-1.5 hours,
第五步,加料完毕后于80-90℃保温反应2.0-3.0小时, The fifth step, after the addition is complete, keep the temperature at 80-90°C for 2.0-3.0 hours,
第六步,降至温室,用醋酸调节pH值至4-5,用120目网过滤,出料,得到AKD乳化剂, The sixth step is to drop to the greenhouse, adjust the pH value to 4-5 with acetic acid, filter with 120 mesh, and discharge to obtain AKD emulsifier.
第七步,向第三反应器中加入AKD乳化剂和AKD,AKD乳化剂和AKD的质量比为150∶150,升温至70-80℃,待AKD熔融后,搅拌40-50分钟,然后在搅拌下加入70-80℃的去离子水调节固含量至12.5%,制得AKD亚稳定乳液,将亚稳定乳液经20-30MPa均质后,冷却至室温,用醋酸调节pH值至4-5,得到固含量为12.5%稳定的阳离子AKD中/碱性施胶剂。 In the seventh step, add AKD emulsifier and AKD to the third reactor, the mass ratio of AKD emulsifier and AKD is 150:150, heat up to 70-80 ° C, after AKD melts, stir for 40-50 minutes, and then Add deionized water at 70-80°C under stirring to adjust the solid content to 12.5% to prepare an AKD metastable emulsion. Homogenize the metastable emulsion at 20-30MPa, cool to room temperature, and adjust the pH value to 4-5 with acetic acid , to obtain a stable cationic AKD medium/alkaline sizing agent with a solid content of 12.5%.
以本发明得到的阳离子AKD中/碱性施胶剂的乳液有效期延长了60-70天,将其用于65g/m2轻型纸的浆内施胶中,pH值为8.0-9.0,阳离子AKD中/碱性施胶剂用量6.0-8.5Kg/t纸,下机后轻型纸的Cobb值为20-25g/m2,并且节省胶料20-25%。 The validity period of the emulsion of the cationic AKD middle/alkaline sizing agent obtained by the present invention is extended by 60-70 days, and it is used in the pulp internal sizing of 65g/ m2 light paper, the pH value is 8.0-9.0, and the cationic AKD The amount of medium/alkaline sizing agent is 6.0-8.5Kg/t paper, the Cobb value of light paper after off-machine is 20-25g/m 2 , and the sizing agent can be saved by 20-25%.
本发明在制备过程中没有采用低分子乳化剂,反应性乳化剂在聚合过程中以共价键结合成为分子链的一部分,从而消除了低分子乳化剂带来的不足之处。得到的聚合物既是AKD的乳化剂,又是AKD乳液的稳定剂和施胶增效剂,将其作为乳化剂应用于AKD的乳化,制备的中/碱性施胶剂乳液颗粒在酸性条件下带正电荷,具有较强的乳化和分散能力,能够对AKD进行有效乳化和充分分散,得到具有良好稳定性的施胶剂乳液。在抄纸过程中(中/碱性条件)稳定剂失效,有利于AKD与纤维素发生反应产生施胶度, 这是对淀粉系列AKD乳液乳化技术的一大改进。 The invention does not use low-molecular emulsifiers in the preparation process, and the reactive emulsifiers are covalently bonded to become part of the molecular chain during the polymerization process, thereby eliminating the disadvantages caused by low-molecular emulsifiers. The obtained polymer is not only an emulsifier of AKD, but also a stabilizer and a sizing synergist of the AKD emulsion. It is used as an emulsifier for the emulsification of AKD. The prepared medium/alkaline sizing agent emulsion particles are under acidic conditions Positively charged, with strong emulsifying and dispersing ability, it can effectively emulsify and fully disperse AKD, and obtain a sizing agent emulsion with good stability. In the process of papermaking (in medium/alkaline conditions), the stabilizer fails, which is conducive to the reaction of AKD and cellulose to produce sizing. This is a great improvement on the emulsification technology of starch series AKD emulsion.
具体实施方式 Detailed ways
下面将以具体实施例对本发明作进一步详细的描述。 The present invention will be further described in detail with specific examples below.
实施例一 Embodiment one
一种阳离子AKD中/碱性施胶剂的制备方法,具体包括以下步骤: A kind of preparation method of/alkaline sizing agent in cationic AKD, specifically comprises the following steps:
第一步,将30克OP-10和6克马来酸酐加入第一反应器中在75℃时反应1.5小时,再加入10克十二醇于90℃反应2.5小时,得到反应性乳化剂,OP-10、马来酸酐和十二醇的质量比为30∶6∶10, In the first step, add 30 grams of OP-10 and 6 grams of maleic anhydride into the first reactor and react at 75°C for 1.5 hours, then add 10 grams of dodecyl alcohol and react at 90°C for 2.5 hours to obtain a reactive emulsifier. The mass ratio of OP-10, maleic anhydride and dodecanol is 30:6:10,
第二步,将29克反应性乳化剂、10克苯乙烯、8克甲基丙烯酸十八酯、12克二丁胺基乙基甲基丙烯酸丁酯和1克异丙醇以质量比29∶10∶8∶12∶1制成混合溶液, In the second step, 29 gram reactive emulsifiers, 10 gram styrene, 8 gram stearyl methacrylate, 12 gram dibutylaminoethyl butyl methacrylate and 1 gram isopropanol are mass ratio 29: 10:8:12:1 to make a mixed solution,
第三步,将2克过硫酸铵、1克亚硫酸氢钠和30克去离子水以质量比2∶1∶30制成引发剂水溶液, The 3rd step, 2 gram ammonium persulfate, 1 gram sodium bisulfite and 30 gram deionized water are made initiator aqueous solution with mass ratio 2: 1: 30,
第四步,在第二反应器中加入159克去离子水,升温至55℃,分别加入33克引发剂水溶液和60克混合溶液,去离子水、引发剂水溶液与混合溶液的质量比为159∶33∶60,整个加料时间为1.5小时, In the fourth step, add 159 grams of deionized water to the second reactor, heat up to 55°C, add 33 grams of initiator aqueous solution and 60 grams of mixed solution respectively, and the mass ratio of deionized water, initiator aqueous solution and mixed solution is 159 : 33: 60, the whole feeding time is 1.5 hours,
第五步,加料完毕后于80℃保温反应3.0小时, The fifth step, after the addition is complete, keep the reaction at 80°C for 3.0 hours,
第六步,降至温室,用醋酸调节pH值至4,用120目网过滤,出料,得到AKD乳化剂, The sixth step is to drop to the greenhouse, adjust the pH value to 4 with acetic acid, filter with 120 mesh, and discharge to obtain AKD emulsifier.
第七步,向第三反应器中加入150克AKD乳化剂和150克AKD,AKD乳化剂和AKD的质量比为150∶150,升温至70℃,待AKD熔融后,搅拌50分钟,然后在搅拌下加入70℃的去离子水调节固含量至12.5%,制得AKD亚稳定乳液,将亚稳定乳液经20MPa均质后,冷却至室温,用醋酸调节pH值至4,得到固含量为12.5%稳定的阳离子AKD中/碱性施胶剂。 In the 7th step, add 150 grams of AKD emulsifier and 150 grams of AKD in the third reactor, the mass ratio of AKD emulsifier and AKD is 150: 150, be warming up to 70 ℃, after treating that AKD melts, stir 50 minutes, then in Add deionized water at 70°C under stirring to adjust the solid content to 12.5% to obtain an AKD metastable emulsion. After homogenizing the metastable emulsion at 20 MPa, cool to room temperature and adjust the pH value to 4 with acetic acid to obtain a solid content of 12.5. % Stable cationic AKD medium/alkaline sizing agent.
以本发明得到的阳离子AKD中/碱性施胶剂的乳液有效期延长了60天,将其用于65g/m2轻型纸的浆内施胶中,pH值为8.0,阳离子AKD中/碱性施胶剂用量6.0Kg/t纸,下机后轻型纸的Cobb值为25g/m2,并且节省胶料25%。 The validity period of the emulsion of the cationic AKD middle/alkaline sizing agent obtained by the present invention has been extended for 60 days, and it is used in the pulp internal sizing of 65g/m 2 light weight paper, and the pH value is 8.0, and the cationic AKD middle/alkaline The amount of sizing agent is 6.0Kg/t paper, the Cobb value of light paper after off-machine is 25g/m 2 , and the sizing agent is saved by 25%.
实施例二 Embodiment two
一种阳离子AKD中/碱性施胶剂的制备方法,具体包括以下步骤: A kind of preparation method of/alkaline sizing agent in cationic AKD, specifically comprises the following steps:
第一步,将30克OP-10和6克马来酸酐加入第一反应器中在76℃时反应1.4小时,再加入10克十二醇于91℃反应2.4小时,得到反应性乳化剂,OP-10、马来酸酐和十二醇的质量比为30∶6∶10, In the first step, add 30 grams of OP-10 and 6 grams of maleic anhydride into the first reactor and react at 76°C for 1.4 hours, then add 10 grams of dodecyl alcohol and react at 91°C for 2.4 hours to obtain a reactive emulsifier. The mass ratio of OP-10, maleic anhydride and dodecanol is 30:6:10,
第二步,将29克反应性乳化剂、10克苯乙烯、8克甲基丙烯酸十八酯、12克二丁胺基乙基甲基丙烯酸丁酯和1克异丙醇以质量比29∶10∶8∶12∶1制成混合溶液, In the second step, 29 gram reactive emulsifiers, 10 gram styrene, 8 gram stearyl methacrylate, 12 gram dibutylaminoethyl butyl methacrylate and 1 gram isopropanol are mass ratio 29: 10:8:12:1 to make a mixed solution,
第三步,将2克过硫酸铵、1克亚硫酸氢钠和30克去离子水以质量比2∶1∶30制成引发剂水溶液, The 3rd step, 2 gram ammonium persulfate, 1 gram sodium bisulfite and 30 gram deionized water are made initiator aqueous solution with mass ratio 2: 1: 30,
第四步,在第二反应器中加入159克去离子水,升温至57℃,分别加入33克引发剂水溶液和60克混合溶液,去离子水、引发剂水溶液与混合溶液的质量比为159∶33∶60,整个加料时间为1.4小时, In the fourth step, add 159 grams of deionized water to the second reactor, heat up to 57°C, add 33 grams of initiator aqueous solution and 60 grams of mixed solution respectively, and the mass ratio of deionized water, initiator aqueous solution and mixed solution is 159 : 33: 60, the whole feeding time is 1.4 hours,
第五步,加料完毕后于82℃保温反应2.8小时, The fifth step, after the addition is completed, the reaction is carried out at 82°C for 2.8 hours,
第六步,降至温室,用醋酸调节pH值至4.2,用120目网过滤,出料,得到AKD乳化剂, The sixth step is to drop to the greenhouse, adjust the pH value to 4.2 with acetic acid, filter with 120 mesh, and discharge to obtain AKD emulsifier.
第七步,向第三反应器中加入150克AKD乳化剂和150克AKD,AKD乳化剂和AKD的质量比为150∶150,升温至72℃,待AKD熔融后,搅拌48分钟,然后在搅拌下加入72℃的去离子水调节固含量至12.5%,制得AKD亚稳定乳液,将亚稳定乳液经22MPa均质后,冷却至室温,用醋酸调节pH值至4.2,得到固含量为12.5%稳定的阳离子AKD中/碱性施胶剂。 The 7th step, add 150 gram AKD emulsifiers and 150 gram AKDs in the 3rd reactor, the mass ratio of AKD emulsifiers and AKD is 150: 150, be warming up to 72 ℃, after treating that AKD melts, stir 48 minutes, then in Add deionized water at 72°C under stirring to adjust the solid content to 12.5% to obtain an AKD metastable emulsion. After homogenizing the metastable emulsion at 22 MPa, cool to room temperature and adjust the pH value to 4.2 with acetic acid to obtain a solid content of 12.5 % Stable cationic AKD medium/alkaline sizing agent.
以本发明得到的阳离子AKD中/碱性施胶剂的乳液有效期延长了62天,将其用于65g/m2轻型纸的浆内施胶中,pH值为8.2,阳离子AKD中/碱性施胶剂用量6.5Kg/t纸,下机后轻型纸的Cobb值为24g/m2,并且节省胶料24%。 The validity period of the emulsion of the cationic AKD middle/alkaline sizing agent obtained by the present invention has been extended for 62 days, and it is used in the pulp internal sizing of 65g/m 2 light weight paper, and the pH value is 8.2, and the cationic AKD middle/alkaline The amount of sizing agent is 6.5Kg/t paper, the Cobb value of light paper after off-machine is 24g/m 2 , and the sizing agent is saved by 24%.
实施例三 Embodiment three
一种阳离子AKD中/碱性施胶剂的制备方法,具体包括以下步骤: A kind of preparation method of/alkaline sizing agent in cationic AKD, specifically comprises the following steps:
第一步,将30克OP-10和6克马来酸酐加入第一反应器中在77℃时反应1.3小时,再加入10克十二醇于92℃反应2.3小时,得到反应性乳化剂,OP-10、马来酸酐和十二醇的质量比为30∶6∶10, In the first step, add 30 grams of OP-10 and 6 grams of maleic anhydride to the first reactor and react at 77°C for 1.3 hours, then add 10 grams of dodecyl alcohol and react at 92°C for 2.3 hours to obtain a reactive emulsifier. The mass ratio of OP-10, maleic anhydride and dodecanol is 30:6:10,
第二步,将29克反应性乳化剂、10克苯乙烯、8克甲基丙烯酸十八酯、12克二丁胺基乙基甲基丙烯酸丁酯和1克异丙醇以质量比29∶10∶8∶12∶1制成混合溶液, In the second step, 29 gram reactive emulsifiers, 10 gram styrene, 8 gram stearyl methacrylate, 12 gram dibutylaminoethyl butyl methacrylate and 1 gram isopropanol are mass ratio 29: 10:8:12:1 to make a mixed solution,
第三步,将2克过硫酸铵、1克亚硫酸氢钠和30克去离子水以质量比2∶1∶30制成引发剂水溶液, The 3rd step, 2 gram ammonium persulfate, 1 gram sodium bisulfite and 30 gram deionized water are made initiator aqueous solution with mass ratio 2: 1: 30,
第四步,在第二反应器中加入159克去离子水,升温至59℃,分别加入33克引发剂水溶液和60克混合溶液,去离子水、引发剂水溶液与混合溶液的质量比为159∶33∶60,整个加料时间为1.3小时, In the fourth step, add 159 grams of deionized water to the second reactor, heat up to 59 ° C, add 33 grams of initiator aqueous solution and 60 grams of mixed solution respectively, and the mass ratio of deionized water, initiator aqueous solution and mixed solution is 159 : 33: 60, the whole feeding time is 1.3 hours,
第五步,加料完毕后于84℃保温反应2.6小时, The fifth step, after the addition is completed, the reaction is carried out at 84°C for 2.6 hours,
第六步,降至温室,用醋酸调节pH值至4.4,用120目网过滤,出料,得到AKD乳化剂, The sixth step is to drop to the greenhouse, adjust the pH value to 4.4 with acetic acid, filter with 120 mesh, and discharge to obtain AKD emulsifier.
第七步,向第三反应器中加入150克AKD乳化剂和150克AKD,AKD乳化剂和AKD的质量比为150∶150,升温至74℃,待AKD熔融后,搅拌46分钟,然后在搅拌下加入74℃的去离子水调节固含量至12.5%,制得AKD亚稳定乳液,将亚稳定乳液经24MPa均质后,冷却至室温,用醋酸调节pH值至4.4,得到固含量为12.5%稳定的阳离子AKD中/碱性施胶剂。 The 7th step, add 150 gram AKD emulsifiers and 150 gram AKDs in the 3rd reactor, the mass ratio of AKD emulsifiers and AKD is 150: 150, be warming up to 74 ℃, after treating that AKD melts, stir 46 minutes, then in Add deionized water at 74°C under stirring to adjust the solid content to 12.5% to obtain an AKD metastable emulsion. After the metastable emulsion is homogenized at 24 MPa, cool to room temperature and adjust the pH value to 4.4 with acetic acid to obtain a solid content of 12.5. % Stable cationic AKD medium/alkaline sizing agent.
以本发明得到的阳离子AKD中/碱性施胶剂的乳液有效期延长了64天,将其用于65g/m2轻型纸的浆内施胶中,pH值为8.4,阳离子AKD中/碱性施胶剂用量7.0Kg/t纸,下机后轻型纸的Cobb值为23g/m2,并且节省胶料23%。 The validity period of the emulsion of the cationic AKD/alkaline sizing agent obtained by the present invention has been extended for 64 days, and it is used for 65g/m 2 In the pulp sizing of light paper, the pH value is 8.4, and the cationic AKD/alkaline The amount of sizing agent is 7.0Kg/t paper, the Cobb value of the light paper after off-machine is 23g/m 2 , and the sizing agent is saved by 23%.
实施例四 Embodiment Four
一种阳离子AKD中/碱性施胶剂的制备方法,具体包括以下步骤: A kind of preparation method of/alkaline sizing agent in cationic AKD, specifically comprises the following steps:
第一步,将30克OP-10和6克马来酸酐加入第一反应器中在78℃时反应1.2小时,再加入10克十二醇于93℃反应2.2小时,得到反应性乳化剂,OP-10、马来酸酐和十二醇的质量比为30∶6∶10, In the first step, add 30 grams of OP-10 and 6 grams of maleic anhydride to the first reactor and react at 78°C for 1.2 hours, then add 10 grams of dodecyl alcohol and react at 93°C for 2.2 hours to obtain a reactive emulsifier. The mass ratio of OP-10, maleic anhydride and dodecanol is 30:6:10,
第二步,将29克反应性乳化剂、10克苯乙烯、8克甲基丙烯酸十八酯、12克二丁胺基乙基甲基丙烯酸丁酯和1克异丙醇以质量比29∶10∶8∶12∶1制成混合溶液, In the second step, 29 gram reactive emulsifiers, 10 gram styrene, 8 gram stearyl methacrylate, 12 gram dibutylaminoethyl butyl methacrylate and 1 gram isopropanol are mass ratio 29: 10:8:12:1 to make a mixed solution,
第三步,将2克过硫酸铵、1克亚硫酸氢钠和30克去离子水以质量比2∶1∶30制成引发剂水溶液, The 3rd step, 2 gram ammonium persulfate, 1 gram sodium bisulfite and 30 gram deionized water are made initiator aqueous solution with mass ratio 2: 1: 30,
第四步,在第二反应器中加入159克去离子水,升温至61℃,分别加入33克引发剂水溶液和60克混合溶液,去离子水、引发剂水溶液与混合溶液的质量比为159∶33∶60,整个加料时间为1.2小时, In the fourth step, add 159 grams of deionized water to the second reactor, heat up to 61 ° C, add 33 grams of initiator aqueous solution and 60 grams of mixed solution respectively, and the mass ratio of deionized water, initiator aqueous solution and mixed solution is 159 : 33: 60, the whole feeding time is 1.2 hours,
第五步,加料完毕后于86℃保温反应2.4小时, The fifth step, after the addition is completed, the reaction is carried out at 86 ° C for 2.4 hours,
第六步,降至温室,用醋酸调节pH值至4.6,用120目网过滤,出料,得到AKD乳化剂, The sixth step is to drop to the greenhouse, adjust the pH value to 4.6 with acetic acid, filter with 120 mesh, and discharge to obtain AKD emulsifier.
第七步,向第三反应器中加入150克AKD乳化剂和150克AKD,AKD乳化剂和AKD的质量比为150∶150,升温至76℃,待AKD熔融后,搅拌44分钟,然后在搅拌下加入76℃的去离子水调节固含量至12.5%,制得AKD亚稳定乳液,将亚稳定乳液经26MPa均质后,冷却至室温,用醋酸调节pH值至4.6,得到固含量为12.5%稳定的阳离子AKD中/碱性施胶剂。 The 7th step, add 150 gram AKD emulsifiers and 150 gram AKDs in the 3rd reactor, the mass ratio of AKD emulsifiers and AKD is 150: 150, be warming up to 76 ℃, after treating that AKD melts, stir 44 minutes, then in Add deionized water at 76°C under stirring to adjust the solid content to 12.5% to obtain an AKD metastable emulsion. After homogenizing the metastable emulsion at 26 MPa, cool to room temperature and adjust the pH value to 4.6 with acetic acid to obtain a solid content of 12.5 % Stable cationic AKD medium/alkaline sizing agent.
以本发明得到的阳离子AKD中/碱性施胶剂的乳液有效期延长了66天,将其用于65g/m2轻型纸的浆内施胶中,pH值为8.6,阳离子AKD中/碱性施胶剂用量7.5Kg/t纸,下机后轻型纸的Cobb值为22g/m2,并且节省胶料22%。 The validity period of the emulsion of the cationic AKD middle/alkaline sizing agent obtained by the present invention has been extended for 66 days, and it is used in the pulp internal sizing of 65g/m 2 light weight paper, and the pH value is 8.6, and the cationic AKD middle/alkaline The amount of sizing agent is 7.5Kg/t paper, the Cobb value of light paper after off-machine is 22g/m 2 , and the sizing agent is saved by 22%.
实施例五 Embodiment five
一种阳离子AKD中/碱性施胶剂的制备方法,具体包括以下步骤: A kind of preparation method of/alkaline sizing agent in cationic AKD, specifically comprises the following steps:
第一步,将30克OP-10和6克马来酸酐加入第一反应器中在79℃时反应1.1小时,再加入10克十二醇于94℃反应2.1小时,得到反应性乳化剂,OP-10、马来酸酐和十二醇的质量比为30∶6∶10, In the first step, add 30 grams of OP-10 and 6 grams of maleic anhydride to the first reactor and react at 79°C for 1.1 hours, then add 10 grams of dodecyl alcohol and react at 94°C for 2.1 hours to obtain a reactive emulsifier. The mass ratio of OP-10, maleic anhydride and dodecanol is 30:6:10,
第二步,将29克反应性乳化剂、10克苯乙烯、8克甲基丙烯酸十八酯、12克二丁胺基乙基甲基丙烯酸丁酯和1克异丙醇以质量比29∶10∶8∶12∶1制成混合溶液, In the second step, 29 gram reactive emulsifiers, 10 gram styrene, 8 gram stearyl methacrylate, 12 gram dibutylaminoethyl butyl methacrylate and 1 gram isopropanol are mass ratio 29: 10:8:12:1 to make a mixed solution,
第三步,将2克过硫酸铵、1克亚硫酸氢钠和30克去离子水以质量比2∶1∶30制成引发剂水溶液, The 3rd step, 2 gram ammonium persulfate, 1 gram sodium bisulfite and 30 gram deionized water are made initiator aqueous solution with mass ratio 2: 1: 30,
第四步,在第二反应器中加入159克去离子水,升温至63℃,分别加入33克引发剂水溶液和60克混合溶液,去离子水、引发剂水溶液与混合溶液的质量比为159∶33∶60,整个加料时间为1.1小时, In the fourth step, add 159 grams of deionized water to the second reactor, heat up to 63°C, add 33 grams of initiator aqueous solution and 60 grams of mixed solution respectively, and the mass ratio of deionized water, initiator aqueous solution and mixed solution is 159 : 33: 60, the whole feeding time is 1.1 hours,
第五步,加料完毕后于88℃保温反应2.2小时, The fifth step, after the addition is complete, keep the reaction at 88°C for 2.2 hours,
第六步,降至温室,用醋酸调节pH值至4.8,用120目网过滤,出料,得到AKD乳化剂, The sixth step is to drop to the greenhouse, adjust the pH value to 4.8 with acetic acid, filter with 120 mesh, and discharge to obtain AKD emulsifier.
第七步,向第三反应器中加入150克AKD乳化剂和150克AKD,AKD乳化剂和AKD的质量比为150∶150,升温至78℃,待AKD熔融后,搅拌42分钟,然后在搅拌下加入78℃的去离子水调节固含量至12.5%,制得AKD亚稳定乳液,将亚稳定乳液经28MPa均质后,冷却至室温,用醋酸调节pH值至4.8,得到固含量为12.5%稳定的阳离子AKD中/碱性施胶剂。 The 7th step, add 150 gram AKD emulsifiers and 150 gram AKDs in the 3rd reactor, the mass ratio of AKD emulsifiers and AKD is 150: 150, be warming up to 78 ℃, after treating that AKD melts, stir 42 minutes, then in Add deionized water at 78°C under stirring to adjust the solid content to 12.5% to obtain an AKD metastable emulsion. After homogenizing the metastable emulsion at 28 MPa, cool to room temperature and adjust the pH value to 4.8 with acetic acid to obtain a solid content of 12.5 % Stable cationic AKD medium/alkaline sizing agent.
以本发明得到的阳离子AKD中/碱性施胶剂的乳液有效期延长了68天,将其用于65g/m2轻型纸的浆内施胶中,pH值为8.8,阳离子AKD中/碱性施胶剂用量8.0Kg/t纸,下机后轻型纸的Cobb值为21g/m2,并且节省胶料21%。 The validity period of the emulsion of the cationic AKD middle/alkaline sizing agent obtained by the present invention has been extended for 68 days, and it is used in the pulp internal sizing of 65g/m 2 light weight paper, and the pH value is 8.8, and the cationic AKD middle/alkaline The amount of sizing agent is 8.0Kg/t paper, the Cobb value of the light paper after off-machine is 21g/m 2 , and the sizing agent is saved by 21%.
实施例六 Embodiment six
一种阳离子AKD中/碱性施胶剂的制备方法,具体包括以下步骤: A kind of preparation method of/alkaline sizing agent in cationic AKD, specifically comprises the following steps:
第一步,将30克OP-10和6克马来酸酐加入第一反应器中在80℃时反应1.0小时,再加入10克十二醇于95℃反应2.0小时,得到反应性乳化剂,OP-10、马来酸酐和十二醇的质量比为30∶6∶10, In the first step, add 30 grams of OP-10 and 6 grams of maleic anhydride to the first reactor and react at 80°C for 1.0 hour, then add 10 grams of dodecyl alcohol and react at 95°C for 2.0 hours to obtain a reactive emulsifier. The mass ratio of OP-10, maleic anhydride and dodecanol is 30:6:10,
第二步,将29克反应性乳化剂、10克苯乙烯、8克甲基丙烯酸十八酯、12克二丁胺基乙基甲基丙烯酸丁酯和1克异丙醇以质量比29∶10∶8∶12∶1制成混合溶液, In the second step, 29 gram reactive emulsifiers, 10 gram styrene, 8 gram stearyl methacrylate, 12 gram dibutylaminoethyl butyl methacrylate and 1 gram isopropanol are mass ratio 29: 10:8:12:1 to make a mixed solution,
第三步,将2克过硫酸铵、1克亚硫酸氢钠和30克去离子水以质量比2∶1∶30制成引发剂水溶液, The 3rd step, 2 gram ammonium persulfate, 1 gram sodium bisulfite and 30 gram deionized water are made initiator aqueous solution with mass ratio 2: 1: 30,
第四步,在第二反应器中加入159克去离子水,升温至65℃,分别加入33克引发剂水溶液和60克混合溶液,去离子水、引发剂水溶液与混合溶液的质量比为159∶33∶60,整个加料时间为1.0小时, In the fourth step, add 159 grams of deionized water to the second reactor, heat up to 65°C, add 33 grams of initiator aqueous solution and 60 grams of mixed solution respectively, and the mass ratio of deionized water, initiator aqueous solution and mixed solution is 159 :33:60, the whole feeding time is 1.0 hour,
第五步,加料完毕后于90℃保温反应2.0小时, The fifth step, after the addition is complete, keep the reaction at 90°C for 2.0 hours,
第六步,降至温室,用醋酸调节pH值至5,用120目网过滤,出料,得到AKD乳化剂, The sixth step is to drop to the greenhouse, adjust the pH value to 5 with acetic acid, filter with 120 mesh, and discharge to obtain AKD emulsifier.
第七步,向第三反应器中加入150克AKD乳化剂和150克AKD,AKD乳化剂和AKD的质量比为150∶150,升温至80℃,待AKD熔融后,搅拌40分钟,然后在搅拌下加入80℃的去离子水调节固含量至12.5%,制得AKD亚稳定乳液,将亚稳定乳液经30MPa均质后,冷却至室温,用醋酸调节pH值至5,得到固含量为12.5%稳定的阳离子AKD中/碱性施胶剂。 In the 7th step, add 150 grams of AKD emulsifier and 150 grams of AKD in the third reactor, the mass ratio of AKD emulsifier and AKD is 150: 150, be warming up to 80 ℃, after treating that AKD melts, stir 40 minutes, then in Under stirring, add deionized water at 80°C to adjust the solid content to 12.5% to obtain an AKD metastable emulsion. After the metastable emulsion is homogenized at 30 MPa, cool to room temperature and adjust the pH value to 5 with acetic acid to obtain a solid content of 12.5. % Stable cationic AKD medium/alkaline sizing agent.
以本发明得到的阳离子AKD中/碱性施胶剂的乳液有效期延长了70天,将其用于65g/m2轻型纸的浆内施胶中,pH值为9.0,阳离子AKD中/碱性施胶剂用量8.5Kg/t纸,下机后轻型纸的Cobb值为20g/m2,并且节省胶料20%。 The validity period of the emulsion of the cationic AKD middle/alkaline sizing agent obtained by the present invention has been extended for 70 days, and it is used in the pulp internal sizing of 65g/ m2 light weight paper, and the pH value is 9.0, and the cationic AKD middle/alkaline The amount of sizing agent is 8.5Kg/t paper, the Cobb value of light paper after off-machine is 20g/m 2 , and 20% of sizing material is saved.
综上所述,本发明采用反应性乳化剂和苯乙烯丙烯酸酯进行共聚反应,得到阳离子胺系聚合物取代阳离子淀粉作为AKD的乳化稳定剂,其阳电荷密度调整方便,使AKD胶粒凝聚的阳电荷适应性增强,形成适合特殊湿部环境的AKD施胶剂。胺类聚合物对AKD乳液颗粒电荷的调整有效地减少了水解倾向,并使AKD乳液的有效期延长。这种乳液增加了AKD分子与纤维素羟基的亲合力,改进在纤维上的留着,AKD微粒甚至在纸张水份增加的情况下也能与纤维紧密结合,因此施胶度明显提高,具有良好的留着性和施胶效果。 In summary, the present invention adopts reactive emulsifier and styrene acrylate to carry out copolymerization reaction, and obtains cationic amine polymer to replace cationic starch as the emulsification stabilizer of AKD. The adaptability of positive charge is enhanced to form AKD sizing agent suitable for special wet end environment. The adjustment of the charge of the AKD emulsion particles by the amine polymer effectively reduces the tendency of hydrolysis and prolongs the validity period of the AKD emulsion. This emulsion increases the affinity between AKD molecules and cellulose hydroxyl groups and improves the retention on the fibers. AKD particles can be tightly combined with the fibers even when the paper moisture increases, so the sizing degree is significantly improved and has good properties. retention and sizing effect.
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CN114808534A (en) * | 2022-01-21 | 2022-07-29 | 金东纸业(江苏)股份有限公司 | Pure paper and preparation method thereof |
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CN103451994A (en) * | 2013-09-02 | 2013-12-18 | 齐鲁工业大学 | Quaternary ammonium salt modified hectorite emulsifier and method for emulsifying ASA (acetylsalicylic acid) by using same |
CN103451994B (en) * | 2013-09-02 | 2016-05-25 | 齐鲁工业大学 | The method of quaternary ammonium salt-modified hectorite emulsifying agent and emulsification ASA thereof a kind of |
CN114808534A (en) * | 2022-01-21 | 2022-07-29 | 金东纸业(江苏)股份有限公司 | Pure paper and preparation method thereof |
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