CN102659044B - Three-degree-of-freedom crane for assembly - Google Patents
Three-degree-of-freedom crane for assembly Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明属于综合测试装配领域,是一种可以实现俯仰、升降和回转三个自由度运动的装配设备。The invention belongs to the field of comprehensive test assembly, and is an assembly device capable of realizing three degrees of freedom motions of pitching, lifting and turning.
背景技术 Background technique
起重装置是工业生产中广泛应用的设备,可以减少工人的劳动强度。目前,工业生产中普遍运用的起重装置一类是通过吊车缆绳实现重物的提升,它可以实现重物的升降,却不易实现旋转、倾斜等动作,不能满足工业生产需要。Lifting devices are widely used equipment in industrial production, which can reduce the labor intensity of workers. At present, one type of lifting device commonly used in industrial production is to realize the lifting of heavy objects through crane cables. It can realize the lifting of heavy objects, but it is difficult to realize rotation, tilting and other actions, which cannot meet the needs of industrial production.
已有的专利如CN02295585.2中涉及的一种大型设备合拢对中装置公开了一种用于船舶制造业的大型设备对中装置,可以完成对工件六个自由度的姿态调整,但由于其占用空间大,升降行程小,而且用于一般的机械行业中也会使经济成本大大增加。Existing patents such as CN02295585.2 refer to a large-scale equipment closing and centering device, which discloses a large-scale equipment centering device used in the shipbuilding industry, which can complete the attitude adjustment of the six degrees of freedom of the workpiece, but due to its It takes up a lot of space, and the lifting stroke is small, and it will greatly increase the economic cost when used in the general machinery industry.
已有的专利另如CN87208440U提供了一种在一套装置上能完成吊车、压力机和起升机三种工作的多功能可移式电动起升机,可以完成对工件的升降进行控制,但是不能对工件进行俯仰和旋转等姿态的调整。Existing patent such as CN87208440U provides a kind of multifunctional movable electric hoist that can finish three kinds of work of crane, press machine and hoist on a set of devices in addition, can finish the lifting control of workpiece, but It is not possible to adjust the attitude of the workpiece such as pitch and rotation.
本发明提供一种装配用三自由度起重机,可以对工件进行俯仰、升降和回转三个姿态的调整,以满足工业生产需要。The invention provides a three-degree-of-freedom crane for assembly, which can adjust the three attitudes of pitching, lifting and turning of workpieces to meet the needs of industrial production.
发明内容 Contents of the invention
本发明要解决的技术问题是,提供一套液压操作系统与执行机构,实现大质量待装配物体俯仰、升降和回转三个自由度的运动;The technical problem to be solved by the present invention is to provide a set of hydraulic operating system and actuator to realize the movement of the large mass object to be assembled in three degrees of freedom of pitching, lifting and turning;
为了解决上述技术问题,本发明公开了装配用三自由度起重机,包括:In order to solve the above technical problems, the present invention discloses a three-degree-of-freedom crane for assembly, including:
液压泵站、L形底座支架、摆动部分、升降部分和回转部分;Hydraulic pump station, L-shaped base bracket, swing part, lifting part and slewing part;
L形底座支架置于地面,并用螺栓通过L形底座支架的三块地脚螺栓连接板四角的通孔与地面固定;The L-shaped base bracket is placed on the ground, and the bolts are fixed to the ground through the through holes at the four corners of the three anchor bolt connection plates of the L-shaped base bracket;
液压泵站置于L形底座支架的后部,液压泵站集成了液压系统的动力元件与控制元件,液压泵站的输出通过软管分别与摆动部分的两个摆动液压缸、升降部分的升降液压缸以及回转部分的液压马达相连接;The hydraulic pump station is placed at the rear of the L-shaped base bracket. The hydraulic pump station integrates the power components and control components of the hydraulic system. The output of the hydraulic pump station is connected to the two swing hydraulic cylinders of the swing part and the lift of the lifting part through hoses. The hydraulic cylinder and the hydraulic motor of the rotary part are connected;
摆动部分的两个摆动轴座通过螺栓固定于L形底座支架上部的两块连接方板上,底部由两个摆动液压缸与L形底座支架上的两个摆动液压缸铰接支座通过销相铰接,形成转动副;The two swing shaft seats of the swing part are fixed to the two connecting square plates on the upper part of the L-shaped base bracket by bolts, and the bottom is connected by two swing hydraulic cylinders and the two swing hydraulic cylinder hinged supports on the L-shaped base bracket through pins. Hinged to form a revolving joint;
升降部分的两根T形导轨通过每侧三个T形导轨支座固定于摆动部分的两根M形导轨梁的后侧面;升降部分的升降液压缸下缸头与摆动部分的升降液压缸铰接支座通过销相铰接,形成转动副;升降部分的下部四个弹簧链条连接头与摆动部分的链条固定端连接板上的四个孔a1、a2、a3和a4通过弹簧和螺栓连接固定;The two T-shaped guide rails of the lifting part are fixed to the rear side of the two M-shaped guide rail beams of the swinging part through three T-shaped guide rail supports on each side; the lower cylinder head of the lifting hydraulic cylinder of the lifting part is hinged to the lifting hydraulic cylinder of the swinging part The support is hinged by pins to form a rotating pair; the four spring chain connectors at the lower part of the lifting part are connected and fixed with the four holes a1, a2, a3 and a4 on the chain fixed end connecting plate of the swing part through springs and bolts;
回转部分的两个U形滑轨装入摆动部分的两根M形导轨梁中,相互配合形成滑动副;回转部分通过顶板上的四个孔b1、b2、b3和b4分别与升降部分上部的四个链条连接头用螺栓螺母固连;The two U-shaped slide rails of the revolving part are installed into the two M-shaped guide rail beams of the swinging part, and cooperate with each other to form a sliding pair; The four chain connectors are fixed with bolts and nuts;
被装配件通过螺栓连接在回转支承的内圈上,可以在液压马达旋转时被驱动旋转。The assembled parts are connected to the inner ring of the slewing bearing by bolts, and can be driven to rotate when the hydraulic motor rotates.
L形底座支架是由长度相等的四根方钢管焊接成矩形底座,并在矩形底座底部焊接三块四角带有通孔的地脚螺栓连接板,两个摆动液压缸铰接支座分别焊接在中间的地脚螺栓连接板的两侧;在矩形底座的一端两侧竖直焊接长度相等的两根方钢管,并分别用两根方钢管将竖直方钢管与底座方钢管斜向焊接加强。The L-shaped base support is welded into a rectangular base by four square steel pipes of equal length, and three anchor bolt connection plates with through holes at the four corners are welded at the bottom of the rectangular base, and two hinged supports of the swing hydraulic cylinder are welded in the middle. Two square steel pipes of equal length are vertically welded on both sides of one end of the rectangular base, and two square steel pipes are used to obliquely weld the vertical square steel pipe and the square steel pipe of the base to strengthen.
摆动部分包括:两根M形导轨梁、两块固定板、底板、两根摆动轴、两个摆动轴座、两个摆动液压缸、两个摆动液压缸铰接支座、支座、升降液压缸铰接支座和链条固定端连接板;The swing part includes: two M-shaped guide rail beams, two fixed plates, a bottom plate, two swing shafts, two swing shaft seats, two swing hydraulic cylinders, two swing hydraulic cylinder hinged supports, supports, and lifting hydraulic cylinders Hinged support and chain fixed end connection plate;
两根M形导轨梁的槽口相对,上部由两块固定板在两侧通过螺栓固定,底部两端面由底板通过螺栓固定,形成的槽形轨道和回转部分的两个U形滑轨相配合,形成滑动副;两根摆动轴一端均布通孔的凸缘分别通过螺栓固定于两根M形导轨梁中部背面,另一端短轴与两个摆动轴座的孔相配合,形成转动副;链条固定端连接板上的方形法兰板分别通过螺栓固定于两根M形导轨梁中部的后侧面;两个摆动液压缸铰接支座一端分别通过螺栓固定于两根M形导轨梁的下部,另一端分别与两个摆动液压缸的头部通过销相铰接,形成转动副;当摆动液压缸伸缩时,推拉M形导轨梁使摆动部分绕摆动轴摆动;The notches of the two M-shaped guide rail beams are opposite to each other, the upper part is fixed by two fixed plates on both sides with bolts, and the two ends of the bottom are fixed by the bottom plate through bolts, and the grooved track formed is matched with the two U-shaped slide rails of the rotary part. , to form a sliding pair; the flanges with evenly distributed through holes at one end of the two swing shafts are respectively fixed to the back of the middle part of the two M-shaped guide rail beams by bolts, and the short shafts at the other end match the holes of the two swing shaft seats to form a rotating pair; The square flange plate on the connecting plate at the fixed end of the chain is respectively fixed to the rear side of the middle part of the two M-shaped guide rail beams by bolts; one end of the hinged support of the two swing hydraulic cylinders is respectively fixed to the lower part of the two M-shaped guide rail beams by bolts, The other ends are respectively hinged with the heads of the two swing hydraulic cylinders through pins to form a rotating pair; when the swing hydraulic cylinder expands and contracts, the M-shaped guide rail beam is pushed and pulled to make the swing part swing around the swing axis;
M形导轨梁是在截面为矩形的钢材的一个侧面加工出两道凹槽,使截面为“M”形的导轨梁;The M-shaped guide rail beam is a guide rail beam with two grooves processed on one side of the steel with a rectangular cross-section to make the cross-section "M";
摆动轴是一端带有圆形凸缘且凸缘上均匀分布有四个通孔的短轴;The swing shaft is a short shaft with a circular flange at one end and four through holes evenly distributed on the flange;
摆动轴座是一个中间水平方向有一与摆动轴相配合的通孔的长方体,其下端带有凸沿且凸沿上开有四个通孔,这四个通孔与连接方板的四个螺纹孔相匹配;The swing shaft seat is a cuboid with a through hole matched with the swing shaft in the middle horizontal direction. Its lower end has a raised edge and four through holes are opened on the raised edge. These four through holes are connected with the four threads of the square plate. holes match
链条固定端连接板是一块梯形板,切去和升降液压缸以及回转部分相干涉的部分,在梯形板中部开四个孔a1、a2、a3和a4,在梯形板底部两侧剩余部分焊上方形法兰板,以便通过螺栓连接到M形导轨梁的后侧面中部;The connecting plate at the fixed end of the chain is a trapezoidal plate, the part that interferes with the lifting hydraulic cylinder and the rotating part is cut off, four holes a1, a2, a3 and a4 are opened in the middle of the trapezoidal plate, and the remaining parts on both sides of the bottom of the trapezoidal plate are welded. square flange plate to be bolted to the middle of the rear side of the M-shaped rail beam;
升降部分包括:升降液压缸、升降横梁、两个滑靴、四个链轮、四根链条、四个链条连接头、四个弹簧链条连接头、两根T形导轨、六个T形导轨支座和轴套;The lifting part includes: lifting hydraulic cylinder, lifting beam, two sliding shoes, four sprockets, four chains, four chain connectors, four spring chain connectors, two T-shaped guide rails, six T-shaped guide rail supports seat and bushing;
升降液压缸上端连接头通过铰接环套接在升降横梁中间的凸台上;在升降横梁两侧分别安装两个链轮,并通过轴套轴向定位;两个滑靴的盲孔端分别套在升降横梁两端,另一端分别与两只T形导轨相配合,形成滑动副;两根T形导轨分别与三只T形导轨支座通过螺栓固定;四根链条分别绕在四个链轮上,链条头部分别与四个链条连接头相连,链条尾部分别与四个弹簧链条连接头相连;The upper end connector of the lifting hydraulic cylinder is sleeved on the boss in the middle of the lifting beam through a hinge ring; two sprockets are respectively installed on both sides of the lifting beam, and are positioned axially through the bushing; the blind hole ends of the two sliding shoes are respectively sleeved At both ends of the lifting beam, the other end is matched with two T-shaped guide rails to form a sliding pair; the two T-shaped guide rails are respectively fixed with three T-shaped guide rail supports by bolts; the four chains are respectively wound on the four sprockets On the top, the chain head is connected to the four chain connectors respectively, and the chain tail is connected to the four spring chain connectors respectively;
滑靴一端开有与T形导轨相配合的凹槽,另一端开有与升降横梁相配合的圆柱盲孔;One end of the sliding shoe has a groove matching the T-shaped guide rail, and the other end has a cylindrical blind hole matching the lifting beam;
弹簧链条连接头是在链条连接头的螺母端先装入弹簧,再拧入螺母的连接头;The spring chain connector is a connector where the spring is first loaded into the nut end of the chain connector, and then screwed into the nut;
T形导轨是截面为“T”形的长导轨;The T-shaped guide rail is a long guide rail with a "T" shape in section;
回转部分包括:前板、两块侧板、底板、顶板、中板、两个U形滑轨、液压马达、减速箱和回转支撑;The rotary part includes: front plate, two side plates, bottom plate, top plate, middle plate, two U-shaped slide rails, hydraulic motor, reduction box and slewing support;
前板是一块矩形板,中心开有与回转支撑外圈内径相匹配的圆孔,在与圆孔同心的圆周上均布有与回转支撑外圈上通孔相匹配的螺纹孔;The front plate is a rectangular plate with a round hole matching the inner diameter of the outer ring of the slewing support in the center, and threaded holes matching the through holes on the outer ring of the slewing support are evenly distributed on the circumference concentric with the round hole;
顶板开有四个孔b1、b2、b3和b4;The top plate has four holes b1, b2, b3 and b4;
U形滑轨是在截面为正方形的方钢一侧中间加工出一道凹槽,使截面为“U”形的滑轨,该截面的凹槽尺寸和M形导轨梁的截面的尺寸相匹配,二者构成滑动副;The U-shaped slide rail is a groove that is processed in the middle of one side of the square steel with a square cross-section to make the cross-section a "U"-shaped slide rail. The groove size of the cross-section matches the cross-section size of the M-shaped guide rail beam. The two constitute a sliding pair;
前板、两块侧板、底板、顶板焊接成只有一端开口的矩形框架;中板平行于顶板与底板焊接在侧板与前板的内侧,将上腔与下腔分成容积相等的矩形框架;两个U形滑轨分别焊接在上述矩形框架的两侧侧板上;该矩形框架的宽度使两侧的U形滑轨与两根M形导轨梁形成的内滑道相配合,形成滑动副;The front plate, two side plates, the bottom plate, and the top plate are welded into a rectangular frame with only one end open; the middle plate is parallel to the top plate and the bottom plate and welded on the inner side of the side plate and the front plate, and the upper cavity and the lower cavity are divided into rectangular frames with equal volume; Two U-shaped slide rails are respectively welded on the side plates on both sides of the above-mentioned rectangular frame; the width of the rectangular frame makes the U-shaped slide rails on both sides match with the inner slideways formed by two M-shaped guide rail beams to form a sliding pair ;
液压马达通过螺栓将其法兰固定在减速箱上,并且液压马达的输出轴插入减速箱输入轴的孔中,并且通过键连接在一起,从而液压马达驱动减速箱旋转;减速箱通过螺栓和螺母固定在中板上,减速箱输出端制有轮齿,并与回转支撑的内圈轮齿相啮合,这样回转支承的内圈在液压马达的作用下并通过减速箱驱动而旋转。The flange of the hydraulic motor is fixed on the reduction box by bolts, and the output shaft of the hydraulic motor is inserted into the hole of the input shaft of the reduction box, and connected together by a key, so that the hydraulic motor drives the reduction box to rotate; the reduction box is connected by bolts and nuts Fixed on the middle plate, gear teeth are formed at the output end of the reduction box, which meshes with the inner ring teeth of the slewing support, so that the inner ring of the slewing support rotates under the action of the hydraulic motor and driven by the reduction box.
与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
本发明提供一种装配用三自由度起重机,可以对工件进行俯仰、升降和回转三个姿态的调整,兼顾工作效率和经济成本,以满足工业生产需要,提高生产效率。The invention provides a three-degree-of-freedom crane for assembly, which can adjust three postures of a workpiece, including pitching, lifting and turning, taking into account both work efficiency and economic cost, so as to meet the needs of industrial production and improve production efficiency.
附图说明 Description of drawings
图1是装配用三自由度起重机总体结构示意图;Figure 1 is a schematic diagram of the overall structure of a crane with three degrees of freedom for assembly;
图2是装配用三自由度起重机L形底座支架结构示意图;Fig. 2 is a schematic diagram of the structure of the L-shaped base support of the three-degree-of-freedom crane for assembly;
图3是装配用三自由度起重机摆动部分结构示意图;Fig. 3 is a structural schematic diagram of the swing part of the three-degree-of-freedom crane for assembly;
图4是链条固定端连接板310的俯视图;Fig. 4 is a top view of the chain fixed
图5是装配用三自由度起重机升降部分结构示意图;Fig. 5 is a structural schematic diagram of the lifting part of the three-degree-of-freedom crane for assembly;
图6是图6的C-C剖视图;Fig. 6 is the C-C sectional view of Fig. 6;
图7是装配用三自由度起重机回转部分结构示意图;Fig. 7 is a structural schematic diagram of the rotating part of the three-degree-of-freedom crane for assembly;
图8是图8的D-D剖视图;Fig. 8 is a D-D sectional view of Fig. 8;
图9是装配用三自由度起重机液压系统图。Fig. 9 is a hydraulic system diagram of a three-degree-of-freedom crane for assembly.
图1至图9中,包括:方钢管201,地脚螺栓连接板202,竖直方钢管203,方钢管204,连接方板205,摆动液压缸铰接支座206, M形导轨梁301,固定板302,底板303,摆动轴304,摆动轴座305,摆动液压缸306,摆动液压缸铰接支座307,支座308,升降液压缸铰接支座309,链条固定端连接板310,升降液压缸401,升降横梁402,滑靴403,链轮404,链条405,链条连接头406,链条弹簧连接头407, T形导轨408,T形导轨支座409,轴套410,前板501,侧板502,底板503,顶板504,中板505,U形滑轨506,液压马达507,减速箱508,回转支撑509,平衡阀601,平衡阀602。Among Fig. 1 to Fig. 9, comprise:
具体实施方式 Detailed ways
下面结合附图和实例对本发明进一步详细说明。The present invention will be described in further detail below in conjunction with accompanying drawings and examples.
本发明的核心构思为,通过设计一套液压操作系统与执行机构,实现大质量待装配物体的俯仰、升降和回转三个自由度的运动,以满足装配时位置与姿态调整的需要。The core concept of the present invention is to design a set of hydraulic operating system and actuator to realize the motion of three degrees of freedom of pitching, lifting and turning of a large mass object to be assembled, so as to meet the needs of position and attitude adjustment during assembly.
如图1所示,装配用三自由度起重机由液压泵站100、L形底座支架200、摆动部分300、升降部分400、回转部分500组成;As shown in Figure 1, the three-degree-of-freedom crane for assembly is composed of a hydraulic pump station 100, an L-shaped base support 200, a swing part 300, a lifting part 400, and a slewing part 500;
L形底座支架200置于地面,并用螺栓通过L形底座支架200的三块地脚螺栓连接板202四角的通孔与地面固定;The L-shaped base support 200 is placed on the ground, and is fixed to the ground through the through holes at the four corners of the three anchor
液压泵站100置于L形底座支架200的后部,液压泵站100集成了图9所示液压系统的动力元件与控制元件,液压泵站100的输出通过软管分别与摆动部分300的两个摆动液压缸306、升降部分400的升降液压缸401以及回转部分500的液压马达507相连接;The hydraulic pump station 100 is placed at the rear of the L-shaped base bracket 200. The hydraulic pump station 100 integrates the power elements and control elements of the hydraulic system shown in FIG. A swing
摆动部分300的两个摆动轴座305通过螺栓固定于L形底座支架200上部的两块连接方板205上,底部由两个摆动液压缸306与L形底座支架200上的两个摆动液压缸铰接支座206通过销相铰接,形成转动副;The two
升降部分400的两根T形导轨408通过每侧3个T形导轨支座409固定于摆动部分300的两根M形导轨梁301的后侧面;升降部分400的升降液压缸401下缸头与摆动部分300的升降液压缸铰接支座309通过销相铰接,形成转动副;升降部分400的下部四个弹簧链条连接头407与摆动部分300的链条固定端连接板310上的四个孔a1、a2、a3和a4通过弹簧和螺栓连接固定;The two T-shaped
回转部分500的两个U形滑轨506装入摆动部分300的两根M形导轨梁301中,相互配合形成滑动副;回转部分500通过回转部分500的顶板504上的四个孔b1、b2、b3和b4分别与升降部分400上部的四个链条连接头406用螺栓螺母固连。The two U-shaped slide rails 506 of the rotary part 500 are installed in the two M-shaped guide rail beams 301 of the swing part 300, and cooperate with each other to form a sliding pair; the rotary part 500 passes through the four holes b1 and b2 on the top plate 504 of the rotary part 500 , b3 and b4 are respectively connected with the four
如图2所示,L形底座支架200,由长度相等的四根方钢管201焊接成矩形底座,并在矩形底座底部焊接三块四角带有通孔的地脚螺栓连接板202,两个摆动液压缸铰接支座206分别焊接在中间的地脚螺栓连接板202的两侧;在矩形底座的一端两侧竖直焊接长度相等的两根方钢管203,并分别用两根方钢管204将竖直方钢管203与底座方钢管201斜向焊接加强,竖直方钢管203与底座方钢管201以及地脚螺栓连接板202的连接处用三角形筋板焊接加强,在两根竖直方钢管203的上端面分别焊接两块四角有螺纹孔的连接方板205;As shown in Figure 2, the L-shaped base support 200 is welded into a rectangular base by four
如图3所示,摆动部分300,包括:两根M形导轨梁301、两块固定板302、底板303、两根摆动轴304、两个摆动轴座305、两个摆动液压缸306、两个摆动液压缸铰接支座307、支座308、升降液压缸铰接支座309和链条固定端连接板310;As shown in Figure 3, the swing part 300 includes: two M-shaped guide rail beams 301, two fixed
M形导轨梁301是在截面为矩形的钢材的一个侧面加工出两道凹槽,使截面为“M”形的导轨梁;The M-shaped
摆动轴304是一端带有圆形凸缘且凸缘上均匀分布有四个通孔的短轴;The
摆动轴座305是一个中间水平方向有一与摆动轴304相配合的通孔的长方体,其下端带有凸沿且凸沿上开有四个通孔,这四个通孔与连接方板205的四个螺纹孔相匹配;The
如图4所示,链条固定端连接板310是一块梯形板,切去和升降液压缸401以及回转部分500相干涉的部分,在梯形板中部开四个孔a1、a2、a3和a4,在梯形板底部两侧剩余部分焊上方形法兰板,以便通过螺栓连接到M形导轨梁301的后侧面中部;As shown in Figure 4, the connecting
两根M形导轨梁301的槽口相对,上部由两块固定板302在两侧通过螺栓固定,底部两端面由底板303通过螺栓固定,形成的槽形轨道和回转部分500的两个U形滑轨506相配合,形成滑动副;两根摆动轴304一端带有通孔的凸缘分别通过螺栓固定于两根M形导轨梁301中部背面,另一端短轴与两个摆动轴座305的孔相配合,形成转动副;链条固定端连接板310上的方形法兰板分别通过螺栓固定于两根M形导轨梁中部的后侧面;两个摆动液压缸铰接支座307一端分别通过螺栓固定于两根M形导轨梁301的下部,另一端分别与两个摆动液压缸306的头部通过销相铰接,形成转动副;当摆动液压缸306伸缩时,推拉M形导轨梁301使摆动部分300绕摆动轴304摆动。The notches of the two M-shaped guide rail beams 301 are opposite to each other, the upper part is fixed by two fixed
升降部分400如图5所示,包括:升降液压缸401、升降横梁402、两个滑靴403、四个链轮404、四根链条405、四个链条连接头406、四个弹簧链条连接头407、两根T形导轨408、六个T形导轨支座409和轴套410;As shown in Figure 5, the lifting part 400 includes: a lifting
滑靴403一端开有与T形导轨408相配合的凹槽,另一端开有与升降横梁402相配合的圆柱盲孔;One end of the sliding
弹簧链条连接头407是在链条连接头的螺母端先装入弹簧,再拧入螺母的连接头;The
T形导轨408是截面为“T”形的长导轨;The T-shaped
如图6所示,升降液压缸401上端连接头通过铰接环套接在升降横梁402中间的凸台上;在升降横梁402两侧分别安装两个链轮404,并通过轴套410轴向定位;两个滑靴403的盲孔端分别套在升降横梁402两端,另一端分别与两只T形导轨408相配合,形成滑动副;两根T形导轨408分别与三只T形导轨支座409通过螺栓固定;四根链条405分别绕在四个链轮404上,链条头部分别与四个链条连接头406相连,链条尾部分别与四个弹簧链条连接头407相连;As shown in Figure 6, the upper end connector of the lifting
如图7所示,回转部分500,包括:前板501、两块侧板502、底板503、顶板504、中板505、两个U形滑轨506、液压马达507、减速箱508和回转支撑509;As shown in Figure 7, the rotary part 500 includes: a front plate 501, two side plates 502, a bottom plate 503, a top plate 504, a middle plate 505, two U-shaped slide rails 506, a
前板501是一块矩形板,中心开有与回转支撑509外圈内径相匹配的圆孔,在与圆孔同心的圆周上均布有与回转支撑509外圈上通孔相匹配的螺纹孔;The front plate 501 is a rectangular plate with a round hole matching the inner diameter of the outer ring of the
顶板504开有四个孔b1、b2、b3和b4;The top plate 504 has four holes b1, b2, b3 and b4;
U形滑轨506是在截面为正方形的方钢一侧中间加工出一道凹槽,使截面为“U”形的滑轨,该截面的凹槽尺寸和M形导轨梁301的截面的尺寸相匹配,二者构成滑动副;The U-shaped slide rail 506 is a groove that is processed in the middle of one side of the square steel with a square section, so that the section is a "U"-shaped slide rail. Matching, the two constitute a sliding pair;
回转支撑509由外圈、内圈和滚珠构成,内外圈之间可以相互转动,内外圈上均布有贯通螺纹孔,内圈上制有轮齿;回转支撑509外圈通过螺栓固定在前板501上。The slewing
前板501、两块侧板502、底板503、顶板504焊接成只有一端开口的矩形框架;中板505平行于顶板504与底板503焊接在侧板502与前板501的内侧,将上腔与下腔分成容积相等的矩形框架;两个U形滑轨506分别焊接在上述矩形框架的两侧侧板502上;该矩形框架的宽度使两侧的U形滑轨506与两根M形导轨梁形成的内滑道相配合,形成滑动副;The front plate 501, two side plates 502, the bottom plate 503, and the top plate 504 are welded into a rectangular frame with only one end opening; the middle plate 505 is parallel to the top plate 504 and the bottom plate 503 and welded on the inside of the side plate 502 and the front plate 501, and the upper cavity and the front plate 501 are welded together. The lower chamber is divided into rectangular frames with equal volume; two U-shaped slide rails 506 are respectively welded on the side plates 502 on both sides of the above-mentioned rectangular frame; The inner slideway formed by the beam cooperates to form a sliding pair;
液压马达507通过螺栓将其法兰固定在减速箱508上,并且液压马达507的输出轴插入减速箱输入轴的孔中,并且通过键连接在一起,从而液压马达507驱动减速箱508旋转;减速箱508通过螺栓和螺母固定在中板505上,见图8。减速箱508输出端制有轮齿,并与回转支撑509的内圈轮齿相啮合。这样回转支承509的内圈在液压马达507的作用下并通过减速箱508驱动旋转。The
被装配件600通过螺栓连接在回转支承509的内圈上,可以在液压马达507旋转时被驱动旋转。The assembled part 600 is connected to the inner ring of the slewing bearing 509 by bolts, and can be driven to rotate when the
上述即为本发明各部分及其连接方式,接着将其动作方式结合图9所示的液压系统介绍如下:The above is the various parts and connection methods of the present invention, and then its action mode combined with the hydraulic system shown in Figure 9 is introduced as follows:
摆动运动:当电磁铁5DT通电时,两只摆动液压缸306同时伸长,从而推动M形导轨梁301以及摆动部分300上所承载的升降部分400、回转部分500组成一起绕摆动轴304摆动一定角度;当电磁铁6DT通电时,两只摆动液压缸306缩短,从而拉动M形导轨梁301反向摆过一定角度;平衡阀601一方面起到液压锁的作用,使两只摆动液压缸306停留在任意位置,另一方面可以防止摆动液压缸306过冲;Swing movement: when the electromagnet 5DT is energized, the two swing
升降运动:当电磁铁1DT通电时,升降液压缸401伸长,推动升降横梁402在两个滑靴405的导引下沿着两根T形导轨408上升,从而通过四根链条405拉动回转部分500以及所搭载的被装配件600一起以双倍于升降液压缸401的行程沿摆动部分300的M形导轨梁上升;当电磁铁2DT通电时,升降液压缸401缩短,回转部分500在自身重力的作用下下降;四个弹簧链条连接头407的弹簧结构使四根链条405受力均匀;平衡阀602一方面使升降液压缸401停留在任意位置,另一方面防止升降液压缸401下降超速;Lifting movement: when the electromagnet 1DT is energized, the lifting
回转运动:当电磁铁3DT通电时,液压马达509旋转带动减速箱508从而驱动回转支承509的内圈以及在其上安装的被装配件600一起旋转;当电磁铁4DT通电时,液压马达509反向旋转,带动待装配物600体反向旋转。Rotary motion: when the electromagnet 3DT is energized, the
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