CN102655735B - The management method of electronic component installation line and management system thereof - Google Patents
The management method of electronic component installation line and management system thereof Download PDFInfo
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- CN102655735B CN102655735B CN201210052598.XA CN201210052598A CN102655735B CN 102655735 B CN102655735 B CN 102655735B CN 201210052598 A CN201210052598 A CN 201210052598A CN 102655735 B CN102655735 B CN 102655735B
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- 238000009434 installation Methods 0.000 title claims abstract description 132
- 238000007726 management method Methods 0.000 title claims abstract description 25
- 238000001514 detection method Methods 0.000 claims description 54
- 238000011144 upstream manufacturing Methods 0.000 claims description 43
- 238000012790 confirmation Methods 0.000 claims description 13
- 230000005611 electricity Effects 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000000034 method Methods 0.000 abstract description 32
- 238000001179 sorption measurement Methods 0.000 description 10
- 238000004891 communication Methods 0.000 description 8
- 238000003860 storage Methods 0.000 description 8
- 238000007639 printing Methods 0.000 description 7
- 230000008034 disappearance Effects 0.000 description 5
- 238000012545 processing Methods 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 238000007650 screen-printing Methods 0.000 description 3
- 239000006071 cream Substances 0.000 description 2
- 238000012217 deletion Methods 0.000 description 2
- 230000037430 deletion Effects 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 241000222065 Lycoperdon Species 0.000 description 1
- 241000768494 Polymorphum Species 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000009191 jumping Effects 0.000 description 1
- 229940040145 liniment Drugs 0.000 description 1
- 239000000865 liniment Substances 0.000 description 1
- 210000000056 organ Anatomy 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
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Abstract
The present invention relates to management method and the management system thereof of electronic component installation line.In screen process press (1), detect the printed circuit board (PCB) (P) arrived successively thus detected data and be sent to computer (7), in this computer, generate the list corresponding with described circuit board according to described order of arrival, thus the data about this list are sent to next electronic element installation device (2).If detecting circuit board in the erecting device received, then judge that this circuit board detected is whether in described list, the circuit board detected described in being judged in lists in the case of, if the circuit board confirming as being tested with in screen process press also has in erecting device, then judge that the type of the circuit board produced from now on is the most identical with the type of this circuit board to be produced, if it is determined that for differing, the circuit board that produces from now on described in then producing in erecting device, thus be transported to downstream after apparatus for work out of service.
Description
Technical field
The present invention relates to management method and the management system thereof possessing the electronic component installation line of multiple apparatus for work
System, wherein, this apparatus for work carries out the operation being associated with electronic component installation on circuit boards.
Background technology
The management system of this electronic component installation line is such as disclosed in patent documentation 1 grade.If producing
The type of circuit board is changed, then need to carry out changing batch adjustment.
[patent documentation 1] (Japanese) Patent Laid-Publication 11-347859 publication
But, when the type of the circuit board produced is changed, it is impossible to the type switching of described circuit board
And automatically carry out changing of implement and criticize adjustment.
Summary of the invention
It is therefore intended that when the type of the circuit board produced is changed, it is possible to described circuit board
Type switches and automatically carries out changing of implement and criticize adjustment.
To this end, the 1st invention is in the management method of electronic component installation line, this electronic component installation line
Possessing multiple apparatus for work, this apparatus for work carries out being associated with electronic component installation on circuit boards
Operation, it is characterised in that
The described circuit board arrived successively is detected in the upstream operations device of described electronic component installation line
Thus detected data and be sent to computer, generate and institute according to described order of arrival in this computer
State the list that circuit board is corresponding, thus the data about this list are sent to described upstream operations device
Next apparatus for work,
If detecting described circuit in the described next apparatus for work receive the data about this list
Plate, then judge this circuit board detected whether in described list,
When the circuit board detected described in being judged to is not in described list, stop described next operation
The operation of device.
2nd invention is in the management method of electronic component installation line, and this electronic component installation line possesses many
Individual apparatus for work, this apparatus for work carries out the operation being associated with electronic component installation on circuit boards,
It is characterized in that,
The described circuit board arrived successively is detected in the upstream operations device of described electronic component installation line
Thus detected data and be sent to computer, generate and institute according to described order of arrival in this computer
State the list that circuit board is corresponding, thus the data about this list are sent to described upstream operations device
Next apparatus for work,
If detecting described circuit in the described next apparatus for work receive the data about this list
Plate, then judge this circuit board detected whether in described list,
In the case of the circuit board detected described in being judged to is in described list, if confirming as described
The circuit board being tested with in upstream operations device does not has in described next apparatus for work,
Then stop the operation of described next apparatus for work.
3rd invention is in the management method of electronic component installation line, and this electronic component installation line possesses many
Individual apparatus for work, this apparatus for work carries out the operation being associated with electronic component installation on circuit boards,
It is characterized in that,
The described circuit board arrived successively is detected in the upstream operations device of described electronic component installation line
Thus detected data and be sent to computer, generate and institute according to described order of arrival in this computer
State the list that circuit board is corresponding, thus the data about this list are sent to described upstream operations device
Next apparatus for work,
If detecting described circuit in the described next apparatus for work receive the data about this list
Plate, then judge this circuit board detected whether in described list,
In the case of the circuit board detected described in being judged to is in described list, if confirming as described
The circuit board being tested with in upstream operations device also has in described next apparatus for work, then judge from
Type that the type of the circuit board now beginning to production is to be produced with after this is the most identical,
If it is determined that for differing, then produce from now on described in production in described next apparatus for work
Circuit board, thus be transported to downstream after apparatus for work from this next one apparatus for work, stop described
The operation of next apparatus for work.
4th invention is in the management method of electronic component installation line, and this electronic component installation line possesses many
Individual apparatus for work, this apparatus for work carries out the operation being associated with electronic component installation on circuit boards,
It is characterized in that,
The described circuit board arrived successively is detected in the upstream operations device of described electronic component installation line
Thus detected data and be sent to computer, generate and institute according to described order of arrival in this computer
State the list that circuit board is corresponding, thus the data about this list are sent to described upstream operations device
Next apparatus for work,
If detecting described circuit in the described next apparatus for work receive the data about this list
Plate, then judge this circuit board detected whether in described list,
In the case of the circuit board detected described in being judged to is in described list, if confirming as described
The circuit board being tested with in upstream operations device also has in described next apparatus for work, then judge from
Type that the type of the circuit board now beginning to production is to be produced with after this is the most identical,
If it is determined that for differing, then produce from now on described in production in described next apparatus for work
Circuit board, thus be transported to downstream after apparatus for work from this next one apparatus for work, stop described
The operation of next apparatus for work,
Carry out implement after the operation of described next apparatus for work stops changing batch adjustment.
5th invention is in the management system of electronic component installation line, and this electronic component installation line possesses many
Individual apparatus for work, this apparatus for work carries out the operation being associated with electronic component installation on circuit boards,
It is characterized in that,
Upstream operations at described electronic component installation line fills and centers: the described electricity that detection arrives successively
The detection device of road plate；And the detection data that this detection device detects are sent to the transmission of computer
Device,
Described computer is arranged: generate the list corresponding with described circuit board according to described order of arrival
Generating means；And the data about this list are sent to the next work of described upstream operations device
The dispensing device of industry device,
Described next apparatus for work is arranged: detection receives the described of the data about described list
The detection device of circuit board；Judge circuit board that this detection device detects whether sentencing in described list
Determine device；And the circuit board detected described in being judged at described decision maker not in described list time,
It is controlled to stop the control device of the operation of described next apparatus for work.
6th invention is in the management system of electronic component installation line, and this electronic component installation line possesses many
Individual apparatus for work, this apparatus for work carries out the operation being associated with electronic component installation on circuit boards,
It is characterized in that,
Upstream operations at described electronic component installation line fills and centers: the described electricity that detection arrives successively
The detection device of road plate；And the detection data that this detection device detects are sent to the transmission of computer
Device,
Described computer is arranged: generate the list corresponding with described circuit board according to described order of arrival
Generating means；And the data about this list are sent to the next work of described upstream operations device
The dispensing device of industry device,
Described next apparatus for work is arranged: detection receives the described of the data about described list
The detection device of circuit board；Judge circuit board that this detection device detects whether sentencing in described list
Determine device；In the case of the circuit board detected described in being judged at described decision maker is in described list,
Confirm the circuit board that is tested with in described upstream operations device in described next apparatus for work whether
Also the confirmation device having；And if this confirmation device confirms as not having, then in described next apparatus for work
It is controlled to stop the control device of the operation of described next apparatus for work.
7th invention is in the management system of electronic component installation line, and this electronic component installation line possesses many
Individual apparatus for work, this apparatus for work carries out the operation being associated with electronic component installation on circuit boards,
It is characterized in that,
Upstream operations at described electronic component installation line fills and centers: the described electricity that detection arrives successively
The detection device of road plate；And the detection data that this detection device detects are sent to the transmission of computer
Device,
Described computer is arranged: generate the list corresponding with described circuit board according to described order of arrival
Generating means；And the data about this list are sent to the next work of described upstream operations device
The dispensing device of industry device,
Described next apparatus for work is arranged: detection receives the described of the data about described list
The detection device of circuit board；Judge circuit board that this detection device detects whether in described list
1 decision maker；The circuit board detected described in being judged at described 1st decision maker is in described list
In the case of, confirm that the circuit board being tested with in described upstream operations device is in described next operation
The most also the confirmation device having in device；If this confirmation device is confirmed as in described next apparatus for work also
Have, then judge that type that the type of circuit board that produces from now on is to be produced with after this is the most identical
The 2nd decision maker；And if the 2nd decision maker is judged to differ, then be controlled so as
The circuit board produced from now on described in producing in described next apparatus for work, thus it is being transported to it
After downstream operation device, stop the control device of the operation of described next apparatus for work.
8th invention is in the management system of electronic component installation line, and this electronic component installation line possesses many
Individual apparatus for work, this apparatus for work carries out the operation being associated with electronic component installation on circuit boards,
It is characterized in that,
Upstream operations at described electronic component installation line fills and centers: the described electricity that detection arrives successively
The detection device of road plate；And the detection data that this detection device detects are sent to the transmission of computer
Device,
Described computer is arranged: generate the list corresponding with described circuit board according to described order of arrival
Generating means；And the data about this list are sent to the next work of described upstream operations device
The dispensing device of industry device,
Described next apparatus for work is arranged: detection receives the described of the data about described list
The detection device of circuit board；Judge circuit board that this detection device detects whether in described list
1 decision maker；The circuit board detected described in being judged at described 1st decision maker is in described list
In the case of, confirm that the circuit board being tested with in described upstream operations device is in described next operation
The most also the confirmation device having in device；If this confirmation device is confirmed as in described next apparatus for work also
Have, then judge that type that the type of circuit board that produces from now on is to be produced with after this is the most identical
The 2nd decision maker；And if the 2nd decision maker is judged to differ, then be controlled so as
The circuit board produced from now on described in producing in described next apparatus for work, thus it is being transported to it
After downstream operation device, stop the operation of described next apparatus for work, and at described next work
The operation of industry device is controlled after stopping to carry out changing of implement to criticize the control device adjusted.
The present invention is when the type of the circuit board produced changes, it is possible to automatically carry out with described circuit board
The changing batch of implement of type switching adjust.Additionally, according to the 2nd and the invention of the 6th, even if
There occurs that described printed circuit board (PCB) P is pulled out or the disappearance such as situation about dropping, it is also possible to reliably detect out
This disappearance, it is possible to suitably carry out its later process.
Accompanying drawing explanation
Fig. 1 represents the skeleton diagram of the management system of electronic component installation line.
Fig. 2 is carrying action and the inspection of concomitant circuit plate of the circuit board of the type switching representing concomitant circuit plate
The figure of the list surveyed.
Fig. 3 is the plane graph of electronic element installation device.
Fig. 4 is the control block of electronic element installation device.
Fig. 5 is the figure representing flow chart.
Fig. 6 is the embodiment during miss status that there occurs printed circuit board (PCB), is to represent concomitant circuit plate
The carrying action of circuit board of type switching and the figure of list of concomitant circuit plate detection.
Label declaration
1 screen process press
2,3,4 electronic element installation device
1B, 2B operating board
5 communication lines
7 computers
8 bar code readers (bar-code reader)
30 CPU
32 RAM
P printed circuit board (PCB)
Detailed description of the invention
Hereinafter, based on accompanying drawing, embodiments of the present invention are described.Fig. 1 is at the printing electricity as circuit board
Installing the skeleton diagram of the management system of the electronic component installation line of electronic component on the plate of road, this electronic component is pacified
Wiring is included in the silk as solder application cream on the printed circuit board (PCB) P of circuit board (half field Network リ mono-system)
Net printer 1 and install the electronic element installation device 2,3,4 of electronic component on a printed circuit,
But it is not limited to these devices, can also comprise relevant with the installation of electronic component in electronic component installation line
Other devices.
Carrying action and the inspection of concomitant circuit plate such as the circuit board as the type switching representing concomitant circuit plate
Shown in Fig. 2 of the figure of the list surveyed, described screen process press 1 includes inheriting print from upstream side apparatus for work
The supply table 1A of printed circuit board, carry out on this printed circuit board (PCB) silk screen printing operating board 1B, will print
Printed circuit board is transferred to the discharge platform 1C of downstream apparatus for work.Additionally, electronic element installation device 2,3,
4 respectively include inherit printed circuit board (PCB) supply table 2A (electronic element installation device 3,4 omission),
Install on this printed circuit board (PCB) electronic component operating board 2B (electronic element installation device 3,4 omission),
Printed circuit board (PCB) is transferred to the discharge platform 2C (electronic element installation device 3,4 of downstream apparatus for work
Omit).
Further, at described screen process press 1 and the operating board of described electronic element installation device 2,3,4
On the upstream side position of 1B, 2B (electronic element installation device 3,4 omission), it is provided with for reading
Bar code reader 8 (the electronics unit of the bar code representing serial number being attached on described printed circuit board (PCB) P
Part erecting device 3,4 omits).
Further, described screen process press 1, electronic element installation device 2,3,4 can lead to each other
Cross communication line 5 to be transmitted receiving, and be also connected to computer via described communication line 5 respectively
7.This computer 7 possesses control device and storage device etc., with described screen process press 1 and electronics
Element fixing apparatus 2,3,4 etc. can be transmitted receiving by communication line 5.At this computer 7
Storage device in store the serial number and the kind of printed circuit board (PCB) P being attached on described printed circuit board (PCB) P
The relation table of class.
Described electronic element installation device 2,3,4 is the device of same configuration, below based on as electronics
Fig. 3 of the plane graph of element fixing apparatus 2 illustrates this erecting device 2.This electronic element installation device 2
Board 12 on be provided with parallel and take for various electronic components are respectively supplied to its element one by one
Go out multiple element feeding units 13 of portion's (element absorption extracting position).The element opposed in front and rear part supplies
Answer between unit 13 groups, be provided with the supply table 2A as board handling apparatus, operating board 2B and
Discharge platform 2C.
The printed circuit board (PCB) P accepted from upstream side device is transported to described operating board by described supply table 2A
2B, is achieved by detent mechanism in this operating board 2B and installs electricity on this circuit board P that location is fixing
After sub-element, it is carried to discharge platform 2C, is carried to downstream device via this discharge platform 2C.
18A, 18B are a pair arms longer in X-direction, respectively by driving the Y in source as Y-direction
The driving of spindle motor 19 and make helical axis 20 rotate, along the guide rod (guide) 21 of pair of right and left,
The element absorption extracting position of printed circuit board (PCB) P and element feeding unit 13 moves to Y-direction individually over
Dynamic.
In each arm 18A, 18B, its length direction, i.e. X-direction are respectively provided with by conduct
X-direction drives the X-axis motor 22 mounting head 17A along guide rod (not shown) movement in source, 17B.
In each mounting head 17A or 17B, it is equipped with respectively for making two absorption as element holder tool
About two spindle motors 23 that mouth 17 is up and down, and be equipped with respectively for making it around vertical axis
The θ spindle motor 24 rotated.Therefore, two mounting heads 17A, 17B each adsorption mouth 17 can be to X side
To and Y-direction move, it is possible to rotate around vertical line, and can be up and down.
It addition, in each mounting head 17A or 17B, mechanism can be changed by known mouth and releasably pacify
Fill adsorption mouth 17.That is, it is as follows between mouth bin 25A, 25B and mounting head 17A, 17B
Structure: by described mouth change mechanism can by adsorption mouth 17 from mouth bin 25A or 25B install
To mounting head 17A or 17B, or adsorption mouth 17 can be removed mouth from mounting head 17A or 17B
Bin 25A or 25B.
Described mouth bin 25A, 25B are used for receiving various adsorption mouth, can be at described circuit board carrying dress
The inboard position put arranges one, arranges one at front side position, such as, can receive 4 respectively.
26 is element identification video camera, shoots described adsorption mouth 17 and is adsorbed the electronic component kept.
Below, the control block of the electronic element installation device 2 of explanatory diagram 4.Described electronic component is pacified
Each key element of assembling device 2 is uniformly controlled by the CPU (CPU) 30 as decision maker, deposits
Store up the ROM (read only memory) 31 of the program relevant with this control and as storing various data
The RAM (random access memory) 32 of storage device connects via bus 33.
Additionally, be connected to the prison as the display device showing operation screen etc. via interface 36 on CPU30
Visual organ 34 and the touch panel as the input equipment formed on the display picture of this monitor 34 are opened
Close 35.Additionally, described y-axis motor 19 grade is connected to described via drive circuit 38, interface 36
CPU30.Additionally, by described touch panel switch 35 is carried out pressing operation such that it is able to carry out each
Plant and set.
37 is the recognition process unit being connected to described CPU30 via interface 36, is known by described element
The identifying processing of the image that the shooting of other video camera 26 obtains is carried out in this recognition process unit 37, processes
Result is sent to CPU30.That is, CPU30 is to recognition process unit 37 output instruction, so that it is to logical
The image crossing the shooting of element identification video camera 26 is identified processing (calculating etc. of position offset), and
And obtain identifying processing result from recognition process unit 37.
In described RAM32, each kind of printed circuit board (PCB) P is stored and electronic component installation
The electronic component of device 2 relevant installation data is installed, to its erection sequence each (each step number),
Store the X-coordinate of each electronic component mounting coordinate in printed circuit board (PCB) P, Y coordinate and angle
Information, the config. number information etc. of each element feeding unit 13.
Supply additionally, described RAM32 stores the described each element with this electronic element installation device 2
(element feeding unit 13 is at mounted feed appliance base to answer the element feeding unit config. number of unit 13
On config. number) the corresponding kind of information of each electronic component, i.e. element configuration data.
And then, element ID each to the electronic component installed in all of electronic element installation device
Individual, store the mouth of the adsorption mouth 17 of the X-direction with electronic component and the size of Y-direction, use
The relevant component library data such as ID (mouth data).
According to above structure, based on Fig. 2 and Fig. 5, illustrate to become with the type of printed circuit board (PCB) P
Action more.First, the printed circuit board (PCB) P of serial number " A0 " is reached described screen process press 1
The situation of operating board 1B, be attached on this printed circuit board (PCB) P by being read by bar code reader 8
Bar code and when detecting, the control device of screen process press 1 via communication line 5 by this serial number
The detection signal of " A0 " is sent to described computer 7 (step S01).
So, described computer 7 in the storage device of self by the serial number that receives according to receiving
Order stores, thus generates list as is shown on the right of figure 2, and stores the storage device of self
(step S02).Then, if this computer 7 generates this list, then electronic component is sent this list to
Erecting device 2.Thus, this list is being stored in the storage device of each electronic element installation device 2
Meanwhile, monitor 34 it is shown to.
So, described screen process press 1 is reached at the printed circuit board (PCB) P detecting serial number " A0 "
Operating board 1B after, the liniment of solder application cream etc. on this printed circuit board (PCB) P and carry out silk screen
Printing, gives discharge platform 1C after this printing.During this, produce the printing electricity with serial number " A0 "
In the electronic element installation device 2,3,4 of the printed circuit board (PCB) P that the type of road plate P is different, carry out defeated
That send the implements such as device (conveyer), adsorption mouth 17, element feeding unit 13 changes batch adjustment.
That is, make supply table 2A etc., operating board 2B etc. and discharge the conveyer device of a pair of platform 2C etc.
Consistent with the width of printed circuit board (PCB) P, or change mechanism from mouth bin 25A, 25B by described mouth
Adsorption mouth 17 that taking-up is to be used and be installed to mounting head 17A, 17B, or set parallel on board 12
Put element feeding unit 13 to be used, thus CPU30 is controlled automatically to set described operation
For carrying out changing batch adjustment, or operator manually carries out changing batch adjustment.It addition, the changing of this implement
Criticizing adjustment is in the advance producing the printed circuit board (PCB) P different from the type of the printed circuit board (PCB) P produced
OK.
Therefore, from the supply table of the discharge platform 1C of described screen process press 1 to electronic element installation device 2
2A, in order to carry out installation exercise and from supply table 2A to operating board 2B, after finishing installation exercise
From operating board 2B to discharge platform 2C, from the discharge platform 2C of electronic element installation device 2 to electronic component
The supply table of erecting device 3, order carrying serial number " A0 ", " A1 ", the printed circuit board (PCB) P of " A2 ".
At this moment, as shown in the uppermost (イ) of the left part of Fig. 2, the behaviour of electronic element installation device 2
In station 2B, examine by being attached to the bar code on printed circuit board (PCB) P by bar code reader 8 reading
After having measured the printed circuit board (PCB) P of serial number " A2 ", by the printed circuit board (PCB) P of serial number " A3 "
Discharge platform 1C from described screen process press 1 is transported to the supply table 2A of electronic element installation device 2.
It addition, as it has been described above, in the operating board 2B of described electronic element installation device 2, at bar code
Before the reading of printed circuit board (PCB) P is terminated by reader 8, not by printed circuit board (PCB) P from described screen printing
The discharge platform 1C of brush machine 1 takes the supply table 2A of electronic element installation device 2, such action with
After each printed circuit board (PCB) P carrying in carry out too, but omit the description.
Then, by the printed circuit board (PCB) P of serial number " A3 " from the discharge platform of described screen process press 1
After 1C is transported to the supply table 2A of electronic element installation device 2, in screen process press 1, make supply
Platform 1A, operating board 1B and discharge the conveyer device of a pair of platform 1C and the printed circuit of next type
The width of plate P is consistent, or coordinates the printed circuit board (PCB) P of next type equally thus by described filter screen
Change mechanism and change filter screen etc., thus carry out changing automatically of required various implements and criticize adjustment,
Or operator manually carries out changing batch adjustment.
Therefore, as Fig. 2 left part second segment (ロ) shown in, in screen process press 1, operation
It is handled upside down the printed circuit board (PCB) P of serial number " B2 " on platform 1B, and discharges and be handled upside down sequence on platform 1C
The printed circuit board (PCB) P of number " B1 ".
Become this Fig. 2 left part from start second segment (ロ) shown in state during,
As described above, the behaviour at described screen process press 1 is detected by being read by bar code reader 8
When having the situation that printed circuit board (PCB) P arrives in station 1B, screen process press 1 is successively via communication line 5
The detection signal of this serial number is sent to described computer 7 (step S01), and this computer 7 generates will
List as shown in the right part of Fig. 2 that the serial number received is added in the order received,
And send it to electronic element installation device 2 (step S02).Then, if electronic element installation device
2 these lists of reception then store RAM32 thus display is at monitor 34 (step S03), and will printing
Circuit board P takes operating board 2B (step S04) from the supply table 2A of electronic element installation device 2,
CPU30 reads described list (step S05) from RAM32, thus judges electronic element installation device 2
Bar code reader 8 read serial number whether in described list (step S06).
If CPU30 is judged to do not have, then it is controlled so that the installation of electronic element installation device 2 is transported
Row abends (step S07).That is, in the operating board 1B of screen process press 1, do not has printed circuit
Plate P, but such as placed by operator and be handled upside down successively, thus be judged at electronic element installation device 2
Operating board 2B on when having the printed circuit board (PCB) P that should do not have, be controlled so that installation and operation is different
Often stop.
It addition, be judged to that the serial number that the bar code reader 8 of electronic element installation device 2 reads is
No in described list thus CPU30 is judged to sometimes, be controlled so as will on monitor 34 show
Described list in the part relevant with the serial number of this reading appear dimmed (with the right part of Fig. 2
The numbering " 1 " of the list of epimere, " 2 ", the hacures of " 3 " represent) (step S08).
That is, in the list of the uppermost of the right part of Fig. 2, depend in the operating board 1B of screen process press 1
The secondary arrival detecting printed circuit board (PCB) P thus formation sequence number " A0 ", " A1 ", " A2 ", " A3 ",
" B1 ", the list of " B2 ", in the operation of the electronic element installation device 2 carried from screen process press 1
Platform 2B detects successively printed circuit board (PCB) P arrival thus will be with serial number " A0 ", " A1 ", " A2 "
Relevant part appears dimmed.
Then, then CPU30 judges whether there is jump (skip) (miss status) in described list
(step S09).That is, it is judged that whether either with or without shown to serial number " A2 " in described list
Serial number for Lycoperdon polymorphum Vitt.At this moment, in the list of the uppermost of the right part of Fig. 2, to serial number " A2 "
Till there is not the serial number not being displayed as grayed out, if but in other instances, be controlled with
Just the part relevant with this serial number is shown as pink colour (being dispersed with part a little) (step S10), and
And be controlled so that the installation and operation of electronic element installation device 2 is abended (step S07).
Further, if CPU30 is judged as the serial number (step S09) not jumped in described list,
Then judge the serial number " A2 " of printed circuit board (PCB) P that produces from now on and sequence to be produced after this
The type of row number " A3 " is the most consistent (step S11), if it is determined that be consistent, is then controlled to open
The beginning installation and operation (step S12) to the electronic component of the printed circuit board (PCB) P of serial number " A2 ".
At this moment, as shown in " Ha " from upper beginning the 3rd section of the left part of Fig. 2, produce from now on
Printed circuit board (PCB) P be serial number " A3 ", it is determined that with the machine of serial number " B1 " to be produced after this
Whether type consistent (step S11), if CPU30 is judged to inconsistent, then be controlled so as to start right
The installation and operation (step S13) of the electronic component of the printed circuit board (PCB) P of serial number " A3 ".
Then, if the installation to the electronic component of the printed circuit board (PCB) P of this serial number " A3 " terminates, then
CPU30 shifts discharge this printed circuit board (PCB) P onto platform 2C from operating board 2B, and shifts electronics unit further onto
The supply table (" ニ " from upper beginning the 4th section of the left part of reference Fig. 2) of part erecting device 3, thus
It is controlled to stop installation and operation (step S14) in electronic element installation device 2.
Then, if electronic element installation device 2 installation and operation stop, then CPU30 be controlled so that
With the type switching of printed circuit board (PCB) P, automatically carry out changing of implement as described above and criticize tune
Whole (step S15), and when needed, operator be manually operated and carry out changing batch adjustment.From
Carry out changing dynamicly and batch adjust, when changing of not being operated manually batch adjusts, terminate certainly moving batch adjustment
Afterwards, automatically carry out the acquisition (acquisition of the circuit board of the type after switching) of the circuit board of step S04,
Judge via later the processing of step S05 and start production run, i.e. to the electronics of printed circuit board (PCB) P unit
The installation of part.
Additionally, after batch adjustment terminates for changing of being manually operated, such as by operator's operating provision
Start button, and when starting production run, printed circuit board (PCB) P is transported to electronics unit from screen process press 1
The supply table 2A of part erecting device 2, and as shown in " ホ " from upper beginning the 5th section of the left part of Fig. 2,
It is transported to operation post 2B further.
Below, based on Fig. 5 and Fig. 6, the action of the type change with printed circuit board (PCB) P is described,
Illustrate from described screen process press 1, electronic element installation device 2 is by printed circuit board (PCB) P taking-up or drops
And create the embodiment in the case of miss status.
During becoming the state shown in (ヘ) of the uppermost of left part of Fig. 6, by by bar
Code reader 8 reads and detects that printed circuit board (PCB) P reaches the operating board of described screen process press 1
During the situation of 1B, the detection signal of this serial number is sent successively by screen process press 1 via communication line 5
To described computer 7 (step S01), this computer 7 generates the serial number that receives according to receiving
The list as shown in the right part of Fig. 6 that order is added, thus it is sent to electronic element installation device
2 (steps S02).Then, if electronic element installation device 2 receives this list, then RAM32 is arrived in storage
Thus it is shown to monitor 34 (step S03).
That is, Fig. 6 left part uppermost (ヘ) shown in state in, by by barcode reading
Device 8 reads and sequence detection goes out printed circuit board (PCB) P and reaches the operating board 1B of described screen process press 1
Situation, thus computer 7 generate this serial number " A0 ", " A1 ", " A2 ", " A3 " printing electricity
The list of road plate P, and in the electronic element installation device 2 receiving this list, by by bar shaped
Code reader 8 reads and detects that the printed circuit board (PCB) P of serial number " A0 " reaches operating board 2A's
Situation.Then, CPU30 reads described list (step S05) from RAM32, it is determined that electronic component is pacified
The serial number " A0 " that the bar code reader 8 of assembling device 2 reads whether in described list (step S06),
If CPU30 is judged to have, then be controlled in case will on monitor 34 display described list in should
The part that the serial number " A0 " of reading is relevant appears dimmed (step S08).
Similarly, in the printing of serial number " A0 " in the operating board 2B of electronic element installation device 2
It is transported to the printed circuit board (PCB) P of serial number " A0 " after electronic component being installed on circuit board P discharge platform 2C,
Further, if detecting the printing electricity of serial number " A2 " in the operating board 2B joined from supply table 2A
Road plate P, then CPU30 judges whether there is jump (miss status) (step S09) in described list.
That is, it is judged that whether either with or without the sequence being displayed as grayed out to serial number " A2 " in described list
Number.At this moment, the of the right part of corresponding with (ト) from upper beginning the 2nd section of the left part of Fig. 6 Fig. 6
In the list of 2 sections, there is, to serial number " A2 ", the serial number not being displayed as grayed out, because of
This is controlled so that the part relevant with this serial number " A1 " is shown as pink colour (step S10), and
And be controlled so that the installation and operation of electronic element installation device 2 is abended (step S07).
Therefore, even if occurring described printed circuit board (PCB) P to be pulled out or during the disappearance such as situation about dropping, also can
Enough reliably detect out (confirmation) this disappearance, and as described later, it is possible to after suitably carrying out it
Process.
That is, operator is for being shown as the part of the relevant serial number " A1 " of pink colour on monitor 34,
By pressing operation as cursor indication key 35A of touch panel switch 35 thus after mobile cursor,
Pressing operation is as the deletion key 35B of touch panel switch 35, thus deletes relevant sequence from described list
Row number " A1 " part (with reference to Fig. 6 right part from upper beginning the 3rd section).List after this deletion
It is stored in the RAM32 of electronic element installation device 2, and is sent to via described communication line 5
After computer 7, storage stores device to it.
At this moment, even if there is the disappearance of the printed circuit board (PCB) P about serial number " A1 ", also by stopping
Only from described list, delete relevant serial number " A1 " after the installation and operation of electronic element installation device 2
Part, thus become the list consistent with the actual existence of printed circuit board (PCB) P, therefore running weight
After newly starting, CPU30 is judged as in described list existing when jumping (miss status) (step S09),
The serial number " A2 " of the printed circuit board (PCB) P that judgement produces from now on and sequence to be produced after this
The type of number " A3 " is the most consistent (step S11), if it is determined that be unanimously, is then controlled to start
Installation and operation (step S12) to the electronic component of the printed circuit board (PCB) P of serial number " A2 ".
At this moment, as shown in (チ) from upper beginning the 3rd section of the left part of Fig. 6, produce from now on
Printed circuit board (PCB) P be serial number " A3 ", it is determined that with the machine of serial number " B1 " to be produced after this
Whether type consistent (step S11), if CPU30 is judged to inconsistent, then be controlled so as to start right
The installation and operation (step S13) of the electronic component of the printed circuit board (PCB) P of serial number " A3 ".
Then, if the installation to the electronic component of the printed circuit board (PCB) P of this serial number " A3 " terminates, then
CPU30 shifts discharge this printed circuit board (PCB) P onto platform 2C from operating board 2B, and shifts electronics unit further onto
The supply table of part erecting device 3, thus be controlled to stop peace in electronic element installation device 2
Shipment row (step S14).
Then, if electronic element installation device 2 installation and operation stop, then CPU30 be controlled so that
With type switching (type name switches to PP-02 from PP-01) of printed circuit board (PCB) P, automatically carry out
Adjustment (step S15) is criticized in changing of implement as described above, and when needed, operator leads to
Cross manual operation to carry out changing batch adjustment.
That is, make supply table 2A etc., operating board 2B etc. and discharge the conveyer device of a pair of platform 2C etc.
Consistent with the width of printed circuit board (PCB) P, or change mechanism from mouth bin 25A, 25B by described mouth
Adsorption mouth 17 that taking-up is to be used and be installed to mounting head 17A, 17B, or set parallel on board 12
Put element feeding unit 13 to be used, thus automatically described implement is changed batch adjustment, or
Person operator manually carries out changing batch adjustment.
Embodiments of the present invention illustrated as described above, but those skilled in the art can be based on above-mentioned
Explanation and carry out various replacement example, revise or deform, the present invention is in scope without departing from the spirit
Comprise described various replacement examples, revise or deform.
Claims (6)
1. a management method for electronic component installation line, this electronic component installation line possesses multiple operation dress
Putting, this apparatus for work carries out the operation being associated with electronic component installation on circuit boards, and its feature exists
In,
The described circuit board arrived successively is detected in the upstream operations device of described electronic component installation line
Thus detected data and be sent to computer, generate and institute according to described order of arrival in this computer
State the list that circuit board is corresponding, thus the data about this list are sent to described upstream operations device
Next apparatus for work,
If detecting described circuit in the described next apparatus for work receive the data about this list
Plate, then judge this circuit board detected whether in described list,
In the case of the circuit board detected described in being judged to is in described list, if confirming as described
The circuit board being tested with in upstream operations device does not has in described next apparatus for work,
Then stop the operation of described next apparatus for work.
2. a management method for electronic component installation line, this electronic component installation line possesses multiple operation dress
Putting, this apparatus for work carries out the operation being associated with electronic component installation on circuit boards, and its feature exists
In,
The described circuit board arrived successively is detected in the upstream operations device of described electronic component installation line
Thus detected data and be sent to computer, generate and institute according to described order of arrival in this computer
State the list that circuit board is corresponding, thus the data about this list are sent to described upstream operations device
Next apparatus for work,
If detecting described circuit in the described next apparatus for work receive the data about this list
Plate, then judge this circuit board detected whether in described list,
In the case of the circuit board detected described in being judged to is in described list, if confirming as described
The circuit board being tested with in upstream operations device also has in described next apparatus for work, then judge from
Type that the type of the circuit board now beginning to production is to be produced with after this is the most identical,
If it is determined that for differing, then produce from now on described in production in described next apparatus for work
Circuit board, thus be transported to downstream after apparatus for work from this next one apparatus for work, stop described
The operation of next apparatus for work.
3. a management method for electronic component installation line, this electronic component installation line possesses multiple operation dress
Putting, this apparatus for work carries out the operation being associated with electronic component installation on circuit boards, and its feature exists
In,
The described circuit board arrived successively is detected in the upstream operations device of described electronic component installation line
Thus detected data and be sent to computer, generate and institute according to described order of arrival in this computer
State the list that circuit board is corresponding, thus the data about this list are sent to described upstream operations device
Next apparatus for work,
If detecting described circuit in the described next apparatus for work receive the data about this list
Plate, then judge this circuit board detected whether in described list,
In the case of the circuit board detected described in being judged to is in described list, if confirming as described
The circuit board being tested with in upstream operations device also has in described next apparatus for work, then judge from
Type that the type of the circuit board now beginning to production is to be produced with after this is the most identical,
If it is determined that for differing, then produce from now on described in production in described next apparatus for work
Circuit board, thus be transported to downstream after apparatus for work from this next one apparatus for work, stop described
The operation of next apparatus for work,
Carry out implement after the operation of described next apparatus for work stops changing batch adjustment.
4. a management system for electronic component installation line, this electronic component installation line possesses multiple operation dress
Putting, this apparatus for work carries out the operation being associated with electronic component installation on circuit boards, and its feature exists
In,
Upstream operations at described electronic component installation line fills and centers: the described electricity that detection arrives successively
The detection device of road plate；And the detection data that this detection device detects are sent to the transmission of computer
Device,
Described computer is arranged: generate the list corresponding with described circuit board according to described order of arrival
Generating means；And the data about this list are sent to the next work of described upstream operations device
The dispensing device of industry device,
Described next apparatus for work is arranged: detection receives the described of the data about described list
The detection device of circuit board；Judge circuit board that this detection device detects whether sentencing in described list
Determine device；In the case of the circuit board detected described in being judged at described decision maker is in described list,
Confirm the circuit board that is tested with in described upstream operations device in described next apparatus for work whether
Also the confirmation device having；And if this confirmation device confirms as not having, then in described next apparatus for work
It is controlled to stop the control device of the operation of described next apparatus for work.
5. a management system for electronic component installation line, this electronic component installation line possesses multiple operation dress
Putting, this apparatus for work carries out the operation being associated with electronic component installation on circuit boards, and its feature exists
In,
Upstream operations at described electronic component installation line fills and centers: the described electricity that detection arrives successively
The detection device of road plate；And the detection data that this detection device detects are sent to the transmission of computer
Device,
Described computer is arranged: generate the list corresponding with described circuit board according to described order of arrival
Generating means；And the data about this list are sent to the next work of described upstream operations device
The dispensing device of industry device,
Described next apparatus for work is arranged: detection receives the described of the data about described list
The detection device of circuit board；Judge circuit board that this detection device detects whether in described list
1 decision maker；The circuit board detected described in being judged at described 1st decision maker is in described list
In the case of, confirm that the circuit board being tested with in described upstream operations device is in described next operation
The most also the confirmation device having in device；If this confirmation device is confirmed as in described next apparatus for work also
Have, then judge that type that the type of circuit board that produces from now on is to be produced with after this is the most identical
The 2nd decision maker；And if the 2nd decision maker is judged to differ, then be controlled so as
The circuit board produced from now on described in producing in described next apparatus for work, thus it is being transported to it
After downstream operation device, stop the control device of the operation of described next apparatus for work.
6. a management system for electronic component installation line, this electronic component installation line possesses multiple operation dress
Putting, this apparatus for work carries out the operation being associated with electronic component installation on circuit boards, and its feature exists
In,
Upstream operations at described electronic component installation line fills and centers: the described electricity that detection arrives successively
The detection device of road plate；And the detection data that this detection device detects are sent to the transmission of computer
Device,
Described computer is arranged: generate the list corresponding with described circuit board according to described order of arrival
Generating means；And the data about this list are sent to the next work of described upstream operations device
The dispensing device of industry device,
Described next apparatus for work is arranged: detection receives the described of the data about described list
The detection device of circuit board；Judge circuit board that this detection device detects whether in described list
1 decision maker；The circuit board detected described in being judged at described 1st decision maker is in described list
In the case of, confirm that the circuit board being tested with in described upstream operations device is in described next operation
The most also the confirmation device having in device；If this confirmation device is confirmed as in described next apparatus for work also
Have, then judge that type that the type of circuit board that produces from now on is to be produced with after this is the most identical
The 2nd decision maker；And if the 2nd decision maker is judged to differ, then be controlled so as
The circuit board produced from now on described in producing in described next apparatus for work, thus it is being transported to it
After downstream operation device, stop the operation of described next apparatus for work, and at described next work
The operation of industry device is controlled after stopping to carry out changing of implement to criticize the control device adjusted.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2011047024A JP2012186232A (en) | 2011-03-03 | 2011-03-03 | Control method and control system for electronic component mounting line |
| JP2011-047024 | 2011-03-03 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102655735A CN102655735A (en) | 2012-09-05 |
| CN102655735B true CN102655735B (en) | 2016-08-10 |
Family
ID=46731239
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210052598.XA Active CN102655735B (en) | 2011-03-03 | 2012-03-02 | The management method of electronic component installation line and management system thereof |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JP2012186232A (en) |
| CN (1) | CN102655735B (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003110297A (en) * | 2001-10-02 | 2003-04-11 | Juki Corp | Electronic component mounting system |
| CN101356869A (en) * | 2006-01-11 | 2009-01-28 | 松下电器产业株式会社 | Electronic device assembly system and electronic device assembly method |
-
2011
- 2011-03-03 JP JP2011047024A patent/JP2012186232A/en not_active Withdrawn
-
2012
- 2012-03-02 CN CN201210052598.XA patent/CN102655735B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003110297A (en) * | 2001-10-02 | 2003-04-11 | Juki Corp | Electronic component mounting system |
| CN101356869A (en) * | 2006-01-11 | 2009-01-28 | 松下电器产业株式会社 | Electronic device assembly system and electronic device assembly method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102655735A (en) | 2012-09-05 |
| JP2012186232A (en) | 2012-09-27 |
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| ASS | Succession or assignment of patent right |
Owner name: YAMAHA MOTOR CO. LTD. Free format text: FORMER OWNER: HITACHI HIGH TECH INSTR CO., LTD. Effective date: 20150402 |
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Effective date of registration: 20150402 Address after: Shizuoka Applicant after: Yamaha Motor Co., Ltd. Address before: Saitama Prefecture, Japan Applicant before: Hitachi High Tech Instr Co., Ltd. |
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