CN102655120B - Laser processing device - Google Patents
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Abstract
本发明提供一种无需增大间隔道宽度、也无需在晶片的表面粘贴切割带就能够在晶片的内部沿着间隔道形成变质层的晶片的激光加工方法和激光加工装置。所述晶片的激光加工方法在晶片的内部沿着间隔道形成变质层,所述晶片在表面呈格子状地形成有多条间隔道并且在由多条间隔道划分出的多个区域形成有器件,所述晶片的激光加工方法包括:晶片支承工序,在所述晶片支承工序中,将晶片的背面粘贴至安装于环状框架的切割带;和变质层形成工序,在所述变质层形成工序中,使波长相对于切割带和晶片具有透射性的激光光线从切割带侧将聚光点定位于晶片的内部并沿着间隔道进行照射,以在晶片的内部沿着间隔道形成变质层。
The present invention provides a laser processing method and a laser processing device of a wafer capable of forming a degenerated layer along the spacer inside the wafer without increasing the width of the spacer or sticking a dicing tape on the surface of the wafer. The laser processing method of the wafer forms a metamorphic layer along the spacer inside the wafer, and the surface of the wafer is formed with a plurality of spacers in a grid pattern and devices are formed in a plurality of regions divided by the plurality of spacers , the laser processing method of the wafer includes: a wafer supporting process, in which the back surface of the wafer is pasted to a dicing tape mounted on a ring frame; and a metamorphic layer forming process, in which the metamorphic layer forming process In this method, laser light having a wavelength that is transparent to the dicing tape and the wafer is irradiated from the dicing tape side with a focus point inside the wafer along the lanes to form a degenerated layer inside the wafer along the lanes.
Description
技术领域technical field
本发明涉及用于在晶片的内部沿着间隔道形成变质层的晶片的激光加工方法和激光加工装置,所述晶片在表面呈格子状地形成有多条间隔道,并且所述晶片在由多条间隔道划分出的多个区域形成有微电子机械系统(MEMS)等器件。The present invention relates to a laser processing method and a laser processing apparatus for forming a degenerated layer inside the wafer along the streets, the wafer is formed with a plurality of streets in a grid pattern on the surface, and the wafer is made of multiple streets. Devices such as micro-electro-mechanical systems (MEMS) are formed in a plurality of regions divided by the bar intervals.
背景技术Background technique
在半导体器件制造工序中,在大致圆板形状的半导体晶片的表面通过呈格子状地排列的、被称作间隔道的分割预定线划分出多个区域,在所述划分出的区域形成IC(IntegratedCircuit:集成电路)、LSI(LargeScaleIntegration:大规模集成电路)、微电子机械系统(MEMS)等器件。然后,通过沿着间隔道将半导体晶片切断来对形成有器件的区域进行分割,从而制造出一个个的器件。In the semiconductor device manufacturing process, a plurality of regions are divided on the surface of a substantially disc-shaped semiconductor wafer by dividing lines called streets arranged in a grid pattern, and ICs are formed in the divided regions ( Integrated Circuit: integrated circuit), LSI (LargeScaleIntegration: large scale integrated circuit), microelectromechanical system (MEMS) and other devices. Then, the region in which the devices are formed is divided by cutting the semiconductor wafer along the lanes, thereby manufacturing individual devices.
上述沿着间隔道对晶片进行的切断通常利用被称作划片机(dicer)的切削装置来进行。该切削装置具备:卡盘工作台,其用于保持晶片等被加工物;切削构件,其具备用于对保持在所述卡盘工作台的被加工物进行切削的切削刀具;以及切削进给构件,其用于使卡盘工作台和切削构件相对地进行切削进给,该切削装置一边使切削刀具旋转并向由该切削刀具切削的切削部供给切削液,一边使卡盘工作台进行切削进给,由此,沿着晶片的间隔道进行切断。The cutting of the wafer along the lanes is generally performed by a cutting device called a dicer. This cutting device includes: a chuck table for holding a workpiece such as a wafer; a cutting member including a cutting tool for cutting the workpiece held on the chuck table; and a cutting feed A member for cutting and feeding a chuck table and a cutting member facing each other, the cutting device cutting the chuck table while rotating a cutting tool and supplying cutting fluid to a cutting portion cut by the cutting tool Feed, thereby, cut along the lanes of the wafer.
可是,由于切削刀具具有大约20μm~30μm的厚度,因此划分器件的间隔道的宽度需要达到大约50μm。因此,存在下述问题:间隔道所占的面积比例升高,生产率较差。However, since the cutting tool has a thickness of about 20 [mu]m to 30 [mu]m, the width of the street dividing the device needs to be about 50 [mu]m. Therefore, there is a problem that the ratio of the area occupied by the partition lanes increases and the productivity is poor.
另一方面,作为沿着间隔道分割晶片的方法,提出有下述方法:使波长相对于晶片具有透射性的脉冲激光光线将聚光点对准晶片的内部并沿着间隔道照射,在晶片的内部沿着间隔道连续地形成作为断裂起点的变质层,沿着形成有所述作为断裂起点的变质层而导致强度降低的间隔道施加外力,由此,沿着间隔道分割晶片。(例如,参照专利文献1。)On the other hand, as a method of dividing a wafer along the lanes, there has been proposed a method in which a pulsed laser beam having a wavelength that is transparent to the wafer is irradiated along the lanes by aligning the converging point with the inside of the wafer. A degenerated layer serving as a fracture origin is continuously formed in the interior of the wafer along the lanes, and an external force is applied along the lanes where the degenerated layer serving as a fracture origin is formed to cause a decrease in strength, whereby the wafer is divided along the lanes. (For example, refer to Patent Document 1.)
专利文献1:日本专利第3408805号公报Patent Document 1: Japanese Patent No. 3408805
在晶片的内部沿着间隔道连续地形成作为断裂起点的变质层,沿着形成有所述作为断裂起点的变质层而导致强度降低的间隔道施加外力,从而分割晶片,作为该种方法,实施了下述的方法:从晶片的没有形成间隔道的背面侧将激光光线的聚光点定位在与间隔道对应的区域的内部并照射激光光线以形成变质层,然后将晶片的背面粘贴于切割带,对沿着间隔道在内部形成有变质层的晶片施加外力,由此来分割晶片。可是,在将沿着间隔道在内部形成有变质层的晶片粘贴于切割带时,存在着晶片沿着间隔道裂开的问题。As a method of continuously forming a degenerated layer as a fracture starting point inside the wafer along the partition road, and applying an external force along the partition road where the degenerated layer serving as a fracture starting point is formed to cause a decrease in strength, the wafer is divided. The following method is proposed: from the back side of the wafer on which the roads are not formed, the focusing point of the laser light is positioned inside the area corresponding to the roads and the laser light is irradiated to form a degenerated layer, and then the back side of the wafer is pasted on the dicing surface. The belt divides the wafer by applying an external force to the wafer in which the degenerated layer is formed along the lanes. However, when a wafer having a degenerated layer formed inside along the lanes is attached to a dicing tape, there is a problem that the wafer is cracked along the lanes.
另一方面,通过实施下述方法可以避免上述问题:在晶片的背面粘贴在安装于环状框架的切割带的状态下,使激光光线从晶片的表面侧在间隔道的内部聚光来形成变质层,但是存在下述问题:激光光线的照射区域的宽度需要达到晶片的厚度的大约20%~30%,例如在形成有微电子机械系统(MEMS)的厚度为400μm的晶片中,需要100μm左右的间隔道宽度,晶片的设计方面的制约较大,生产率较差。On the other hand, the above-mentioned problem can be avoided by carrying out the following method: in the state where the back surface of the wafer is attached to the dicing tape mounted on the ring frame, the laser light is condensed from the surface side of the wafer in the interior of the lane to form a degenerated layer, but there is the following problem: the width of the irradiated region of the laser light needs to reach about 20% to 30% of the thickness of the wafer, for example, in a wafer with a thickness of 400 μm formed with a microelectromechanical system (MEMS), it needs to be about 100 μm If the width of the spacer is large, the restriction on the design of the wafer is relatively large, and the productivity is poor.
另外,如果采用下述方法能够消除上述问题:在晶片的表面粘贴在安装于环状框架的切割带的状态下,使激光光线从晶片的背面侧在间隔道的内部聚光来形成变质层,但是存在下述这样的问题:对于形成有麦克风、加速度传感器、压力传感器等由微电子机械系统(MEMS)构成的器件的晶片,如果将器件的表面粘贴于切割带,则粘着剂会附着于微电子机械系统(MSMS)而损伤器件。In addition, if the above-mentioned problem can be solved by adopting the following method: in the state where the surface of the wafer is attached to the dicing tape mounted on the ring frame, the laser light is condensed from the back side of the wafer in the interior of the lane to form the altered layer, However, there is a problem that if the surface of the device is attached to a dicing tape on a wafer on which devices such as microphones, acceleration sensors, and pressure sensors are formed by microelectromechanical systems (MEMS), the adhesive will adhere to the microelectromechanical system (MEMS). Electromechanical system (MSMS) and damage the device.
发明内容Contents of the invention
本发明是鉴于上述情况而完成的,其主要的技术课题在于提供一种晶片的激光加工方法与激光加工装置,无需增大间隔道宽度、也无需在晶片的表面粘贴切割带就能够在晶片的内部沿着间隔道形成变质层。The present invention is accomplished in view of the above-mentioned circumstances, and its main technical task is to provide a laser processing method and a laser processing device for a wafer, which can be made on the surface of the wafer without increasing the width of the spacer or sticking a dicing tape on the surface of the wafer. Metamorphic layers are formed internally along septal channels.
为了解决上述主要的技术课题,根据本发明,提供了一种用于在晶片的内部沿着间隔道形成变质层的晶片的激光加工方法,所述晶片在表面呈格子状地形成有多条间隔道,并且所述晶片在由所述多条间隔道划分出的多个区域形成有器件,In order to solve the above-mentioned main technical problems, according to the present invention, there is provided a laser processing method for forming a degenerated layer along the spacer lanes inside the wafer, the surface of which is formed with a plurality of spacers in a grid pattern. lanes, and the wafer is formed with devices in a plurality of regions divided by the plurality of spaced lanes,
所述晶片的激光加工方法的特征在于,The laser processing method of the wafer is characterized in that,
所述晶片的激光加工方法包括:The laser processing method of described wafer comprises:
晶片支承工序,在所述晶片支承工序中,将晶片的背面粘贴至安装在环状框架的切割带;和a wafer supporting process in which the back side of the wafer is pasted to a dicing tape mounted on a ring frame; and
变质层形成工序,在所述变质层形成工序中,使波长相对于切割带和晶片具有透射性的激光光线从切割带侧将聚光点定位于晶片的内部并沿着间隔道进行照射,而在晶片的内部沿着间隔道形成变质层。A modified layer forming step in which the laser light having a wavelength that is transparent to the dicing tape and the wafer is irradiated along the partition lanes from the dicing tape side with a focused point positioned inside the wafer, and A degenerated layer is formed along the spacer lanes inside the wafer.
而且,根据本发明,提供了一种激光加工装置,所述激光加工装置用于沿着间隔道向晶片的内部照射激光光线以在晶片的内部沿着间隔道形成变质层,所述晶片在表面呈格子状地形成有多条间隔道,并且所述晶片在由所述多条间隔道划分出的多个区域形成有器件,Furthermore, according to the present invention, there is provided a laser processing apparatus for irradiating laser light along the spaced roads to the inside of a wafer to form a degenerated layer along the spaced roads inside the wafer, the wafer being formed on the surface a plurality of lanes are formed in a grid pattern, and the wafer is formed with devices in a plurality of regions divided by the lanes,
所述激光加工装置的特征在于,The laser processing device is characterized in that,
所述激光加工装置具备:卡盘工作台,所述卡盘工作台具备晶片保持部和环状框架保持部,所述晶片保持部用于对粘贴在安装于环状框架的切割带的晶片进行保持,所述环状框架保持部设置在所述晶片保持部的外周方向外侧,具有保持所述环状框架的框架保持面;激光光线照射构件,所述激光光线照射构件具备聚光器,所述聚光器用于照射波长相对于保持在所述卡盘工作台的晶片和所述切割带具有透射性的激光光线;以及移动构件,所述移动构件用于使所述卡盘工作台与所述聚光器相对移动,The laser processing apparatus includes: a chuck table having a wafer holding portion and an annular frame holding portion for performing processing on a wafer attached to a dicing tape attached to the ring frame. holding, the ring-shaped frame holding part is provided on the outer side of the wafer holding part in the outer peripheral direction, and has a frame holding surface for holding the ring-shaped frame; the condenser for irradiating laser light having a wavelength that is transparent to the wafer held on the chuck table and the dicing tape; and a moving member for making the chuck table and the dicing tape The concentrator moves relatively,
所述卡盘工作台的所述晶片保持部由透明部件形成,The wafer holding portion of the chuck table is formed of a transparent member,
所述卡盘工作台的所述环状框架保持部的所述框架保持面上形成有用于隔着所述切割带抽吸所述环状框架的多个抽吸孔、和对所述环状框架与晶片外周之间的区域的所述切割带进行抽吸保持的多个抽吸孔,A plurality of suction holes for sucking the ring frame through the cutting tape are formed on the frame holding surface of the ring frame holding part of the chuck table, and the ring frame a plurality of suction holes for suction holding the dicing band in the area between the frame and the outer periphery of the wafer,
所述激光光线照射构件的所述聚光器被构成为:从所述卡盘工作台的所述晶片保持部的下侧透过所述晶片保持部和所述切割带向晶片照射激光光线。The concentrator of the laser light irradiating means is configured to irradiate the wafer with laser light from the lower side of the wafer holding part of the chuck table through the wafer holding part and the dicing tape.
在本发明的晶片的激光加工方法中,将晶片的背面粘贴至安装于环状框架的切割带,并且使波长相对于切割带和晶片具有透射性的激光光线从切割带侧将聚光点定位于晶片的内部并沿着间隔道进行照射,从而在晶片的内部沿着间隔道形成变质层,因此不存在脉冲激光光线照射到形成于晶片的表面的器件的情况。由此,无需宽度为晶片的厚度的20~30%的间隔道,因此在晶片的设计方面不存在间隔道的宽度受制约的情况。而且,由于从最初就将晶片的背面侧粘贴在切割带,因此无需在形成变质层之后将表面和背面翻转并重新粘贴,由此将在晶片重新粘贴时晶片会沿着间隔道裂开这样的问题避免于未然。In the laser processing method of the wafer of the present invention, the back surface of the wafer is attached to the dicing tape attached to the ring frame, and the laser beam having a wavelength that is transparent to the dicing tape and the wafer is used to position the focal point from the dicing tape side. Irradiate inside the wafer and along the spaced roads, so that a degenerated layer is formed inside the wafer along the spaced roads, so there is no situation where the pulsed laser light is irradiated to the devices formed on the surface of the wafer. This eliminates the need for a street having a width of 20% to 30% of the thickness of the wafer, so there is no restriction on the width of the street in terms of wafer design. Moreover, since the back side of the wafer is pasted on the dicing tape from the beginning, there is no need to turn over the front and back side after forming the deteriorated layer and stick it again, so that the wafer will crack along the separation lane when the wafer is pasted again. Problems are avoided.
而且,本发明的激光加工装置构成为具备:卡盘工作台,其具备用于对粘贴在安装于环状框架的切割带的晶片进行保持的保持部;激光光线照射构件,其具备用于照射波长相对于保持在所述卡盘工作台的晶片和切割带具有透射性的激光光线的聚光器;以及移动构件,其用于使卡盘工作台与所述聚光器相对移动,卡盘工作台的保持部由透明部件形成,激光光线照射构件的聚光器构成为从卡盘工作台的晶片保持部的下侧透过晶片保持部和切割带向晶片照射激光光线,因此能够实施上述晶片的激光加工方法,能够获得上述的作用效果。Moreover, the laser processing apparatus of the present invention is configured to include: a chuck table provided with a holding portion for holding a wafer attached to a dicing tape attached to an annular frame; a condenser of laser light having a wavelength that is transmissive with respect to the wafer and the dicing tape held on the chuck table; and a moving member for moving the chuck table relative to the condenser, the chuck The holding portion of the workbench is formed by a transparent member, and the light collector of the laser light irradiation member is configured to irradiate the laser light to the wafer through the wafer holding portion and the dicing tape from the underside of the wafer holding portion of the chuck table, so that the above-mentioned can be implemented. The laser processing method of a wafer can obtain the above-mentioned effects.
附图说明Description of drawings
图1是根据本发明构成的激光加工装置的立体图。Fig. 1 is a perspective view of a laser processing device constructed according to the present invention.
图2是利用本发明的晶片的激光加工方法进行激光加工的晶片的立体图。Fig. 2 is a perspective view of a wafer subjected to laser processing by the laser processing method of a wafer according to the present invention.
图3是示出实施本发明的晶片的激光加工方法中的晶片支承工序而将晶片的背面粘贴至安装于环状框架的切割带的状态的立体图。3 is a perspective view showing a state in which the back surface of the wafer is attached to the dicing tape attached to the ring frame by carrying out the wafer supporting step in the laser processing method of the wafer according to the present invention.
图4是本发明的晶片的激光加工方法中的晶片支承工序的说明图。4 is an explanatory diagram of a wafer supporting step in the laser processing method of a wafer according to the present invention.
图5是本发明的晶片的激光加工方法中的校准工序的说明图。Fig. 5 is an explanatory diagram of an alignment step in the laser processing method of a wafer according to the present invention.
图6的(a)、(b)和(c)是本发明的晶片的激光加工方法中的变质层形成工序的说明图。(a), (b) and (c) of FIG. 6 are explanatory views of the altered layer forming step in the laser processing method of the wafer according to the present invention.
图7的(a)和(b)是本发明的晶片的激光加工方法中的变质层形成工序的说明图。(a) and (b) of FIG. 7 are explanatory views of a modified layer forming step in the laser processing method of a wafer according to the present invention.
图8是用于实施本发明的晶片的激光加工方法中的晶片断开工序的带扩张装置的立体图,在晶片断开工序中,使实施了变质层形成工序后的晶片沿着形成了变质层的间隔道断开。Fig. 8 is a perspective view of a tape expanding device used in the wafer breaking step in the laser processing method for wafers according to the present invention. In the wafer breaking step, the altered layer is formed along the wafer after the altered layer forming step The spacer is disconnected.
图9的(a)和(b)是借助于图7的(a)和(b)所示的带扩张装置实施的晶片断开工序的说明图。(a) and (b) of FIG. 9 are explanatory views of a wafer breaking process performed by the tape expansion device shown in (a) and (b) of FIG. 7 .
图10是借助于图7的(a)和(b)所示的带扩张装置实施的拾取工序的说明图。Fig. 10 is an explanatory diagram of a pick-up process performed by the tape expansion device shown in (a) and (b) of Fig. 7 .
标号说明Label description
1:激光加工装置;1: Laser processing device;
2:静止基座;2: Stationary base;
3:第1可动基座;3: The first movable base;
30:第1移动构件;30: the first moving member;
4:第2可动基座;4: The second movable base;
40:聚光点位置调整构件;40: spot adjustment member;
5:第3可动基座;5: The third movable base;
50:第2移动构件;50: the second moving member;
6:卡盘工作台;6: Chuck table;
60:支承部件;60: supporting part;
61:环状框架保持部;61: ring frame holding part;
62:圆形形状的晶片保持部;62: a wafer holding portion in a circular shape;
7:激光光线照射构件;7: The laser light irradiates the component;
72:聚光器;72: Concentrator;
8:摄像构件;8: Camera component;
9:带扩张装置;9: with expansion device;
91:框架保持构件;91: frame holding member;
92:带扩张构件;92: with expansion member;
93:拾取夹头;93: pick up the chuck;
10:晶片;10: chip;
11:环状框架;11: ring frame;
12:切割带。12: Cutting tape.
具体实施方式detailed description
下面,参照附图对本发明的晶片的激光加工方法和激光加工装置的优选的实施方式详细地进行说明。Next, preferred embodiments of the laser processing method and laser processing apparatus of the present invention will be described in detail with reference to the drawings.
在图1中示出了根据本发明构成的激光加工装置的立体图。FIG. 1 shows a perspective view of a laser processing device designed according to the invention.
图1所示的激光加工装置1具备静止基座2、第1可动基座3、第2可动基座4以及第3可动基座5。在该静止基座2的近前侧的侧面设置有一对导轨21、21,该一对导轨21、21沿着箭头Y所示的方向(Y轴方向)平行地延伸。A laser processing apparatus 1 shown in FIG. 1 includes a stationary base 2 , a first movable base 3 , a second movable base 4 , and a third movable base 5 . A pair of guide rails 21 , 21 extending in parallel in a direction indicated by an arrow Y (Y-axis direction) is provided on a side surface on the near side of the stationary base 2 .
第1可动基座3以能够沿上述一对导轨21、21滑动的方式安装于上述静止基座2。即,如图1所示,在第1可动基座3的与静止基座2对置的一个表面设置有一对被引导槽31、31,该一对被引导槽31、31与设于静止基座2的一对导轨21、21嵌合,通过将该一对被引导槽31、31与上述一对导轨21、21嵌合,将第1可动基座3装配成能够在静止基座2沿着一对导轨21、21在Y轴方向上滑动。而且,在第1可动基座3的另一个表面设有沿箭头Z所示的方向(Z轴方向)平行地延伸的一对导轨32、32。图示的实施方式中的激光加工装置具备第1移动构件30,该第1移动构件30用于使第1可动基座3沿着设于上述静止基座2的一对导轨21、21在Y轴方向上移动。第1移动构件30包括:外螺纹杆301,其配设于一对导轨21、21之间且与该一对导轨21、21平行;和脉冲马达302,其用于驱动所述外螺纹杆301旋转。外螺纹杆301与设于上述第1可动基座3的内螺纹33螺合,并且该外螺纹杆301的一端由配设于静止基座2的轴承部件303支承成能够旋转。脉冲马达302的驱动轴与外螺纹杆301的另一端连接。因此,通过驱动脉冲马达302正转或反转来驱动外螺纹杆301正转或反转,从而使第1可动基座3沿着设于静止基座2的一对导轨21、21在Y轴方向上移动。The first movable base 3 is attached to the stationary base 2 so as to be slidable along the pair of guide rails 21 , 21 . That is, as shown in FIG. 1, a pair of guided grooves 31, 31 is provided on one surface of the first movable base 3 opposite to the stationary base 2. A pair of guide rails 21, 21 of the base 2 are fitted, and by fitting the pair of guided grooves 31, 31 with the pair of guide rails 21, 21, the first movable base 3 is assembled so that it can be mounted on the stationary base. 2 slides in the Y-axis direction along a pair of guide rails 21, 21. Further, on the other surface of the first movable base 3, a pair of guide rails 32, 32 extending in parallel in the direction indicated by the arrow Z (Z-axis direction) are provided. The laser processing apparatus in the illustrated embodiment includes a first moving member 30 for moving the first movable base 3 along the pair of guide rails 21 and 21 provided on the above-mentioned stationary base 2 . Move in the Y-axis direction. The first moving member 30 includes: an externally threaded rod 301 arranged between a pair of guide rails 21, 21 and parallel to the pair of guide rails 21, 21; and a pulse motor 302, which is used to drive the externally threaded rod 301 rotate. The external thread rod 301 is screwed to the internal thread 33 provided on the first movable base 3 , and one end of the external thread rod 301 is rotatably supported by a bearing member 303 provided on the stationary base 2 . The drive shaft of the pulse motor 302 is connected with the other end of the externally threaded rod 301 . Therefore, by driving the pulse motor 302 to rotate forward or reversely, the externally threaded rod 301 is driven forwardly or reversely, so that the first movable base 3 moves along the pair of guide rails 21 and 21 provided on the stationary base 2 in Y move in the axis direction.
第2可动基座4以能够沿着上述一对导轨32、32滑动的方式安装于上述的第1可动基座3。即,在第2可动基座4的与第1可动基座3对置的一个侧面设有一对被引导槽41、41,该一对被引导槽41、41以能够滑动的方式与设于第1可动基座3的一对导轨32、32嵌合,通过将该一对被引导槽41、41与上述一对导轨32、32嵌合,从而将第2可动基座4安装成能够在第1可动基座3沿着一对导轨32、32在箭头Z所示的方向(Z轴方向)上滑动。而且,第2可动基座4具备一对导轨42、42,该一对导轨42、42设在与上述一个侧面垂直的侧面,并且该一对导轨42、42沿箭头X所示的方向(X轴方向)平行地延伸。图示的实施方式中的激光加工装置具备聚光点位置调整构件40,该聚光点位置调整构件40用于使第2可动基座4沿着设于上述的第1可动基座3的一对导轨32、32在Z轴方向上移动。聚光点位置调整构件40包括:外螺纹杆401,其配设于一对导轨32、32之间且与该一对导轨32、32平行;和脉冲马达402,其用于驱动所述外螺纹杆401旋转。外螺纹杆401与设于上述的第2可动基座4的内螺纹43螺合,并且该外螺纹杆401的一端由配设于第1可动基座3的轴承部件403支承成能够旋转。脉冲马达402的驱动轴与外螺纹杆401的另一端连接。因此,通过驱动脉冲马达402正转或反转来驱动外螺纹杆401正转或反转,从而使第2可动基座4沿着设于第1可动基座3的一对导轨32、32在Z轴方向上移动。The second movable base 4 is attached to the above-mentioned first movable base 3 so as to be slidable along the pair of guide rails 32 and 32 . That is, a pair of guided grooves 41, 41 is provided on one side surface of the second movable base 4 opposite to the first movable base 3, and the pair of guided grooves 41, 41 are slidably connected to the set. The pair of guide rails 32, 32 of the first movable base 3 are fitted, and the pair of guided grooves 41, 41 are fitted with the pair of guide rails 32, 32, so that the second movable base 4 is mounted. The first movable base 3 can slide along the pair of guide rails 32 and 32 in the direction indicated by the arrow Z (Z-axis direction). Moreover, the second movable base 4 is equipped with a pair of guide rails 42, 42, which are provided on the side surface perpendicular to the above-mentioned one side surface, and the pair of guide rails 42, 42 are arranged along the direction shown by the arrow X ( X-axis direction) extends in parallel. The laser processing apparatus in the illustrated embodiment includes a focal point position adjustment member 40 for moving the second movable base 4 along the first movable base 3 provided above. A pair of guide rails 32, 32 move in the Z-axis direction. The focusing point position adjustment member 40 includes: an externally threaded rod 401 arranged between a pair of guide rails 32, 32 and parallel to the pair of guide rails 32, 32; and a pulse motor 402, which is used to drive the externally threaded rod 401. The lever 401 rotates. The externally threaded rod 401 is screwed to the internal thread 43 provided on the above-mentioned second movable base 4, and one end of the externally threaded rod 401 is rotatably supported by a bearing member 403 provided on the first movable base 3. . The drive shaft of the pulse motor 402 is connected with the other end of the externally threaded rod 401 . Therefore, by driving the pulse motor 402 to rotate forward or reversely, the externally threaded rod 401 is driven forwardly or reversely, so that the second movable base 4 moves along the pair of guide rails 32, 32 moves in the Z-axis direction.
第3可动基座5以能够沿上述一对导轨42、42滑动的方式安装于上述的第2可动基座4。即,在第3可动基座5的与第2可动基座4对置的一个侧面设置有一对被引导槽51、51(在图1中仅示出了上侧的一个),该一对被引导槽51、51以能够滑动的方式与设于上述的第2可动基座4的一对导轨42、42嵌合,通过将该一对被引导槽51、51与上述一对导轨42、42嵌合,将第3可动基座5安装成能够在第2可动基座4沿着一对导轨42、42在箭头X所示的方向(X轴方向)上滑动。图示的实施方式中的激光加工装置1具备第2移动构件50,该第2移动构件50用于使第3可动基座5沿着设于上述的第2可动基座4的一对导轨42、42在X轴方向上移动。第2移动构件50包括:外螺纹杆501,其配设于一对导轨42、42之间且与该一对导轨42、42平行;和脉冲马达502,其用于驱动该外螺纹杆501旋转。外螺纹杆501与设于上述第3可动基座5的内螺纹(未图示)螺合,并且该外螺纹杆501的一端由配设于第2可动基座4的轴承部件503支承成能够旋转。脉冲马达502的驱动轴与外螺纹杆501的另一端连接。因此,通过驱动脉冲马达502正转或反转来驱动外螺纹杆501正转或反转,从而使第3可动基座5沿着设于第2可动基座4的一对导轨42、42在X轴方向上移动。The third movable base 5 is attached to the above-mentioned second movable base 4 so as to be slidable along the pair of guide rails 42 and 42 . That is, a pair of guided grooves 51, 51 (only one on the upper side is shown in FIG. The pair of guided grooves 51, 51 are slidably engaged with the pair of guide rails 42, 42 provided on the second movable base 4, and the pair of guided grooves 51, 51 and the pair of guide rails 42 and 42 are fitted together, and the third movable base 5 is mounted on the second movable base 4 so as to be slidable in the direction indicated by the arrow X (X-axis direction) along the pair of guide rails 42 and 42 . The laser processing apparatus 1 in the illustrated embodiment is provided with a second moving member 50 for moving the third movable base 5 along a pair of the second movable base 4 described above. The guide rails 42, 42 move in the X-axis direction. The second moving member 50 includes: an externally threaded rod 501 arranged between a pair of guide rails 42, 42 and parallel to the pair of guide rails 42, 42; and a pulse motor 502, which is used to drive the externally threaded rod 501 to rotate . The externally threaded rod 501 is screwed to the internal thread (not shown) provided on the third movable base 5, and one end of the externally threaded rod 501 is supported by the bearing member 503 provided on the second movable base 4. to be able to rotate. The drive shaft of the pulse motor 502 is connected with the other end of the externally threaded rod 501 . Therefore, by driving the pulse motor 502 to rotate forward or reversely, the externally threaded rod 501 is driven forwardly or reversely, so that the third movable base 5 moves along the pair of guide rails 42, 42 moves in the X-axis direction.
在上述的第3可动基座5的另一个表面经由支承部件60安装有卡盘工作台6,该卡盘工作台6用于对粘贴在后述的安装于环状框架的切割带上的晶片进行保持。卡盘工作台6由下述部分构成:环状框架保持部61,其用于保持后述的环状框架;和圆形形状的晶片保持部62,其经由切割带保持晶片,所述晶片粘贴在后述的安装于环状框架的切割带。框架保持部61由金属件形成为中空状,并且在上表面即框架保持面611开设有多个抽吸孔612。对于这样形成的框架保持部61,多个抽吸孔612经由中空部与未图示的抽吸构件连通。并且,在框架保持部61的框架保持面611竖立设置有用于对后述的环状框架定位的两根定位销613a、613b。上述晶片保持部62由玻璃板等透明部件形成,其外周面通过适当的粘着剂安装在环状框架保持部61的内周壁。如此构成的晶片保持部62在上表面即晶片保持面621对粘贴在后述的安装于环状框架的切割带的晶片进行保持。On the other surface of the above-mentioned 3rd movable base 5, a chuck table 6 is installed via a support member 60. The wafer is held. The chuck table 6 is composed of an annular frame holding part 61 for holding a ring frame described later; The cutting belt installed on the ring frame described later. The frame holding part 61 is formed in a hollow shape by a metal member, and a plurality of suction holes 612 are opened on the upper surface, that is, the frame holding surface 611 . In the frame holding portion 61 formed in this way, the plurality of suction holes 612 communicate with a suction member (not shown) through the hollow portion. In addition, two positioning pins 613a and 613b for positioning an annular frame described later are erected on the frame holding surface 611 of the frame holding portion 61 . The wafer holding portion 62 is formed of a transparent member such as a glass plate, and its outer peripheral surface is attached to the inner peripheral wall of the annular frame holding portion 61 with a suitable adhesive. The wafer holding portion 62 configured in this way holds a wafer attached to a dicing tape attached to a ring frame to be described later on the wafer holding surface 621 , which is the upper surface.
图1所示的激光加工装置1具备激光光线照射构件7,该激光光线照射构件7用于对保持于卡盘工作台6的作为被加工物的晶片照射激光光线。激光光线照射构件7具备:壳体71;配设于所述壳体71内的YAG激光振荡器或YVO4激光振荡器等激光光线振荡构件(未图示);以及聚光器72,其配设于壳体71的一端部的上表面,用于将由激光光线振荡构件振荡发出的脉冲激光光线聚光并向上方照射。The laser processing apparatus 1 shown in FIG. 1 includes a laser beam irradiation unit 7 for irradiating a laser beam as a workpiece held on the chuck table 6 as a workpiece. The laser beam irradiation member 7 includes: a housing 71; a laser beam oscillating member (not shown) such as a YAG laser oscillator or a YVO4 laser oscillator disposed in the housing 71; On the upper surface of one end of the housing 71 , the pulsed laser beam oscillated by the laser beam oscillating member is focused and irradiated upward.
在激光光线照射构件7的上侧配设有摄像构件8,该摄像构件8用于检测应当通过激光光线照射构件7进行激光加工的加工区域。该摄像构件8包括照明构件、光学系统和摄像元件(CCD)等部件,且该摄像构件8将拍摄到的图像信号发送至未图示的控制构件,所述照明构件用于对被加工物进行照明,所述光学系统用于捕捉由该照明构件照明的区域,所述摄像元件用于对由该光学系统捕捉到的像进行摄像。在图示的实施方式中,该摄像构件8隔开预定的间隔地配置在聚光器72的正上方。另外,摄像构件8安装于L字状的托架80,所述L字状的托架80安装在激光光线照射构件7的壳体71上,上述卡盘工作台6构成为能够在聚光器72与摄像构件8之间移动。On the upper side of the laser beam irradiation member 7 , an imaging member 8 for detecting a processing area to be laser processed by the laser beam irradiation member 7 is arranged. The camera component 8 includes components such as an illumination component, an optical system, and a camera device (CCD), and the image signal captured by the camera component 8 is sent to a control component not shown in the figure, and the illumination component is used for performing an inspection on the workpiece. In the illumination, the optical system is used to capture the area illuminated by the lighting member, and the imaging element is used to capture the image captured by the optical system. In the illustrated embodiment, the imaging member 8 is disposed directly above the condenser 72 at a predetermined interval. In addition, the imaging member 8 is mounted on an L-shaped bracket 80 mounted on the housing 71 of the laser beam irradiation member 7, and the chuck table 6 is configured to be able to be mounted on the condenser. 72 moves between the camera member 8.
图示的实施方式中的激光加工装置1如上所述地构成,下面对其作用进行说明。The laser processing apparatus 1 in the illustrated embodiment is configured as described above, and its operation will be described below.
在图2中示出了利用本发明的晶片的激光加工方法加工的晶片的立体图。图2所示的晶片10由厚度为例如400μm的硅晶片构成,该晶片10在表面10a由呈格子状地形成的多条间隔道101划分出多个区域,并且在所述划分出的区域形成有作为器件102的微电子机械系统(MEMS)。FIG. 2 shows a perspective view of a wafer processed by the laser processing method of the wafer according to the present invention. The wafer 10 shown in FIG. 2 is composed of a silicon wafer with a thickness of, for example, 400 μm. The surface 10 a of the wafer 10 is divided into a plurality of regions by a plurality of spaced roads 101 formed in a grid pattern, and formed in the divided regions. There is a Micro Electro Mechanical System (MEMS) as the device 102 .
在本发明的晶片的激光加工方法中,首先,如图3所示地将晶片10的背面10b粘贴至安装于环状框架11的切割带12的表面(晶片支承工序)。另外,晶片支承工序也可以是,在将切割带12安装到环状框架11时,同时将晶片10的背面10b粘贴至切割带12的表面。在上述环状框架11的外周端面设有两个卡合凹部111a、111b,所述两个卡合凹部111a、111b用于与两根定位销613a、613b卡合,所述两根定位销613a、613b竖立设置于上述构成激光加工装置的卡盘工作台6的框架保持部61的框架保持面611。而且,切割带12采用供由上述的激光加工装置1的激光光线照射构件7照射的激光光线透射的、例如聚氯乙烯(PVC)或聚烯烃(PO)片材。In the wafer laser processing method of the present invention, first, as shown in FIG. 3 , the back surface 10 b of the wafer 10 is attached to the surface of the dicing tape 12 attached to the ring frame 11 (wafer supporting step). In addition, in the wafer supporting step, when the dicing tape 12 is attached to the ring frame 11, the back surface 10b of the wafer 10 may be attached to the front surface of the dicing tape 12 at the same time. Two engagement recesses 111a, 111b are provided on the outer peripheral end surface of the above-mentioned annular frame 11, and the two engagement recesses 111a, 111b are used to engage with two positioning pins 613a, 613b, and the two positioning pins 613a , 613b are erected on the frame holding surface 611 of the frame holding portion 61 of the chuck table 6 constituting the laser processing apparatus described above. Also, as the dicing tape 12, a polyvinyl chloride (PVC) or polyolefin (PO) sheet, for example, which transmits the laser beam irradiated by the laser beam irradiation member 7 of the above-mentioned laser processing device 1 is used.
参照图4至图6对变质层形成工序进行说明,在所述变质层形成工序中,使用上述的激光加工装置1在晶片10的内部沿着间隔道101形成变质层,所述晶片10如图3所示地粘贴在安装于环状框架11的切割带12的表面。为了实施变质层形成工序,首先如图4所示,将经由切割带12支承于环状框架11的晶片10载置到激光加工装置1的卡盘工作台6上。此时,经由切割带12将晶片10载置到晶片保持部62上,并且将环状框架11载置到构成卡盘工作台6的环状框架保持部61上,并且使设置于环状框架11的两个卡合凹部11la、11lb与竖立设置于框架保持部61的上表面611的两根定位销613a、613b卡合。其结果是,经由切割带12支承于环状框架11的晶片10被定位在卡盘工作台6的预定的位置。然后,使未图示的抽吸构件动作,从而将环状框架11和晶片10隔着切割带12抽吸保持在卡盘工作台6上(晶片保持工序)。由此,保持在卡盘工作台6上的晶片10的表面10a处于上侧。4 to 6, the modified layer forming process is described. In the modified layer forming process, the above-mentioned laser processing device 1 is used to form a modified layer along the spacer 101 inside the wafer 10. The wafer 10 is shown in FIG. 3 is pasted on the surface of the cutting tape 12 mounted on the ring frame 11. To implement the altered layer forming step, first, as shown in FIG. 4 , the wafer 10 supported by the ring frame 11 via the dicing tape 12 is placed on the chuck table 6 of the laser processing apparatus 1 . At this time, the wafer 10 is placed on the wafer holding portion 62 through the dicing tape 12, and the ring frame 11 is placed on the ring frame holding portion 61 constituting the chuck table 6, and the ring frame 11 is placed on the ring frame. The two engaging recesses 111a and 111b of 11 engage with the two positioning pins 613a and 613b erected on the upper surface 611 of the frame holding part 61 . As a result, the wafer 10 supported by the ring frame 11 via the dicing tape 12 is positioned at a predetermined position on the chuck table 6 . Then, a suction member (not shown) is operated to suction-hold the ring frame 11 and the wafer 10 on the chuck table 6 via the dicing tape 12 (wafer holding step). Thus, the surface 10a of the wafer 10 held on the chuck table 6 is located on the upper side.
在实施了上述的晶片保持工序后,通过使第1移动构件30动作,如图5所示地将抽吸保持有晶片10的卡盘工作台6定位到摄像构件8的正下方。当卡盘工作台6被定位到摄像构件8的正下方后,执行校准工序,在该校准工序中,利用摄像构件8和未图示的控制构件沿着晶片10的间隔道101检测应当进行激光加工的加工区域。即,摄像构件8和未图示的控制构件执行图案匹配等图像处理,从而完成激光光线照射位置的校准,所述图案匹配等图像处理用来进行沿晶片10的预定方向形成的间隔道101与沿着所述间隔道101照射激光光线的激光光线照射构件7的聚光器72之间的位置对准。而且,对于在与形成于晶片10的多条间隔道101正交的方向上形成的多条间隔道101,同样完成激光光线照射位置的校准。After performing the wafer holding process described above, the chuck table 6 holding the wafer 10 by suction is positioned directly under the imaging member 8 as shown in FIG. 5 by operating the first moving member 30 . After the chuck table 6 is positioned directly under the imaging member 8, a calibration process is performed. In this calibration process, the imaging unit 8 and the control unit not shown are used to detect the laser beam along the interval lane 101 of the wafer 10. Processing area for processing. That is, the imaging means 8 and the control means not shown in the figure perform image processing such as pattern matching, which is used to perform alignment of the spaced lanes 101 formed along a predetermined direction of the wafer 10, thereby completing the calibration of the laser beam irradiation position. Positional alignment between the light collectors 72 of the laser beam irradiation member 7 that irradiates laser beams along the partition lanes 101 . Also, the calibration of the irradiation position of the laser light is also performed for the plurality of streets 101 formed in a direction orthogonal to the plurality of streets 101 formed on the wafer 10 .
如上所述,在检测出形成于保持在卡盘工作台6上的晶片10的间隔道101,进行了激光光线照射位置的校准后,如图6的(a)所示地将卡盘工作台6移动至激光光线照射构件7的聚光器72所在的激光光线照射区域,并将预定的间隔道101的一端(在图6的(a)中为左端)定位于激光光线照射构件7的聚光器72的正上方。然后,将脉冲激光光线的聚光点P对准与晶片10的表面10a(上表面)相距例如大约30μm的下方位置。接下来,一边从聚光器72照射波长相对于硅晶片具有透射性的脉冲激光光线,一边使卡盘工作台6沿着图6的(a)中的箭头X1所示的方向以预定的进给速度移动。此时,从聚光器72照射的脉冲激光光线透过由玻璃板等透明部件形成的晶片保持部62和由聚氯乙烯(PVC)或聚烯烃(PO)片材构成的切割带12而从晶片10的背面10b侧进行照射。然后,如图6的(b)所示,当间隔道101的另一端(在图6的(b)中为右端)到达激光光线照射构件7的聚光器72的照射位置时,停止脉冲激光光线的照射,并且停止卡盘工作台6的移动。其结果是,在晶片10的内部,沿着间隔道101在晶片10的表面10a(上表面)附近形成变质层110。该变质层110作为熔融再固化层形成。As described above, after detecting the spaced lanes 101 formed on the wafer 10 held on the chuck table 6 and performing calibration of the laser beam irradiation position, the chuck table is moved as shown in (a) of FIG. 6 . 6. Move to the laser beam irradiation area where the light collector 72 of the laser beam irradiation member 7 is located, and position one end (the left end in FIG. Just above the optical device 72. Then, the converging point P of the pulsed laser light is aligned at a lower position away from the surface 10 a (upper surface) of the wafer 10 , for example, by about 30 μm. Next, while irradiating pulsed laser light with a wavelength that is transparent to the silicon wafer from the concentrator 72, the chuck table 6 is moved at a predetermined speed along the direction indicated by the arrow X1 in (a) of FIG. 6 . Give speed to move. At this time, the pulsed laser light irradiated from the concentrator 72 passes through the wafer holder 62 formed of a transparent member such as a glass plate and the dicing tape 12 formed of polyvinyl chloride (PVC) or polyolefin (PO) The back surface 10b side of the wafer 10 is irradiated. Then, as shown in (b) of FIG. 6 , when the other end (right end in (b) of FIG. 6 ) of the interval road 101 reaches the irradiation position of the light collector 72 of the laser light irradiation member 7, the pulsed laser light is stopped. Light irradiation, and stop the movement of chuck table 6. As a result, an altered layer 110 is formed in the vicinity of the surface 10 a (upper surface) of the wafer 10 along the street 101 inside the wafer 10 . The degenerated layer 110 is formed as a melt-resolidified layer.
上述变质层形成工序的加工条件例如如下述这样来设定。The processing conditions in the above-mentioned altered layer forming step are set as follows, for example.
另外,在上述加工条件下,通过一次激光光线的照射所形成的变质层110的厚度为50μm~60μm。因此,为了使厚度为400μm的晶片10容易分割,需要形成大约五层厚度为50μm~60μm的变质层。因此,通过使从激光光线照射构件7的聚光器72照射的脉冲激光光线的聚光点P依次向下方移动并实施上述变质层形成工序,从而如图6的(c)所示地在晶片10的内部沿着间隔道101形成五层变质层110。另外,由于在变质层形成工序中是透过由玻璃板等透明部件形成的晶片保持部62和由聚氯乙烯(PVC)或聚烯烃(PO)片材构成的切割带12从晶片10的背面10b侧照射脉冲激光光线的,因此脉冲激光光线不会照射到器件102。由此,无需宽度为晶片10的厚度的20~30%的间隔道,因此在晶片设计方面不存在间隔道的宽度受制约的情况。而且,由于从最初就将晶片10的背面侧粘贴在切割带12,因此,无需在形成变质层后将晶片10的表面和背面翻转并重新粘贴,由此将在晶片的重新粘贴时晶片沿着间隔道破裂这样的问题避免于未然。In addition, under the above processing conditions, the thickness of the altered layer 110 formed by one irradiation of laser light is 50 μm to 60 μm. Therefore, in order to easily divide the wafer 10 having a thickness of 400 μm, it is necessary to form about five altered layers having a thickness of 50 μm to 60 μm. Therefore, by sequentially moving the converging point P of the pulsed laser beam irradiated from the concentrator 72 of the laser beam irradiating member 7 downward and performing the above-mentioned altered layer forming process, the wafer is formed as shown in (c) of FIG. 6 . The interior of 10 forms five metamorphic layers 110 along the spacer 101 . In addition, since in the altered layer forming process, the wafer holder 62 formed of a transparent member such as a glass plate and the dicing tape 12 composed of polyvinyl chloride (PVC) or polyolefin (PO) sheet are passed through from the back surface of the wafer 10, Since the pulsed laser light is irradiated on the side 10b, the pulsed laser light does not irradiate the device 102. This eliminates the need for a street having a width of 20% to 30% of the thickness of the wafer 10 , so there is no restriction on the width of the street in terms of wafer design. Moreover, since the back side of the wafer 10 is pasted on the dicing tape 12 from the beginning, it is not necessary to turn over the front and back of the wafer 10 and stick them again after the altered layer is formed. Problems such as rupture of the septal tract can be avoided in the first place.
这样,在沿着晶片10的在预定方向上延伸的所有间隔道101实施了上述变质层形成工序之后,沿着形成于与预定方向正交的方向上的间隔道101实施上述变质层形成工序。即,如图7的(a)所示,将形成于与上述预定方向正交的方向上的间隔道101的一端(在图7的(a)中为右端)定位于激光光线照射构件7的聚光器72的正上方。然后,将脉冲激光光线的聚光点P对准与晶片10的表面10a(上表面)相距例如大约30μm的下方位置。接下来,一边从聚光器72照射波长相对于硅晶片具有透射性的脉冲激光光线,一边使卡盘工作台6沿着图7的(a)中箭头Y1所示的方向以预定的进给速度移动。此时,从聚光器72照射的脉冲激光光线透过由玻璃板等透明部件形成的晶片保持部62和由聚氯乙烯(PVC)或聚烯烃(PO)片材构成的切割带12从晶片10的背面10b侧进行照射。这样,沿着形成于与预定方向正交的方向上的各间隔道101实施上述变质层形成工序。In this way, after the altered layer forming step is performed along all the streets 101 extending in the predetermined direction of the wafer 10, the altered layer forming step is performed along the streets 101 formed in the direction perpendicular to the predetermined direction. That is, as shown in (a) of FIG. Just above the condenser 72. Then, the converging point P of the pulsed laser light is aligned at a lower position away from the surface 10 a (upper surface) of the wafer 10 , for example, by about 30 μm. Next, while irradiating pulsed laser light having a wavelength that is transparent to the silicon wafer from the concentrator 72, the chuck table 6 is advanced at a predetermined rate in the direction indicated by the arrow Y1 in (a) of FIG. Speed moves. At this time, the pulsed laser light irradiated from the concentrator 72 passes through the wafer holder 62 formed of a transparent member such as a glass plate and the dicing tape 12 formed of a polyvinyl chloride (PVC) or polyolefin (PO) sheet, from the wafer. 10 backside 10b side for irradiation. In this way, the above-described modified layer forming step is carried out along each of the partition streets 101 formed in a direction perpendicular to the predetermined direction.
在实施了上述变质层形成工序之后,实施断开工序,在该断开工序中,对晶片10施加外力,使晶片10沿着形成有变质层110的间隔道101断开。该断开工序利用图8所示的带扩张装置9来实施。图8所示的带扩张装置9具备:框架保持构件91,其用于保持上述环状框架11;带扩张构件92,其用于扩张切割带12,所述切割带12安装在保持于所述框架保持构件91的环状框架11;以及拾取夹头93。框架保持构件91由环状框架保持部件911和配设于所述框架保持部件911的外周的作为固定构件的多个夹紧件912构成。框架保持部件911的上表面形成为用于载置环状框架11的载置面911a,在该载置面911a上载置环状框架11。并且,载置于载置面911a上的环状框架11由夹紧件912固定在框架保持部件911。这样构成的框架保持构件91由带扩张构件92支承成能够沿上下方向进退。After performing the modified layer forming step described above, a breaking step is performed in which an external force is applied to the wafer 10 to break the wafer 10 along the spacer lanes 101 where the modified layer 110 is formed. This breaking step is carried out using the tape expanding device 9 shown in FIG. 8 . The tape expansion device 9 shown in FIG. 8 is provided with: a frame holding member 91 for holding the above-mentioned annular frame 11; a tape expansion member 92 for expanding the cutting tape 12 mounted on and held on the the ring-shaped frame 11 of the frame holding member 91 ; and the pick-up chuck 93 . The frame holding member 91 is composed of an annular frame holding member 911 and a plurality of clips 912 as fixing members arranged on the outer periphery of the frame holding member 911 . The upper surface of the frame holding member 911 is formed as a placement surface 911a on which the ring frame 11 is placed, and the ring frame 11 is placed on the placement surface 911a. Furthermore, the ring-shaped frame 11 placed on the mounting surface 911 a is fixed to the frame holding member 911 by the clamp 912 . The frame holding member 91 configured in this way is supported by the belt expansion member 92 so as to be able to advance and retreat in the vertical direction.
带扩张构件92具备扩张圆筒921,该扩张圆筒921配设于上述环状框架保持部件911的内侧。该扩张圆筒921的内径和外径比环状框架11的内径小并且比粘贴在安装于该环状框架11的切割带12的晶片10的外径大。而且,扩张圆筒921在下端具备支承凸缘922。图示的实施方式中的带扩张构件92具备支承构件923,该支承构件923使得上述环状框架保持部件911能够沿上下方向进退。该支承构件923由配置在上述支承凸缘922上的多个缸923a构成,所述多个缸923a的活塞杆923b与上述环状框架保持部件911的下表面连接。如此地由多个缸923a构成的支承构件923使环状框架保持部件911在基准位置与扩张位置之间沿上下方向移动,如图9的(a)所示,在所述基准位置,载置面911a位于与扩张圆筒921的上端大致相同的高度,如图9的(b)所示,在所述扩张位置,载置面911a位于比扩张圆筒921的上端靠下方预定量的高度。The belt expansion member 92 includes an expansion cylinder 921 disposed inside the annular frame holding member 911 . The inner diameter and outer diameter of the expansion cylinder 921 are smaller than the inner diameter of the ring frame 11 and larger than the outer diameter of the wafer 10 attached to the dicing tape 12 attached to the ring frame 11 . Furthermore, the expansion cylinder 921 has a support flange 922 at the lower end. The belt expansion member 92 in the illustrated embodiment includes a support member 923 that enables the above-mentioned annular frame holding member 911 to advance and retreat in the vertical direction. The supporting member 923 is constituted by a plurality of cylinders 923 a disposed on the supporting flange 922 , and the piston rods 923 b of the plurality of cylinders 923 a are connected to the lower surface of the annular frame holding member 911 . Thus, the support member 923 constituted by a plurality of cylinders 923a moves the ring-shaped frame holding member 911 in the vertical direction between the reference position and the expanded position. As shown in FIG. 9( a), at the reference position, the The surface 911a is located at approximately the same height as the upper end of the expansion cylinder 921. As shown in FIG.
参照图9对利用如上所述地构成的带扩张装置9实施的晶片的断开工序进行说明。即,如图9的(a)所示,将安装有粘贴着晶片10的切割带12的环状框架11载置于构成框架保持构件91的框架保持部件911的载置面911a上,并利用夹紧件912将所述环状框架11固定于框架保持部件911(框架保持工序)。此时,框架保持部件911被定位于图9的(a)所示的基准位置。Referring to FIG. 9 , the wafer breaking step performed by the tape expanding device 9 configured as described above will be described. That is, as shown in (a) of FIG. 9 , the ring-shaped frame 11 on which the dicing tape 12 to which the wafer 10 is pasted is mounted on the mounting surface 911 a of the frame holding member 911 constituting the frame holding member 91 , and is used The clamp 912 fixes the ring frame 11 to the frame holding member 911 (frame holding step). At this time, the frame holding member 911 is positioned at the reference position shown in (a) of FIG. 9 .
如图9的(b)所示,在实施了上述的框架保持工序后,使作为构成带扩张构件92的支承构件923的多个缸923a动作,使环状框架保持部件911下降至扩张位置。由此,固定在框架保持部件911的载置面911a上的环状框架11也下降,因此,如图9的(b)所示,使得安装于环状框架11的切割带12与扩张圆筒921的上端缘接触并扩张(切割带扩张工序)。其结果是,对粘贴在切割带12的晶片10呈放射状地作用拉伸力。这样,当拉伸力呈放射状地作用至晶片10时,使得沿着间隔道101形成的变质层110的强度降低,因此,强度降低了的变质层110成为断裂起点,晶片10沿着间隔道101断开,从而分割成一个个的器件102。As shown in FIG. 9( b ), after the above-mentioned frame holding step is performed, a plurality of cylinders 923a serving as support members 923 constituting the belt expansion member 92 are operated to lower the annular frame holding member 911 to the expanded position. Thereby, the annular frame 11 fixed on the mounting surface 911a of the frame holding member 911 also descends, and therefore, as shown in FIG. The upper edge of 921 contacts and expands (cutting band expanding process). As a result, a tensile force acts radially on the wafer 10 attached to the dicing tape 12 . In this way, when the tensile force radially acts on the wafer 10, the strength of the metamorphic layer 110 formed along the spacer 101 is reduced. Therefore, the metamorphic layer 110 with reduced strength becomes the origin of fracture, and the wafer 10 along the spacer 101 disconnected, thereby being divided into individual devices 102 .
如图10所示,在通过实施上述的晶片断开工序来使晶片10沿着形成有变质层110的间隔道101断开而分割成一个个的器件102之后,使拾取夹头93动作来抽吸器件102,从而将所述器件102从切割带12剥离并拾取(拾取工序)。另外,在拾取工序中,由于一个个的器件102之间的间隙S已被扩大,因此能够容易地进行拾取而不会与相邻的器件102接触。As shown in FIG. 10, after the wafer 10 is divided into individual devices 102 by performing the above-mentioned wafer breaking process along the spacer 101 formed with the altered layer 110, the pickup chuck 93 is operated to extract the wafer 10. The device 102 is sucked so that the device 102 is peeled off from the dicing tape 12 and picked up (pick-up process). In addition, in the pick-up process, since the gap S between individual devices 102 is already enlarged, pick-up can be easily performed without contacting adjacent devices 102 .
以上,基于图示的实施方式对本发明进行了说明,但本发明并不仅仅限定于实施方式,还能够在本发明的主旨的范围内进行各种变形。例如,在上述的实施方式中示出了将形成有由微电子机械系统(MEMS)构成的器件的晶片分割成一个个器件的例子,不过,本发明也可以应用于形成有IC、LSI等器件的半导体晶片或形成有发光二极管、CCD等光器件的光器件晶片。As mentioned above, although this invention was demonstrated based on illustrated embodiment, this invention is not limited only to embodiment, Various deformation|transformation is possible within the range of the summary of this invention. For example, in the above-mentioned embodiment, an example in which a wafer formed with devices composed of microelectromechanical systems (MEMS) is divided into individual devices is shown, but the present invention can also be applied to devices formed with ICs, LSIs, etc. Semiconductor wafers or optical device wafers formed with light-emitting diodes, CCDs and other optical devices.
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CN112518147B (en) * | 2020-12-25 | 2022-04-22 | 山东帝诺亚舸船舶制造有限公司 | An automatic unloading mechanism for laser cutting machine |
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