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CN102654140B - Electric air blower and electric dust collector provided with the same - Google Patents

Electric air blower and electric dust collector provided with the same Download PDF

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CN102654140B
CN102654140B CN201210024747.1A CN201210024747A CN102654140B CN 102654140 B CN102654140 B CN 102654140B CN 201210024747 A CN201210024747 A CN 201210024747A CN 102654140 B CN102654140 B CN 102654140B
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diffuser
blade
impeller
electric
curved
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CN102654140A (en
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本多武史
坂上诚二
常乐文夫
大平房德
原田秀行
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Hitachi Global Life Solutions Inc
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Hitachi Appliances Inc
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Abstract

The invention provides an electric air blower and an electric dust collector provided with the same. The invention aims at providing an electric air blower and an electric dust collector provided with the same advantageous in that, even under the condition that an electromotor is provided at the downstream of the electric air blower, and the air stream of the air blower is used for cooling the electromotor, high efficiency is provided. The electric air blower is characterized in that, the thickness of each diffusion blade (301) disposed on a diffuser (300) is made in a way that, the inner periphery of each diffusion blade (301) to the outer periphery is from thickening to thinning, making the position (313) of the largest blade thickness be in an adjacent joint with the outlet throat portion (303) of an overlapping portion (304).

Description

电动鼓风机及装有该电动鼓风机的电动吸尘器Electric blower and electric vacuum cleaner equipped with the same

技术领域 technical field

本发明涉及电动鼓风机及装有该电动鼓风机的电动吸尘器。The invention relates to an electric blower and an electric vacuum cleaner equipped with the electric blower.

背景技术 Background technique

作为现有的电动吸尘器所使用的电动鼓风机,例如专利文献1所示,电动鼓风机的构成具有:电动机;与该电动机的旋转轴同轴的离心叶轮;在电动机及离心叶轮之间,在离心叶轮侧具有扩散叶片,在离心叶轮相反一侧具有回流引流叶片的扩散器;内部装有离心叶轮及扩散器的风扇外壳;扩散器在与风扇外壳之间具有成为从扩散叶片侧向回流引流叶片侧的流道的间隙,并且在将扩散叶片侧与回流引流叶片侧隔开的隔板上形成有成为凹部的流道,该凹部从扩散叶片的外周端沿该扩散叶片的外周侧的面向内侧切入,其终端与邻接的扩散叶片的外周端一致。As an electric blower used in an existing electric vacuum cleaner, for example, as shown in Patent Document 1, the electric blower has an electric motor; a centrifugal impeller coaxial with the rotating shaft of the electric motor; between the electric motor and the centrifugal impeller, the centrifugal impeller There are diffuser blades on one side, and a diffuser with return flow drainage blades on the opposite side of the centrifugal impeller; a fan casing with a centrifugal impeller and a diffuser inside; The space between the flow passages of the diffuser blade, and the partition plate separating the diffuser vane side from the return flow guide vane side is formed with a flow channel that becomes a recess, and the recess is cut inward from the outer peripheral end of the diffuser blade along the surface of the outer peripheral side of the diffuser blade. , whose termination coincides with the peripheral end of the adjacent diffuser vane.

另外,现有的扩散器的结构示于例如以下的非专利文献1。在现有的扩散器中记载的内容为,示出了厚叶片扩散器,叶片重叠的长度L为入口宽度(在气流平面内见到的宽度)a的4倍(该场合,大致的面积比b/a=1.6(b为叶片重叠出口的出口宽度),扩展角=8.5°)。In addition, the structure of the conventional diffuser is shown, for example in the following non-patent document 1. The content described in the conventional diffuser shows a diffuser with thick blades, and the overlapping length L of the blades is four times the inlet width (width seen in the air flow plane) a (in this case, the approximate area ratio b/a=1.6 (b is the outlet width of the overlapping outlet of the blades), expansion angle=8.5°).

现有技术文献prior art literature

专利文献1:日本特许第3758050号公报(日本特开平9-119396号公报),Patent Document 1: Japanese Patent No. 3758050 (Japanese Patent Application Laid-Open No. 9-119396),

非专利文献1:日刊工业新闻社发行涡轮流体机械及扩散器(昭和58年9月30日发行)。Non-Patent Document 1: Turbo fluid machine and diffuser published by Nikkan Kogyo Shimbun (Published on September 30, Showa 58).

现有的扩散器为厚叶片扩散器,若注目于形状,则叶片的最大厚度由比重叠部(L的范围)靠外径侧构成。这样的厚叶片扩散器在扩散器下游有理想的流道(例如,无叶片扩散器及涡形外壳)的情况下,能够提高扩散器内部的静压恢复量。但是,在本发明的对象的电动鼓风机中,在扩散器的下游有电动机,为电动机的冷却而供给气流。因此,存在由风扇外壳、扩散叶片及隔板构成的弯曲流道。在这样的电动鼓风机中,若使用非专利文献1所记载的厚叶片扩散器,由于叶片的最大厚度位于比重叠部靠外径侧,因而不能确保弯曲部的面积,即使形成扩散器静压恢复量,由于弯曲部的损失增加,有可能使电动鼓风机的性能降低。Conventional diffusers are thick-blade diffusers, and if attention is paid to the shape, the maximum thickness of the blades is formed on the outer diameter side of the overlapping portion (range of L). Such a thick vane diffuser can increase the amount of static pressure recovery inside the diffuser when there is an ideal flow path downstream of the diffuser (eg, a vaneless diffuser and a volute housing). However, in the electric blower which is the object of the present invention, the motor is provided downstream of the diffuser, and an air flow is supplied for cooling the motor. Therefore, there is a curved flow path formed by the fan casing, diffuser blades and partitions. In such an electric blower, if the thick blade diffuser described in Non-Patent Document 1 is used, since the maximum thickness of the blade is located on the outer diameter side of the overlapping portion, the area of the curved portion cannot be ensured. The amount, due to the increase in the loss of the bending part, may reduce the performance of the electric blower.

另外,在非专利文献1中,厚叶片扩散器的各叶片的叶片重叠的长度L为入口宽度(在气流平面内见到的宽度)a的4倍。另一方面,在电动鼓风机的扩散器中,流入扩散器的气流在圆周方向的速度是支配的气流,由于该气流角度多为10°以下,为了不在扩散器的重叠部引起气流的剥离,需要将L/a做得比4大。In addition, in Non-Patent Document 1, the blade overlap length L of each blade of the thick-blade diffuser is four times the inlet width (width seen in the air flow plane) a. On the other hand, in the diffuser of the electric blower, the speed of the airflow flowing into the diffuser in the circumferential direction is the dominant airflow, and since the airflow angle is often less than 10°, in order not to cause separation of the airflow at the overlapping part of the diffuser, it is necessary to Make L/a larger than 4.

发明内容 Contents of the invention

因此,本发明的目的在于提供一种即使在鼓风机下游有电动机,将鼓风机的气流用于电动机的冷却的情况下,也能得到高效率的电动鼓风机及装有该电动鼓风机的电动吸尘器。Therefore, it is an object of the present invention to provide an electric blower with high efficiency and an electric vacuum cleaner equipped with the electric blower even when there is a motor downstream of the blower and the air flow of the blower is used for cooling the motor.

本发明的电动鼓风机,其用于将从吸入流体的叶轮排出的流体向设置于叶轮外周的环状的扩散器引导,然后,利用覆盖扩散器的外周的风扇外壳使流体转向,以便将流体向形成于与形成有扩散器的面相反一侧的面上的回流引导件引导,从而将该流体的全部或一部分向使叶轮旋转的电动机引导,其特征是,扩散器具有在圆周方向配置了多个的扩散叶片,各扩散叶片的旋转轴方向的断面具有从各扩散叶片的内缘朝向外缘先膨胀后再变窄的形状。The electric blower of the present invention is used to guide the fluid discharged from the impeller that sucks the fluid to the annular diffuser provided on the outer periphery of the impeller, and then deflect the fluid by using the fan case covering the outer periphery of the diffuser to divert the fluid to the The return guide formed on the surface opposite to the surface on which the diffuser is formed guides all or part of the fluid to the motor that rotates the impeller. Each diffuser vane has a cross-section in the direction of the rotation axis of each diffuser vane in a shape that first expands and then narrows from the inner edge toward the outer edge of each diffuser vane.

或者,本发明的特征是,各扩散叶片的叶片厚度从各扩散叶片的内缘朝向外缘先增厚后再变薄,上述各扩散叶片的最大叶片厚度位置与在圆周方向上邻接的扩散叶片的重叠部的出口部邻接。优选为,上述各扩散叶片的最大叶片厚度位置位于比上述重叠部的出口部靠内径侧。Alternatively, the present invention is characterized in that the blade thickness of each diffuser blade increases from the inner edge toward the outer edge of each diffuser blade and then becomes thinner, and the position of the maximum blade thickness of each diffuser blade is the same as that of the adjacent diffuser blades in the circumferential direction. The exit portion of the overlapping portion is adjacent. Preferably, the position of the maximum blade thickness of each of the diffuser blades is located on the inner diameter side of the outlet portion of the overlapping portion.

或者,本发明的特征是,各扩散叶片的叶片厚度从各扩散叶片的内缘朝向外缘先增厚后再变薄,上述扩散叶片的最大叶片厚度位置位于在由上述风扇外壳和上述凹部构成的弯曲流道中,与以上述叶轮的旋转轴中心点为圆的中心的最小直径的位置对应的位置。Alternatively, the present invention is characterized in that the blade thickness of each diffuser blade increases from the inner edge toward the outer edge of each diffuser blade and then becomes thinner, and the position of the maximum blade thickness of the diffuser blade is located at the position formed by the fan housing and the concave portion. The position corresponding to the position of the minimum diameter of the circle centered on the center point of the rotation axis of the above-mentioned impeller in the curved flow path of the above-mentioned impeller.

或者,本发明的特征是,上述扩散叶片的压力面的叶片角度分布从上述扩散叶片的入口直径朝向中央半径增加,在上述中央半径以后使叶片角度减小,然后,再次增加直到出口直径。Alternatively, the present invention is characterized in that the vane angle distribution of the pressure surface of the diffuser vane increases from the inlet diameter of the diffuser vane toward a central radius, decreases the vane angle after the central radius, and then increases again to the outlet diameter.

或者,本发明的特征是,将在圆周方向上邻接的扩散叶片的重叠部的喉部宽度中点的流道角度做成从上述重叠部的入口侧到无因次重叠长度0.2的位置大致一定,从上述无因次重叠长度0.2的位置到无因次重叠长度0.7的位置增加,在无因次重叠长度0.7的位置取流道角度的最大值,然后直到无因次重叠长度0.9的位置减小流道角度,其后朝向上述重叠部出口减小流道角度的倾斜度的变化。Alternatively, the present invention is characterized in that the flow path angle at the middle point of the throat width of the overlapping portion of the adjacent diffuser blades in the circumferential direction is made substantially constant from the inlet side of the overlapping portion to a position of dimensionless overlapping length 0.2. , increasing from the position of the dimensionless overlap length of 0.2 to the position of the dimensionless overlap length of 0.7, taking the maximum value of the flow channel angle at the position of the dimensionless overlap length of 0.7, and then decreasing until the position of the dimensionless overlap length of 0.9 A small runner angle, thereafter decreases the variation of the inclination of the runner angle towards the overlap outlet.

或者,本发明的特征是,使上述扩散叶片的最大叶片厚度与在上述扩散叶片的前缘部的叶片厚度之比约为4。Alternatively, the present invention is characterized in that the ratio of the maximum blade thickness of the diffuser blade to the blade thickness at the leading edge portion of the diffuser blade is about 4.

本发明的效果如下。The effects of the present invention are as follows.

根据本发明,通过抑制由扩散器重叠部产生的气流的剥离,由于能够降低扩散器出口速度,并增加扩散器的静压恢复量,因而能实现性能的提高,为向电动机供给气流而充分地确保由风扇外壳、扩散叶片及隔板构成的弯曲流道的面积,由于降低扩散器出口速度并确保弯曲流道的面积与弯曲部的低损失率相关联,因而能够实现鼓风机的高效率。According to the present invention, by suppressing the detachment of the airflow generated by the overlapping portion of the diffuser, since the outlet velocity of the diffuser can be reduced and the static pressure recovery amount of the diffuser can be increased, performance can be improved, and the airflow supplied to the motor can be sufficiently Ensuring the area of the curved flow path composed of the fan case, diffuser blades, and partitions enables high efficiency of the blower due to the reduction of the diffuser outlet velocity and securing the area of the curved flow path is associated with a low loss rate at the bend.

另外,根据本发明,通过抑制由扩散器重叠部产生的气流的剥离,由于能够降低扩散器出口速度,并增加扩散器的静压恢复量,因而能实现性能的提高,为向电动机供给气流而充分地确保由风扇外壳、扩散叶片及隔板构成的弯曲流道的面积,由于降低扩散器出口速度并确保弯曲流道的面积与弯曲部的低损失率相关联,因而能够提供能量损失少的高效率的电动鼓风机及装有该电动鼓风机的电动吸尘器。In addition, according to the present invention, by suppressing the detachment of the airflow generated by the overlapped part of the diffuser, since the outlet velocity of the diffuser can be reduced and the static pressure recovery amount of the diffuser can be increased, performance can be improved. Sufficiently ensure the area of the curved flow path formed by the fan casing, diffuser blades, and partitions, and reduce the outlet velocity of the diffuser and ensure the area of the curved flow path is associated with a low loss rate of the curved portion, thus providing a low energy loss. A high-efficiency electric blower and an electric vacuum cleaner equipped with the electric blower.

附图说明 Description of drawings

图1是吸尘器主体的示意横剖视图。Fig. 1 is a schematic cross-sectional view of a vacuum cleaner main body.

图2是吸尘器用电动鼓风机的剖视图。Fig. 2 is a sectional view of an electric blower for a vacuum cleaner.

图3是实施例一的扩散器的形状图。Fig. 3 is a shape diagram of the diffuser of the first embodiment.

图4是表示扩散叶片的最大厚度与隔板最小直径的位置关系的图。Fig. 4 is a diagram showing the positional relationship between the maximum thickness of the diffuser vane and the minimum diameter of the separator.

图5是表示扩散叶片的各半径的叶片厚度与叶片面上的叶片角度的定义的图。FIG. 5 is a diagram showing definitions of blade thicknesses and blade angles on the blade surface for each radius of the diffuser blade.

图6是表示扩散叶片的各半径的叶片厚度分布的图。FIG. 6 is a diagram showing blade thickness distributions of diffuser blades at respective radii.

图7是表示扩散叶片的各半径的叶片压力面与负压面的角度分布的图。Fig. 7 is a diagram showing the angular distribution of the blade pressure surface and the negative pressure surface at each radius of the diffuser blade.

图8是表示由扩散叶片的重叠部的流道的喉部宽度的中心点构成的流道角度的定义的图。8 is a diagram showing the definition of the flow path angle formed by the center point of the throat width of the flow path in the overlapping portion of the diffuser vanes.

图9是表示扩散叶片的重叠部的流道角度分布的图Fig. 9 is a diagram showing flow path angle distribution of overlapping portions of diffuser blades

图中:In the picture:

100-电动吸尘器主体,101-软管接头,102-集尘室,103-纸袋,104-过滤器部,105-电动机室,106-电动鼓风机,107-防振橡胶,108-鼓风机入口,109-鼓风机出口,110-软线卷轴,111-车轮,201-鼓风机,202-电动机,203-壳体,204-端架,205-旋转轴,206-转子,207-定子,208-电刷,209-整流子,210-叶轮,211、300、400、500、800-扩散器,212、408-隔板,213-回流引导件,214、406-风扇外壳,215-轴承部,216-密封件,217-电动鼓风机入口,301、401、501、801-扩散叶片,302-入口喉部,303-出口喉部,304-重叠部,305、511、803-负压面,306、510、802-压力面,307-重叠长度,308、403-弯曲流道,309-扩散器入口直径,310-扩散器出口直径,311-从叶轮流出的气流,312-弯曲流道的气流,313、405、601-最大叶片厚度位置,402-弯曲流道的最小直径位置,404-弯曲流道的最小直径,407、507、808-旋转轴中心点,502-叶片厚度,503-叶片面上的点,504-(连接旋转轴中心点与叶片表面的点的)直线,505、807-正交线,506-叶片表面,508-切线,509-叶片角度,600-叶片厚度分布,602-最小叶片厚度,700-叶片角度分布,701-压力面的叶片角度分布的拐点,805-流道角度,806-(连接旋转轴中心点与喉部中心点的)直线,809-重叠部的总长度,900-流道角度分布,901-最大角度。100-Electric vacuum cleaner main body, 101-Hose connector, 102-Dust collection chamber, 103-Paper bag, 104-Filter part, 105-Motor room, 106-Electric blower, 107-Anti-vibration rubber, 108-Blower inlet, 109 -Blower outlet, 110-cord reel, 111-wheel, 201-blower, 202-electric motor, 203-housing, 204-end frame, 205-rotary shaft, 206-rotor, 207-stator, 208-brush, 209-commutator, 210-impeller, 211, 300, 400, 500, 800-diffuser, 212, 408-baffle, 213-reflux guide, 214, 406-fan casing, 215-bearing part, 216-seal Parts, 217-electric blower inlet, 301, 401, 501, 801-diffusion blade, 302-inlet throat, 303-exit throat, 304-overlapping part, 305, 511, 803-negative pressure surface, 306, 510, 802-pressure surface, 307-overlap length, 308, 403-curved flow channel, 309-diffuser inlet diameter, 310-diffuser outlet diameter, 311-flow from the impeller, 312-curved flow channel airflow, 313, 405, 601-maximum blade thickness position, 402-minimum diameter position of curved flow channel, 404-minimum diameter of curved flow channel, 407, 507, 808-rotation axis center point, 502-blade thickness, 503-blade surface Point, 504-(connecting the center point of the rotation axis and the point on the blade surface) straight line, 505, 807-orthogonal line, 506-blade surface, 508-tangent line, 509-blade angle, 600-blade thickness distribution, 602-minimum Blade thickness, 700-blade angle distribution, 701-inflection point of blade angle distribution on the pressure surface, 805-flow path angle, 806-(connecting the center point of the rotating shaft and the center point of the throat) straight line, 809-the total length of the overlapping part , 900-runner angle distribution, 901-maximum angle.

具体实施方式 Detailed ways

下面,使用附图对本发明的一个实施方式进行说明。Hereinafter, one embodiment of the present invention will be described using the drawings.

首先,使用图1说明电动吸尘器的总体结构。在从图1示意地表示的电动吸尘器主体100的上方观察的横剖视图中,对电动吸尘器主体100的结构进行说明。若将电动吸尘器主体100的装有软管接头101的一侧作为电动吸尘器主体100的前侧,则在电动吸尘器主体100的前端具有装卸自如的软管接头101。First, the overall structure of the electric vacuum cleaner will be described using FIG. 1 . The configuration of the vacuum cleaner main body 100 will be described in a cross-sectional view viewed from above the vacuum cleaner main body 100 schematically shown in FIG. 1 . If the side of the vacuum cleaner body 100 on which the hose connector 101 is mounted is defined as the front side of the vacuum cleaner body 100 , the front end of the vacuum cleaner body 100 has a detachable hose connector 101 .

在电动吸尘器主体100的前侧具有用于保持纸袋103的集尘室102,在电动吸尘器主体100的后侧具有用于容纳电动鼓风机106的电动机室105,在集尘室102与电动机室105之间具有用于抑制集尘室102内的尘埃向电动机室105内流入的过滤器部104。集尘室102与电动机室105通过过滤器部104连通。在集尘室102上设有装卸自如的纸袋103。纸袋103的开口与软管接头101连通。当纸袋103内堆积了尘埃时,则纸袋103膨胀,使得底部在与纸袋103的开口相反一侧与过滤器部104抵接。在电动机室105中设有产生吸引力的电动鼓风机106。在电动鼓风机106的前侧两端与电动机室105的前侧内壁面之间设有用于防止电动鼓风机106的振动传递到电动吸尘器主体100的防振橡胶107(防振构件)。防振构件也可以用弹簧来代替橡胶。电动鼓风机106在前端具有用于吸入空气的鼓风机入口108,在后侧侧面具有用于排出空气的鼓风机出口109。并且,鼓风机入口108相对于过滤器部104开口。在电动机室105的侧面具有用于卷绕并容纳电源软线的软线卷轴110。在电动鼓风机106的后侧两侧具有车轮。此外,虽未图示,但在软管接头101上连接有软管,在软管上连接有操作管,在操作管上连接有延长管,在延长管上连接有吸入件。软管接头101存在的一侧(上游侧)为电动吸尘器主体100的前侧,相反一侧为电动吸尘器主体100的后侧。从上方观察电动吸尘器主体100,与电动吸尘器主体100的前后方向正交的方向为电动吸尘器主体100的左右方向。所谓侧面是指与电动吸尘器主体100的左右方向的中心相比靠左侧或右侧。On the front side of the electric vacuum cleaner main body 100, there is a dust collection chamber 102 for holding the paper bag 103; There is a filter part 104 for suppressing the dust in the dust collecting chamber 102 from flowing into the motor chamber 105 between them. The dust collection chamber 102 communicates with the motor chamber 105 via the filter unit 104 . A detachable paper bag 103 is provided on the dust collecting chamber 102 . The opening of the paper bag 103 communicates with the hose connector 101 . When dust accumulates in the paper bag 103 , the paper bag 103 expands so that the bottom of the paper bag 103 abuts against the filter unit 104 on the side opposite to the opening of the paper bag 103 . An electric blower 106 that generates suction is provided in the motor room 105 . Anti-vibration rubber 107 (vibration-proof member) for preventing the vibration of the electric blower 106 from being transmitted to the vacuum cleaner body 100 is provided between the front ends of the electric blower 106 and the front inner wall of the motor chamber 105 . The anti-vibration member may be a spring instead of rubber. The electric blower 106 has a blower inlet 108 for sucking in air at the front end and a blower outlet 109 for discharging air on the rear side. Furthermore, the blower inlet 108 is open to the filter unit 104 . A cord reel 110 for winding and accommodating a power supply cord is provided on a side surface of the motor chamber 105 . Wheels are provided on both rear sides of the electric blower 106 . In addition, although not shown, a hose is connected to the hose joint 101, an operation pipe is connected to the hose, an extension pipe is connected to the operation pipe, and a suction tool is connected to the extension pipe. The side (upstream side) where the hose joint 101 exists is the front side of the vacuum cleaner main body 100 , and the opposite side is the rear side of the vacuum cleaner main body 100 . When the vacuum cleaner main body 100 is viewed from above, the direction perpendicular to the front-back direction of the vacuum cleaner main body 100 is the left-right direction of the vacuum cleaner main body 100 . A side surface means a left side or a right side with respect to the center of the vacuum cleaner main body 100 in the left-right direction.

其次,说明电动吸尘器主体100内的空气流。从软管接头101流入的空气进入到集尘室102中。在图1中作为集尘装置虽示出了纸袋103,但并未涉及袋的材质。另外,在旋风方式的场合,用旋风室(旋风式集尘盒)来代替纸袋103进行收集。用纸袋103将大部分尘埃去除后的空气再通过过滤器部104而在此将细微的尘埃去除。其后,空气流流入电动机室105。电动鼓风机106经防振橡胶107悬挂在电动机室105中,从鼓风机入口108流入的空气在压力上升后从鼓风机出口109排出。Next, the air flow in the vacuum cleaner main body 100 will be described. The air flowing in from the hose joint 101 enters the dust collecting chamber 102 . Although the paper bag 103 is shown as a dust collector in FIG. 1, the material of a bag is not mentioned. In addition, in the case of the cyclone method, a cyclone chamber (cyclone dust collecting box) is used instead of the paper bag 103 for collection. The air from which most of the dust is removed by the paper bag 103 passes through the filter unit 104 to remove fine dust. Thereafter, the air flow flows into the motor chamber 105 . The electric blower 106 is suspended in the motor chamber 105 via anti-vibration rubber 107, and the air flowing in from the blower inlet 108 is discharged from the blower outlet 109 after the pressure rises.

下面,使用图2说明电动鼓风机106。电动鼓风机106由用于吸入空气的鼓风机201和用于驱动鼓风机201的电动机202构成。Next, electric blower 106 will be described using FIG. 2 . The electric blower 106 is composed of a blower 201 for sucking air and a motor 202 for driving the blower 201 .

电动机202的旋转轴205支撑在由壳体203和端架204构成的电动机外壳上,在旋转轴205上安装有转子206。在转子206的外周配置有固定部的定子207。向旋转部的转子206的供电通过电刷208和与其接触的整流子209来进行传送。The rotating shaft 205 of the electric motor 202 is supported by the motor case which consists of the housing|casing 203 and the end frame 204, and the rotor 206 is attached to the rotating shaft 205. A stator 207 of a fixed portion is disposed on the outer periphery of the rotor 206 . The electric power supplied to the rotor 206 of the rotating part is transmitted through a brush 208 and a commutator 209 in contact therewith.

鼓风机201做成将以下部件收放在风扇外壳214内的结构,这些部件有:与旋转轴205直接连接的离心叶轮210;设置在叶轮210的外周侧的环状的扩散器211;以及隔着隔板212相对于扩散器211配置在对面的回流引导件213。叶轮210在轴承部215大体上与风扇外壳214侧所具备的密封件216接触,具有防漏结构。通过电动机202的驱动而使旋转轴205旋转,叶轮210旋转。扩散器211优选以树脂构成的扩散器。扩散器211可以通过注射成形而与隔板212制作成一体。叶轮210具有大致圆板状的轮毂、圆环状的护罩、以及形成于轮毂与护罩之间的配置在圆周方向的多个叶片。The blower 201 has a structure in which the following components are accommodated in the fan casing 214, and these components include: a centrifugal impeller 210 directly connected to the rotating shaft 205; an annular diffuser 211 arranged on the outer peripheral side of the impeller 210; The separator 212 is disposed on the return flow guide 213 opposite to the diffuser 211 . The impeller 210 is substantially in contact with the seal 216 provided on the fan casing 214 side at the bearing portion 215 , and has a leak-proof structure. The rotation shaft 205 is rotated by the drive of the motor 202, and the impeller 210 is rotated. The diffuser 211 is preferably a diffuser made of resin. The diffuser 211 can be made integral with the partition 212 by injection molding. The impeller 210 has a substantially disk-shaped hub, an annular shroud, and a plurality of blades arranged in the circumferential direction formed between the hub and the shroud.

通过了相当于图1的鼓风机入口108的电动鼓风机入口217的空气暂且在通过了轴承部215附近之后,由叶轮210使其升压并增速。然后,通过了扩散器211的气流碰到风扇外壳214的内表面而大致转向180°,向回流引导件213流入,但在该过程中气流减速,而压力相应上升。通过了回流引导件213的气流的全部或一部分流入到电动机的壳体203内,在冷却了转子206、定子207、电刷208、整流子209等之后排出。旋转轴205的轴向与电动吸尘器主体100的前后方向大致一致。以旋转轴205为基准,与轴向正交的方向为半径方向。存在鼓风机201的一侧是电动鼓风机106的前侧,而存在电动机202的一侧是电动鼓风机106的后侧。The air that has passed through the electric blower inlet 217 corresponding to the blower inlet 108 in FIG. 1 passes through the vicinity of the bearing portion 215 once, and then is pressurized and accelerated by the impeller 210 . Then, the airflow passing through the diffuser 211 hits the inner surface of the fan casing 214 and turns roughly 180° to flow into the return flow guide 213 . However, the airflow decelerates during this process and the pressure rises accordingly. All or part of the airflow passing through the return flow guide 213 flows into the housing 203 of the motor, and is discharged after cooling the rotor 206, the stator 207, the brushes 208, the commutator 209, and the like. The axial direction of the rotating shaft 205 is substantially coincident with the front-back direction of the electric vacuum cleaner main body 100 . With the rotating shaft 205 as a reference, the direction perpendicular to the axial direction is the radial direction. The side where the blower 201 exists is the front side of the electric blower 106 , and the side where the motor 202 exists is the rear side of the electric blower 106 .

作为本发明的对象的吸尘器用电动鼓风机的叶轮外径大约在ф60mm~ф120mm的范围内,叶片出口高度大约在6~12mm的范围内,叶片的板厚大约在0.5~1.5mm的范围内,叶片的片数大约在6~9片的范围内,输入功率大约在500W~1500W的范围内,最高转数大约在每分钟35000~50000转的范围内。As the object of the present invention, the impeller outer diameter of the electric blower for vacuum cleaner is approximately in the range of ф60mm~ф120mm, the height of the blade outlet is approximately in the range of 6~12mm, and the thickness of the blade is approximately in the range of 0.5~1.5mm. The number of pieces is about 6-9 pieces, the input power is about 500W-1500W, and the maximum number of revolutions is about 35000-50000 revolutions per minute.

下面,使用图3说明扩散器300的形状。图3是从轴向前侧观察扩散器300的主视图。图3的扩散器300将从扩散器入口直径309到扩散器出口直径310叶片厚度不同的多个扩散叶片301以等间隔配置在圆周方向上。也就是说,当从轴向观察时,扩散叶片301具有从位于内周侧的前缘朝向位于外周侧的后缘,叶片厚度逐渐增大后再逐渐变小的(先增厚后再变薄)形状。在此示出的扩散器300的尺寸,作为一个例子为:扩散器入口直径309约为91mm,扩散器出口直径310约为125mm,叶片片数约为13片。扩散叶片301的配置间隔约为360°/13=27.7°。扩散器300由作为扩散叶片301的凸面侧的压力面306与作为邻接的扩散叶片301的凹面侧的负压面305形成,具有由以扩散叶片301的前缘部定义的入口喉部302与以邻接的扩散叶片301的后缘部定义的出口喉部303包围的重叠部304。在重叠部304,扩散叶片301的压力面306的一部分(除了后缘部的部分)与邻接的扩散叶片301的负压面305的一部分(除了前缘部的部分)大致相对。另外,扩散器内部的气流为,从叶轮流出的气流311通过到入口喉部302的半开部及重叠部304而使气流减速,在扩散器出口通过由风扇外壳214与隔板212的间隙构成的弯曲流道308使朝向图3纸面的进深方向的弯曲流道的气流312弯曲,再通过回流引导件213而流向电动机202。此外,扩散叶片301的高度既可以是从前缘到后缘基本上均匀的,也可以是从前缘到后缘增高的。Next, the shape of the diffuser 300 will be described using FIG. 3 . FIG. 3 is a front view of the diffuser 300 viewed from the axial front side. In the diffuser 300 of FIG. 3 , a plurality of diffuser blades 301 having different blade thicknesses from the diffuser inlet diameter 309 to the diffuser outlet diameter 310 are arranged at equal intervals in the circumferential direction. That is to say, when viewed from the axial direction, the diffuser blade 301 has a blade thickness gradually increasing and then gradually decreasing from the leading edge on the inner peripheral side to the trailing edge on the outer peripheral side (thickening first and then thinning). )shape. The dimensions of the diffuser 300 shown here are as an example: the diameter of the diffuser inlet 309 is about 91 mm, the diameter of the diffuser outlet 310 is about 125 mm, and the number of blades is about 13. The arrangement interval of the diffuser blades 301 is approximately 360°/13=27.7°. The diffuser 300 is formed by a pressure surface 306 on the convex side of the diffuser vane 301 and a negative pressure surface 305 on the concave side of the adjacent diffuser vane 301, and has an inlet throat 302 defined by the front edge of the diffuser vane 301 and The overlapping portion 304 surrounded by the outlet throat 303 is defined by the trailing edge portions of adjacent diffuser blades 301 . In the overlapping portion 304 , part of the pressure surface 306 of the diffuser blade 301 (except the rear edge) is substantially opposed to a part of the negative pressure surface 305 of the adjacent diffuser 301 (except the front edge). In addition, the airflow inside the diffuser is such that the airflow 311 flowing out from the impeller passes through the half-opened part and the overlapping part 304 of the inlet throat 302 to decelerate the airflow, and passes through the gap formed by the fan case 214 and the partition plate 212 at the diffuser outlet. The curved flow path 308 bends the airflow 312 toward the curved flow path in the depth direction of the paper of FIG. In addition, the height of the diffuser vanes 301 may be substantially uniform from the leading edge to the trailing edge, or may increase from the leading edge to the trailing edge.

本扩散器300使扩散叶片301的最大叶片厚度位置313与重叠部304的出口喉部303邻接。这就是说,为了确保位于扩散器出口的弯曲流道308的面积而不是让扩散叶片301的最大叶片厚度位置313在比扩散器300的重叠部304的出口在外径侧,而是使其邻接。此外,从轴向观察弯曲部的扩散器300的总面积约为2000mm2,与扩散器300的出口喉部303的由宽度b与出口高度h构成的喉部出口面积之比约为三倍,实现了在弯曲流道308的低损失化。另外,扩散叶片301的最大叶片厚度位置313可以在比出口喉部303靠内径侧。另外,入口喉部302的宽度a与到出口喉部303的宽度b的重叠长度307L与入口喉部302的宽度a之比(L/a)约为12,入口喉部302的宽度a与出口喉部303的宽度b之比b/a约为2.1。如图3所示,扩散叶片301的负压面305与最大叶片厚度位置313无关地从前缘到后缘平缓地弯曲,另一方面,压力面306从前缘到最大叶片厚度位置313以比负压面305的曲率更大的曲率平缓地弯曲,在最大叶片厚度位置313以小的曲率弯曲,从最大叶片厚度位置313到后缘以比负压面305的曲率更大的曲率平缓地弯曲。也就是说,压力面306在最大叶片厚度位置313急剧地转向。In this diffuser 300 , the maximum blade thickness position 313 of the diffuser blade 301 is adjacent to the outlet throat portion 303 of the overlapping portion 304 . That is, in order to secure the area of the curved flow path 308 at the diffuser outlet, the maximum blade thickness position 313 of the diffuser vane 301 is not located on the radially outer side of the outlet of the overlapping portion 304 of the diffuser 300 , but adjacent to it. In addition, the total area of the diffuser 300 viewed from the axial direction is about 2000 mm 2 , and the ratio of the throat outlet area formed by the width b and the outlet height h of the outlet throat 303 of the diffuser 300 is about three times, Reduced loss in the curved flow path 308 is achieved. In addition, the maximum blade thickness position 313 of the diffuser blade 301 may be on the inner diameter side of the outlet throat 303 . In addition, the ratio (L/a) of the overlapping length 307L of the width a of the inlet throat 302 to the width b of the outlet throat 303 to the width a of the inlet throat 302 (L/a) is about 12, and the width a of the inlet throat 302 is equal to the width a of the outlet throat 303. The ratio b/a of the width b of the throat 303 is about 2.1. As shown in FIG. 3 , the negative pressure surface 305 of the diffuser blade 301 is gently curved from the leading edge to the trailing edge regardless of the maximum blade thickness position 313 , while the pressure surface 306 is curved from the leading edge to the maximum blade thickness position 313 at a ratio The surface 305 is gently curved with a larger curvature, with a small curvature at the maximum blade thickness position 313 , and gently curved with a larger curvature than the negative pressure surface 305 from the maximum blade thickness position 313 to the trailing edge. That is, the pressure face 306 turns sharply at the maximum blade thickness location 313 .

另外,以降低叶片通过频率噪音为目的,为了使得与最大叶片厚度位置313大致一致而可以设置连接相邻叶片间的方孔。由此,可实现性能的提高和降低叶片通过频率噪音。也就是说,可以在扩散叶片301的最大叶片厚度位置313附近设置从扩散叶片301的负压面305贯通到压力面306的方孔。也可以用圆孔来代替方孔,但该方孔或圆孔并不是必须的。In addition, for the purpose of reducing blade passing frequency noise, square holes connecting adjacent blades may be provided so as to approximately coincide with the maximum blade thickness position 313 . As a result, improved performance and reduced blade pass frequency noise can be achieved. That is to say, a square hole penetrating from the negative pressure surface 305 to the pressure surface 306 of the diffuser blade 301 may be provided near the maximum blade thickness position 313 of the diffuser blade 301 . Round holes can also be used instead of square holes, but the square or round holes are not necessary.

与现有的扩散器300比较,在本实施例中,使扩散叶片301的最大叶片厚度位置313与重叠部304的出口喉部303邻接。由此,通过抑制由重叠部304产生的气流的剥离,能够降低扩散器出口速度,并增加扩散器300的静压恢复量,并且还能够为向电动机202供给气流而充分地确保由风扇外壳214、扩散叶片301及隔板212构成的弯曲流道308的面积,由于降低扩散器出口速度并确保弯曲流道308的面积与弯曲部的低损失化相关联,因而能兼顾提高重叠部304的性能及弯曲部的低损失化这两者,能够实现鼓风机201的高效率化。Compared with the conventional diffuser 300 , in this embodiment, the maximum blade thickness position 313 of the diffuser blade 301 is made adjacent to the outlet throat portion 303 of the overlapping portion 304 . Thus, by suppressing the separation of the airflow generated by the overlapping portion 304, the outlet velocity of the diffuser can be reduced, the static pressure recovery amount of the diffuser 300 can be increased, and the airflow provided by the fan case 214 can be sufficiently ensured for supplying the airflow to the motor 202. 1. The area of the curved flow path 308 formed by the diffuser blades 301 and the partition plate 212, because reducing the outlet velocity of the diffuser and ensuring the area of the curved flow path 308 is related to the low loss of the curved portion, so the performance of the overlapping portion 304 can be improved at the same time It is possible to increase the efficiency of the blower 201 both by reducing the loss of the bent portion.

下面,使用图4说明扩散叶片401的形状。图4是扩散器400的放大图,是从轴向前侧观察的主视图。图4表示的是在扩散叶片401的叶片厚度中以最大叶片厚度位置405为中心。图4中的最大叶片厚度位置405在由风扇外壳406与隔板408构成的弯曲流道403(图4中的斜线部分)的形状中,与以旋转轴205的旋转轴中心点407为圆(图4中的虚线)的中心的弯曲流道的最小直径位置402一致。此外,标号404表示弯曲流道的最小直径。隔板408具有从扩散叶片401的后缘沿该扩散叶片401的后缘部的凸面向隔板408的内周侧切入的凹部。凹部是设置在隔板408的外周端部的开口。凹部的形状大致为三角形。在环状的隔板408的外周端部,在每个邻接的扩散叶片401间都形成有这样的凹部,其结果,环状的隔板408的外周形成为凹凸状。弯曲流道403形成在隔板408的凹部与风扇外壳406的内周面之间,弯曲流道403的断面大致为菱形或三角形。Next, the shape of the diffuser blade 401 will be described using FIG. 4 . Fig. 4 is an enlarged view of the diffuser 400, which is a front view viewed from the axial front side. FIG. 4 shows that the blade thickness of the diffuser blade 401 is centered on the maximum blade thickness position 405 . The maximum blade thickness position 405 in Fig. 4 is in the shape of the curved flow passage 403 (the oblique line part in Fig. 4 ) constituted by the fan casing 406 and the partition plate 408, and the center point 407 of the rotating shaft of the rotating shaft 205 is a circle (Dotted line in FIG. 4 ) The minimum diameter position 402 of the curved channel in the center is consistent. In addition, reference numeral 404 denotes the minimum diameter of the curved flow path. The partition plate 408 has a concave portion cut into the inner peripheral side of the partition plate 408 from the rear edge of the diffuser blade 401 along the convex surface of the rear edge portion of the diffuser blade 401 . The concave portion is an opening provided at the outer peripheral end portion of the partition plate 408 . The shape of the recess is approximately triangular. Such recesses are formed between adjacent diffuser blades 401 at the outer peripheral end of the annular partition 408 , and as a result, the outer periphery of the annular partition 408 is formed in a concave-convex shape. The curved flow channel 403 is formed between the concave portion of the partition plate 408 and the inner peripheral surface of the fan housing 406 , and the cross section of the curved flow channel 403 is roughly rhombus or triangle.

下面,使用图5~图7并使用一个例子对扩散叶片501的叶片厚度502、叶片表面上的叶片角度509进行说明。图5是说明扩散叶片501的叶片厚度502与扩散叶片的叶片表面上的叶片角度509的定义的图。就叶片角度509而言,画出连接叶片面上的点503(在图中为压力面510)与旋转轴中心点507的直线504,并画出相对于直线504的正交线505,将由该正交线505与在外侧的叶片表面506的切线508形成的叶片角度509作为叶片角度“β”。另外,负压面511的叶片角度的定义也相同。Next, the blade thickness 502 of the diffuser blade 501 and the blade angle 509 on the blade surface will be described using an example using FIGS. 5 to 7 . FIG. 5 is a diagram illustrating the definition of the blade thickness 502 of the diffuser blade 501 and the blade angle 509 on the blade surface of the diffuser blade. As far as the blade angle 509 is concerned, draw a straight line 504 connecting a point 503 on the blade face (in the figure, the pressure face 510) and the center point 507 of the axis of rotation, and draw an orthogonal line 505 relative to the straight line 504, which will be determined by The blade angle 509 formed by the orthogonal line 505 and the tangent 508 of the blade surface 506 on the outside is taken as blade angle "β". In addition, the definition of the vane angle of the negative pressure surface 511 is also the same.

图6是使用由图5定义的叶片厚度502,以及连接定义叶片厚度502的圆的中心点与旋转轴中心点507的半径作为叶片厚度分布来表示的图。本扩散叶片501的叶片厚度分布在入口直径处具有最小叶片厚度602并朝向出口直径增加,在大致中央附近具有最大叶片厚度601并使叶片厚度朝向扩散器出口直径减少。在此,作为在入口直径处的叶片厚度502的前缘叶片厚度为0.6mm,与最大叶片厚度之比约为4。FIG. 6 is a graph showing the blade thickness distribution using the blade thickness 502 defined in FIG. 5 and the radius connecting the center point of the circle defining the blade thickness 502 and the rotation axis center point 507 . The blade thickness profile of the present diffuser blade 501 has a minimum blade thickness 602 at the inlet diameter and increases toward the outlet diameter, and has a maximum blade thickness 601 near the approximate center and decreases blade thickness toward the diffuser outlet diameter. Here, the leading edge blade thickness as blade thickness 502 at the inlet diameter is 0.6 mm, the ratio to the maximum blade thickness being about 4.

再有,图7使用由图5定义的压力面510和负压面511的叶片角度509,以及以旋转轴中心点为圆的中心的各点的半径,表示扩散叶片501的叶片角度分布。在负压面511的叶片角度从入口直径朝向出口直径单调地增加,在出口直径的内径侧为恒定的叶片角度,然后,叶片角度509朝向出口直径急剧地减小。直到出口直径急剧减小的角度容易使扩散器500的主气流偏向叶片的负压面511一侧流动,为了减小气流与位于扩散器出口的风扇外壳的碰撞角度,使气流急剧进行转向。另外,在负压面511使叶片角度509急剧地变化的点约为出口直径的97%。另一方面,压力面510的叶片角度分布虽然为从入口直径角度有增减,但都是朝向入口直径和出口直径的中央增加。然后,在中央半径以后使叶片角度509急剧地减小,再后,再次增加直到出口直径。此外,使压力面的叶片角度509急剧地减小后再次增加的拐点701的半径为扩散器入口半径的约1.2倍。7 shows the blade angle distribution of the diffuser blade 501 using the blade angle 509 of the pressure surface 510 and the negative pressure surface 511 defined in FIG. The vane angle on the negative pressure surface 511 monotonously increases from the inlet diameter toward the outlet diameter, is constant at the inner diameter side of the outlet diameter, and then the vane angle 509 decreases sharply toward the outlet diameter. The angle until the outlet diameter decreases sharply makes the main airflow of the diffuser 500 deflect to the side of the negative pressure surface 511 of the blade. In order to reduce the collision angle between the airflow and the fan casing at the outlet of the diffuser, the airflow is turned sharply. In addition, the point where the vane angle 509 changes sharply on the negative pressure surface 511 is about 97% of the outlet diameter. On the other hand, although the vane angle distribution of the pressure surface 510 increases and decreases from the angle of the inlet diameter, they all increase toward the center of the inlet diameter and the outlet diameter. Then, the vane angle 509 is sharply decreased after the central radius, and then increased again until the exit diameter. In addition, the radius of the inflection point 701 where the vane angle 509 of the pressure surface is sharply reduced and then increased again is about 1.2 times the diffuser inlet radius.

与现有的扩散器比较,本实施例将压力面的叶片角度分布做成如下形状:从入口直径向中央半径增加,在中央半径以后,使叶片角度急剧地减小,然后,再次增加直到出口直径。由此,通过抑制由扩散器重叠部产生的气流的剥离,能够降低扩散器出口速度,并增加扩散器的静压恢复量,并且还能够为向电动机供给气流而充分地确保由风扇外壳、扩散叶片及隔板构成的弯曲流道的面积,由于降低扩散器出口速度并确保弯曲流道的面积与弯曲部的低损失化相关联,因而能兼顾提高扩散器重叠部的性能及弯曲部的低损失化这两者,能够实现鼓风机的高效率化。Compared with the existing diffuser, this embodiment makes the vane angle distribution of the pressure surface into the following shape: from the inlet diameter to the central radius increases, after the central radius, the vane angle decreases sharply, and then increases again until the exit diameter. Thus, by suppressing the separation of the airflow generated by the overlapping part of the diffuser, the outlet speed of the diffuser can be reduced, and the static pressure recovery amount of the diffuser can be increased, and it is also possible to ensure sufficient air flow from the fan case, the diffuser, and the airflow supply to the motor. The area of the curved flow path constituted by the blades and partitions can improve both the performance of the overlapping portion of the diffuser and the low cost of the curved portion by reducing the outlet velocity of the diffuser and securing the area of the curved flow path and reducing the loss of the curved portion. By reducing both of these losses, it is possible to increase the efficiency of the blower.

下面,使用图8、图9说明重叠部的流道中心的流道角度805。图8是使用扩散器800对由扩散叶片801的压力面802与邻接的扩散叶片801的负压面803形成的喉部宽度的中点804的流道的角度分布进行定义的图。中点804是与由扩散叶片801的压力面802和邻接的扩散叶片801的负压面803形成的喉部内切的圆的中心。就流道角度805而言,画出相对于连接由扩散叶片801的压力面802和邻接的扩散叶片801的负压面803形成的喉部宽度的中点804与旋转轴中心点808的直线806的正交线807,将该正交线807与连接流道间的直线形成的角度定为流道角度805。图9表示的是由将各重叠部的位置以重叠部的总长度809无因次化得到的无因次重叠长度,以及喉部宽度的中心点构成的流道角度805的分布。本扩散器800将从重叠部的入口侧到无因次重叠长度0.2的流道角度805做成大致一定,而使其从无因次重叠长度0.2到0.7增加。然后,在无因次重叠长度0.7则为最大角度901,此后直到无因次重叠长度0.9使流道角度805急剧地减小,进而在重叠部出口减小流道角度805的倾斜度。Next, the channel angle 805 at the channel center of the overlapping portion will be described with reference to FIGS. 8 and 9 . 8 is a diagram defining the angular distribution of the flow path at the midpoint 804 of the throat width formed by the pressure surface 802 of the diffuser vane 801 and the negative pressure surface 803 of the adjacent diffuser vane 801 using the diffuser 800 . The midpoint 804 is the center of a circle inscribed on the throat formed by the pressure surface 802 of the diffuser vane 801 and the negative pressure surface 803 of the adjacent diffuser vane 801 . Regarding the flow path angle 805, draw a straight line 806 connecting the midpoint 804 of the throat width formed by the pressure surface 802 of the diffuser vane 801 and the negative pressure surface 803 of the adjacent diffuser vane 801 and the center point 808 of the rotation axis The angle formed by the orthogonal line 807 and the straight line connecting the runners is defined as the runner angle 805 . FIG. 9 shows the distribution of the dimensionless overlapping length obtained by converting the position of each overlapping portion to the total length 809 of the overlapping portion, and the flow path angle 805 formed by the center point of the throat width. In this diffuser 800, the flow path angle 805 from the inlet side of the overlapping portion to the dimensionless overlapping length 0.2 is made approximately constant, and is increased from the dimensionless overlapping length 0.2 to 0.7. Then, when the dimensionless overlap length is 0.7, it is the maximum angle 901, and then until the dimensionless overlap length is 0.9, the channel angle 805 decreases sharply, and then the inclination of the channel angle 805 decreases at the outlet of the overlapping portion.

与现有的扩散器比较,本实施例将重叠部的喉部宽度中点的流道角度做成,从重叠部的入口侧到无因次重叠长度0.2大致一定,使其从无因次重叠长度0.2到0.7增加,在无因次重叠长度0.7取流道角度的最大值,然后,直到无因次重叠长度0.9使流道角度急剧地减小,此后朝向重叠部出口减小流道角度的倾斜度。由此,通过抑制由扩散器重叠部产生的气流的剥离,能够降低扩散器出口速度,并增加扩散器的静压恢复量,并且还能够为向电动机供给气流而充分地确保由风扇外壳、扩散叶片及隔板构成的弯曲流道的面积,由于降低扩散器出口速度并确保弯曲流道的面积与弯曲部的低损失化相关联,因而能兼顾提高扩散器重叠部的性能及弯曲部的低损失化这两者,能够实现鼓风机的高效率化。Compared with the existing diffuser, this embodiment makes the flow path angle at the middle point of the throat width of the overlapping part roughly constant from the inlet side of the overlapping part to the dimensionless overlapping length of 0.2, so that it can be changed from dimensionless overlapping The length increases from 0.2 to 0.7, and the maximum value of the flow path angle is taken at the dimensionless overlap length of 0.7, and then the flow path angle decreases sharply until the dimensionless overlap length of 0.9, and then decreases toward the exit of the overlap portion. slope. Thus, by suppressing the separation of the airflow generated by the overlapping part of the diffuser, the outlet speed of the diffuser can be reduced, and the static pressure recovery amount of the diffuser can be increased, and it is also possible to ensure sufficient air flow from the fan case, the diffuser, and the airflow supply to the motor. The area of the curved flow path constituted by the blades and partitions can improve both the performance of the overlapping portion of the diffuser and the low cost of the curved portion by reducing the outlet velocity of the diffuser and securing the area of the curved flow path and reducing the loss of the curved portion. By reducing both of these losses, it is possible to increase the efficiency of the blower.

Claims (8)

1.一种电动鼓风机,其用于将从吸入流体的叶轮排出的流体向设置于上述叶轮外周的环状的扩散器引导,然后,利用覆盖上述扩散器的外周的风扇外壳使流体转向,以便将流体向形成于与形成有上述扩散器的面相反一侧的面上的回流引导件引导,从而将该流体的全部或一部分向使上述叶轮旋转的电动机引导,其特征在于,1. An electric blower for guiding fluid discharged from an impeller sucking in fluid to an annular diffuser provided on the outer periphery of the impeller, and then diverting the fluid with a fan casing covering the outer periphery of the diffuser so that Guide the fluid to a return guide formed on the surface opposite to the surface on which the diffuser is formed, thereby guiding all or part of the fluid to a motor that rotates the impeller, characterized in that, 上述扩散器具有在圆周方向配置了多个的扩散叶片,The diffuser has a plurality of diffuser blades arranged in the circumferential direction, 上述各个扩散叶片的负压面从各个扩散叶片的内缘到外缘平缓地弯曲;上述各个扩散叶片的压力面,从上述内缘到上述各个扩散叶片的最大叶片厚度位置,以比上述负压面的曲率更大的曲率平缓地弯曲,且在上述最大叶片厚度位置上,以比上述负压面的曲率更小的曲率弯曲,且从上述最大叶片厚度位置到上述外缘以比上述负压面的曲率更大的曲率平缓地弯曲。The negative pressure surface of each of the diffusion blades is gently curved from the inner edge to the outer edge of each diffusion blade; The curvature of the larger surface is gently curved, and at the position of the maximum blade thickness, it is curved with a curvature smaller than the curvature of the negative pressure surface, and from the position of the maximum blade thickness to the outer edge is less than the negative pressure. The greater the curvature of the surface, the more gently curved it is. 2.一种电动鼓风机,装在电动吸尘器中,其特征在于,2. An electric blower installed in an electric vacuum cleaner, characterized in that, 其具备:电动机,与上述电动机连接的叶轮,配置在上述叶轮外周的扩散器,形成于上述扩散器相反一侧的面上的回流引导件,以及内部装有上述叶轮、上述扩散器及上述回流引导件的风扇外壳,It includes: an electric motor, an impeller connected to the electric motor, a diffuser disposed on the outer periphery of the impeller, a return flow guide formed on the surface opposite to the diffuser, and the impeller, the diffuser, and the return flow guide inside. guide for the fan housing, 上述扩散器具有在圆周方向配置了多个的扩散叶片,The diffuser has a plurality of diffuser blades arranged in the circumferential direction, 上述各个扩散叶片的负压面从各个扩散叶片的内缘到外缘平缓地弯曲;上述各个扩散叶片的压力面,从上述内缘到上述各个扩散叶片的最大叶片厚度位置,以比上述负压面的曲率更大的曲率平缓地弯曲,且在上述最大叶片厚度位置上,以比上述负压面的曲率更小的曲率弯曲,且从上述最大叶片厚度位置到上述外缘以比上述负压面的曲率更大的曲率平缓地弯曲,The negative pressure surface of each of the diffusion blades is gently curved from the inner edge to the outer edge of each diffusion blade; The curvature of the larger surface is gently curved, and at the position of the maximum blade thickness, it is curved with a curvature smaller than the curvature of the negative pressure surface, and from the position of the maximum blade thickness to the outer edge is less than the negative pressure. The greater curvature of the surface curves gently, 上述各扩散叶片的最大叶片厚度位置与在圆周方向上邻接的扩散叶片的重叠部的出口部邻接。The maximum blade thickness position of each of the diffuser blades is adjacent to the exit portion of the overlapping portion of the diffuser blades adjacent in the circumferential direction. 3.根据权利要求2所述的电动鼓风机,其特征在于,3. The electric blower according to claim 2, characterized in that, 上述扩散叶片的最大叶片厚度位置位于比上述重叠部的出口部靠内径侧。The maximum blade thickness position of the diffuser blade is located on the inner diameter side of the outlet portion of the overlapping portion. 4.一种电动鼓风机,装在电动吸尘器中,其特征在于,4. An electric blower installed in an electric vacuum cleaner, characterized in that, 其具备:电动机,与上述电动机连接的叶轮,配置在上述叶轮外周的扩散器,形成于上述扩散器相反一侧的面上的回流引导件,隔开上述扩散器和上述回流引导件的隔板,以及内部装有上述叶轮、上述扩散器及上述回流引导件的风扇外壳,It includes: a motor, an impeller connected to the motor, a diffuser disposed on the outer periphery of the impeller, a return guide formed on a surface opposite to the diffuser, and a partition separating the diffuser and the return guide. , and a fan housing with the above-mentioned impeller, the above-mentioned diffuser and the above-mentioned return guide inside, 上述扩散器具有在圆周方向配置了多个的弯曲的扩散叶片,The diffuser has a plurality of curved diffuser blades arranged in the circumferential direction, 上述隔板具有从上述扩散叶片的外缘沿该扩散叶片的凸面向上述隔板内周侧切入的凹部,The partition plate has a concave portion cut into the inner peripheral side of the partition plate from the outer edge of the diffuser blade along the convex surface of the diffuser blade, 上述各个扩散叶片的负压面从各个扩散叶片的内缘到外缘平缓地弯曲;上述各个扩散叶片的压力面,从上述内缘到上述各个扩散叶片的最大叶片厚度位置,以比上述负压面的曲率更大的曲率平缓地弯曲,且在上述最大叶片厚度位置上,以比上述负压面的曲率更小的曲率弯曲,且从上述最大叶片厚度位置到上述外缘以比上述负压面的曲率更大的曲率平缓地弯曲,The negative pressure surface of each of the diffusion blades is gently curved from the inner edge to the outer edge of each diffusion blade; The curvature of the larger surface is gently curved, and at the position of the maximum blade thickness, it is curved with a curvature smaller than the curvature of the negative pressure surface, and from the position of the maximum blade thickness to the outer edge is less than the negative pressure. The greater curvature of the surface curves gently, 上述扩散叶片的最大叶片厚度位置位于在由上述风扇外壳和上述凹部构成的弯曲流道中,且使其与以上述叶轮的旋转轴中心点为圆的中心的弯曲流道的最小直径一致。The position of the maximum blade thickness of the diffuser blade is located in the curved flow path formed by the fan casing and the concave portion, and is made to coincide with the minimum diameter of the curved flow path centered on the center point of the rotation axis of the impeller. 5.一种电动鼓风机,装在电动吸尘器中,其特征在于,5. An electric blower installed in an electric vacuum cleaner, characterized in that, 其具备:电动机,与上述电动机连接的叶轮,配置在上述叶轮外周的扩散器,形成于上述扩散器相反一侧的面上的回流引导件,以及内部装有上述叶轮、上述扩散器及上述回流引导件的风扇外壳,It comprises: an electric motor, an impeller connected to the electric motor, a diffuser disposed on the outer periphery of the impeller, a return flow guide formed on the surface opposite to the diffuser, and the impeller, the diffuser, and the return flow guide inside. guide for the fan housing, 上述扩散器具有在圆周方向配置了多个的扩散叶片,The diffuser has a plurality of diffuser blades arranged in the circumferential direction, 上述扩散叶片的压力面的叶片角度分布从上述扩散叶片的入口直径朝向中央半径增加,在上述中央半径以后使叶片角度减小,然后,再次增加直到出口直径。The vane angle distribution of the pressure surface of the diffuser vane increases from the inlet diameter of the diffuser vane toward the central radius, the vane angle decreases after the central radius, and then increases again up to the outlet diameter. 6.一种电动鼓风机,装在电动吸尘器中,其特征在于,6. An electric blower installed in an electric vacuum cleaner, characterized in that, 其具备:电动机,与上述电动机连接的叶轮,配置在上述叶轮外周的扩散器,形成于上述扩散器相反一侧的面上的回流引导件,以及内部装有上述叶轮、上述扩散器及上述回流引导件的风扇外壳,It comprises: an electric motor, an impeller connected to the electric motor, a diffuser disposed on the outer periphery of the impeller, a return flow guide formed on the surface opposite to the diffuser, and the impeller, the diffuser, and the return flow guide inside. guide for the fan housing, 上述扩散器具有在圆周方向配置了多个的扩散叶片,The diffuser has a plurality of diffuser blades arranged in the circumferential direction, 将在圆周方向上邻接的扩散叶片的重叠部的喉部宽度中点的流道角度做成从上述重叠部的入口侧到无因次重叠长度0.2的位置大致一定,从上述无因次重叠长度0.2的位置到无因次重叠长度0.7的位置增加,在上述无因次重叠长度0.7的位置取流道角度的最大值,然后直到无因次重叠长度0.9的位置减小流道角度,其后朝向上述重叠部出口减小流道角度的倾斜度的变化。The flow path angle at the midpoint of the throat width of the overlapping portion of the adjacent diffuser blades in the circumferential direction is made approximately constant from the inlet side of the overlapping portion to a position of 0.2 of the dimensionless overlapping length. Increase from the position of 0.2 to the position of the dimensionless overlap length of 0.7, take the maximum value of the flow channel angle at the position of the above-mentioned dimensionless overlap length of 0.7, and then reduce the flow channel angle until the position of the dimensionless overlap length of 0.9, and then The change in inclination of the flow path angle decreases toward the overlapping portion outlet. 7.根据权利要求1~6中任一项所述的电动鼓风机,其特征在于,7. The electric blower according to any one of claims 1 to 6, characterized in that: 使上述扩散叶片的最大叶片厚度与在上述扩散叶片的前缘部的叶片厚度之比约为4。The ratio of the maximum blade thickness of the diffuser blade to the blade thickness at the leading edge portion of the diffuser blade is about 4. 8.一种电动吸尘器,其特征在于,8. An electric vacuum cleaner, characterized in that, 装有权利要求1~7中任何一项所述的电动鼓风机。Equipped with the electric blower described in any one of claims 1-7.
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