CN102650234A - Waste heat recycling hybrid type supercharging device of gasoline engine - Google Patents
Waste heat recycling hybrid type supercharging device of gasoline engine Download PDFInfo
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Abstract
本发明公开了一种汽油发动机的废热再利用复合式增压装置,包括废气涡轮增压装置、机械增压装置、与废气涡轮增压装置并行设置的废热增压循环装置;废热增压循环装置包括废热吸收再利用装置、蒸汽增压器、一级增压器;废热吸收再利用装置为热交换器,其热侧通道进口与汽油发动机的散热器连接,而冷侧通道中输入冷源,且热交换器的冷侧通道出口与蒸汽增压器的进气口连接,而蒸汽增压器的动力输出端通过第一增压转轴与一级增压器刚性连接,蒸汽增压器的排气口通过排气循环管与热交换器的冷侧通道进口连通。因此,本发明能够对发动机废热进行有效利用,极大地提高汽油发动机的动力性能以及燃油经济性,提高了燃油发动机的高速性能、加速性能。
The invention discloses a waste heat recycling composite supercharging device for a gasoline engine, which comprises an exhaust gas turbocharging device, a mechanical supercharging device, and a waste heat supercharging circulation device arranged in parallel with the exhaust gas turbocharging device; the waste heat supercharging circulation device It includes a waste heat absorption and reuse device, a steam supercharger, and a first-stage supercharger; the waste heat absorption and reuse device is a heat exchanger, the inlet of the hot side channel is connected to the radiator of the gasoline engine, and the cold source is input into the cold side channel. And the outlet of the cold side channel of the heat exchanger is connected with the inlet of the steam supercharger, and the power output end of the steam supercharger is rigidly connected with the first-stage supercharger through the first supercharging shaft, and the exhaust of the steam supercharger The gas port communicates with the cold side channel inlet of the heat exchanger through the exhaust circulation pipe. Therefore, the invention can effectively utilize the waste heat of the engine, greatly improve the power performance and fuel economy of the gasoline engine, and improve the high-speed performance and acceleration performance of the fuel engine.
Description
技术领域 technical field
本发明涉及一种废热再利用复合式增压装置,其应用于汽油发动机。 The invention relates to a waste heat reuse compound supercharging device, which is applied to a gasoline engine.
背景技术 Background technique
随着汽车产销量的快速增长,石油等能源消耗和大气污染的问题越来越受到世界各国的重视,同时我国也在近几年提出了“节能减排”和“建设能源节约型社会”的口号。而发动机作为汽车的核心部件,其燃料的利用效率更是直接关系到汽车的能源消耗和废气排放等问题,先进的发动机技术在汽车节能、环保技术开发中起着关键的决定性的作用。 With the rapid growth of automobile production and sales, the problems of oil and other energy consumption and air pollution have attracted more and more attention from all over the world. slogan. As the core component of an automobile, the engine's fuel utilization efficiency is directly related to the energy consumption and exhaust emissions of the automobile. Advanced engine technology plays a key and decisive role in the development of automobile energy saving and environmental protection technologies.
目前,我国现有乘用轿车大多采用强制水冷系统,虽然可以有效降温,但散热器散发到环境中的热量却不能很好的利用起来,存在一定程度上的能量浪费现象。而且现有增压装置中的涡轮增压有迟滞现象,机械增压虽响应较快但本身也需要消耗一部分能量,不能产生特别强大的动力,尤其是在高转速时,会产生大量的摩擦从而影响到发动机转速的提高,并且噪音大。 At present, most of the existing passenger cars in our country adopt forced water cooling system. Although it can effectively cool down, the heat emitted by the radiator to the environment cannot be well utilized, and there is a certain degree of energy waste. Moreover, the turbocharging in the existing supercharging device has a hysteresis phenomenon. Although the supercharging device responds quickly, it also needs to consume a part of energy and cannot produce particularly powerful power. Especially at high speeds, a large amount of friction will be generated so that It affects the increase of engine speed, and the noise is loud.
发明内容 Contents of the invention
本发明针对现有技术的不足,提供一种汽油发动机的废热再利用复合式增压装置,该复合式增压装置能够对发动机废热进行有效利用,极大地提高汽油发动机的动力性能以及燃油经济性,提高了燃油发动机的高速性能、加速性能。 Aiming at the deficiencies of the prior art, the present invention provides a waste heat reuse composite supercharging device for a gasoline engine. The composite supercharging device can effectively utilize the waste heat of the engine and greatly improve the power performance and fuel economy of the gasoline engine. , Improve the high-speed performance and acceleration performance of the fuel engine.
为实现以上的技术目的,本发明将采取以下的技术方案: For realizing above technical purpose, the present invention will take following technical scheme:
一种汽油发动机的废热再利用复合式增压装置,包括废气涡轮增压装置以及机械增压装置,还包括与废气涡轮增压装置并行设置的废热增压循环装置;所述机械增压装置分别通过电磁离合器与废气涡轮增压装置、废热增压循环装置相串联;所述废热增压循环装置包括废热吸收再利用装置、蒸汽增压器以及一级增压器;所述废气涡轮增压装置包括废气涡轮增压器以及二级增压器;所述废热吸收再利用装置为热交换器,该热交换器的热侧通道进口与汽油发动机的散热器连接,而热交换器的冷侧通道中输入冷源,且热交换器的冷侧通道出口与蒸汽增压器的进气口连接,而蒸汽增压器的动力输出端通过第一增压转轴与一级增压器刚性连接,蒸汽增压器的排气口通过排气循环管与热交换器的冷侧通道进口连通,且该排气循环管上安装气压控制调节器;所述废气涡轮增压装置包括废气涡轮增压器以及二级增压器,废气涡轮增压器的进气口通过废气输送管与汽油发动机的废气排口连接,而废气涡轮增压器的动力输出端通过第二增压转轴与二级增压器刚性连接;一级增压器与气源连通,而二级增压器通过连通气管与一级增压器相连通,同时二级增压器的排气口通过管道与汽油发动机的油缸连接。 A waste heat recycling composite supercharging device for a gasoline engine, including an exhaust gas turbocharging device and a supercharging device, and also includes a waste heat supercharging cycle device arranged in parallel with the exhaust gas turbocharging device; the supercharging device is respectively The exhaust gas turbocharging device and the waste heat supercharging circulation device are connected in series through an electromagnetic clutch; the waste heat supercharging circulation device includes a waste heat absorption and reuse device, a steam supercharger and a one-stage supercharger; the exhaust gas turbocharging device It includes an exhaust gas turbocharger and a two-stage supercharger; the waste heat absorption and reuse device is a heat exchanger, the hot side channel inlet of the heat exchanger is connected with the radiator of the gasoline engine, and the cold side channel of the heat exchanger The middle input cold source, and the outlet of the cold side channel of the heat exchanger is connected with the inlet of the steam supercharger, and the power output end of the steam supercharger is rigidly connected with the first-stage supercharger through the first supercharging shaft, and the steam The exhaust port of the supercharger communicates with the cold side channel inlet of the heat exchanger through the exhaust circulation pipe, and the air pressure control regulator is installed on the exhaust circulation pipe; the exhaust gas turbocharging device includes an exhaust gas turbocharger and In the two-stage supercharger, the intake port of the exhaust gas turbocharger is connected to the exhaust gas outlet of the gasoline engine through the exhaust gas delivery pipe, and the power output end of the exhaust gas turbocharger is connected to the two-stage supercharger through the second supercharging shaft. Rigid connection; the first-stage supercharger communicates with the gas source, while the second-stage supercharger communicates with the first-stage supercharger through a connecting air pipe, and the exhaust port of the second-stage supercharger is connected with the oil cylinder of the gasoline engine through a pipeline.
所述蒸汽增压器、一级增压器、废气涡轮增压器、二级增压器均包括腔室以及安装在腔室中的叶轮机构。 The steam supercharger, the one-stage supercharger, the exhaust gas turbocharger and the two-stage supercharger all include a chamber and an impeller mechanism installed in the chamber.
所述机械增压装置的动力输出轴与第二增压转轴同轴设置,且机械增压装置的动力输出轴与第二增压转轴之间安装电磁离合器;而机械增压装置的动力输出轴通过万向传动装置与第一增压转轴连接,且该万向传动装置与机械增压装置的动力输出轴之间安装另一个电磁离合器。 The power output shaft of the supercharging device is coaxially arranged with the second supercharging rotating shaft, and an electromagnetic clutch is installed between the power output shaft of the supercharging device and the second supercharging rotating shaft; and the power output shaft of the supercharging device It is connected with the first supercharging rotating shaft through a universal transmission device, and another electromagnetic clutch is installed between the universal transmission device and the power output shaft of the supercharging device.
所述气压控制调节器包括用于检测排气循环管内气压的压力传感器以及根据压力传感器所反馈压力值控制启闭的阀门。 The air pressure control regulator includes a pressure sensor for detecting the air pressure in the exhaust circulation pipe, and a valve controlled to open and close according to the pressure value fed back by the pressure sensor.
所述冷源为临界于蒸发的水-低压水蒸气混合物。 The heat sink is a water-low-pressure water vapor mixture critical to evaporation.
根据以上的技术方案,可以实现以下的有益效果: According to the above technical scheme, the following beneficial effects can be achieved:
本发明所述的增压系统采用废气涡轮增压、废热增压循环装置以及机械增压三种方式,因此,一方面可以利用发动机排出的废气作为废气涡轮增压装置的启动力,另一方面还可以采用发动机工作过程中所产生的废热作为废热增压循环装置的启动力,同时,配置了由发动机曲轴驱动的机械增压系统,由此可知:本发明能够有效地利用发动机在运行过程中所产生的废热,有效地提高了发动机的燃油经济性。另外,本发明采用二级增压方式,可以有效地提高发动机压缩比,从而提高发动机功率。 The supercharging system of the present invention adopts three modes of exhaust gas turbocharging, waste heat supercharging circulation device and mechanical supercharging. Therefore, on the one hand, the exhaust gas discharged from the engine can be used as the starting force of the exhaust gas turbocharging device; It is also possible to use the waste heat produced in the working process of the engine as the starting force of the waste heat supercharging cycle device. The generated waste heat effectively improves the fuel economy of the engine. In addition, the present invention adopts a two-stage supercharging method, which can effectively increase the compression ratio of the engine, thereby increasing the engine power.
附图说明 Description of drawings
图1是本发明的结构示意图; Fig. 1 is a structural representation of the present invention;
其中:1.废气输送管,2.废气涡轮增压器,3.废气排气管,4.水蒸气排气循环管,5.气压控制调节器,6.散热器,7.废热吸收再利用装置,8.水蒸气进气循环管,9.蒸汽增压器,10.第一增压转轴,11.增压进气管,12.一级增压器,13.连通气管,14.万向传动装置,15.二级增压器,16.电磁离合器,17.机械增压器,18.发动机进气管。 Among them: 1. Exhaust gas delivery pipe, 2. Exhaust gas turbocharger, 3. Exhaust gas exhaust pipe, 4. Water vapor exhaust circulation pipe, 5. Air pressure control regulator, 6. Radiator, 7. Waste heat absorption and reuse Device, 8. Water vapor intake circulation pipe, 9. Steam supercharger, 10. First supercharging shaft, 11. Supercharging intake pipe, 12. First-stage supercharger, 13. Connecting air pipe, 14. Universal Transmission device, 15. two-stage supercharger, 16. electromagnetic clutch, 17. supercharger, 18. engine intake pipe. the
具体实施方式 Detailed ways
附图非限制性地公开了本发明所涉及优选实施例的结构示意图;以下将结合附图详细地说明本发明的技术方案。 The accompanying drawings disclose, without limitation, the structural schematic diagrams of the preferred embodiments involved in the present invention; the technical solution of the present invention will be described in detail below in conjunction with the accompanying drawings.
如图1所示,本发明所述汽油发动机的废热再利用复合式增压装置,包括废气涡轮增压装置、机械增压装置以及与废气涡轮增压装置并行设置的废热增压循环装置;所述机械增压装置分别通过电磁离合器16与废气涡轮增压装置、废热增压循环装置相串联;所述废热增压循环装置包括废热吸收再利用装置7、蒸汽增压器9以及一级增压器12;所述废气涡轮增压装置包括废气涡轮增压器2以及二级增压器15;所述废热吸收再利用装置7为热交换器,该热交换器的热侧通道进口与汽油发动机的散热器6连接,而热交换器的冷侧通道中输入冷源,所述冷源为临界于蒸发的水-低压水蒸气混合物,且热交换器的冷侧通道出口与蒸汽增压器9的进气口连接,而蒸汽增压器9的动力输出端通过第一增压转轴10与一级增压器12刚性连接,蒸汽增压器9的排气口通过排气循环管与热交换器的冷侧通道进口连通,且该排气循环管上安装气压控制调节器5,该气压控制调节器5包括用于检测排气循环管内气压的压力传感器以及根据压力传感器所反馈压力值自动控制启闭的阀门;所述废气涡轮增压装置包括废气涡轮增压器2以及二级增压器15,废气涡轮增压器2的进气口通过废气输送管1与汽油发动机的废气排口连接,而废气涡轮增压器2的动力输出端通过第二增压转轴与二级增压器15刚性连接;一级增压器12通过增压进气管11与气源连通,而二级增压器15通过连通气管13与一级增压器12相连通,同时二级增压器15的排气口通过发动机进气管18与汽油发动机的油缸连接。
As shown in Fig. 1, the waste heat recycling compound supercharging device of the gasoline engine according to the present invention includes an exhaust gas turbocharging device, a mechanical supercharging device and a waste heat supercharging cycle device arranged in parallel with the exhaust gas turbocharging device; The mechanical supercharging device is respectively connected in series with the exhaust gas turbocharging device and the waste heat supercharging circulation device through the
本发明中,所述蒸汽增压器9、一级增压器12、废气涡轮增压器2、二级增压器15均包括腔室以及安装在腔室中的叶轮机构,其中,蒸汽增压器9、废气涡轮增压器2中的叶轮机构为涡轮机构,而一级增压器12、二级增压器15中的叶轮机构则为泵轮机构。所述机械增压装置的动力输出轴与第二增压转轴同轴设置,且机械增压装置的动力输出轴与第二增压转轴之间安装电磁离合器16;而机械增压装置的动力输出轴通过万向传动装置14与第一增压转轴10连接,且该万向传动装置14与机械增压装置的动力输出轴之间安装另一个电磁离合器16。
In the present invention, the steam supercharger 9, the
本发明通过发动机工作时排出的废气推动废气涡轮增压器2内的涡轮转动,从而带动二级增压器15内的泵轮转动进行二级增压,即EGR。机械增压装置工作时,由发动机的曲轴通过传动装置带动机械增压器17内的涡轮进行转动,从而带动一级增压器12和二级增压器15内的泵轮转动进行增压。其中,废热增压循环装置与废气涡轮增压装置为并行连接,同时废热增压循环装置又通过万向传动装置14和废气涡轮增压装置一起通过电磁离合器16与机械增压装置串联,从而整体上形成复合式增压系统。
The present invention drives the turbine in the
汽车起步至低速小负荷状态这一过程中,由于发动机散热器6温度不高且汽车尾部排出的废气温度(能量)也不高,所以废热增压循环装置和涡轮增压系统均起不到很好的增压效果,会使发动机增压迟滞,故此时应通过电磁离合器16控制传动轴结合,使机械增压器17发挥增压作用,对进气管进入的气体进行一、二级增压工作,提高发动机功率。
During the process of starting the car to the state of low speed and light load, since the temperature of the
汽车(中)高速(中)大负荷工作状态中,由于摩擦等作用会使机械增压器17限制发动机转速的提升和功率的提高,所以此时应控制电磁离合器16使传动轴分离,从而使废热增压循环装置起到一级增压作用,废气涡轮增压系统起到二级增压作用。通过两级增压后进气量提高,进而提高了发动机功率。
In the (medium) high-speed (medium) high-load working state of the car, due to friction and other effects, the
冷源的气体压力(水蒸气排气循环管4处)原本低于废热吸收再利用装置7、水蒸气进气循环管8处的压力,但当积聚一定量后,气压也会逐渐变大,然后气压控制调节器5的阀门打开,气体进入废热吸收再利用装置7,废热吸收再利用装置7处温度由于热传导作用,受散热器6影响,与散热器6温度近似相同,温度较高,由于此时气体温度要低于废热吸收再利用装置7处温度,故气体受热膨胀,压力增大,进而通过压差带动转轴转动增压;由于热量会优先向温度较低处传递,散热器6周围空气温度一般较高,所以集热操作可有可无,只是在有集热操作的情况下,利用率更高一些。这里用隔热材料将散热器6与废热再利用装置7封装在一个密闭空间,这样热流失就比较少了。
The gas pressure of the cold source (water vapor exhaust circulation pipe 4) is originally lower than the pressure of waste heat absorption and reuse device 7 and water vapor
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