CN102650082A - Far-infrared composite fiber and manufacture thereof - Google Patents
Far-infrared composite fiber and manufacture thereof Download PDFInfo
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- CN102650082A CN102650082A CN2011100479506A CN201110047950A CN102650082A CN 102650082 A CN102650082 A CN 102650082A CN 2011100479506 A CN2011100479506 A CN 2011100479506A CN 201110047950 A CN201110047950 A CN 201110047950A CN 102650082 A CN102650082 A CN 102650082A
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- 239000000835 fiber Substances 0.000 title claims abstract description 46
- 239000002131 composite material Substances 0.000 title claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 9
- 238000009987 spinning Methods 0.000 claims abstract description 5
- 238000005469 granulation Methods 0.000 claims abstract description 4
- 230000003179 granulation Effects 0.000 claims abstract description 4
- 238000002156 mixing Methods 0.000 claims abstract description 3
- 238000000034 method Methods 0.000 claims description 10
- 230000008569 process Effects 0.000 claims description 6
- 239000002250 absorbent Substances 0.000 claims description 5
- 230000002745 absorbent Effects 0.000 claims description 5
- 229920000728 polyester Polymers 0.000 claims description 5
- -1 polypropylene Polymers 0.000 claims description 5
- 239000004743 Polypropylene Substances 0.000 claims description 4
- 229920001155 polypropylene Polymers 0.000 claims description 4
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 2
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 2
- 239000011425 bamboo Substances 0.000 claims description 2
- 239000003610 charcoal Substances 0.000 claims description 2
- 150000001875 compounds Chemical class 0.000 claims description 2
- 241001330002 Bambuseae Species 0.000 claims 1
- 229910052799 carbon Inorganic materials 0.000 abstract description 13
- 230000000694 effects Effects 0.000 abstract description 7
- 238000005516 engineering process Methods 0.000 abstract description 5
- 210000005036 nerve Anatomy 0.000 abstract description 3
- 238000004332 deodorization Methods 0.000 abstract description 2
- 230000002040 relaxant effect Effects 0.000 abstract 1
- 239000004744 fabric Substances 0.000 description 18
- 230000006870 function Effects 0.000 description 18
- 230000005855 radiation Effects 0.000 description 6
- 239000004753 textile Substances 0.000 description 6
- 230000001877 deodorizing effect Effects 0.000 description 5
- 238000009413 insulation Methods 0.000 description 5
- FHVDTGUDJYJELY-UHFFFAOYSA-N 6-{[2-carboxy-4,5-dihydroxy-6-(phosphanyloxy)oxan-3-yl]oxy}-4,5-dihydroxy-3-phosphanyloxane-2-carboxylic acid Chemical compound O1C(C(O)=O)C(P)C(O)C(O)C1OC1C(C(O)=O)OC(OP)C(O)C1O FHVDTGUDJYJELY-UHFFFAOYSA-N 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 229940072056 alginate Drugs 0.000 description 4
- 235000010443 alginic acid Nutrition 0.000 description 4
- 229920000615 alginic acid Polymers 0.000 description 4
- 230000036541 health Effects 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 210000004243 sweat Anatomy 0.000 description 4
- 239000004594 Masterbatch (MB) Substances 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 230000018109 developmental process Effects 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 238000010792 warming Methods 0.000 description 3
- 210000002268 wool Anatomy 0.000 description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 230000001914 calming effect Effects 0.000 description 2
- 230000004060 metabolic process Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000011858 nanopowder Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000012827 research and development Methods 0.000 description 2
- 230000035807 sensation Effects 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 241000219146 Gossypium Species 0.000 description 1
- 240000000047 Gossypium barbadense Species 0.000 description 1
- 235000009429 Gossypium barbadense Nutrition 0.000 description 1
- 206010027476 Metastases Diseases 0.000 description 1
- 244000082204 Phyllostachys viridis Species 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 239000005441 aurora Substances 0.000 description 1
- 230000003385 bacteriostatic effect Effects 0.000 description 1
- 230000003115 biocidal effect Effects 0.000 description 1
- 230000017531 blood circulation Effects 0.000 description 1
- 230000036760 body temperature Effects 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000007822 coupling agent Substances 0.000 description 1
- 239000002781 deodorant agent Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000010035 extrusion spinning Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 230000036449 good health Effects 0.000 description 1
- 239000005431 greenhouse gas Substances 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000009401 metastasis Effects 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 239000007777 multifunctional material Substances 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000000191 radiation effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000004758 synthetic textile Substances 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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- Artificial Filaments (AREA)
Abstract
A low-carbon economical far-infrared composite fiber, which is better in technology and lower in cost than a single far-infrared fiber, is functionally characterized in that besides the function of radiating far infrared rays, the low-carbon economical far-infrared composite fiber further has a relaxing and nerve soothing effect, that is, a user can feel dry and comfortable remarkably instead of feeling stuffy; and the low-carbon economical far-infrared composite fiber can perform an excellent deodorization and uvio-resistant function as well as the heat-insulating function while worn. The low-carbon economical far-infrared composite fiber is manufactured by conducting composite mixing granulation and spinning manufacture on more than one functional fiber.
Description
Technical field:
The present invention relates to knitting, textile field, particularly a kind of application of far infrared composite fibre and manufacturing technique.
Technical background:
Far infrared knitted, textiles is in the process of fiber or fabric; Can absorb outside energy (comprising sunlight and human heat) and can efficient emitting far-infrared material adhere to or be combined on the knitted fabric and textile, and make fabric in 4~20mm (wave-length coverage), higher far infrared transmissivity arranged.The characteristics such as absorption because far infrared has radiation, permeates and shakes are highly profitable to human body, and have warm-heat effect.Far infrared knitted thing can absorb solar energy and convert thereof into far-infrared radiation, also can be with the reflect heat of human body and obtain warming effect.Therefore far infrared knitted thing can promote human body metabolism for a long time, promotes blood circulation, is the knitted fabric and textile of desirable warming body-building.
It is high that far-infrared polypropylene long filament in the market spins speed, and spinning technique requires very strict.There are shortcomings such as low modulus, low resilience in far-infrared polypropylene staple fiber, and its bulkiness is poor as flocculus the time.The textiles of simple function can not satisfy the requirement of people to high value added product.
The purpose of this invention is to provide the low-carbon economy type far infrared composite fibre that a kind of technology content is higher than single far IR fibre, cost is lower; Its functional characteristics is except that radiation infrared; Make the lax effect of calming the nerves of people in addition; The sensation that significant dry and comfortable not sulks are arranged can also be brought into play its good deodorizing and anti-ultraviolet function when in dress, can bring into play heat insulation function.
The objective of the invention is to be realized by following technical scheme: along with progress of science and technology, many far infrared function composite fibres of new generation are developed becomes research and development person and the focus that the numerous consumer groups pay close attention to, and receives people's welcome deeply.
When in the face of different consumption market with wear type when developing, it is compound at first will to select suitable fiber to carry out function:
One, alginate fibre: marine alga carbon is that the raw material calcining forms with sea-plants such as sea-tangles.Adopt special technology that the marine alga charing is obtained marine alga carbon, particle diameter reaches 0.4mm, mixes in the polyester filament with the co-blended spinning method; Process the far infrared polyester filament, its low temperature (near body temperature) far-infrared radiation rate is more than 80%, and the alginate fibre manufacturing cost is lower than ceramic fibre; Its functional characteristics is except that radiation-curable far infrared; Make the lax effect of calming the nerves of people in addition, when the amount that contains alginate fibre in the fabric reaches 15%~30%, just can obtain sufficient far infrared radiation effect, and low, the low price of marine alga carbon cost; Can reduce the cost of far-infrared fabric, improve the market competitiveness.
Two, the infrared absorbent that adds in the far infrared synthetic fabrics can improve the sweat absorption and flash drying performance of fabric; The sensation that significant dry and comfortable not sulks are arranged; The common density of infrared absorbent is big; Can improve the drapability of fabric, improve the aurora phenomenon of chemical & blended fabric, make it more approach natural fabric.
Three, volcanic ash fiber: the master batch raw material of volcanic ash fiber is taken from natural volcanic ash; Master batch is through after the nanometer technology high-temperature process; The nano-powder of obtaining is aggregated in the macromolecular fibre; Form functional yarn, the performance structure characteristics of this volcanic ash fiber and functional through spinning process again:
1. moisture absorption is ventilative: the sweat of human body outflow can promptly be delivered to fabric outer from skin surface, glutinous greasy uncomfortable, the lifting comfort of avoiding the sweat discharge to cause.
2. bacteriostatic deodorizing: volcanic ash has little vesicular structure through behind the high temperature carbonization, this slightly multiple hole can produce powerful adsorption capacity, can promptly eliminate peculiar smell, reach deodorant function.
3. uvioresistant: have good function of shielding ultraviolet radiation.
More than three kinds of functions to be all nonvolatil be not to be the release that reaches function through the back processed, yarn fibers itself has nonvolatil function, when therefore processing lining, can not fade away because of dress or washing.
Select suitable fiber, yarn, fabric tissue and alginate fibre, volcanic ash fiber and infrared absorbent to coordinate the collocation blending, thereby gather the characteristic of multiple fiber, the maximum effect of performance far infrared composite fibre.Improve the einnehmen function and the class of product.The Fiber Distribution rule has very big influence to fabric property in the far infrared composite fibre.Each component fibers is not the state of being evenly distributed in the radially residing position and the quantity thereof in far infrared composite fibre cross section.The more skin that is distributed in yarn of a kind of fiber possibility, another kind of fiber is the more internal layer that is distributed in yarn of possibility then, finally influences into the performance of fabric.The transfer tendency of each fiber is influenced by fibre property, and its metastasis degree receives the influence of fiber content, is the linear increment relation between Hamilton index of the present invention and its content.
The present invention is under sustainable development idea instructs; Through multiple means such as problem research and development, technological innovation, system innovation, industrial transformation, energy developments; Developing the low-carbon (LC) characteristic of product widely, reduced the high-carbon energy resource consumption, reduced greenhouse gas emission, is target with the ecodevelopment; Energy-saving and emission-reduction, thus realize the low-carbon economy development of man and nature ground.The present invention has anti-ultraviolet effect of moisture absorbing and sweat releasing and deodorization, antibiotic, the health care that enhances metabolism simultaneously when radiation infrared.Because of the present invention can improve the body surface temperature and then reduce the design temperature of winter air-conditioning, air-conditioner temperature reduces by 2 ℃, can save 10% the electricity charge thus, reduces the carbon discharge capacity of 1.2KG approximately.
The manufacturing of far infrared composite fibre:
1. technical recipe: titanium dioxide: 0~25% zirconia: 0~20%
Aethiops vegetabilis (particle diameter 0.4mm) 15~28%
Volcanic ash (nanometer grade powder) 5~15%
Bamboo charcoal (nanoscale micro mist) is an amount of
Infrared absorbent is an amount of
Polypropylene or polyester 65~95%
2. technological process:
---spinning---finished product that mixes full granulation
Raw material resources of the present invention are abundant; Not only resource consumption can be reduced but also people's textiles of following the fashion can be satisfied; The demand that integrates functions such as comfortable, leisure, health care, low-carbon environment-friendly is when interweaving exploitation light weight thermal fabric; Thereby the bulking intensity that can increase fabric produces air layer, can also bring into play its good deodorizing and anti-ultraviolet function in the time of the performance heat insulation function.
Practical implementation: the nano-powder 2~10% that will newly obtain by technical recipe is aggregated in the polyester fiber, adds vector resin, coupling agent; Dispersant carries out high speed and mediates, and extrudes through twin-screw under the high temperature; Process the far infrared functional fibre master batch and mix,, interweave and fiber blends such as wool, cotton, viscose thereby form the far infrared composite fibre through extrusion spinning processing again through fusion with pure fibre section; The warming bristle lining of exploitation light weight; Thereby the bulking intensity that can increase fabric produces air layer, in dress, can bring into play heat insulation function, brings into play good deodorizing and anti-ultraviolet function.The present invention and pima cotton interweave except bringing into play the function property of its good moisture absorbing and deodorizing; Also can increase the comfort of base layers; Beautiful promise wool in conjunction with natural is made frivolous insulation fabric next to the shin; Except that fine and smooth feel, can also reach light and warm insulation, regulate humidity, pass through wet function with natural wool.The present invention has important value and market prospects for improving people's health care level with the hope that satisfies people's back to nature and good health and a long life as a kind of health, environment-friendly novel multifunctional material in a word.
Claims (2)
1. far infrared composite fibre and manufacturing technique prescription thereof are formed and are:
T:O
2Be 0~25%, Zro is 0~20%, and aethiops vegetabilis is 15~28%, and volcanic ash is 5~15%, and polypropylene or polyester are 65~95%, and bamboo charcoal, infrared absorbent are an amount of
2. described a kind of far infrared composite fibre of claim 1 and manufacturing thereof is characterized in that more than one the compound mixing granulation of functional fibre, spinning manufacturing finished product.
Technological process:---spinning---finished product that mixes full granulation.
Priority Applications (1)
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CN2011100479506A CN102650082A (en) | 2011-02-24 | 2011-02-24 | Far-infrared composite fiber and manufacture thereof |
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CN2011100479506A CN102650082A (en) | 2011-02-24 | 2011-02-24 | Far-infrared composite fiber and manufacture thereof |
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Publication Number | Publication Date |
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CN102650082A true CN102650082A (en) | 2012-08-29 |
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CN2011100479506A Pending CN102650082A (en) | 2011-02-24 | 2011-02-24 | Far-infrared composite fiber and manufacture thereof |
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CN (1) | CN102650082A (en) |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102828398A (en) * | 2012-09-19 | 2012-12-19 | 昆山市周市惠宏服装厂 | Production method of warming shirts |
CN102851840A (en) * | 2012-09-26 | 2013-01-02 | 昆山市周市斐煌服饰厂 | Fabric of body shaping thermal underwear |
CN102845849A (en) * | 2012-09-20 | 2013-01-02 | 昆山市周市斐煌服饰厂 | Woolen sweater |
CN102871232A (en) * | 2012-09-26 | 2013-01-16 | 昆山市周市斐煌服饰厂 | Wind-shield warm garment |
CN102912638A (en) * | 2012-09-27 | 2013-02-06 | 昆山市周市斐煌服饰厂 | Preparation method of double-sided exceptional-function health-care clothes fabric |
CN103898660A (en) * | 2014-04-01 | 2014-07-02 | 江西百宏纺织有限公司 | Production method of seaweed carbon fiber blended fabric |
CN104213302A (en) * | 2014-07-30 | 2014-12-17 | 浙江久渔针纺织有限公司 | Manufacturing method of seaweed carbon fiber blended fabric |
CN106418797A (en) * | 2016-08-31 | 2017-02-22 | 吴敬华 | Ultra-micro calcium bacterium inhibition and haze prevention mask |
CN106958049A (en) * | 2015-11-24 | 2017-07-18 | 权鲜于 | The composite antibacterial functional fibre manufacture method of polyester fiber containing volcanic ash |
CN110273196A (en) * | 2018-10-21 | 2019-09-24 | 杭州师范大学 | A kind of temperature adjustment long filament and preparation method thereof |
CN110273195A (en) * | 2018-10-21 | 2019-09-24 | 杭州师范大学 | A kind of temperature control dehumidifying long filament and preparation method thereof |
CN110295441A (en) * | 2018-03-23 | 2019-10-01 | 上海水星家用纺织品股份有限公司 | A kind of home textile volcanic ash fiber blended fabric |
-
2011
- 2011-02-24 CN CN2011100479506A patent/CN102650082A/en active Pending
Cited By (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102828398A (en) * | 2012-09-19 | 2012-12-19 | 昆山市周市惠宏服装厂 | Production method of warming shirts |
CN102845849A (en) * | 2012-09-20 | 2013-01-02 | 昆山市周市斐煌服饰厂 | Woolen sweater |
CN102851840A (en) * | 2012-09-26 | 2013-01-02 | 昆山市周市斐煌服饰厂 | Fabric of body shaping thermal underwear |
CN102871232A (en) * | 2012-09-26 | 2013-01-16 | 昆山市周市斐煌服饰厂 | Wind-shield warm garment |
CN102912638A (en) * | 2012-09-27 | 2013-02-06 | 昆山市周市斐煌服饰厂 | Preparation method of double-sided exceptional-function health-care clothes fabric |
CN103898660A (en) * | 2014-04-01 | 2014-07-02 | 江西百宏纺织有限公司 | Production method of seaweed carbon fiber blended fabric |
CN103898660B (en) * | 2014-04-01 | 2015-04-22 | 江西百宏纺织有限公司 | Production method of seaweed carbon fiber blended fabric |
CN104213302A (en) * | 2014-07-30 | 2014-12-17 | 浙江久渔针纺织有限公司 | Manufacturing method of seaweed carbon fiber blended fabric |
CN106958049B (en) * | 2015-11-24 | 2020-06-16 | 权鲜于 | Manufacturing method of composite antibacterial functional fiber of polyester fiber containing volcanic ash |
CN106958049A (en) * | 2015-11-24 | 2017-07-18 | 权鲜于 | The composite antibacterial functional fibre manufacture method of polyester fiber containing volcanic ash |
CN106418797A (en) * | 2016-08-31 | 2017-02-22 | 吴敬华 | Ultra-micro calcium bacterium inhibition and haze prevention mask |
CN110295441A (en) * | 2018-03-23 | 2019-10-01 | 上海水星家用纺织品股份有限公司 | A kind of home textile volcanic ash fiber blended fabric |
CN110273195A (en) * | 2018-10-21 | 2019-09-24 | 杭州师范大学 | A kind of temperature control dehumidifying long filament and preparation method thereof |
CN110273196A (en) * | 2018-10-21 | 2019-09-24 | 杭州师范大学 | A kind of temperature adjustment long filament and preparation method thereof |
CN110273195B (en) * | 2018-10-21 | 2022-05-10 | 杭州师范大学 | Temperature-control dehumidifying filament and preparation method thereof |
CN110273196B (en) * | 2018-10-21 | 2022-05-10 | 杭州师范大学 | Temperature-adjusting filament and preparation method thereof |
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Application publication date: 20120829 |