CN102633911B - Method for preparing hydroxypropyl-beta-cyclodextrin by catalysis of starch microsphere supported calcium hydroxides - Google Patents
Method for preparing hydroxypropyl-beta-cyclodextrin by catalysis of starch microsphere supported calcium hydroxides Download PDFInfo
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Abstract
本发明公布了一种淀粉微球负载氢氧化钙催化制备羟丙基-β-环糊精的方法,在反应设备中加入β-环糊精、环氧丙烷、催化剂及反应溶剂水,在一定压力条件下进行反应,控制反应温度,能够有效地提高产品的收率和纯度,最终产品使用喷雾干燥器快速干燥得到。产品具有水含量低、颗粒尺寸分布均匀、白度高、取代度适宜、蓬松感适度等优点,产品纯度达99%以上,反应总收率为95%以上。The invention discloses a method for preparing hydroxypropyl-β-cyclodextrin by catalyzing calcium hydroxide loaded on starch microspheres. Adding β-cyclodextrin, propylene oxide, catalyst and reaction solvent water into the reaction equipment, The reaction is carried out under pressure conditions, and the reaction temperature is controlled, which can effectively improve the yield and purity of the product, and the final product is obtained by rapid drying with a spray dryer. The product has the advantages of low water content, uniform particle size distribution, high whiteness, appropriate degree of substitution, moderate fluffy feeling, etc. The purity of the product is over 99%, and the total reaction yield is over 95%.
Description
技术领域 technical field
本发明涉及一种羟丙基-β-环糊精的制备方法,特别涉及一种淀粉微球负载氢氧化钙催化制备羟丙基-β-环糊精的方法。The invention relates to a method for preparing hydroxypropyl-β-cyclodextrin, in particular to a method for preparing hydroxypropyl-β-cyclodextrin by catalyzing starch microsphere-loaded calcium hydroxide.
背景技术 Background technique
β-环糊精由7个葡萄糖单元构成,每个葡萄糖残基的2-,3-,6-位羟基中的氢原子可被羟丙基取代,得到羟丙基-β-环糊精。羟丙基-β-环糊精在医药领域主要应用为辅料药物,主要特点为:①增加难溶性药物的水溶性;②增加药物稳定性、提高药物生物利用度;③降低药物的毒副作用。羟丙基-β-环糊精可用于口服药物、注射剂、粘膜给药系统、透皮吸收给药系统、亲脂性靶向药物的载体,还可用做蛋白质的保护剂和稳定剂。β-cyclodextrin is composed of 7 glucose units, and the hydrogen atoms in the 2-, 3-, and 6-position hydroxyl groups of each glucose residue can be replaced by hydroxypropyl groups to obtain hydroxypropyl-β-cyclodextrin. Hydroxypropyl-β-cyclodextrin is mainly used as an excipient drug in the medical field, and its main features are: ①Increase the water solubility of insoluble drugs; ②Increase drug stability and improve drug bioavailability; ③Reduce the toxic and side effects of drugs. Hydroxypropyl-β-cyclodextrin can be used in oral drugs, injections, mucosal drug delivery systems, transdermal drug delivery systems, carriers of lipophilic targeted drugs, and can also be used as protein protectants and stabilizers.
淀粉微球作为一种天然高分子产物淀粉的衍生物,具有环境相容性好,对人体无任何毒害作用的特点,其多孔结构使得它成为一种性能优良的催化剂载体。As a derivative of starch, a natural polymer product, starch microspheres have good environmental compatibility and have no toxic effects on the human body. Their porous structure makes them a catalyst carrier with excellent performance.
发明内容 Contents of the invention
本发明的目的在于提供一种淀粉微球负载氢氧化钙催化制备羟丙基-β-环糊精的方法,能够克服传统羟丙基-β-环糊精生产过程中碱催化剂难处理的缺点,却不影响产物的纯度和收率,是一种工艺简单、成本低的羟丙基-β-环糊精的生产方法。The purpose of the present invention is to provide a method for the preparation of hydroxypropyl-β-cyclodextrin catalyzed by calcium hydroxide loaded on starch microspheres, which can overcome the disadvantages of difficult handling of alkali catalysts in the traditional production process of hydroxypropyl-β-cyclodextrin , but does not affect the purity and yield of the product, and is a production method of hydroxypropyl-β-cyclodextrin with simple process and low cost.
为达到上述目的,本发明采用的技术方案是:In order to achieve the above object, the technical scheme adopted in the present invention is:
1)首先,在反应设备中加入100L去离子水及100-160g氢氧化钙,搅拌0.5-2小时,再加入2-4kg多孔淀粉微球,控制搅拌速度为100-300r/min,于室温条件下搅拌反应1-5小时,过滤,滤饼使用去离子水淋洗3次,获得多孔淀粉微球负载氢氧化钙催化剂;1) First, add 100L deionized water and 100-160g calcium hydroxide to the reaction equipment, stir for 0.5-2 hours, then add 2-4kg of porous starch microspheres, control the stirring speed to 100-300r/min, at room temperature Stir and react for 1-5 hours, filter, and rinse the filter cake 3 times with deionized water to obtain a porous starch microsphere-supported calcium hydroxide catalyst;
2)其次,在反应设备中加入β-环糊精、β-环糊精质量3%-8%的催化剂,并按β-环糊精∶水=1∶5-10的质量比加入反应溶剂水,搅拌均匀得到混合溶液;2) Next, add β-cyclodextrin, the catalyst of 3%-8% of β-cyclodextrin quality in reaction equipment, and add reaction solvent by the mass ratio of β-cyclodextrin: water=1:5-10 water, stirred evenly to obtain a mixed solution;
3)然后,在15-25℃向混合溶液中充入0.5Mpa-5Mpa的压力,控制反应体系温度为15-25℃,按照摩尔比β-环糊精∶环氧丙烷=1∶3-7滴加环氧丙烷,控制滴加速度,5-10小时滴加完毕;3) Then, fill the mixed solution with a pressure of 0.5Mpa-5Mpa at 15-25°C, control the temperature of the reaction system at 15-25°C, according to the molar ratio of β-cyclodextrin:propylene oxide=1:3-7 Add propylene oxide dropwise, control the drop rate, and complete the dropwise addition in 5-10 hours;
4)最后,于15-25℃保持反应12-36小时,反应完成后,过滤分离出淀粉微球,将所得液体调节其固含量为5%-10%后,使用喷雾干燥器喷粉,得到产物羟丙基-β-环糊精。4) Finally, keep the reaction at 15-25°C for 12-36 hours. After the reaction is completed, filter and separate the starch microspheres, adjust the solid content of the obtained liquid to 5%-10%, and spray powder with a spray dryer to obtain Product Hydroxypropyl-β-cyclodextrin.
本发明采用吸附法制备多孔淀粉微球负载氢氧化钙催化剂,即在氢氧化钙的水溶液中加入多孔淀粉微球,使得氢氧化钙吸附于淀粉微球的内部,进而达到负载的要求。采用淀粉微球负载氢氧化钙催化剂制备羟丙基-β-环糊精,且考虑到施加一定得压力进行反应,能够有效地提高产品的收率和纯度,最终产品使用喷雾干燥器快速干燥得到。产品具有水含量低、颗粒尺寸分布均匀、白度高、取代度适宜、蓬松感适度等优点,这是一种绿色、工艺简单、收率高、纯度高、成本低的生产方法。The present invention adopts an adsorption method to prepare the porous starch microsphere-loaded calcium hydroxide catalyst, that is, the porous starch microsphere is added to the aqueous solution of calcium hydroxide, so that the calcium hydroxide is adsorbed in the interior of the starch microsphere, thereby meeting the loading requirement. The preparation of hydroxypropyl-β-cyclodextrin by using starch microsphere-loaded calcium hydroxide catalyst, and taking into account the application of a certain pressure for the reaction, can effectively improve the yield and purity of the product, and the final product is quickly dried by a spray dryer. . The product has the advantages of low water content, uniform particle size distribution, high whiteness, appropriate degree of substitution, and moderate fluffy feeling. This is a green, simple process, high yield, high purity, and low-cost production method.
具体实施方式 Detailed ways
实施例1:Example 1:
1)首先,在反应设备中加入100L去离子水及100g氢氧化钙,搅拌0.5小时,再加入4kg多孔淀粉微球,控制搅拌速度为300r/min,于室温条件下搅拌反应3小时,过滤,滤饼使用去离子水淋洗3次,获得多孔淀粉微球负载氢氧化钙催化剂;1) First, add 100L deionized water and 100g calcium hydroxide to the reaction equipment, stir for 0.5 hours, then add 4kg of porous starch microspheres, control the stirring speed to 300r/min, stir and react at room temperature for 3 hours, filter, The filter cake was rinsed three times with deionized water to obtain porous starch microsphere-loaded calcium hydroxide catalyst;
2)其次,在反应设备中加入β-环糊精、β-环糊精质量5%的催化剂,并按β-环糊精∶水=1∶8的质量比加入反应溶剂水,搅拌均匀得到混合溶液;2) Next, add β-cyclodextrin, 5% catalyst of β-cyclodextrin mass in reaction equipment, and add reaction solvent water by the mass ratio of β-cyclodextrin: water=1:8, stir to obtain mixture;
3)然后,在25℃向混合溶液中充入3Mpa的压力,控制反应体系温度为25℃,按照摩尔比β-环糊精∶环氧丙烷=1∶7滴加环氧丙烷,控制滴加速度,5小时滴加完毕;3) Then, fill the mixed solution with a pressure of 3Mpa at 25°C, control the temperature of the reaction system at 25°C, add propylene oxide dropwise according to the molar ratio of β-cyclodextrin:propylene oxide=1:7, and control the rate of addition , the dropwise addition was completed in 5 hours;
4)最后,于25℃保持反应36小时,反应完成后,过滤分离出淀粉微球,将所得液体调节其固含量为5%后,使用喷雾干燥器喷粉,得到产物羟丙基-β-环糊精。使用高效液相色谱检测纯度为99%,收率95%。4) Finally, keep the reaction at 25°C for 36 hours. After the reaction is completed, filter and separate the starch microspheres. After adjusting the solid content of the obtained liquid to 5%, use a spray dryer to spray powder to obtain the product hydroxypropyl-β- Cyclodextrin. The purity detected by high performance liquid chromatography was 99%, and the yield was 95%.
实施例2:Example 2:
1)首先,在反应设备中加入100L去离子水及160g氢氧化钙,搅拌1小时,再加入2kg多孔淀粉微球,控制搅拌速度为100r/min,于室温条件下搅拌反应1小时,过滤,滤饼使用去离子水淋洗3次,获得多孔淀粉微球负载氢氧化钙催化剂;1) First, add 100L deionized water and 160g calcium hydroxide to the reaction equipment, stir for 1 hour, then add 2kg of porous starch microspheres, control the stirring speed to 100r/min, stir and react at room temperature for 1 hour, filter, The filter cake was rinsed three times with deionized water to obtain porous starch microsphere-loaded calcium hydroxide catalyst;
2)其次,在反应设备中加入β-环糊精、β-环糊精质量3%的催化剂,并按β-环糊精∶水=1∶10的质量比加入反应溶剂水,搅拌均匀得到混合溶液;2) Next, add β-cyclodextrin, 3% catalyst of β-cyclodextrin quality in reaction equipment, and add reaction solvent water by the mass ratio of β-cyclodextrin: water=1: 10, stir to obtain mixture;
3)然后,在20℃向混合溶液中充入0.5Mpa的压力,控制反应体系温度为20℃,按照摩尔比β-环糊精∶环氧丙烷=1∶5滴加环氧丙烷,控制滴加速度,8小时滴加完毕;3) Then, fill the mixed solution with a pressure of 0.5Mpa at 20°C, control the temperature of the reaction system at 20°C, add propylene oxide dropwise according to the molar ratio of β-cyclodextrin:propylene oxide=1:5, and control the temperature of the dropwise Acceleration, 8 hours dropwise completed;
4)最后,于20℃保持反应24小时,反应完成后,过滤分离出淀粉微球,将所得液体调节其固含量为8%后,使用喷雾干燥器喷粉,得到产物羟丙基-β-环糊精。使用高效液相色谱检测纯度为99%,收率96%。4) Finally, keep the reaction at 20°C for 24 hours. After the reaction is completed, filter and separate the starch microspheres. After adjusting the solid content of the obtained liquid to 8%, use a spray dryer to spray powder to obtain the product hydroxypropyl-β- Cyclodextrin. The purity detected by high performance liquid chromatography was 99%, and the yield was 96%.
实施例3:Example 3:
1)首先,在反应设备中加入100L去离子水及140g氢氧化钙,搅拌2小时,再加入3kg多孔淀粉微球,控制搅拌速度为200r/min,于室温条件下搅拌反应5小时,过滤,滤饼使用去离子水淋洗3次,获得多孔淀粉微球负载氢氧化钙催化剂;1) First, add 100L deionized water and 140g calcium hydroxide to the reaction equipment, stir for 2 hours, then add 3kg of porous starch microspheres, control the stirring speed to 200r/min, stir and react at room temperature for 5 hours, filter, The filter cake was rinsed three times with deionized water to obtain porous starch microsphere-loaded calcium hydroxide catalyst;
2)其次,在反应设备中加入β-环糊精、β-环糊精质量8%的催化剂,并按β-环糊精∶水=1∶5的质量比加入反应溶剂水,搅拌均匀得到混合溶液;2) Next, add β-cyclodextrin, 8% catalyst of β-cyclodextrin mass in reaction equipment, and add reaction solvent water by the mass ratio of β-cyclodextrin: water=1:5, stir to obtain mixture;
3)然后,在15℃向混合溶液中充入5Mpa的压力,控制反应体系温度为15℃,按照摩尔比β-环糊精∶环氧丙烷=1∶3滴加环氧丙烷,控制滴加速度,10小时滴加完毕;3) Then, fill the mixed solution with a pressure of 5Mpa at 15°C, control the temperature of the reaction system to be 15°C, add propylene oxide dropwise according to the molar ratio of β-cyclodextrin: propylene oxide=1:3, and control the drop rate , the dropwise addition was completed in 10 hours;
4)最后,于15℃保持反应12小时,反应完成后,过滤分离出淀粉微球,将所得液体调节其固含量为10%后,使用喷雾干燥器喷粉,得到产物羟丙基-β-环糊精。使用高效液相色谱检测纯度为99%,收率98%。4) Finally, keep the reaction at 15°C for 12 hours. After the reaction is completed, filter and separate the starch microspheres. After adjusting the solid content of the obtained liquid to 10%, use a spray dryer to spray powder to obtain the product hydroxypropyl-β- Cyclodextrin. The purity detected by high performance liquid chromatography was 99%, and the yield was 98%.
本发明使用淀粉微球负载氢氧化钙作为反应催化剂,在整个反应过程中,催化剂一直以淀粉微球的表观形式存在,反应结束后直接通过固液分离的方式去除,从而省去了传统碱液作为反应催化剂所需要的离子交换设备或者离子渗透设备,进而简化了生产工艺。产物纯度可达99%以上,且总收率为95%以上。The present invention uses starch microspheres loaded with calcium hydroxide as a reaction catalyst. During the entire reaction process, the catalyst always exists in the apparent form of starch microspheres. After the reaction is completed, it is directly removed by solid-liquid separation, thereby eliminating the need for traditional alkalis. The ion exchange equipment or ion permeation equipment required by the liquid as a reaction catalyst simplifies the production process. The product purity can reach more than 99%, and the total yield is more than 95%.
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