CN102632539B - Simple production method of foam slurry core-filled building block - Google Patents
Simple production method of foam slurry core-filled building block Download PDFInfo
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- CN102632539B CN102632539B CN201210131292.3A CN201210131292A CN102632539B CN 102632539 B CN102632539 B CN 102632539B CN 201210131292 A CN201210131292 A CN 201210131292A CN 102632539 B CN102632539 B CN 102632539B
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- building block
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- slurry
- slip
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- 239000006260 foam Substances 0.000 title claims abstract description 59
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 39
- 239000002002 slurry Substances 0.000 title abstract description 14
- 238000012423 maintenance Methods 0.000 claims abstract description 18
- 238000000465 moulding Methods 0.000 claims abstract description 5
- 239000002994 raw material Substances 0.000 claims abstract description 5
- 238000000034 method Methods 0.000 claims description 9
- 238000007569 slipcasting Methods 0.000 claims description 6
- 238000003756 stirring Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 4
- 238000012163 sequencing technique Methods 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 abstract 2
- 238000004321 preservation Methods 0.000 abstract 2
- 238000005429 filling process Methods 0.000 abstract 1
- 238000002360 preparation method Methods 0.000 abstract 1
- 238000009413 insulation Methods 0.000 description 14
- 239000002131 composite material Substances 0.000 description 11
- 239000000843 powder Substances 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 239000000654 additive Substances 0.000 description 3
- 239000004568 cement Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000004604 Blowing Agent Substances 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000037452 priming Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
Landscapes
- Porous Artificial Stone Or Porous Ceramic Products (AREA)
- Building Environments (AREA)
Abstract
The invention provides a simple production method of a foam slurry core-filled building block, belonging to the technical field of production of building blocks. A novel compound heat-preservation building block is produced in a manner of combining mechanical production, manual pushing, full-automatic foam slurry preparation and natural maintenance. The simple production method is a new compound heat-preservation building block production method. The technical key points are as follows: the simple production method comprises the following steps of: agitating the prepared raw materials by an agitator 1, and molding by a building block molding machine 2; conveying a hollow building block into a maintenance field 4 by manually using a forklift 3 to be naturally maintained; after the hollow building block has a certain strength, preparing foam slurry by a foam slurry machine 5; conveying the slurry into a slurry filling pipe with a certain length through a conveying pump, and filling the foam slurry into a hollow cavity of the building block in sequence by manually taking the slurry filling pipe; after finishing the slurry filling process, continually carrying out natural maintenance in the maintenance field; and after the foam slurry is condensed, conveying the slurry into a stacking field by manually using a forklift 6 to be stacked, and further carrying out the natural maintenance.
Description
Technical field
The present invention relates to the production technology of building block, be specifically related to foam slip and fill out the simple production method of core building block.
Background technology
It is a kind of novel composite thermal insulation building block that foam slip is filled out core building block, has overcome major defect and problem that existing insulation blocks and insulation material exist.For example, China's existing heat insulating wall material made fire prevention poor durability, service life is short; Block surfaces easily plays powder, scrapes rough layer cracking, hollowing, comes off, drying shrinkage value is large; Block surfaces intensity is low, in transport and handling process, easily causes breakage; Building block complex manufacturing, the problem such as production cost is high, and construction is numerous and diverse, has realized the upgrading to current all kinds of insulation blocks.
Foam slip of the present invention is filled out the simple production method of core building block, the mode that adopts machinery production, artificial propelling movement, semi-automatic half mechanical slip casting and natural curing to combine is produced novel composite thermal insulation building block, look into newly through science and technology, also there is no production line and the method for this production composite heat insulation block both at home and abroad, thereby this production line and production method thereof have significant originality, novelty and practicality, be a kind of brand-new composite heat insulation block production line and production method.This production method has significantly reduced the input of equipment, and output can not reduce, and human configuration is also few, drops into littlely, and cost is low, produces reliably, easily promotes, and in being particularly suitable for, small-scale investment and production, has good Social benefit and economic benefit.
Summary of the invention
The object of this invention is to provide a kind of foam slip and fill out the simple production line of core building block, to reduce the input of equipment, reduce costs, the needs of investing and producing in meeting, on a small scale.Obtain success through inventor's research.
The simple production method that foam slip of the present invention is filled out core building block thes contents are as follows:
1, foam slip is filled out a simple production method for core building block, it is characterized in that, the production line of the method is combined by mixer, block machine, foam slip machine, delivery pump, fork truck; After production process comprises the steps: the raw material preparing to send into mixer and stir, building-block is through block machine moulding, by manually using fork truck that building-block is transported to maintenance place, and in chronological sequence order is arranged in order, carry out the natural curing of 4-8 hour, then foam slip mechanism is got foam slip ready, by delivery pump, slip is sent into Grouting Pipe, and take Grouting Pipe in the cavity of building block, to pour into successively foam slip from artificial hand, building-block completes after slip casting, becomes foam slip and fills out core building block; Foam slip is filled out core building block according to the difference of expanded material, continue to carry out the natural curing of 1-8 hour in maintenance place, treat that foam slip solidifies in the cavity of building block, again by manually using fork truck to be transported successively to stockyard by the sequencing of curing time, and code is in heaps, further carries out natural curing.
2, described foam slip refers to ordinary cement foam slip, ordinary cement and flyash mix-froth slip etc.
Its technique effect is: the present invention, by inject foam slip in the cavity of building-block, treats that foam slip solidifies, and generates composite heat insulation block.Solve the surface strength that current most of insulation blocks exists low, poor durability, fire protecting performance is poor, drying shrinkage value is large, and body of wall is easy to crack, the problem such as easily occur hollowing and come off.
For needing in current similar product production process, building block is carried out to steam press maintenance, energy consumption is high, there is the problem of " secondary pollution ", the present invention is under the nature of normal temperature and pressure, divide three phases to carry out non-evaporating foster maintenance method, do not need fire coal to carry out high-pressure steaming and cultivating, realized " secondary energy-saving ", stopped " secondary pollution ".
Simultaneously the present invention adopts machinery production, manually pushes, automatically prepares the mode that foam slip and natural curing combines and produce novel composite thermal insulation building block, is a kind of brand-new composite heat insulation block production technology.The input that has significantly reduced equipment, cost is low, produces reliably, easily promotes, and has good Social benefit and economic benefit.
Brief description of the drawings
Fig. 1 is the technological process that a kind of foam slip is filled out the simple production method of core building block.
Fig. 2 is the schematic diagram of supporting plate and building block
Fig. 3 is the top view of supporting plate and building block
Fig. 4 is simple forklift
Fig. 5 is the front view of foam slip machine
Fig. 6 is the side view of foam slip machine
Fig. 7 is that 130 cubic metres of foam slips of split run daily output are filled out the simple production method schematic diagram of core building block
Detailed description of the invention
Figure 1 shows that a kind of foam slip fills out the technological process of the simple production method of core building block, wherein: 1, mixer, 2, block machine, 3, fork truck, 4, maintenance place, 5, foam slip machine, 6, fork truck, 7, stockyard.
As shown in Figure 2 and Figure 3, building block a is positioned on supporting plate b, and supporting plate b is the flat board with bracing frame.
Fig. 4 is simple forklift
As Fig. 5, shown in Fig. 6, foam slip machine comprises: conveying worm 701, conveying worm 702, powder additives spiral metering conveyor 703, counting scale 704, powder additives hopper 705, liquid additive storage vat 706, blowing agent storage vat 707, water tank 708, Pneumatic timer metering valve 709, LOAD CELLS 710, channel-section steel 711, bucket 712, operated pneumatic valve 713, decelerator 714, chain 715, foam maker 716, motor 717, belt 718, self priming pump 719, delivery pump 720, foam slurry pipeline transport pipe 721, slip mixer 722, its implementation process is as follows: powder is transported to bucket 712 from conveying worm 701 and 702 respectively, weighed by LOAD CELLS 710, when reaching the weight of setting, auger conveyor stops charging, operated pneumatic valve 713 is opened, powder enters slip mixer 722, the water of water tank 708 enters slip mixer by Pneumatic timer metering valve 709 and becomes slip with powder stirring, blowing agent is pumped into foam maker 716 by self priming pump 719 subsequently, pressure-air is pressed into foam maker 716 by air compressor simultaneously, both mix and form a large amount of foams, and foam is pressed into slip mixer 722 by pressure-air subsequently, stirs mixed together with slip, obtain foam slip, delivery pump 720 is sent foam slip into slurry pipeline transport pipe 721 subsequently.Take carrier pipe in the cavity of building block, to pour into successively foam slip from artificial hand, building-block completes after slip casting, becomes foam slip and fills out core building block.
Application example:
Fig. 7 is the simple production method schematic diagram that 130 cubic metres of foam slips of split run daily output are filled out core composite heat insulation block
The simple production line that 130 cubic metres of foam slips of split run daily output are filled out core composite heat insulation block is by 4 mixers, 4 forming machines, 1 foam slip machine, 1 block conveyor, the equipment compositions such as 12 simple forklifts.Every mixer configures 1 people, and every forming machine configures 1 people, and foam slip machine configures 1 people, slip casting 1 people, be transported to stockyard and configure 4 people, pile entrucking configures 4-8 people as required, 15 mu of left and right of production site, wherein 4 mu, maintenance place, 9 mu, stockyard, 2 mu of transport routes.
Raw material is with cement 10%, stone flour 40%, river sand 20%, rubble 30% is example, after raw material is prepared, pour each mixer into, add suitable quantity of water, and stir, by block machine a, block machine b, block machine c, block machine d is by hollow block molding, by manually using fork truck 3 that building-block is transported to maintenance place a, maintenance place b, maintenance place c, maintenance place d, and in chronological sequence order is arranged in order, carry out the natural curing of 4-8 hour, after building-block possesses certain concrete solidification intensity, foam slip mechanism is got foam slip ready, enter the Grouting Pipe of certain length by delivery pump, take Grouting Pipe in the cavity of building block, to pour into foam slip from artificial hand, building-block completes after slip casting, become composite heat insulation block, composite heat insulation block is according to the difference of expanded material, continue to carry out in maintenance place the natural curing of 4-8 hour, treat that foam slip solidifies in the cavity of building block, again by manually using fork truck to be transported successively to stockyard by the sequencing of curing time, and code is in heaps, further carries out natural curing.
Claims (1)
1. foam slip is filled out a simple production method for core building block, it is characterized in that, the production line of the method is combined by mixer, block machine, foam slip machine, delivery pump, fork truck; After production process comprises the steps: the raw material preparing to send into mixer and stir, building-block is through block machine moulding, by manually using fork truck that building-block is transported to maintenance place, and in chronological sequence order is arranged in order, carry out the natural curing of 4-8 hour, then foam slip mechanism is got foam slip ready, by delivery pump, slip is sent into Grouting Pipe, and take Grouting Pipe in the cavity of building block, to pour into successively foam slip from artificial hand, building-block completes after slip casting, becomes foam slip and fills out core building block; Foam slip is filled out core building block according to the difference of expanded material, continue to carry out the natural curing of 1-8 hour in maintenance place, treat that foam slip solidifies in the cavity of building block, again by manually using fork truck to be transported successively to stockyard by the sequencing of curing time, and code is in heaps, further carries out natural curing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210131292.3A CN102632539B (en) | 2012-04-24 | 2012-04-24 | Simple production method of foam slurry core-filled building block |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210131292.3A CN102632539B (en) | 2012-04-24 | 2012-04-24 | Simple production method of foam slurry core-filled building block |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102632539A CN102632539A (en) | 2012-08-15 |
| CN102632539B true CN102632539B (en) | 2014-07-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210131292.3A Active CN102632539B (en) | 2012-04-24 | 2012-04-24 | Simple production method of foam slurry core-filled building block |
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Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6972100B2 (en) * | 2002-04-24 | 2005-12-06 | Tt Technologies, Inc. | Method and system for providing articles with rigid foamed cementitious cores |
| DE102006046311A1 (en) * | 2006-09-29 | 2008-04-03 | Xella Baustoffe Gmbh | Metal reinforcement, for porous or foam concrete, is holding rods with nominal fracture points suspended from a frame in the concrete mold |
| WO2008139439A2 (en) * | 2007-05-14 | 2008-11-20 | Gilbert Gal Ben Lulu | Systems and methods for a controlled process for producing mixtures of lightweight construction materials and systems for automatic production of lightweight bricks |
| CN101100088A (en) * | 2007-08-02 | 2008-01-09 | 南京长湖环保开发有限公司 | Method for preparing soundproof brick body |
| CN101342765A (en) * | 2008-08-16 | 2009-01-14 | 王格 | Stir of light weight aggregate foam concrete building block and pouring system thereof |
| CN201271930Y (en) * | 2008-09-23 | 2009-07-15 | 河南华泰建材开发有限公司 | Hose pump foam concrete slurry pumping apparatus |
| CN101644086B (en) * | 2009-06-03 | 2011-06-15 | 丹阳市陵口镇清源建筑材料厂 | Unsteamed air-entrapping building block and production method thereof |
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| CN102632539A (en) | 2012-08-15 |
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Owner name: GREEN TECHNOLOGY CONSTRUCTION GROUP NEW BUILDING M Free format text: FORMER OWNER: GUIZHOU BODIAN BUILDING MATERIALS CHEMICAL TECHNOLOGY CO., LTD. Effective date: 20150226 |
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Free format text: CORRECT: ADDRESS; FROM: 550027 GUIYANG, GUIZHOU PROVINCE TO: 410211 CHANGSHA, HUNAN PROVINCE |
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Effective date of registration: 20150226 Address after: 410211, Hunan Province, Wangcheng District, Changsha Book Hill Street, Zhang Lake Group Patentee after: GREEN TECHNOLOGY CONSTRUCTION GROUP NEW BUILDING MATERIAL HIGH-TECH CO., LTD. Address before: Qingyan Town of Huaxi District 550027 Guizhou city of Guiyang province Si Qian Cun Patentee before: Guizhou Bodian Building Material Chemical Technology Co., Ltd. |