CN102628479A - Structure of universal transmission shaft and flexible coupling - Google Patents
Structure of universal transmission shaft and flexible coupling Download PDFInfo
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- CN102628479A CN102628479A CN2012101184304A CN201210118430A CN102628479A CN 102628479 A CN102628479 A CN 102628479A CN 2012101184304 A CN2012101184304 A CN 2012101184304A CN 201210118430 A CN201210118430 A CN 201210118430A CN 102628479 A CN102628479 A CN 102628479A
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Abstract
本发明公开了一种万向传动轴及柔性联轴结构,它包括两端设有法兰的万向传动轴和柔性联轴器,柔性联轴器包括用于轴向连接的中空刚性轴圈,用于与万向传动轴连接的柔性体外圈,柔性体外圈柔性环,柔性环内沿圆周设有刚性的径向连接块和刚性的轴向连接块;万向传动轴的第一法兰与刚性的轴向连接块连接;中空刚性轴圈与刚性的径向连接块连接,中空刚性轴圈的一端为轴向外连接。本发明既有传统的万向传动系统对车载设备仪器进行动力输出,来保证对车载设备仪器的振动等进行角度和位移补偿,又通过增设的柔性联轴器,来保证对车载设备仪器输出动力的转速均匀性和平稳性,和对发动机及车载设备仪器进行抗冲击保护,满足传动效率要求。
The invention discloses a universal transmission shaft and a flexible coupling structure, which comprises a universal transmission shaft with flanges at both ends and a flexible coupling, and the flexible coupling includes a hollow rigid shaft ring for axial connection , the flexible outer ring used to connect with the universal joint shaft, the flexible outer ring flexible ring, the flexible ring is provided with a rigid radial connection block and a rigid axial connection block along the circumference; the first flange of the universal joint transmission shaft It is connected with the rigid axial connection block; the hollow rigid shaft ring is connected with the rigid radial connection block, and one end of the hollow rigid shaft ring is connected axially outward. The present invention not only uses the traditional universal transmission system to output power to the vehicle-mounted equipment and instruments to ensure the angle and displacement compensation of the vibration of the vehicle-mounted equipment and instruments, but also ensures the power output to the vehicle-mounted equipment and instruments through the addition of a flexible coupling. The uniformity and stability of the rotating speed, and the anti-shock protection of the engine and on-board equipment and instruments meet the requirements of transmission efficiency.
Description
技术领域 technical field
本发明涉及汽车传动系统开发技术领域,具体地指是一种万向传动轴及柔性联轴结构。The invention relates to the technical field of automobile transmission system development, in particular to a universal transmission shaft and a flexible coupling structure.
背景技术 Background technique
万向传动系统在各种车辆上普遍使用,主要用于连接动力总成、传动箱以及轮毂等,在进行不间断的动力输出同时,可以对运动部件及系统振动进行角度和位移上的补偿。现在一些越野车上都需要装备一些精密仪器和设备,并对其输入的动力有很高的平稳性要求,而为了减小整车重量,提高机动性,使整车结构更紧凑,需要直接使用车用发动机作为其动力源。在这种情况下,发动机除了需要带动车辆自身的传动系统使车辆运行外,还需要对车载设备仪器进行动力输出,如果仅采用普通的万向传动系统进行连接,只能保证对振动等进行角度和位移补偿。如何保证发动机对设备仪器输出的平稳性以及在某些特殊工况下对发动机本体和设备仪器进行保护就成为一个难题。Universal drive system is widely used in various vehicles, mainly used to connect powertrain, transmission box and wheel hub, etc., while performing uninterrupted power output, it can compensate the angle and displacement of moving parts and system vibration. Now some off-road vehicles need to be equipped with some precision instruments and equipment, and have high stability requirements for the input power. In order to reduce the weight of the vehicle, improve the mobility, and make the structure of the vehicle more compact, it is necessary to use it directly. The vehicle engine is used as its power source. In this case, in addition to driving the vehicle's own transmission system to make the vehicle run, the engine also needs to provide power output to the on-board equipment and instruments. If only the ordinary universal transmission system is used for connection, it can only guarantee the angle of vibration, etc. and displacement compensation. How to ensure the stability of the output of the engine to the equipment and instruments and how to protect the engine body and equipment and instruments under certain special working conditions has become a difficult problem.
发明内容 Contents of the invention
本发明的目的就在于提供一种万向传动轴及柔性联轴结构,以解决上述背景技术所描述的难题。The purpose of the present invention is to provide a universal transmission shaft and a flexible coupling structure to solve the problems described in the above-mentioned background technology.
本发明的技术方案为:一种万向传动轴及柔性联轴结构,包括万向传动轴,所述的万向传动轴的两端设有法兰,其特殊之处在于:还设有柔性联轴器,所述的柔性联轴器包括用于轴向连接的中空刚性轴圈,用于与万向传动轴连接的柔性体外圈,所述柔性体外圈包括柔性环,柔性环内沿圆周设有刚性的径向连接块,柔性环内沿圆周设有刚性的轴向连接块;万向传动轴的第一法兰与刚性的轴向连接块连接;中空刚性轴圈与刚性的径向连接块连接;中空刚性轴圈的一端为轴向外连接。The technical solution of the present invention is: a universal joint shaft and a flexible coupling structure, including the universal joint shaft, the two ends of the universal joint shaft are provided with flanges, and the special feature is that there is also a flexible Coupling, the flexible coupling includes a hollow rigid shaft ring for axial connection, a flexible outer ring for connecting with the cardan shaft, the flexible outer ring includes a flexible ring, and the flexible ring is along the circumference There is a rigid radial connection block, and a rigid axial connection block is provided along the circumference of the flexible ring; the first flange of the cardan shaft is connected to the rigid axial connection block; the hollow rigid shaft ring is connected to the rigid radial The connection block is connected; one end of the hollow rigid shaft ring is connected to the outside of the shaft.
在上述方案中:In the above scenario:
所述第一法兰的端部设有支撑轴。A support shaft is provided at the end of the first flange.
所述第一法兰的端部设置的支撑轴套设在中空刚性轴圈的轴孔中。The supporting shaft provided at the end of the first flange is sleeved in the shaft hole of the hollow rigid shaft ring.
所述的中空刚性轴圈一端开口,另一端设有端板。One end of the hollow rigid shaft ring is open, and the other end is provided with an end plate.
所述的支撑轴与中空刚性轴圈的轴孔之间设有滑动衬套。A sliding bush is provided between the support shaft and the shaft hole of the hollow rigid shaft ring.
所述的滑动衬套的外圈与中空刚性轴圈的轴孔的内壁之间过盈配合。The outer ring of the sliding bush is in interference fit with the inner wall of the shaft hole of the hollow rigid shaft ring.
所述的滑动衬套包括连成整体的内层圈和外层圈;内层圈的内壁上设有润滑油脂储存孔,与润滑油脂储存孔相通的导油槽。The sliding bushing includes an inner ring and an outer ring connected as a whole; a lubricating grease storage hole is provided on the inner wall of the inner ring, and an oil guide groove communicated with the lubricating grease storage hole.
所述的中空刚性轴圈的轴向外连接结构包括中空刚性轴圈端部设置的端板,端板上开设有外连接孔。The axially external connection structure of the hollow rigid shaft ring includes an end plate provided at the end of the hollow rigid shaft ring, and an external connection hole is opened on the end plate.
所述中空刚性轴圈的外壁上开设有第一螺纹孔,刚性的径向连接块上设有径向的第二螺纹孔,第一螺纹孔与第二螺纹孔之间通过螺栓连接。The outer wall of the hollow rigid shaft ring is provided with a first threaded hole, and the rigid radial connecting block is provided with a radial second threaded hole, and the first threaded hole and the second threaded hole are connected by bolts.
所述轴向连接块设有轴向孔,轴向孔与第一法兰上的孔通过螺栓连接。The axial connection block is provided with an axial hole, and the axial hole is connected with the hole on the first flange through bolts.
径向连接块可以是沿圆周间隔分布在柔性环内的多个单独部件,也可以是设置在柔性环内的环形部件。The radial connecting block can be a plurality of individual parts distributed in the flexible ring at intervals along the circumference, or can be an annular part arranged in the flexible ring.
轴向连接块可以是沿圆周间隔分布在柔性环内的多个单独部件,也可以是设置在柔性环内的环形部件。The axial connection block can be a plurality of individual parts distributed in the flexible ring at intervals along the circumference, or can be an annular part arranged in the flexible ring.
径向连接块与轴向连接块之间不接触。There is no contact between the radial connection block and the axial connection block.
本发明中的柔性联轴器的中空刚性轴圈的材料可为铝合金类似的金属物质,柔性体外圈的材料可为橡胶类的柔性物质,通过柔性联轴器中设置的刚性的径向连接块和刚性的轴向连接块,使万向传动轴与中空刚性轴圈柔性连接,柔性连接具有自调节功能,使中空刚性轴圈对万向传动轴起到径向支撑作用,即可以保证柔性联轴器的柔性体外圈只承受扭转力矩,进而起到调整扭振,缓解扭转冲击等作用,而发动机及连接的车载设备因振动等产生的位移和角度,则由万向传动轴来进行补偿。The material of the hollow rigid shaft ring of the flexible coupling in the present invention can be a metal substance similar to aluminum alloy, and the material of the flexible outer ring can be a flexible substance like rubber, through the rigid radial connection provided in the flexible coupling The block and the rigid axial connection block make the cardan shaft and the hollow rigid shaft ring flexibly connected. The flexible connection has a self-adjusting function, so that the hollow rigid shaft ring can play a radial support role for the cardan shaft, which can ensure flexibility. The flexible outer ring of the coupling only bears the torsional moment, and then plays the role of adjusting the torsional vibration and alleviating the torsional impact, while the displacement and angle of the engine and the connected vehicle equipment due to vibration, etc., are compensated by the universal joint shaft .
本发明在万向传动轴的第一法兰端部设置的支撑轴套设在中空刚性轴圈的轴孔中,在支撑轴与中空刚性轴圈的轴孔之间设有的滑动衬套,其中滑动衬套的外圈与中空刚性轴圈的轴孔的内壁之间过盈配合,其作用为:可将万向传动轴工作时由于重力和不平衡量或夹角引起的弯矩传递到柔性联轴器的中空刚性轴圈并最终传递给发动机承受,并且在柔性联轴器作用时,当发动机发生扭振时,套设在柔性联轴器的中空刚性轴圈内圈的支撑轴可在滑动衬套内进行少许转动,进一步起到调整扭振,缓解扭转冲击等作用。According to the present invention, the support shaft arranged at the end of the first flange of the cardan shaft is sleeved in the shaft hole of the hollow rigid shaft ring, and the sliding bush provided between the support shaft and the shaft hole of the hollow rigid shaft ring, Among them, the interference fit between the outer ring of the sliding bush and the inner wall of the shaft hole of the hollow rigid shaft ring is to transfer the bending moment caused by gravity, unbalance or angle when the universal joint shaft is working to the flexible shaft. The hollow rigid shaft ring of the coupling is finally transmitted to the engine for bearing, and when the flexible coupling acts, when the engine torsional vibration occurs, the support shaft sleeved on the inner ring of the hollow rigid shaft ring of the flexible coupling can be A little rotation in the sliding bush further plays the role of adjusting torsional vibration and alleviating torsional impact.
本发明中既有传统的万向传动系统对车载设备仪器进行动力输出,来保证对车载设备仪器的振动等进行角度和位移补偿,又通过增设的柔性联轴器,来保证对车载设备仪器输出动力的转速均匀性和平稳性,和对发动机及车载设备仪器进行抗冲击保护,满足传动效率要求。In the present invention, both the traditional universal transmission system performs power output to the vehicle-mounted equipment and instruments to ensure that the vibration of the vehicle-mounted equipment and instruments is compensated for angle and displacement, and the additional flexible coupling is used to ensure the output of the vehicle-mounted equipment and instruments. The speed uniformity and stability of the power, and the anti-shock protection of the engine and on-board equipment and instruments meet the requirements of transmission efficiency.
附图说明 Description of drawings
图1为本发明整体示意图。Fig. 1 is the overall schematic diagram of the present invention.
图2为本发明剖切示意图。Fig. 2 is a schematic cross-sectional view of the present invention.
图3为柔性联轴器整体示意图。Figure 3 is an overall schematic diagram of the flexible coupling.
图4为柔性联轴器剖切示意图。Figure 4 is a schematic cutaway view of the flexible coupling.
图5为滑动衬套结构示意图。Figure 5 is a schematic diagram of the structure of the sliding bush.
图中:万向传动轴1,柔性联轴器2,滑动衬套3,柔性体外圈4,轴向连接块5,中空刚性轴圈6,径向连接块7,柔性环8,第一法兰9,支撑轴10,内层圈11,外层圈12,润滑油脂储存孔13,导油槽14,第二法兰15,端板16,外连接孔17,轴向孔18,螺栓19,第一螺纹孔20,第二螺纹孔20,螺栓21。In the figure: cardan shaft 1,
具体实施方式 Detailed ways
下面结合附图和具体实施例对本发明作进一步的详细说明,便于清楚地了解本发明,但它们不对本发明构成限定。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments to facilitate a clear understanding of the present invention, but they do not limit the present invention.
如图1所示的一种万向传动轴及柔性联轴结构,包括万向传动轴1和柔性联轴器2,万向传动轴1的两端设有第一法兰9和第二法兰15,第二法兰15通过螺栓与需要带动的设备仪器连接,第一法兰9的端部设有支撑轴10。A universal joint shaft and a flexible coupling structure as shown in Figure 1, comprising a universal joint shaft 1 and a
如图3、4所示,柔性联轴器2包括中空刚性轴圈6和柔性体外圈4,柔性体外圈4包括柔性环8,柔性环8内沿圆周均匀间隔设有四个刚性的径向连接块7,柔性环8内沿圆周均匀间隔设有四个刚性的轴向连接块5。As shown in Figures 3 and 4, the
如图2、图4所示,万向传动轴1的第一法兰9与刚性的轴向连接块5的轴向孔18通过螺栓19连接,在中空刚性轴圈的外壁上开设有第一螺纹孔20,刚性的径向连接块上设有径向的第二螺纹孔21,第一螺纹孔19与第二螺纹孔20之间通过螺栓21连接。四个刚性的轴向连接块5与四个径向连接块7之间不接触,不连接。这样可使万向传动轴1与中空刚性轴圈6柔性连接,柔性连接具有自调节功能,使中空刚性轴圈6对万向传动轴1起到径向支撑作用,即可以保证柔性联轴器2的柔性体外圈4只承受扭转力矩,进而起到调整扭振,缓解扭转冲击等作用,而发动机及连接的车载设备因振动等产生的位移和角度,则由万向传动轴1来进行补偿。As shown in Figures 2 and 4, the
如图2、4所示,中空刚性轴圈6的一端设有端板16,在端板上开设有外连接孔17,并通过与外连接孔17相互配合的螺栓与发动机曲轴前输出端相连;中空刚性轴圈6的另一端开口,第一法兰9端部设置的支撑轴10套设在中空刚性轴圈6内,并在支撑轴10与中空刚性轴圈6之间设有滑动衬套3。As shown in Figures 2 and 4, one end of the hollow
如图5所示,滑动衬套3由内层圈为锡青铜板11和外层圈为无缝钢管12经高温烧结成一整体,内层圈11的内壁上设有润滑油脂储存孔13,与润滑油脂储存孔13相通的导油槽14。滑动衬套3的外圈与中空刚性轴圈6的轴孔的内壁之间过盈配合,这样设计的作用在于:可将万向传动轴1工作时由于重力和不平衡量或夹角引起的弯矩传递到柔性联轴器2的中空刚性轴圈6并最终传递给发动机承受,并且在柔性联轴器2作用时,这时套设在柔性联轴器2的中空刚性轴圈6内圈的支撑轴10可在滑动衬套3内进行少许转动,进一步起到调整扭振,缓解扭转冲击等作用。作为本实施例的一种变形,滑动衬套3的内圈与支撑轴10的外壁过盈配合,也能实现上述作用。As shown in Figure 5, the
本实施例中的万向传动轴1可以为球笼式万向传动轴、十字轴式万向传动轴或其他形式万向传动轴。The universal joint shaft 1 in this embodiment can be a ball cage type universal joint shaft, a cross shaft universal joint shaft or other forms of universal joint shafts.
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CN102245920A (en) * | 2008-11-26 | 2011-11-16 | 南德盘形接轴节工厂股份有限公司 | Torque transmitting device |
CN202545609U (en) * | 2012-04-20 | 2012-11-21 | 东风汽车公司 | Universal drive shaft and flexible coupling structure |
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US6394908B1 (en) * | 1998-10-28 | 2002-05-28 | Automotive Products, Plc | Torsional vibration dampers |
FR2862730A1 (en) * | 2003-11-24 | 2005-05-27 | Valeo Embrayages | Vibration damper for motor vehicles torque transmission device, has two flywheels, and springs including leaves integrated at their one end to one flywheel and linked at their other end to another flywheel by links |
CN102245920A (en) * | 2008-11-26 | 2011-11-16 | 南德盘形接轴节工厂股份有限公司 | Torque transmitting device |
CN101476600A (en) * | 2009-01-22 | 2009-07-08 | 四川石油管理局成都天然气压缩机厂 | Bulging sleeve type high-elastic rubber coupling |
CN201739369U (en) * | 2009-08-25 | 2011-02-09 | 北汽福田汽车股份有限公司 | Transmission shaft and transmission system with same |
CN202545609U (en) * | 2012-04-20 | 2012-11-21 | 东风汽车公司 | Universal drive shaft and flexible coupling structure |
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