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CN102628273B - Utilize dredging markets to charge the large-scale of fill and charge bag fill method and an equipment thereof - Google Patents

Utilize dredging markets to charge the large-scale of fill and charge bag fill method and an equipment thereof Download PDF

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CN102628273B
CN102628273B CN201210073952.7A CN201210073952A CN102628273B CN 102628273 B CN102628273 B CN 102628273B CN 201210073952 A CN201210073952 A CN 201210073952A CN 102628273 B CN102628273 B CN 102628273B
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bag
filling
embankment
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dredging markets
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CN102628273A (en
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章为民
何宁
沈雪松
高长胜
杨守华
黄康理
周彦章
汪璋淳
钱亚俊
王年香
张凌
何斌
朱群峰
周荣官
顾行文
郑澄峰
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Nanjing Hydraulic Research Institute of National Energy Administration Ministry of Transport Ministry of Water Resources
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Abstract

利用疏浚土充灌筑堤的大型充灌袋筑堤方法及其设备:⑴.设计堤下软土地基塑料排水板深度和间距离,完成排水板施工并安装软土地基中监测设施;⑵.完成砂被层和软土排各一层施工;⑶.采用涤纶机织布加工大型充灌袋备用;⑷.安装疏浚土充灌设备;⑸.安装抽真空装置;⑹.铺设抽真空排水管网;⑺.充灌袋铺设和充灌施工;⑻.安装堤表密封系统;⑼.开启抽真空系统加速疏浚土充灌体的排水固结,同步开展相关监测和检测工作;⑽.利用筑堤的堤体升高全过程及时完成外海侧护面结构和内海侧的护坡结构以加强对堤体的保护。本方法所使用的设备为吹填土充灌袋的充灌设备。本发明降低了筑堤建设成本,保护环境;保证堤体稳定,充灌体粘粒含量10%。

The embankment method and equipment of large-scale filling bag embankment with dredged soil filling: ⑴. Design the depth and spacing of the plastic drainage boards on the soft soil foundation under the embankment, complete the construction of the drainage boards and install the monitoring facilities in the soft soil foundation; ⑵. Complete the construction of each layer of sand layer and soft soil row; ⑶. Use polyester woven fabrics to process large filling bags for use; ⑷. Install dredged soil filling equipment; ⑸. Install vacuum device; ⑹. Laying vacuum drainage network; ⑺. Filling bag laying and filling construction; ⑻. Install embankment sealing system; ⑼. Turn on the vacuum system to accelerate the drainage and consolidation of the dredged soil filling body, and carry out related monitoring and testing work simultaneously; ⑽. Utilize the whole process of raising the embankment body to complete the protection structure on the outer sea side and the slope protection structure on the inner sea side in time to strengthen the protection of the embankment body. The equipment used in the method is the filling equipment for filling bags with dredged soil. The invention reduces the construction cost of embankment, protects the environment, ensures the stability of the embankment body, and the clay content of the filling body is 10%.

Description

利用疏浚土充灌筑堤的大型充灌袋筑堤方法及其设备Large-scale filling bag embankment method and equipment for filling embankment with dredged soil

技术领域 technical field

本发明涉及一种利用吹填土进行筑堤的大型充灌袋筑堤方法,以及这种方法所使用的吹填土充灌袋的充灌设备。国家高科技研究发展计划(863计划)资助(课题编号:2012AA112509)。 The invention relates to a large-scale filling bag embankment embankment method using dredging filling soil for embankment, and filling equipment for the dredging filling soil filling bag used in the method. Supported by the National High-tech Research and Development Program (863 Program) (project number: 2012AA112509).

背景技术 Background technique

目前围海工程和航道建设工程中围堤、防波堤的筑堤一般采用抛石挤淤、爆破挤淤或者采用充灌砂的大型充灌袋技术开展,采用抛石挤淤、爆破挤淤将需要大量开采山石,对区域环境造成严重破坏,也将损耗大量的资源,严重背离了我国当前以转变经济发展方式中的资源节约型和环境保护型经济发展方式,采用充灌砂的大型充灌袋筑堤技术也将消耗大量砂石资源,同样严重背离了我国当前以转变经济发展方式中的资源节约型和环境保护型经济发展方式,并且将大量增加筑堤成本。而在围海工程和航道建设工程的围海疏浚造地和航道疏浚工程中,将产生大量的疏浚土,很大部分疏浚土为海底底层残积土,尤其在航道建设工程中疏浚产生的残积土储量大,部分疏浚土将成为弃土。 At present, the dikes and breakwaters in sea reclamation projects and waterway construction projects are generally carried out by riprap, blasting, or large-scale filling bags filled with sand. Using riprap and blasting will require Large-scale mining of rocks will cause serious damage to the regional environment and will also consume a large amount of resources. It seriously deviates from the resource-saving and environmental-protective economic development mode in my country's current economic development mode. Large-scale filling bags filled with sand are used. The embankment technology will also consume a large amount of sand and gravel resources, which also seriously deviates from the resource-saving and environmental protection economic development mode in my country's current economic development mode, and will greatly increase the embankment cost. In sea reclamation projects and waterway construction projects, a large amount of dredged soil will be produced, and a large part of the dredged soil is the residual soil at the bottom of the seabed, especially the residual soil produced by dredging in the channel construction project. The reserves are large, and part of the dredged soil will become spoil.

发明内容 Contents of the invention

本发明的目的是提供一种利用吹填土进行筑堤的大型充灌袋筑堤方法,以及这种方法所述使用的利用吹填土进行筑堤的大型充灌袋筑堤设备,该设备包括;吹填土充灌袋的充灌袋的充灌设备,以及堤下的抽真空装置。这种技术所要解决的技术问题,是利用工程建设中的疏浚土解决当前围海工程和航道建设工程中围堤、防波堤的传统筑堤材料缺乏问题,同时降低筑堤建设成本,保护环境。 The purpose of the present invention is to provide a method of embankment embankment using dredging soil for embankment, and the large-scale embankment equipment for embankment using dredging soil used in this method, the device Including; the filling equipment of the filling bag for filling the soil filling bag, and the vacuum device under the embankment. The technical problem to be solved by this technology is to use the dredged soil in engineering construction to solve the problem of lack of traditional embankment materials for dikes and breakwaters in current sea reclamation projects and channel construction projects, while reducing the cost of embankment construction and protecting the environment.

完成上述发明任务的技术方案是,一种利用吹填土进行筑堤的大型充灌袋筑堤方法,其特征在于,步骤如下, The technical solution for accomplishing the task of the above invention is a large-scale filling bag embankment method using dredging filling soil for embankment, which is characterized in that the steps are as follows,

⑴.设计计算堤下软土地基塑料排水板深度和间距离,按设计要求完成排水板施工并安装软土地基中监测设施; ⑴. Design and calculate the depth and spacing of the plastic drainage boards on the soft soil foundation under the embankment, complete the construction of the drainage boards and install the monitoring facilities in the soft soil foundation according to the design requirements;

⑵.完成砂被层和软土排各一层施工; ⑵. Complete the construction of each layer of sand quilt layer and soft soil row;

⑶.按设计计算所需充灌袋大小和数量采用设计要求的涤纶机织布加工大型充灌袋备用; ⑶. Calculate the size and quantity of the required filling bags according to the design and use the polyester woven fabrics required by the design to process large filling bags for standby;

⑷.安装疏浚土充灌设备,包括料仓或料池,和泥浆泵、浓浆泵和刚性输料管线的相互连接和安装调试试运行,疏浚土充灌设备连接;如图2所示。 ⑷. Install dredged soil filling equipment, including silos or pools, and the interconnection of mud pumps, thick slurry pumps and rigid feed pipelines, installation, commissioning and trial operation, and connection of dredged soil filling equipment; as shown in Figure 2.

⑸.安装抽真空装置。 ⑸. Install the vacuum device.

本申请推荐,该抽真空装置由离心泵,射流真空腔和循环水箱组成。抽真空装置按设计位置布置安装在排水沟内,整个抽真空装置的安装高程在允许的情况下应尽量降低,尤其是循环水箱,有利于抽出水的排出。抽真空装置安装示意图如图1所示。 This application recommends that the vacuum device is composed of a centrifugal pump, a jet vacuum chamber and a circulating water tank. The vacuum device is installed in the drainage ditch according to the design position. The installation elevation of the entire vacuum device should be lowered as far as possible, especially the circulating water tank, which is conducive to the discharge of the extracted water. The schematic diagram of the vacuum device installation is shown in Figure 1.

⑹.铺设疏浚土充灌袋下抽真空排水管网。 ⑹. Lay the vacuum drainage pipe network under the dredged soil filling bag.

抽真空排水管网包括主管、滤管,主管、滤管均为Φ76mmPVC管,滤管上分布均匀的Φ5mm孔洞以利吸气、吸水,滤管外包裹针刺无纺土工布,主管和滤管一起构成真空预压法中吸水管,主管和滤管的加长连接接头均采用螺纹钢丝橡胶软管制成的两通接头连接,长度在300mm左右,两通接头采用的螺纹钢丝橡胶软管应能适应地面的不均匀变形情况,连接处必须密封,同时用10号或12号铁丝扎牢;主管和滤管相互连接应采用三通和四通连接,三通和四通均用76mm钢管制成,三通和四通与各管的连接应由两通接头连接。主管和滤管布置型式采用条状、梳子状或其它合适的形状,其结构示意图如图3所示。 The vacuum drainage pipe network includes the main pipe and the filter pipe. The main pipe and the filter pipe are all Φ76mm PVC pipes. The Φ5mm holes are evenly distributed on the filter pipe to facilitate air and water absorption. The filter pipe is wrapped with needle-punched non-woven geotextile, the main pipe and the filter pipe. Together to form the suction pipe in the vacuum preloading method, the extended connection joints of the main pipe and the filter pipe are connected by two-way joints made of threaded steel wire rubber hoses, and the length is about 300mm. The threaded steel wire rubber hoses used for the two-way joints should be able to To adapt to the uneven deformation of the ground, the connection must be sealed and fastened with No. 10 or No. 12 iron wire; the connection between the main pipe and the filter pipe should be connected by a tee and a cross, and the tee and the cross are both made of 76mm steel pipes , The connection between the three-way and four-way and each pipe should be connected by two-way joints. The arrangement of the main pipe and the filter tube adopts a strip shape, a comb shape or other suitable shapes, and its structure diagram is shown in Figure 3.

⑺.充灌疏浚土的充灌袋铺设和充灌施工。 ⑺. Filling bag laying and filling construction for filling dredged soil.

如图4所示工艺流程,将前期加工完成的大型充灌袋平铺在已完成抽真空排水管网铺设的堤体上并准确定位后进行疏浚土充灌施工,充灌施工同时安装该层充灌袋体的相关监测和检测预埋设施; As shown in the process flow in Figure 4, the large-scale filling bags processed in the early stage are laid flat on the embankment that has completed the vacuum drainage pipe network, and after accurate positioning, the dredged soil filling construction is carried out, and this layer is installed at the same time as the filling construction Relevant monitoring and testing pre-embedded facilities for filling bags;

同时,用河砂或海砂充灌若干砂袋;堤体结构采用一层充灌疏浚土袋、再码放一层砂袋;形成疏浚土土层与砂层相互交替的结构型式; At the same time, a number of sandbags are filled with river sand or sea sand; the embankment structure adopts a layer of filled dredging soil bags, and then a layer of sand bags; forming a structure pattern in which dredged soil layers and sand layers alternate;

⑻.安装堤表密封系统。该堤表密封系统由双层针刺无纺土工布和防渗土工膜以及密封体组成,堤表密封系统安装示意图如图3所示; ⑻. Install dike seal system. The embankment surface sealing system is composed of double-layer needle-punched non-woven geotextile, anti-seepage geomembrane and sealing body. The installation diagram of the embankment surface sealing system is shown in Figure 3;

⑼.疏浚土充灌袋充灌完成后开启抽真空系统加速疏浚土充灌体的排水固结,同步开展相关监测和检测工作,下一层充灌袋体施工时间根据监测和检测资料确定; ⑼. After the filling of the dredged soil filling bag is completed, the vacuum system is turned on to accelerate the drainage and consolidation of the dredged soil filling body, and relevant monitoring and testing work is carried out at the same time. The construction time of the next layer of filling bag body is determined according to the monitoring and testing data;

⑽.利用疏浚土充灌筑堤的堤体升高全过程及时完成外海侧护面结构和内海侧的护坡结构以加强对堤体的保护。 ⑽. The whole process of raising the embankment by using the dredged soil to fill and build the embankment is completed in time to protect the surface structure on the outer sea side and the slope protection structure on the inner sea side to strengthen the protection of the embankment.

完成本申请第二个发明任务的方案是,以上利用吹填土进行筑堤的大型充灌袋筑堤方法所使用的吹填土充灌袋的充灌设备,设有存放疏浚土的料仓或料池,其特征在于,在该料仓或料池上设有泥浆泵吸料管和浓浆泵进料管;所述的泥浆泵吸料管与泥浆泵进料口连接,该泥浆泵的出料口通过泥浆泵输料管与浓泥浆泵进料口连接;所述的浓浆泵进料管也与浓浆泵进料口连接,该浓浆泵出料口通过浓浆泵输料管与充灌袋连接。 The scheme for completing the second invention task of the present application is that the filling equipment of the dredging soil filling bags used in the above large-scale filling bag embankment method using dredging filling soil is provided with a silo for storing dredged soil Or material pond, it is characterized in that, be provided with mud pump suction pipe and thick slurry pump feed pipe on this silo or material pond; Described mud pump suction pipe is connected with mud pump inlet, and the mud pump The outlet of the thick slurry pump is connected to the inlet of the thick slurry pump through the delivery pipe of the mud pump; the inlet pipe of the thick slurry pump is also connected to the inlet of the thick slurry pump, and the outlet of the thick slurry pump is fed through the The tube is connected to the filling bag.

本发明的利用疏浚土充灌筑堤的大型充灌袋筑堤技术,包含以下几个部分: The large-scale filling bag embankment technology utilizing dredged soil filling and embankment of the present invention comprises the following parts:

1、疏浚土(袋)和砂(袋)互层的堤体结构。利用疏浚土充灌筑堤的大型充灌袋筑堤技术中堤体结构采用充灌疏浚土的充灌袋和充灌砂的充灌袋互层的结构型式,其结构示意图如图1所示。如图1所示:利用疏浚土充灌筑堤的大型充灌袋筑堤技术的堤体结构包括堤下软土地基排水板,原地面线上为砂被,其上为软体排,软体排以上采用一层充灌疏浚土的充灌袋和一层充灌砂的充灌袋互层结构型式作为堤体,堤身外海侧随堤身升高采用无纺土工布+袋装碎石+开山石(或二片石)+2t四脚空心方块的护面结构进行防冲保护,堤身内海侧随堤身升高采用无纺土工布+袋装碎石+开山石(或二片石)的护坡结构进行保护; 1. Embankment structure with interlayers of dredged soil (bags) and sand (bags). The large-scale filling bag embankment technology of using dredged soil to fill the embankment adopts the interlayer structure of the filling bag filled with dredged soil and the filled bag filled with sand, and its structure diagram is shown in Figure 1. . As shown in Figure 1: the embankment structure of the large-scale filling bag embankment technology using dredged soil filling and embankment includes a soft soil foundation drainage board under the embankment, a sand quilt on the original ground line, a soft row above it, and a soft row above the soft row A layer of filling bags filled with dredged soil and a layer of sand-filled bags are used as the interlayer structure of the embankment, and the outer sea side of the embankment rises with the rise of the embankment using non-woven geotextile + bagged gravel + open Mountain rocks (or two pieces of stones) + 2t four-foot hollow square face protection structure for anti-scour protection, and the inner sea side of the embankment rises with the embankment body using a slope protection structure of non-woven geotextile + bagged crushed stones + mountain stones (or two pieces of stones) to protect;

2、疏浚土充灌设备。疏浚土充灌采用大功率浓浆泵以降低充填袋内的含水量,提高充填袋内固体物的比例,配套设备包括料仓(池)和泥浆泵,料仓(池)以保重疏浚土充灌袋充灌施工全过程有足够料源供应,配套泥浆泵是在浓浆泵不能自动从料仓(池)吸入疏浚土的水土混合体时用泥浆泵将其泵送进入浓浆泵进料口;浓浆泵出口接直径不小于10英寸刚性输料管道,刚性输料管道出口末端插入充灌袋预留袖口,疏浚土充灌设备连接及工作方式示意图如图2所示;利用疏浚土充灌筑堤的大型充灌袋筑堤技术中灌砂充灌袋的充灌施工仍采用高压水枪加泥浆泵的水冲泵送施工方式进行; 2. Dredged soil filling equipment. The dredged soil filling uses a high-power thick slurry pump to reduce the water content in the filling bag and increase the proportion of solids in the filling bag. The supporting equipment includes a silo (pool) and a mud pump. The whole process of bag filling and filling construction has sufficient material supply. The supporting mud pump is used to pump the water-soil mixture of dredged soil from the silo (pool) automatically when the thick slurry pump is pumped into the thick slurry pump. The outlet of the thick slurry pump is connected to a rigid delivery pipeline with a diameter of not less than 10 inches, and the outlet end of the rigid delivery pipeline is inserted into the reserved cuff of the filling bag. The schematic diagram of the connection and working mode of the dredged soil filling equipment is shown in Figure 2; In the large-scale filling bag embankment technology of filling and embankment, the filling construction of sand filling bag is still carried out by the water flushing and pumping construction method of high pressure water gun and mud pump;

3、疏浚土充灌袋下部抽真空排水管管网。排水管网由主管加滤管组成,主管、滤管的作用是传递真空压力和将膜下气、水,通过这两种管道输送到膜外抽真空装置的水箱内。滤管管璧设置吸水孔,滤管上分布均匀的Φ5mm孔洞以利吸气和吸水,滤管外包裹反滤土工布,主管和滤管一起构成真空吸气、水管。主管和滤管的加长连接接头均采用螺纹钢丝橡胶软管制成的两通接头连接,长度在300mm左右,两通接头采用的螺纹钢丝橡胶软管应能适应地面的不均匀变形情况,连接处必须密封,同时用10号或12号铁丝扎牢;主管和滤管相互连接应采用三通和四通连接,三通和四通均用76mm钢管或U-PVC管制成,三通和四通与各管的连接应由两通接头连接。主管和滤管布置型式采用条状、梳子状或其它合适的形状,其结构示意图如图2-1、图2-2所示; 3. Vacuumize the drainage pipe network at the lower part of the dredged soil filling bag. The drainage pipe network is composed of a main pipe and a filter pipe. The functions of the main pipe and the filter pipe are to transmit the vacuum pressure and transport the air and water under the membrane to the water tank of the vacuum device outside the membrane through these two pipes. The wall of the filter tube is provided with water absorption holes, and the Φ5mm holes are evenly distributed on the filter tube to facilitate air suction and water absorption. The extended connection joints of the main pipe and the filter pipe are connected by two-way joints made of threaded steel wire rubber hoses, the length of which is about 300mm. It must be sealed and fastened with No. 10 or No. 12 iron wire; the main pipe and the filter pipe should be connected with each other by three-way and four-way connections. The three-way and four-way connections are made of 76mm steel pipes or U-PVC pipes. The connection with each pipe shall be connected by a two-way joint. The layout of the main pipe and the filter tube adopts a strip shape, a comb shape or other suitable shapes, and its structural schematic diagram is shown in Figure 2-1 and Figure 2-2;

4、抽气系统和堤表密封系统。堤表密封系统由双层针刺无纺土工布和防渗土工膜以及密封体组成;抽气系统采用抽真空装置,抽真空装置一般由离心泵,射流真空腔和循环水箱组成,抽真空装置设置数量按800~1000m2/1套抽真空装置的原则进行设置。抽真空装置按设计位置布置安装在内海侧低位置的排水沟内,整个抽真空装置的安装高程在允许的情况下应尽量降低,尤其是循环水箱,有利于抽出的气和水的排出。堤表密封系统和抽气系统安装结构示意如图3所示。 4. Air extraction system and dike surface sealing system. The embankment surface sealing system is composed of double-layer needle-punched non-woven geotextile, anti-seepage geomembrane and sealing body; the air pumping system adopts a vacuum device, which is generally composed of a centrifugal pump, a jet vacuum chamber and a circulating water tank. The setting quantity shall be set according to the principle of 800~1000m 2 /1 set of vacuum devices. The vacuum device is arranged and installed in the drainage ditch at the low position on the inner sea side according to the design position. The installation elevation of the entire vacuum device should be lowered as far as possible, especially the circulating water tank, which is conducive to the discharge of the extracted air and water. The schematic diagram of the installation structure of the embankment surface sealing system and air extraction system is shown in Figure 3.

5、堤体安全监测和检测系统。堤体安全监测系统包括堤体基础软土孔隙水压力监测、分层压缩变形监测、深层水平位移监测,堤身地表沉降监测、堤身充灌袋压缩变形监测、疏浚土充灌袋中孔隙水压力消散情况监测、疏浚土充灌袋受力和变形监测,疏浚土充灌袋充灌压力监测,堤身疏浚土充灌袋中疏浚土强度增长情况和规律检测,堤体基础软土强度增长情况检测,堤体安全监测和检测系统如图3所示。 5. Embankment safety monitoring and detection system. The embankment safety monitoring system includes the monitoring of pore water pressure in the soft soil of the embankment foundation, the monitoring of layered compression deformation, the monitoring of deep horizontal displacement, the monitoring of the surface settlement of the embankment, the monitoring of the compression deformation of the filling bag of the embankment, and the monitoring of the pore water in the filling bag of the dredged soil. Monitoring of pressure dissipation, force and deformation monitoring of dredged soil filling bags, monitoring of filling pressure of dredged soil filling bags, detection of strength growth and regularity of dredged soil in embankment dredged soil filling bags, and soft soil strength growth of embankment foundation Situation detection, embankment safety monitoring and detection system is shown in Figure 3.

本发明所述疏浚土为航道建设中深层疏浚土,粘粒含量10%~60%;所述制作大型充灌袋材料为涤纶机织布,其材料参数如表1所示。 The dredged soil described in the present invention is the deep dredged soil in channel construction, with a clay content of 10% to 60%;

表1 充填袋材料涤纶机织布技术指标 Table 1 Technical indicators of polyester woven fabric for filling bag material

项   目item head 单 位unit 技术指标technical indicators 单位面积质量Mass per unit area g/m2 g/ m2 ≥230≥230 经向强度Warp Strength kN/mkN/m ≥50≥50 经向断裂伸长率Warp elongation at break %% ≤35≤35 纬向强度Weft Strength kN/mkN/m ≥50≥50 纬向断裂伸长率Weft elongation at break %% ≤30≤30 经向梯形撕破强度Warp trapezoidal tear strength NN ≥800≥800 纬向梯形撕破强度Weft trapezoidal tear strength NN ≥800≥800 CBR顶破强度CBR Bursting Strength NN ≥5000≥5000 垂直向渗透系数Vertical permeability coefficient cm/scm/s ≥10-3 ≥10 -3 等效孔径O95 Equivalent pore diameter O 95 mmmm 0.200.20 接缝强度seam strength kN/mkN/m ≥30≥30 防老化性能强度保持率(168h)Anti-aging performance strength retention rate (168h) %% ≥70≥70

所述施工设备是浓浆泵(卧式砂砾泵)和配备相应的料仓(池)及其它必需的辅助设备,浓浆泵和料仓(池)等组成的疏浚土筑堤技术设备,其泵送浓浆固体含量>60%,每小时泵送量不小于200m3。其中浓浆泵和料槽等组成的疏浚土筑堤技术设备,其泵送浓浆固体含量>60%,每小时泵送量不小于200m3。浓浆泵技术参数:电机功率>30kW、电机转速960r/min、工作压力6kg/cm2、泵送流量>200 m3/h、扬程>60m、吸程>2m、进出口径>100mm,料仓(池)技术参数:容积>100m3、深度>1m,泵送管技术参数:直径>100mm、管材为硬质管材、承压强度>6kg/cm2。所述抽真空排水系统主管为Φ76mmPVC管,滤管为管璧上分布均匀的Φ5mm孔洞的Φ76mmPVC管,外裹反滤土工布,或为Φ76mm的透水波纹软管,能够承受的压力不应小于400kPa;所述真空泵为射流真空泵,其泵后空载真空度不小于96kPa;所述土体强度检测技术为十字板、静力触探原位强度检测技术。 The construction equipment is a thick slurry pump (horizontal gravel pump) and equipped with corresponding silos (pools) and other necessary auxiliary equipment, dredging soil embankment technical equipment composed of thick slurry pumps and silos (pools), etc. The solid content of the pumped thick slurry is >60%, and the pumping volume per hour is not less than 200m 3 . Among them, the dredging soil embankment technical equipment composed of thick slurry pumps and troughs, etc., the solid content of the pumped thick slurry is >60%, and the pumping volume per hour is not less than 200m 3 . Thick slurry pump technical parameters: motor power > 30kW, motor speed 960r/min, working pressure 6kg/cm 2 , pumping flow rate > 200 m 3 /h, head > 60m, suction lift > 2m, inlet and outlet diameter > 100mm, silo (pool) technical parameters: volume>100m 3 , depth>1m, pumping pipe technical parameters: diameter>100mm, pipe is hard pipe, bearing strength>6kg/cm 2 . The main pipe of the vacuum drainage system is a Φ76mm PVC pipe, and the filter pipe is a Φ76mm PVC pipe with Φ5mm holes evenly distributed on the pipe wall, wrapped with a reverse filter geotextile, or a Φ76mm permeable corrugated hose, and the pressure it can withstand should not be less than 400kPa The vacuum pump is a jet vacuum pump, and the no-load vacuum degree behind the pump is not less than 96kPa; the soil strength detection technology is a cross plate and static penetration testing in-situ strength detection technology.

本发明采用浓浆泵泵送低含水量疏浚土的施工方式代替高压水枪加泥浆泵的水冲泵送施工方式,降低充灌灌入袋体中疏浚土含水量;堤体结构采用疏浚土(袋)和砂(袋)互层结构型式以及在疏浚土(袋)层下部布置抽真空排水装置,加快大型充灌袋中充灌灌入疏浚土的排水,加速充灌袋中土体强度增长,提高堤身整体稳定,确保堤体稳定安全,突破现有规范规定大型充灌袋筑堤技术中粘粒含量小于10%的要求,埋设孔隙水压力计、分层沉降管、测斜管、沉降板在充灌施工及后期袋中土体固结全过程对充灌袋中土体和堤下软土地基进行监测,采用十字板强度检测等原位强度检测技术对充灌袋中土体和地基软土强度进行跟踪检测。 The present invention adopts the construction method of pumping dredged soil with low water content by thick slurry pump instead of the water flushing pumping construction method of high-pressure water gun and mud pump, and reduces the water content of dredged soil filled and filled into the bag body; the embankment structure adopts dredged soil ( bag) and sand (bag) interlayer structure and arrange vacuum drainage device under the dredged soil (bag) layer to speed up the drainage of the dredged soil filled in the large filling bag and accelerate the growth of soil strength in the filling bag , improve the overall stability of the embankment, ensure the stability and safety of the embankment, break through the existing norms and regulations that the clay content of the large-scale filling bag embankment technology is less than 10%, and bury pore water pressure gauges, layered settlement pipes, inclinometer pipes, The settlement plate monitors the soil in the filling bag and the soft soil foundation under the embankment during the filling construction and the consolidation of the soil in the bag at the later stage. The soft soil strength of the foundation is tracked and tested.

经过合理的改良,采用合适的充灌工艺,合理设计堤体结构,采用适当的排水技术,以残积土为主的疏浚土筑堤不仅技术上可行,而且可以大量节省建设材料成本(开展的试验段工程运用表明利用疏浚土充灌筑堤建设成本较充灌砂筑堤的建设成本节省30%以上,较抛石挤淤筑堤的建设成本节省40%以上),保护区域自然环境,同时减少对建设工程临近海洋环境影响,具有良好的运用和发展空间。 After reasonable improvement, adopting appropriate filling technology, rationally designing embankment structure, and adopting appropriate drainage technology, it is not only technically feasible to build an embankment with dredged soil dominated by residual soil, but also can save a lot of construction material costs (experiments carried out The application of the project shows that the construction cost of filling the embankment with dredged soil can be saved by more than 30% compared with the construction cost of filling the sand embankment, and it can save more than 40% compared with the construction cost of riprapping the silt embankment), protect the natural environment of the area, and reduce It has a good application and development space for the impact of construction projects near the marine environment.

本发明具有以下效果:利用疏浚土解决当前围海工程和航道建设工程中围堤、防波堤的传统筑堤材料缺乏问题,同时降低筑堤建设成本,保护环境。设计合理的堤体结构型式,采用浓浆泵改进传统的充灌袋筑堤的充灌设备,降低充灌入袋土体含水量,采用有效孔径更大的土工布制作充灌袋并设置抽真空排水技术加快充灌入袋疏浚土水混合体的排水固结,加速其强度增长,保证堤体稳定,突破规范规定大型充灌袋筑堤技术要求充灌体的粘粒含量<10%的要求,拓宽大型充灌袋筑堤技术的充灌材料选择范围,为筑堤建设提供一种具有良好经济和环境保护效益的新技术。 The invention has the following effects: the use of dredged soil solves the problem of lack of traditional embankment materials for dikes and breakwaters in current sea reclamation projects and waterway construction projects, while reducing embankment construction costs and protecting the environment. Design reasonable embankment structure type, use thick slurry pump to improve the filling equipment of traditional filling bag embankment, reduce the water content of filling bag soil, use geotextile with larger effective pore size to make filling bag and set up pumping bag Vacuum drainage technology accelerates the drainage and consolidation of dredged soil-water mixture filled into bags, accelerates its strength growth, ensures the stability of the embankment, and breaks through the specifications for large-scale filling bag embankment technology that requires the clay content of the filling body to be less than 10%. It is required to broaden the selection range of filling materials for large-scale filling bag embankment technology, and provide a new technology with good economic and environmental protection benefits for embankment construction.

附图说明 Description of drawings

图1是本发明的疏浚土充灌设备连接及工作方式示意图; Fig. 1 is a schematic diagram of the connection and working mode of the dredging soil filling equipment of the present invention;

图2-1、图2-2分别为条状分布和梳子状分布的真空排水管网布置示意图; Figure 2-1 and Figure 2-2 are schematic diagrams of the layout of the vacuum drainage pipe network in strip distribution and comb distribution respectively;

图3是本发明的利用疏浚土充灌筑堤的大型充灌袋筑堤技术的堤体结构、真空排水系统和监测系统示意图; Fig. 3 is the embankment structure, vacuum drainage system and monitoring system schematic diagram of the large-scale filling bag embankment technology utilizing dredging soil filling embankment of the present invention;

图4是本发明的疏浚土充灌施工工艺流程示意图。 Fig. 4 is a schematic flow chart of the dredged soil filling construction process of the present invention.

具体实施方式 Detailed ways

为了更好地理解本发明,下面结合实施例进一步阐明本发明的内容,但本发明的内容不仅仅局限于下面的实例。 In order to better understand the present invention, the content of the present invention is further illustrated below in conjunction with the examples, but the content of the present invention is not limited only to the following examples.

实施例1: Example 1:

如图3所示,利用疏浚土充灌筑堤的大型充灌袋筑堤技术,它包含以下步骤: As shown in Figure 3, the large-scale filling bag embankment technology of filling the embankment with dredged soil includes the following steps:

⑴.设计计算堤下软土地基塑料排水板深度和间距离,按设计要求完成排水板施工并安装软土地基中监测设施; ⑴. Design and calculate the depth and spacing of the plastic drainage boards on the soft soil foundation under the embankment, complete the construction of the drainage boards and install the monitoring facilities in the soft soil foundation according to the design requirements;

⑵.完成砂被层和软土排各一层施工; ⑵. Complete the construction of each layer of sand quilt layer and soft soil row;

⑶.按设计计算所需充灌袋大小和数量采用设计要求的涤纶机织布加工大型充灌袋备用; ⑶. Calculate the size and quantity of the required filling bags according to the design and use the polyester woven fabrics required by the design to process large filling bags for standby;

⑷.安装疏浚土充灌设备,包括料仓(池)和泥浆泵、泥浆泵、浓浆泵不和刚性输料管线的相互连接和安装调试试运行,疏浚土充灌设备连接如图2所示; ⑷. Install dredged soil filling equipment, including silos (pools) and mud pumps, mud pumps, thick slurry pumps, and rigid feed pipelines for interconnection and installation, commissioning and trial operation. The connection of dredged soil filling equipment is shown in Figure 2;

⑸.安装抽气系统。抽气系统采用抽真空装置,抽真空装置由离心泵,射流真空腔和循环水箱组成。抽真空装置按设计位置布置安装在排水沟内,整个抽真空装置的安装高程在允许的情况下应尽量降低,尤其是循环水箱,有利于抽出水的排出。抽气系统安装示意图如图1所示; ⑸. Install an extraction system. The air extraction system adopts a vacuum device, which is composed of a centrifugal pump, a jet vacuum chamber and a circulating water tank. The vacuum device is installed in the drainage ditch according to the design position. The installation elevation of the entire vacuum device should be lowered as far as possible, especially the circulating water tank, which is conducive to the discharge of the extracted water. The schematic diagram of the installation of the air extraction system is shown in Figure 1;

⑹.铺设疏浚土充灌袋下抽真空排水管网。抽真空排水管网包括主管、滤管,主管、滤管均为Φ76mmPVC管,滤管上分布均匀的Φ5mm孔洞以利吸气、吸水,滤管外包裹针刺无纺土工布,主管和滤管一起构成真空预压法中吸水管,主管和滤管的加长连接接头均采用螺纹钢丝橡胶软管制成的两通接头连接,长度在300mm左右,两通接头采用的螺纹钢丝橡胶软管应能适应地面的不均匀变形情况,连接处必须密封,同时用10号或12号铁丝扎牢;主管和滤管相互连接应采用三通和四通连接,三通和四通均用76mm钢管制成,三通和四通与各管的连接应由两通接头连接。主管和滤管布置型式采用条状、梳子状或其它合适的形状,其结构示意图如图3所示; ⑹. Lay the vacuum drainage pipe network under the dredged soil filling bag. The vacuum drainage pipe network includes the main pipe and the filter pipe. The main pipe and the filter pipe are all Φ76mm PVC pipes. The Φ5mm holes are evenly distributed on the filter pipe to facilitate air and water absorption. The filter pipe is wrapped with needle-punched non-woven geotextile, the main pipe and the filter pipe. Together to form the suction pipe in the vacuum preloading method, the extended connection joints of the main pipe and the filter pipe are connected by two-way joints made of threaded steel wire rubber hoses, and the length is about 300mm. The threaded steel wire rubber hoses used for the two-way joints should be able to To adapt to the uneven deformation of the ground, the connection must be sealed and fastened with No. 10 or No. 12 iron wire; the connection between the main pipe and the filter pipe should be connected by a tee and a cross, and the tee and the cross are both made of 76mm steel pipes , The connection between the three-way and four-way and each pipe should be connected by two-way joints. The layout of the main pipe and the filter tube adopts a strip shape, a comb shape or other suitable shapes, and its structure diagram is shown in Figure 3;

⑺.充灌疏浚土的充灌袋铺设和充灌施工。如图4所示工艺流程,将前期加工完成的大型充灌袋平铺在已完成抽真空排水管网铺设的堤体上并准确定位后进行疏浚土充灌施工,充灌施工同时安装该层充灌袋体的相关监测和检测预埋设施; ⑺. Filling bag laying and filling construction for filling dredged soil. As shown in the process flow in Figure 4, the large-scale filling bags processed in the early stage are laid flat on the embankment that has completed the vacuum drainage pipe network, and after accurate positioning, the dredged soil filling construction is carried out, and this layer is installed at the same time as the filling construction Relevant monitoring and testing pre-embedded facilities for filling bags;

⑻.安装堤表密封系统。堤表密封系统由双层针刺无纺土工布和防渗土工膜以及密封体组成,堤表密封系统安装示意图如图1所示; ⑻. Install dike seal system. The embankment surface sealing system consists of double-layer needle-punched non-woven geotextiles, anti-seepage geomembrane and sealing body. The installation diagram of the embankment surface sealing system is shown in Figure 1;

⑼.疏浚土充灌袋充灌完成后开启抽真空系统加速疏浚土充灌体的排水固结,同步开展相关监测和检测工作,堤体结构采用一层充灌疏浚土袋再充灌一层砂袋的土、砂互层结构型式,下一层充灌袋体施工时间根据监测和检测资料确定; ⑼. After the filling of the dredged soil filling bag is completed, the vacuum system is turned on to accelerate the drainage and consolidation of the dredged soil filling body, and relevant monitoring and testing work is carried out simultaneously. The embankment structure uses a layer of dredged soil bags and a layer of sand bags The soil and sand interlayer structure type, the construction time of the next layer of filling bags shall be determined according to the monitoring and testing data;

⑽.利用疏浚土充灌筑堤的堤体升高全过程及时完成外海侧护面结构和内海侧的护坡结构以加强对堤体的保护。 ⑽. The whole process of raising the embankment by using the dredged soil to fill and build the embankment is completed in time to protect the surface structure on the outer sea side and the slope protection structure on the inner sea side to strengthen the protection of the embankment.

图1中,料仓(或料池)1,泥浆泵吸料管2,泥浆泵3,浓浆泵吸料管4,浓浆泵5,泥浆泵输料管6,浓浆泵输料管7,充灌袋8。图2中,滤管9,主管10,出膜口11。 In Figure 1, silo (or tank) 1, mud pump suction pipe 2, mud pump 3, thick slurry pump suction pipe 4, thick slurry pump 5, mud pump delivery pipe 6, thick slurry pump delivery pipe 7. Filling bag8. In Fig. 2, a filter tube 9, a main pipe 10, and a membrane outlet 11.

图3中,堤面保护结构12,抛石护底13,排水板(正方形布置)14,测斜管(含地基分层沉降监测)15,外海16,堤顶前沿线17,防浪墙18,软体排一层19,袋下抽真空滤管管网20,砂被21,孔隙水压力计22,真空排水密封膜23,堤顶保护结构24,灌疏浚土充灌袋25,灌砂充灌袋26,沉降板27,天然泥界面28,真空泵29。 In Figure 3, embankment protection structure 12, riprap bottom protection 13, drainage board (square layout) 14, inclinometer pipe (including foundation layered settlement monitoring) 15, open sea 16, embankment crest front line 17, wave wall 18 , one layer of software row 19, vacuum filter pipe network 20 under the bag, sand quilt 21, pore water pressure gauge 22, vacuum drainage sealing film 23, embankment crest protection structure 24, dredging soil filling bag 25, sand filling Filling bag 26, settling plate 27, natural mud interface 28, vacuum pump 29.

实施例2: Example 2:

与实施例1基本相同,不同之处在于疏浚土充灌袋下滤管改为Φ76mm的透水波纹软管,主管和滤管连接的四通、三通为U-PVC四通、三通。 It is basically the same as in Example 1, except that the filter pipe under the dredged soil filling bag is changed to a Φ76mm water-permeable corrugated hose, and the four-way and three-way connections between the main pipe and the filter pipe are U-PVC four-way and three-way.

实施例3: Example 3:

与实施例1基本相同,不同之处在于根据疏浚土含粘粒含量的不同,采用一层砂充灌袋两层疏浚土充灌袋的堤体结构代替土(袋)、砂(袋)互层的堤体结构型式,或者全为疏浚土充灌袋的堤体结构型式。 It is basically the same as Example 1, except that according to the difference in clay content of the dredged soil, the embankment structure of one layer of sand-filled bags and two layers of dredged soil-filled bags is used instead of soil (bags) and sand (bags) alternately. The structure type of the embankment body with layers, or the structure type of the embankment body with all dredged soil filling bags.

Claims (6)

1. utilize dredging markets to carry out the large-scale of fill and charge a bag fill method, it is characterized in that, step is as follows,
(1). the soft foundation plastic draining board degree of depth and spacing under designing and calculating dike, complete band drain by designing requirement and construct and install monitoring facilities in soft foundation;
(2). complete sand tegillum and weak soil and arrange the construction of each one deck;
(3). by charging bag size and number needed for designing and calculating, to adopt a terylene woven fabric machining large for designing requirement to charge bag for subsequent use;
(4). dredging markets apparatus for filling is installed, comprises feed bin or material pond, and being interconnected and Installation and Debugging trial run of slush pump, underflow pump and rigidity conveying pipeline, dredging markets apparatus for filling connects;
(5). vacuum extractor is installed;
(6). lay under dredging markets charges bag and vacuumize drainage pipeline networks;
(7). the bag that charges charging dredging markets is laid and charges construction;
(8). install dike table sealing system, this dike table sealing system is made up of double-deck acupuncture nonwoven geotextiles and anti-seepage geomembrane and seal;
(9). dredging markets charges bag and has charged the discharging consolidation that rear unlatching pumped vacuum systems acceleration dredging markets charges body, synchronously carrying out relevant monitoring and testing;
(10). the levee body utilizing dredging markets to charge fill raises overall process and completes the protective slope structure of side, off-lying sea ground surface protection structure and side, inland sea in time to strengthen the protection to levee body;
The step (7) described bag that charges charging dredging markets is laid and is charged construction and adopts following technological process: the large-scale bag that charges machined early stage is laid in complete to vacuumize on levee body that drainage pipeline networks lays and accurately carry out dredging markets behind location and charges construction, charges construction and installs this layer simultaneously and charge the relevant monitoring of bag and detect pre-buried facility; Meanwhile, some sand pockets are charged with river sand or extra large sand; Levee body structure adopts one deck to charge dredging earth bag, pile up one deck sand pocket again; The structural shape that formation dredging markets soil layer and layer of sand replace mutually;
Described dredging markets is waterway construction mid-deep strata dredging markets, clay content 10% ~ 60%; Making the described large-scale bag material that charges is terylene woven fabric, and the material parameter of filling bag material terylene woven fabric technical indicator is as follows:
Mass area ratio>=230 g/m 2
Warp-wise intensity >=50 kN/m
Warp-wise elongation at break≤35 %
Latitudinal strength >=50 kN/m
Broadwise elongation at break≤30 %
Trapezoidal tearing resistance >=800 N of warp-wise
Trapezoidal tearing resistance >=800 N of broadwise
CBR bursting strength >=5000 N
Vertical dimension transmission coefficient>=10 -3cm/s
Effective aperture O 950.20 mm
Joint strength >=30 kN/m
168h anti ageing property strength retention >=70 %.
2. according to claim 1ly utilize dredging markets to carry out the large-scale of fill to charge a bag fill method, it is characterized in that, the (5) described vacuum extractor of step is made up of centrifugal pump, jetting stream vacuum chamber and cyclic water tank, and this vacuum extractor is arranged by design attitude and is arranged in gutter.
3. according to claim 1 and 2ly utilize dredging markets to carry out the large-scale of fill to charge a bag fill method, it is characterized in that, described levee body structure comprises soft foundation band drain under dike, it original place upper thread is sand quilt, it it is soft raft, more than soft raft adopt one deck charge dredging markets charge that bag and one deck charge sand charge bag alternating layers structural shape as levee body, side, levee body off-lying sea raises with levee body and adopts the ground surface protection structure of non-woven geotextile+packed rubble+cut into a mountain stone or two slabstone+2t four-corner hollow square blocks to carry out scour protection, side, levee body inland sea raises with levee body and adopts the protective slope structure of non-woven geotextile+packed rubble+cut into a mountain stone or two slabstones to protect.
4. one kind according to claim 1ly utilizes dredging markets to carry out the large-scale of fill to charge the apparatus for filling that bag dredging markets that fill method uses charges bag, be provided with the feed bin or material pond of depositing dredging markets, it is characterized in that, this feed bin or material pond are provided with slush pump suction tube and underflow pump feed pipe; Described slush pump suction tube is connected with slush pump charging aperture, and the discharging opening of this slush pump is connected with dense slush pump charging aperture by slush pump conveying pipeline; Described underflow pump feed pipe is also connected with underflow pump charging aperture, this underflow pump discharging opening by underflow pump conveying pipeline with charge bag and be connected.
5. dredging markets according to claim 4 charges the apparatus for filling of bag, it is characterized in that, described underflow pump outlet connects diameter and is not less than 10 inches of rigidity feeding pipes, and the insertion of this rigidity feeding pipe outlet ends charges bag and reserves cuff.
6. the dredging markets according to claim 4 or 5 charges the apparatus for filling of bag, it is characterized in that, the water that construction adopts giant to add slush pump of charging that described dredging markets charges bag rushes pumping construction mode and carries out.
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CN106310994A (en) * 2015-06-30 2017-01-11 中交疏浚技术装备国家工程研究中心有限公司 High-concentration bag filling process method and device
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