CN102625620A - Controller shell for electric vehicle - Google Patents
Controller shell for electric vehicle Download PDFInfo
- Publication number
- CN102625620A CN102625620A CN2012101145329A CN201210114532A CN102625620A CN 102625620 A CN102625620 A CN 102625620A CN 2012101145329 A CN2012101145329 A CN 2012101145329A CN 201210114532 A CN201210114532 A CN 201210114532A CN 102625620 A CN102625620 A CN 102625620A
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- Prior art keywords
- heat radiation
- aluminum
- shell
- aluminum enclosure
- controller
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 52
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 52
- 230000005855 radiation Effects 0.000 claims abstract description 27
- 230000017525 heat dissipation Effects 0.000 claims description 25
- 238000007789 sealing Methods 0.000 claims description 3
- 238000001816 cooling Methods 0.000 abstract description 7
- 238000012360 testing method Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000007664 blowing Methods 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000009863 impact test Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 238000010971 suitability test Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Cooling Or The Like Of Electrical Apparatus (AREA)
Abstract
The invention discloses a controller shell for an electric vehicle. A main body of the controller shell is an aluminum shell; two ends of the aluminum shell are respectively sealed by a front baffle plate and a back baffle plate; a blower is arranged on the front baffle plate or the back baffle plate; a circuit board is fixedly connected to an inner wall of the aluminum shell; heat radiation air channels are formed on a side wall of the aluminum shell along the length direction of the aluminum shell; the inner side surface of the side wall, which is provided with the heat radiation air channels, of the aluminum shell is connected with heat radiation aluminum strips; a wind current turning structural member is arranged between the back baffle plate and the aluminum shell; one side of the wind current turning structural member, is provided with the blower, and the other side of the wind current turning structural member is provided with air outlet holes; and the air outlet holes are opposite to the heat radiation air channels. The external cold air is absorbed by the blower, and the heat radiation aluminum strips which are internally embedded in the shell are subjected to forced cooling heat radiation through the heat radiation air channels on the inner side of the shell, so that the problems of incapability of dissipating heat from the shell in time due to temperature rise in a natural heat radiation way and incapability of isolating internal and external environments in the conventional air cooling heat radiation way are solved, and good waterproof and moistureproof functions are realized.
Description
Technical field
The housing with heat sinking function of the controller that the present invention relates to use in a kind of electric motor car.
Background technology
Existing market electric vehicle middle low power controller adopts housing natural heat dissipation mode mostly, this mode because can not be in time, heat radiation fully, very easily cause the interior high temperature of controller, cause controller line board component degradation, the lost of life.The high-power controller of part then adopts traditional wind-cooling heat dissipating mode; It is directly to controller line board component blowing heat radiation through outside blower fan; Because internal and external environment can't be isolated, and causes the controller line board component very easily to receive contamination by dust and premature damage, and can't realize waterproof and dampproof.
Summary of the invention
The purpose of this invention is to provide a kind of perfect heat-dissipating, and have the controller for electric vehicle housing of good closure.
For realizing above-mentioned purpose, the technical scheme that the present invention adopts is following:
A kind of controller for electric vehicle housing; Its main body is an aluminum enclosure, and aluminum enclosure is the cylindrical shell that cross section is square, and the two ends of aluminum enclosure are divided in addition by front apron, backboard sealing; Blower fan is installed on the backboard; Wiring board is fixedly connected on the inwall of aluminum enclosure, it is characterized in that: the sidewall upper edge aluminum enclosure length direction in aluminum enclosure has heat dissipation wind channel, and heat dissipation wind channel runs through the aluminum enclosure sidewall; Have in aluminum enclosure on the medial surface of sidewall of heat dissipation wind channel and be connected with the heat radiation aluminum strip, the CMOS power tube is connected on the heat radiation aluminum strip.
Above-mentioned a kind of controller for electric vehicle housing is characterized in that: heat dissipation wind channel is vertically disposed a plurality of passage, and each passage all is level and is parallel to each other.
Above-mentioned a kind of controller for electric vehicle housing; It is characterized in that: distinguished and admirable steering structure spare is installed between backboard and aluminum enclosure, and distinguished and admirable steering structure spare one side is caved in, and in the part of caving in blower fan is installed; Distinguished and admirable steering structure spare opposite side has exhaust vent; The exhaust vent position is corresponding with heat dissipation wind channel, and exhaust vent is from high to low skewed to the distinguished and admirable steering structure spare base plate between the motor, and the distinguished and admirable steering structure spare base plate of inclination and backboard constitute the blower fan air channel; Have the wind hole with the position of corresponding blower fan on the baffle plate that distinguished and admirable steering structure spare connects.
Above-mentioned a kind of controller for electric vehicle housing, it is characterized in that: the medial surface that has the sidewall of heat dissipation wind channel in aluminum enclosure has groove, and the heat radiation aluminum strip is fixed in the groove.
Above-mentioned a kind of controller for electric vehicle housing is characterized in that: blower fan adopts centrifugal blower.
Cold wind is discharged via wind hole, blower fan air channel, exhaust vent, heat dissipation wind channel under the effect of blower fan; Gas stream is taken away heat through heat dissipation wind channel; The design of array heat dissipation wind channel adds that the heat radiation aluminum strip is embedded in and has all increased heat exchange area in the aluminum enclosure, has improved radiating effect.
The present invention in the heat radiation of electric vehicle controller, adopts wind-tunnel wind tunnel theory application the array air channel to carry out the air blast cooling heat radiation.It draws cool exterior air through embedded blower fan, and the heat radiation aluminum strip of adorning in to housing through the inboard heat dissipation wind channel of housing carries out the air blast cooling heat radiation.Promptly solved the too high and difficulty that can't in time dispel the heat of temperature rise in the housing natural heat dissipation mode; Solve the problem that traditional wind-cooling heat dissipating mode internal and external environment can't isolate again and realized the excellent waterproof moisture-proof function, reasonably in the ratio of performance to price electric vehicle controller radiating efficiency has been improved 6~8 times.
The present invention adopts full aluminum enclosure, highly integrated air blast cooling heat radiation and waterproof and dampproof two big functions; Compact conformation is reasonable; The blower fan control chip is selected special DSP for use, realizes the accurate control to blower fan; Possess extremely strong on-line monitoring and fail safe.
Product of the present invention is through function and performance test (outer characteristic, efficient distribution map), environmental suitability test (high temperature and high-temperature circulation test, the experiment of temperature cycles operation test water proof and dust proof, anti-vibration test), reliability test (bad working environments under accelerated life test and high and low temperature impact test); And pass through to contrast with the actual radiating effect of other electric vehicle controller; Through checking; This controller heat dissipation design technical scheme is rational in infrastructure, heat radiation is good; High temperature resistance, waterproof, anti-moist ability are strong, satisfy the requirement of long-term stable operation.
Description of drawings
Fig. 1 is an installation diagram of the present invention.
The air flow sketch map of Fig. 2 during for operating state of the present invention.
Among the figure 1, backboard 2, exhaust vent 3, distinguished and admirable steering structure spare 4, heat dissipation wind channel 5, aluminum enclosure 6, wind hole 7, blower fan air channel 8, blower fan 9, wiring board 10, front apron 11, heat radiation aluminum strip.
Embodiment
Like Fig. 1, shown in Figure 2, a kind of controller for electric vehicle housing, its main body is an aluminum enclosure 5; The cylindrical shell that aluminum enclosure 5 is square for cross section; The two ends of aluminum enclosure 5 divide other by front apron 10, backboard 1 sealing, and blower fan 8 is installed on the backboard 1, and wiring board 9 is fixedly connected on the inwall of aluminum enclosure 5; Sidewall upper edge aluminum enclosure length direction in aluminum enclosure 5 has heat dissipation wind channel 4; Heat dissipation wind channel 4 is vertically disposed 5 passages, and each passage all is level and is parallel to each other that heat dissipation wind channel 4 runs through the aluminum enclosure sidewall; The medial surface that has the sidewall of heat dissipation wind channel 4 in aluminum enclosure 5 has groove, and heat radiation aluminum strip 11 is fixed in the groove.The CMOS power tube is connected on the heat radiation aluminum strip 11.Distinguished and admirable steering structure spare 3 is installed between backboard 1 and the aluminum enclosure; Distinguished and admirable steering structure spare 3 one sides are caved in; In the part of caving in blower fan 8 is installed, distinguished and admirable steering structure spare 3 opposite sides have exhaust vent 2, and exhaust vent 2 positions are corresponding with heat dissipation wind channel 4; Exhaust vent 2 is from high to low skewed to the distinguished and admirable steering structure spare base plate between the motor 8, and the distinguished and admirable steering structure spare base plate of inclination and backboard 1 constitute blower fan air channel 7; Have wind hole 6 with the position of corresponding blower fan on the baffle plate that distinguished and admirable steering structure spare 3 connects.Blower fan 8 adopts centrifugal blower.
Claims (5)
1. controller for electric vehicle housing; Its main body is aluminum enclosure (5), the cylindrical shell that aluminum enclosure (5) is square for cross section, and the two ends of aluminum enclosure (5) are divided in addition by front apron (10), backboard (1) sealing; Blower fan (8) is installed on the backboard (1); Wiring board (9) is fixedly connected on the inwall of aluminum enclosure (5), it is characterized in that: the sidewall upper edge aluminum enclosure length direction in aluminum enclosure (5) has heat dissipation wind channel (4), and heat dissipation wind channel (4) runs through the aluminum enclosure sidewall; Have in aluminum enclosure (5) on the medial surface of sidewall of heat dissipation wind channel (4) and be connected with heat radiation aluminum strip (11), the CMOS power tube is connected on the heat radiation aluminum strip (11).
2. a kind of controller for electric vehicle housing according to claim 1 is characterized in that: heat dissipation wind channel (4) is vertically disposed a plurality of passages, and each passage all is level and is parallel to each other.
3. a kind of controller for electric vehicle housing according to claim 2; It is characterized in that: distinguished and admirable steering structure spare (3) is installed between backboard (1) and the aluminum enclosure; Distinguished and admirable steering structure spare (3) one sides are caved in; In the part of caving in blower fan (8) is installed, distinguished and admirable steering structure spare (3) opposite side has exhaust vent (2), and exhaust vent (2) position is corresponding with heat dissipation wind channel (4); Exhaust vent (2) is from high to low skewed to the distinguished and admirable steering structure spare base plate between the motor (8), and the distinguished and admirable steering structure spare base plate of inclination and backboard (1) constitute blower fan air channel (7); Have wind hole (6) with the position of corresponding blower fan on the baffle plate that distinguished and admirable steering structure spare (3) connects.
4. a kind of controller for electric vehicle housing according to claim 3 is characterized in that: the medial surface that has the sidewall of heat dissipation wind channel (4) in aluminum enclosure (5) has groove, and heat radiation aluminum strip (11) is fixed in the groove.
5. a kind of controller for electric vehicle housing according to claim 4 is characterized in that: blower fan (8) adopts centrifugal blower.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2012101145329A CN102625620A (en) | 2012-04-11 | 2012-04-11 | Controller shell for electric vehicle |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2012101145329A CN102625620A (en) | 2012-04-11 | 2012-04-11 | Controller shell for electric vehicle |
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Publication Number | Publication Date |
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CN102625620A true CN102625620A (en) | 2012-08-01 |
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ID=46565229
Family Applications (1)
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CN2012101145329A Pending CN102625620A (en) | 2012-04-11 | 2012-04-11 | Controller shell for electric vehicle |
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CN (1) | CN102625620A (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102791112A (en) * | 2012-08-09 | 2012-11-21 | 唐河阳 | Heat radiation system of electric vehicle controller |
CN103619147A (en) * | 2013-11-06 | 2014-03-05 | 广东高标电子科技有限公司 | Elastically-fixed sheet Electric vehicle controller heat dissipation device |
CN104486933A (en) * | 2014-12-16 | 2015-04-01 | 中冶南方(武汉)自动化有限公司 | Shell structure of motor controller |
CN110933913A (en) * | 2019-12-10 | 2020-03-27 | 徐州博虎电动车科技有限公司 | High-temperature cooling device for electric vehicle controller |
CN111356342A (en) * | 2017-02-24 | 2020-06-30 | 深圳市大疆创新科技有限公司 | Racks and Unmanned Aerial Vehicles |
CN116858480A (en) * | 2023-09-05 | 2023-10-10 | 常州博安和达电子科技有限公司 | Detection device for multilayer circuit board |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20030039107A1 (en) * | 2001-08-23 | 2003-02-27 | Modi Jayesh Jayantilal | Operating mechanism |
CN101426350A (en) * | 2007-10-30 | 2009-05-06 | 天津市松正电子有限公司 | Controller for electric vehicle |
CN202168312U (en) * | 2011-06-28 | 2012-03-14 | 艾默生网络能源有限公司 | car charger |
CN202503857U (en) * | 2012-04-11 | 2012-10-24 | 唐河阳 | Electric vehicle controller shell |
-
2012
- 2012-04-11 CN CN2012101145329A patent/CN102625620A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20030039107A1 (en) * | 2001-08-23 | 2003-02-27 | Modi Jayesh Jayantilal | Operating mechanism |
CN101426350A (en) * | 2007-10-30 | 2009-05-06 | 天津市松正电子有限公司 | Controller for electric vehicle |
CN202168312U (en) * | 2011-06-28 | 2012-03-14 | 艾默生网络能源有限公司 | car charger |
CN202503857U (en) * | 2012-04-11 | 2012-10-24 | 唐河阳 | Electric vehicle controller shell |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102791112A (en) * | 2012-08-09 | 2012-11-21 | 唐河阳 | Heat radiation system of electric vehicle controller |
CN103619147A (en) * | 2013-11-06 | 2014-03-05 | 广东高标电子科技有限公司 | Elastically-fixed sheet Electric vehicle controller heat dissipation device |
CN103619147B (en) * | 2013-11-06 | 2016-06-15 | 广东高标电子科技有限公司 | A kind of resiliently mounted electric vehicle controller heat dissipation device |
CN104486933A (en) * | 2014-12-16 | 2015-04-01 | 中冶南方(武汉)自动化有限公司 | Shell structure of motor controller |
CN111356342A (en) * | 2017-02-24 | 2020-06-30 | 深圳市大疆创新科技有限公司 | Racks and Unmanned Aerial Vehicles |
CN110933913A (en) * | 2019-12-10 | 2020-03-27 | 徐州博虎电动车科技有限公司 | High-temperature cooling device for electric vehicle controller |
CN110933913B (en) * | 2019-12-10 | 2021-07-09 | 徐州博虎电动车科技有限公司 | A high temperature cooling device for electric vehicle controller |
CN116858480A (en) * | 2023-09-05 | 2023-10-10 | 常州博安和达电子科技有限公司 | Detection device for multilayer circuit board |
CN116858480B (en) * | 2023-09-05 | 2023-11-07 | 常州博安和达电子科技有限公司 | Detection device for multilayer circuit board |
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Application publication date: 20120801 |